Armado Transmision D6G

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...
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Product: TRACK-TYPE TRACTOR Model: D6E TRACK-TYPE TRACTOR 2MJ Conguration: D6G Track-Type Tractor Power Shift 2MJ02654-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly

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i02606943
Transmission and Transfer Gears - Assemble

SMCS - 3002-016 S/N - 2MJ2654-UP
Assembly Procedure
Table 1 Required Toolings Tool A E H J K L M Part Number 1P-2420 FT-0833 1P-7407 1P-7405 1P-0532 N 1P-0516 P 1P-0531 Drive Plate Handle 1 1 Part Description Repair Stand Clamp Eyebolt Eyebolt Forcing Screws 1/2 inch - 13 NC Forcing Screws 1/2 inch - 13 NC Screw 6 - 40 Handle Qty 1 2 3 3 3 3 1 1
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1P-0493 1P-0463 R 1P-0529 S FT-0834
Drive Plate Drive Plate Handle Nozzle
1 1 1 1
Illustration 1
g01305241
1. Lower the temperature of race (2). Install race (2) by using Tooling (N). Make sure that the hole in the race is in alignment with the hole in the case. Install the dowel and the plug that holds the race in position in the case.
Illustration 2
g01305244
2. Lower the temperature of the bearing race. Install the bearing in the case by using Tooling (P). Make sure that the hole in the bearing is in alignment with the hole in the case. Install the dowel and the plug that holds the bearing race in the case.
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Illustration 3
g01305246
3. Lower the temperature of bearing race (3). Install the bearing race by using Tooling (N). Make sure that the hole in the race is in alignment with the hole in the case. Install the dowel and the plug that holds the race in position in the case.
Illustration 4
g01305248
4. Lower the temperature of the bearing race. Install the race by using Tooling (N). Make sure that the hole in the race is in alignment with the hole in the case. Install the dowel and the plug that holds the race in position in the case.
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Illustration 5
g00322672
5. Raise the temperature of bearings (4). Install bearing (4) on each end of transfer gear (5). Make sure that the bearings are in contact with the shoulders on the gear. 6. Install the transfer gear in the case. 7. Raise the temperature of bearing (6). Install bearing (6) on the pinion gear. Make sure that the bearing makes contact with the shoulder on the gear. Turn the gear upside-down. Install the spacer on the pinion gear with the at side of the spacer against the gear. Raise the temperature of bearing (6). Install the bearing on the pinion gear. Make sure that the bearing makes contact with the shoulder on the gear. Turn the gear upside-down. Install the spacer on the pinion gear with the at side of the spacer against the gear. Heat the bearing for the other side of the pinion gear. Raise the temperature of the bearing. Install the bearing. Make sure that the bearing makes contact with the spacer. 8. Put the pinion gear in position on the case and install the locks, washers and bolts.
Illustration 6
g00320324
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9. Put the case in position on the transfer gear case. Install the three dowels that hold the cases together. 10. Install locks (7) and bolts (8) .
Illustration 7
g01307712
11. Turn the transfer gear case upside-down and install plate (9) . 12. Lower the temperature of bearing (10). Install bearing (16) in cage (11) . 13. Install piston ring seals (12). If the seals are damaged or worn, replace the seals with new seals. Put clean grease on the seals. Note: Do not damage piston ring seals (12) when the cage is installed. 14. Position ball (13) and install cage (11) .
Illustration 8
g01305251
15. Lower temperature of the bearing. Install the bearing in cage (14) by using Tooling (P). Make sure that the hole in the bearing is in alignment with the hole in the cage. Install the
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dowel and the plug that holds the bearing in the cage.
Illustration 9
g00320329
16. Position output shaft (15) in the transfer gear case. Install retainer ring (16) and bearing cage (17) .
Illustration 10
g00320332
17. Install bearings (18) in gears (19), (20) and (21). Put clean oil on the bearings. 18. Position shafts (22) in the carrier. Note: Make sure that balls (25) are in the shaft. 19. Put gears (20) and washers (23) in the carrier. Make sure that there is one washer on each side of the gear. Install shafts (22) through the gears into the carrier.
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20. Position shafts (24) in the carrier. 21. Put gears (19), gears (21) and washers (23) in position in the carrier. Make sure that there is a washer on each side of the gear. Install shafts (24) through the gears and into the carrier.
Illustration 11
g01305255
22. Install Tooling (J) and a suitable lifting device in the No. 2 carrier. The weight of the No. 2 carrier is approximately 23 kg (50 lb). Put the No. 2 carrier in position on the output shaft. 23. Install the bolts and locks that hold the No. 2 carrier to the transfer gear case. 24. Position the transfer gear case on Tooling (C). Fasten the transfer gear case to Tooling (C) for assembly of the transmission.
Illustration 12
g00320363
25. Install the ring seals on piston (26) and in the clutch housing. If the ring seals are damaged or worn replace the seal with a new seal. Put clean oil on the rings.
NOTICE
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Do not damage the rings when the piston is installed.
26. Install the piston in the clutch housing.
Illustration 13
g01305266
27. Install Tooling (E) on the clutch housing in order to hold the piston in position.
NOTICE
Make sure the clutch discs are free from dirt and oil. Do not cause damage to the teeth of the clutch discs.
28. Install gear (27) on the case. Install ten springs (28). Install clutch disc (29) and plate (30) . 29. Install Tooling (H) and a suitable lifting device in the clutch housing and install the clutch housing.
NOTICE
Do not damage the seal rings.
30. Install the seal rings on the piston and the housing. Put clean oil on the rings.
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NOTICE
Make sure the clutch discs are free from dirt and oil.
31. Install the piston in the housing. Install clutch disc (31), the plate and ring gear (32) in the housing. Remove Tooling (D) . 32. Install the seal rings on the piston and the No. 3 clutch housing. Put clean oil on the rings. Install the piston in the housing.
NOTICE
Do not damage the seal rings when the piston is installed.
NOTICE
Make sure the clutch discs are free of dirt and oil. Do not cause damage to the teeth of the clutch discs.
Illustration 14
g00320443
33. Install clutch discs (33) and plate (34). Install ring gear (35) .
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Illustration 15
g01305292
34. Install ve dowel pins (36) and ten springs (37) . 35. Install Tooling (H) and a suitable lifting device to the No. 3 clutch housing. The weight of the No. 3 clutch housing is approximately 25 kg (55 lb). Install the housing on the springs and dowel pins. 36. Install the washers and bolts that hold the No. 3 clutch housing in position. Tighten the bolts to a torque of 115 7 Nm (85 5 lb ft).
Illustration 16
g00320446
NOTICE
Do not damage the seal rings when the piston is installed.
37. Install the seal rings on the piston and in the No. 2 clutch housing. If the seal rings are damaged or worn replace the seal with a new seal. Put clean oil on the seals. Install the piston in the housing.
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NOTICE
Make sure the clutch discs are free of dirt and oil. Do not damage the teeth of the clutch discs.
38. Install clutch disc (38) and plates (39). Install ring gear (40) .
Illustration 17
g00320448
39. Install Tooling (H) and a suitable lifting device to the No. 2 clutch housing. The weight of the No. 2 clutch housing is approximately 25 kg (55 lb). 40. Install ten springs (41) and position the housing on the springs.
Illustration 18
g00320449
41. Position plate (42) on the No. 2 clutch housing.
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NOTICE
Make sure the clutch discs are free from dirt and oil. Do not cause damage to the teeth of the clutch discs.
42. Install clutch discs (43) and plate (44). Install ring gear (45) . 43. Lower the temperature of the needle bearing for the No. 1 carrier. Install the needle bearing in the carrier.
Illustration 19
g00320455
Illustration 20
g00318684
44. Install needle bearing (46) in gears (47). Install tubes (48) in shafts (49). Position the shafts in the No. 1 carrier. Install balls (51) in shafts (49). Position gears (47) and washers (50) in the No 1 carrier. Make sure that there is one washer on each side of the gear. Install the shafts through gears and into the No 1 carrier. Note: Make sure that balls (51) are in the shafts when the shafts are installed.
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45. Put gear (52) in the No. 1 carrier. Install plates (53), locks (51) and bolts (54) .
Illustration 21
g00320462
46. Install balls (56) in shafts (57). Install the needle bearings in gear (58). Put washer (59) on each side of gears (58). Position the gears in the No. 1 carrier and install shafts (57) . 47. Install the three disc assemblies and the two plates. Install the ring gear.
Illustration 22
g01305301
48. Install Tooling (J) and a suitable lifting device to the No. 1 carrier (60). The weight of the No. 1 carrier (60) is approximately 23 kg (50 lb). Install the carrier. 49. Install new rings in piston (43) and the No. 1 clutch housing.
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Illustration 23
g00320486
50. Put a small amount of clean oil on the rings. Install the piston (43) in the No. 1 clutch housing.
NOTICE
Do not damage the rings when the piston is installed in the clutch housing.
Illustration 24
g01305306
51. Install ve dowel pins (62) and ten springs (63) . 52. Use Tooling (E) to hold the piston in No. 1 clutch housing. 53. Install Tooling (H) and a suitable lifting device to the No. 1 clutch housing. The weight of the No. 1 clutch housing and the piston is approximately 25 kg (55 lb). Install the No. 1 clutch housing in the correct position.
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Illustration 25
g00320490
54. Install three bolts (64) at equal distance on No. 1 clutch housing. Tighten the bolts to a torque of 115 7 Nm (85 5 lb ft). 55. Install the other six bolts. Tighten the bolts to a torque of 115 7 Nm (85 5 lb ft).
Illustration 26
g00320491
56. Raise the temperature of race (65). Install race (65) on the shaft. Install the ring seal (66) on the race.
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Illustration 27
g00321865
57. Install bearing (67) and retaining ring (68) .
Illustration 28
g00321866
58. Slide the shaft through the bearing and the cage. Use a soft faced hammer to install the cage onto the shaft. 59. Slide gears (69) onto the shaft. 60. Raise the temperature of race (70). Install the race and retaining ring (71) .
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Illustration 29
g00321408
61. Install spacer (72) and bearing (73). Install the two rings that hold the bearing and the spacer in position.
Illustration 30
g00321465
62. Install seal (74). If the seal is damaged or worn replace the seal with a new seal. Put a small amount of clean oil on the seal. Position the cage on the shaft.
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Illustration 31
g00321469
63. Install retainer ring (75) that holds the cage in position. 64. Put clean SAE 10 oil on the lip seal. Install the lip seal with the lip toward the inside of the cage. Make sure that the seal makes contact with the shoulder in the cage.
Illustration 32
g00321523
65. Install ange (76), washer (77), the lock and bolts (78). Tighten the bolts to a torque of 55 7 Nm (41 5 lb ft).
Illustration 33
g01305309
66. Install Tooling (J) and a suitable lifting device to the bearing cage. The weight of the bearing cage and the input shaft is approximately 27 kg (60 lb). Install the bearing cage and the shaft.
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Illustration 34
g00321594
67. Install locks (79) and bolts (80), that hold bearing cage (81) and the shaft in position. 68. Use Tooling (R) to make sure that the pistons are free in the clutch housings. Check by using these steps. a. Use clean dry air to pressurize each of the four oil passages. The air should be pressurized between 690 to 1030 kPa (100 to 150 psi). b. If the pistons do not move, put a small amount of clean SAE 30 oil in each passage. Check for movement again. The transmission must be disassembled and the pistons checked if the pistons will not move.
Illustration 35
g01305314
69. Install the two needle bearings in Location (X) by using Tooling (R). Install the inside needle bearing. Make sure that the needle bearing is ush with the inside surface of the case. Install the outside needle bearing. Make sure that the needle bearing makes contact with the bottom of the bore in the case. 70. Install the two needle bearings in Location (Y) by using Tooling (R). Install the inside needle bearing. Make sure that the needle bearing is ush with the inside surface of the case. Install the outside needle bearing. Make sure that the needle bearing is ush with the bottom
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of the counterbore in the case. 71. Install seal (82) by using Tooling (R). Make sure that the lip is toward the inside of the case and that the seal makes contact with the bottom of the counterbore. Put clean oil on the lip of the seal.
Illustration 36
g00321598
72. Install one lever (83) and shaft (84). Install one lever (85) and spring (86) .
Illustration 37
g00321623
73. Slide shaft (87) into the case. Slide levers (88) onto the shaft.
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Illustration 38
g00321626
74. Install the bolts and nuts (90). Tighten the bolts to a torque of 35 4 Nm (26 3 lb ft). 75. Install spring (89) .
Illustration 39
g01305317
76. Install two Tooling (H) and a suitable lifting device to transmission case (91). The weight of transmission case (91) is approximately 63 kg (140 lb). Install case (91) . 77. Install the bolts that hold transmission case (91) .
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Illustration 40
g00321723
78. Install bolts (93) that hold the bearing cage to transmission case (91) . 79. Coat the seals with clean oil on sleeves (92) and install the sleeves. If the seals are damaged or worn replace the seals with new seals. Note: Make sure that the O-ring seals are in position on the clutch housings before the hydraulic controls are installed. Put clean oil on the O-ring seals.
Illustration 41
g00321763
80. Position valve assembly (94) in the transmission. Install bolts (95). Tighten the bolts to a torque of 45 4 Nm (33 3 lb ft). 81. Install tube (96) . 82. Install cover (97) and the bolts. 83. Put a small amount of clean oil on O-ring seals (98) and install the seals. If the seals are damaged or worn replace the seals with new seals.
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Illustration 42
g00321766
84. Install pressure control valve (99) . 85. Install three bolts (100). Tighten the bolts to a torque of 45 4 Nm (33 3 lb ft).
Illustration 43
g00324583
86. Install the gasket, cover (101), bolts and washers. If the gasket is damaged or worn replace the gasket with a new gasket. End By: Install the transmission and transfer gears. Refer to Disassembly and Assembly, "Transmission and Transfer Gears - Install".
Copyright 1993 - 2011 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Nov 17 2011 14:49:00 GMT-0500 (PET)
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Armado Transmision D6G

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D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

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Disassembly and Assembly

Transmission and Transfer Gears - Assemble

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Drive Plate Drive Plate Handle Nozzle

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

Do not damage the rings when the piston is installed.

26. Install the piston in the clutch housing.

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

41. Position plate (42) on the No. 2 clutch housing.

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

57. Install bearing (67) and retaining ring (68) .

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

D6G Track-Type Tractor Power Shift 2MJ02654-UP (MAC...

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