QUALITY CONTROL INSPECTION REPORT: CASTABLE

LINING
Location : Date :
Mode of : Tag No. :
Installation
Layer : Ambient Temp :
Material : Water Temp :

Sl Ciria
Description L&T Remarks
No. India
Check the Dwg. No………….. is the relevant
1.0
drawing for the subject lining
2.0 Check the surface preparation is satisfactory
Check area to be lined is clean and free from
3.0
any loose debris
Check the anchor layout is correct as per
4.0 drawing, anchor welding by hammer test and
provision of bituminous paint on anchor tip
Check formwork layout is correct and with
sufficient supports and formwork around
5.0
nozzles / opening and also wrapping of
nozzles/protrusions with CF Paper/blanket.
Check fixing of SS Foil/ Polythene sheet before
6.0
Shuttering
Check that the correct material sufficient
7.0 quantity is available at site and check their
shelf life / test certificate
Check sufficient quantity of required quality
8.0
water is available at site
Check site conditions are suitable for lining
9.0
and readiness of curing mechanism / materials
1 Check the mixing equipments are working and
0.0 clean
Check formwork layout is in line with the
1
expansion joint requirements / staggered joint
1.0
requirement
1 Check gaps and holes in back up block lining
2.0 has been properly filled
INSTALLATION / POST INSTALLATION INSPECTION
1.0 Check water content of castable is optimum
Check lining finishing satisfactory / Lining
2.0
Thickness
Check expansion joints are correct and
3.0
properly filled
4.0 Check curing is satisfactory
Check Potassium Silicate Solution / Mortar
5.0
Coating as applicable
Check samples are in order, cured and
6.0
properly numbered
REMARKS : For Hammer Test Method, allowable criteria of cracks & repair procedure refer
DRY OUT PROCEDURE Document .

QUALITY CONTROL INSPECTION REPORT : INSULATING BLOCK

LINING
Location : Date :
Mode of : Tag No. :
Installation
Layers : Ambient Temp :
Material : :

Sl Ciria
Description L&T Remarks
No. India
Check the Dwg. No………….. is the relevant
1.0
drawing for the subject lining
2.0 Check the surface preparation is satisfactory
Check area to be lined is clean and free from
3.0
any loose debris
Check Anchor material, dimension, type etc.
4.0
are correct for the area to be lined
Check the anchor layout is correct as per
5.0
drawing
6.0 Check requirement of any coating on the shell
Check that the correct material in sufficient
7.0
quantity is available at site
8.0 Check site conditions are suitable for lining
Check the shelf plate layout is correct as per
9.0
drawing
1 Check the diameter / dimensions and
0.0 verticality of the shell
1 Check the requirement of SS Foil over the back
1.0 up lining
INSTALLATION / POST INSTALLATION INSPECTION
Check surface coating if any has been applied
1.0
properly
Check back up insulation has been installed
2.0
properly without any undue gaps
In case of multiple layer insulation, check
3.0
joints between the two layers are staggered
Check in each layer, the gaps is properly filled
4.0
up.
Check the SS foil is installed correctly with
5.0 required overlaps and fixed with split pins
properly.
6.0 Check overall lining finishing satisfactory
REMARKS :

QUALITY CONTROL INSPECTION REPORT : BRICK

LINING
Location : Date :
Mode of : Tag No. :
Installation
Layers : Ambient Temp :
Material : :

Sl L R
Ciria
N Description & emar
India
o. T ks
1. Check the Dwg. No………….. is the relevant drawing
0 for the subject lining
2.
Check the back up lining is satisfactory
0
3.
Check the base of lining is clear, firm and level
0
4.
Check the shelf plate layout is correct as per drawing
0
5. Check the diameter and verticality of the shell and
0 record the same
6. Check that the correct material in sufficient quantity
0 is available at site
7.
Check site conditions are suitable for lining
0
8.
Check Shelf Life of Mortar
0
9.
Check dry layout of bricks prior to lining
0
INSTALLATION / POST INSTALLATION INSPECTION
1.
Check mortar consistency and joint thickness
0
2.
Check the quality of installation
0
3. Check maintenance of proper expansion gaps below
0 shelf plates.
4. Check bricks are properly cut for lining above shelf
0 plates.
5.
Check proper expansion joint fillers are used
0
6.
Check overall lining finishing satisfactory
0
REMARKS :

QUALITY CONTROL INSPECTION REPORT : CERAMIC

FIBER LINING
Location : Date :
Mode of : Tag No. :
Installation
Layers : Ambient Temp :
Material : :

Sl
Ciria
No Description L&T Remarks
India
.
Check the Dwg. No………….. is the relevant
1.0
drawing for the subject lining
Check the requirement of any coating /
2.0
painting
3.0 Check the anchor quality and anchor layout
Check the verticality of shell and record the
4.0
same
Check that the correct material in sufficient
5.0
quantity is available at site
6.0 Check site conditions are suitable for lining

INSTALLATION / POST INSTALLATION INSPECTION

1.0 Check coating if any is completely applied

2.0 Check back-up lining correctlt applied

3.0 Check back up lining joints are tight

4.0 Check hot face lining properly installed

5.0 Check there are no gaps in the lining

Check bands are removed after completion of
6.0
Module Installation
7.0 Check tampimg is carried out uniformly

80 Check overall lining finishing satisfactory

REMARKS :