MECHANICAL LABORATORY 2 [BMM1821]

Credit Hours: 1 Pre-Requisite: Non Objective: 1) Implement the appropriate techniques when handling basic measuring equipment and instruments 1) Implement the appropriate techniques when handling basic measuring equipment and instruments 2) Safely performs various basic milling operations 3) Safely perform surface Grinding process

Synopsis: This course introduces student basic application of the measuring instruments, milling process and surface grinding Lecturer(s): RAMLI BIN JUNID Group: 01 (Coordinator) Teaching & Organizing method: Week 1 1) 1.0 Milling Machine 1.1. Introduction 1.2. Types of Milling Machine 1.3. Horizontal Milling Machine 1.4. Vertical Milling Machine 1) 1.0 Milling Machine 1.1. Introduction 1.2. Types of Milling Machine 1.3. Horizontal Milling Machine 1.4. Vertical Milling Machine 2) 2.0 Milling safety & regulations 2) 2.0 Milling safety & regulations Week 2 3) 3.0 Cutting Tools 3.1. Cutting Tools for Horizontal Milling Machine 3.2. Cutting Tools for Vertical Milling Machine 3) 3.0 Cutting Tools 3.1. Cutting Tools for Horizontal Milling Machine 3.2. Cutting Tools for Vertical Milling Machine Week 3 4) 4.0 Industrial Applications 4) 4.0 Industrial Applications 5) 5.0 Milling Processes 5.1. Spindle Speed 5.2. Feed Rate 5.3. Depth of Cut 5.4. Direction of Cutter Rotation 5) 5.0 Milling Processes 5.1. Spindle Speed 5.2. Feed Rate 5.3. Depth of Cut 5.4. Direction of Cutter Rotation Week 4 6) 6.0 Typical Milling Operations 6.1. Plain Milling 6.2. End Milling 6.3. Gang Milling 6.4. Straddle Milling 6) 6.0 Typical Milling Operations 6.1. Plain Milling 6.2. End Milling 6.3. Gang Milling 6.4. Straddle Milling Week 5 7) 7.0 Milling Set Up 7.1. Vice Alignment 7) 7.0 Milling Set Up 7.1. Vice Alignment Week 6 7) 7.2 Work Holding Method 7) 7.2 Work Holding Method Week 7 8) 8.0 Milling technique 8) 8.0 Milling technique Week 8 8) 8.0 Milling technique

8) 8.0 Milling technique Week 9 8) 8.0 Milling technique 8) 8.0 Milling technique Week 10 9) 9.0 Grinding Machine 9.1. Overview 9.2. Grinding safety & regulations 9.3. Cutting Action 9) 9.0 Grinding Machine 9.1. Overview 9.2. Grinding safety & regulations 9.3. Cutting Action Week 11 10) 10.0 Types of Grinding Machines 10.1. Surface Grinder 10.2. Surface Grinder Feeding and Coolant 10.3. OD Cylindrical Grinding 10.4. ID Cylindrical Grinding 10.5. Centerless grinding 10) 10.0 Types of Grinding Machines 10.1. Surface Grinder 10.2. Surface Grinder Feeding and Coolant 10.3. OD Cylindrical Grinding 10.4. ID Cylindrical Grinding 10.5. Centerless grinding Week 12 11) 11.0 Grinding Wheels 11.1. Selecting the grinding wheel 11.2. Grinding Wheels Material 11.3. Grinding Wheels Shapes 11.4. Grinding Wheels - How Abrasives Work 11.5 Grinding Wheels Grain and Bond 11.6. Grinding wheel grade 11) 11.7. Grinding Wheels Structure 11.8. Grinding Wheels Identification 11) 11.0 Grinding Wheels 11.1. Selecting the grinding wheel 11.2. Grinding Wheels Material 11.3. Grinding Wheels Shapes 11.4. Grinding Wheels - How Abrasives Work 11.5 Grinding Wheels Grain and Bond 11.6. Grinding wheel grade 11) 11.7. Grinding Wheels Structure 11.8. Grinding Wheels Identification 12) 12.0 Mounting the grinding wheel 12.1.Balancing the grinding wheel 12) 12.0 Mounting the grinding wheel 12.1.Balancing the grinding wheel Week 13 13) 13.0 Work holding and setting 13) 13.0 Work holding and setting 14) 14.0 Surface & cylindrical grinding operation 14) 14.0 Surface & cylindrical grinding operation Week 14 15) 15.0 Inspection 15) 15.0 Inspection Week 15 16) 16.0 Reviw 16) 16.0 Reviw

References: Technology of machine tools Glencoe Steve F. Krar and Albert F. Check, Mc Graw-Hill. 2002 BOOK Workbook for Machine Tools S. F. Krar, Albert F. Check Gregg Division/McGraw Hill Publishing Company. BOOK Basic Machine Tool Operations, John E. Neely Prentice Hall 2000 BOOK Machinery's Handbook Industrial Press 2008 BOOK