BILSING Gripper Catalog 2008-06-19

5/2008 Modular Component Gripper
hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Pending Technical Changes
E-Mail: info@hwr-automation.com
Elements for Modular Component Grippers Content

Description
1. Assembly Instructions General Frame Assembly Interfaces 2. Components for Gripper Frames Gripper Connections Prole Pipes, Straight Prole Pipes, Angled Elements Prole Pipes, Cross Struts Prole-Connectors Fastening Screws Centering Bolts Fixing Nuts Stand Pipes Measuring Components Assembly Brackets Support for Cable Duct End Cap for Prole Pipes 3. Connecting Elements Pipes T-Connectors Parallel-Connectors Cross-Connectors Pivot-Connectors 4. End Effector Holder Sensor Holder Suction-Cup Holder Prole-Piece Bearing Pin Bearing Support for Angular Tuning Device Angular Tuning Device
FRS
Page BI 5/2008
Page
B1 - B2 B3.1 - B3.4 B5.1 - B5.4
C1.1 - 1.3 C2.1 - 2.2 C2.3 C2.4 - 2.5 C3.1 - 3.2 C3.3 C3.4 C3.5 C3.6 C4.1 - C4.2 C4.3 C4.4 C4.5
E1.1 E2.1 E3.1 E4.1 E5.1
F1.1 F2.1 F3.1 F4.1 - 4.2 F5.1 F6.1

Elements for Modular Component Grippers Content

Description
5. Clamping Fixtures Support for Clamping Devices Prole Piece Support Prole Piece Bearings Prole Pieces Blank Gripping Plates with Prole Pieces 6. Accessories Centering Pins Insulating Packages for Centering Pins Insulating Packages for Clamping Devices Insulating Packages for Pin-Drawer and UF-Tightener Form Pieces Blank Assembly Plates Cable Ducts 7. Examples
FRS
Page BII 5/2008
Page
G1.1 - 1.7 G2.1 - 2.3 G3.1 - 3.2 G4.1 - 4.2 G5.1 - 5.4
H1.1 - 1.3 H2.1 H2.2 H2.3 - 2.4 H3.1 H5.1 H6.1

Elements for Modular Component Grippers

Assembly Instructions
FRS
Page B1 5/2008
Please Note !
Assembly of the hwr component gripper is made by means of the required nuts, screws and bolts. This assembly methods allows subsequent modication and readjustment at any time without damage. For safe functioning in continuous operation, please observe the tightening torque and load values listed below. Exceeding the load limits or insufcient tightening of the screw fasteners may result in displacement of the components. Tightening torque values: Recommended tightening torque for clamping connection (DIN912-M8xL-12.9 Tuock): 35 Nm 25.81 foot pound
Recommended tightening torque for screw fasteners with thread M16x1.5: - Centering bolt in gripper connection and other steel plates: 100 Nm 73.76 foot pound - Centering bolt in gripper connection aluminum elements: 70 Nm 51.63 foot pound - Nuts and fastening screws fastened against prole pipes: 60 Nm 44.25 foot pound - Nuts and fastening screws fastened against assembly brackets or gusset plates: 100 Nm 73.76 foot pound Admissible load: Clamping connections with 20mm clamping: Pull load Torsion load Clamping connections with 30mm clamping: Pull load Torsion load 1000 N 224.81 foot pound 200 Nm 147.51 foot pound 1000 N 224.81 foot pound 350 Nm 258.15 foot pound


Assembly Instructions
FRS
Page B2 5/2008
Drill-hole in the clamps: All clamps are manufactured with two holes d=6mm. One of the holes can be used to drill a hole into the clamped tube. This additional hole will be used for controlling purposes during long-time use and also to help readjusting the gripper in case of collision.
Example T-Connectors:


Assembly Instructions - Frame Assembly
FRS
Page B3.1 5/2008
Assembly of the gripper frame

If possible, a gripper frame should be constructed with an H-shaped structure serving as the base. To build such a structure 2 prole tubes, for example, are screwed onto 2 cross struts to make a sturdy H-shaped basic frame. For smaller grippers, 1 single prole pipe (80 x 50 mm, if possible) can also be used as a component for the central frame. Assembly of an H-shaped frame: 1. Screw two centering bolts into the ange plates of the cross struts (tightening torque 100Nm = 73.8 ft.Ibs.) 2. Guide the centering bolts through the two exterior prole pipes and fasten them with a nut (tightening torque 60Nm = 44.3 ft.Ibs.) 3. If required, the frame can now be expanded by adding additional prole pipes or angle elements. 4. After completed assembly, tighten all screwed connections, observing the indicated fastening torque (60 / 100Nm = 44.3 / 73.8 ft.Ibs). Advice: All screwed connections are to be secured with Tuok or Loctite 243 while being assembled!!!


FRS
Page B3.2 5/2008
Example for a gripper connection

1. Screw the centering bolts onto the gripper from below (tightening torque in steel 100 Nm = 73.8 ft.Ibs., in high-tensile aluminum 70 Nm = 51.6 ft.Ibs.). 2. Guide the gripper connection with the centering bolt through the prole pipe . 3. Subsequently, fasten the gripper connection onto the prole by means of nuts (tightening torque 60 Nm = 44.3 ft.Ibs.). 4. After completed assembly, tighten all screwed connections, observing the indicated fastening torque (60 / 70 / 100Nm = 44.3 / 51.6 / 73.8 ft.Ibs.).
Example for a prole connection

1. Screw two centering bolts each into the connection panel (made of aluminum!) from below and from above (tightening torque 70Nm = 51.6 ft.Ibs.). 2. Guide the centering bolts through the prole pipes. 3. Subsequently, fasten the prole pipes onto the connection panel by means of nuts (tightening torque 60 Nm = 44.3 ft.Ibs.). 4. After completed assembly, tighten all screwed connections, observing the indicated tightening torque (60 / 70 Nm = 44.3 / 51.6 ft.Ibs.). Advice: All screwed connections are to be secured with Tuok or Loctite 243 while being assembled!!!


FRS
Page B3.3 5/2008
Assembly of frames from cut prole pipes

For reasons of stability, less weight and less cost it is recommended to construct the frame as described on pages 3.1 and 3.2. Should this be impossible, it is optional to construct the frame with connection plates as described below. 1. Screw 4 centering bolts onto the connection plate FRS-WK 05 (tightening torque 70Nm = 51.6 ft.Ibs.) 2. Subsequently, guide the centering bolts through both prole pipes, add reinforcement plate FRSWK 06 (absolutely required !!) and fasten with 4 nuts (tightening torque 100Nm = 73.8 ft.Ibs.). 3. If required, the frame can be enlarged by additional prole pipes or angle elements. 4. After completed assembly, tighten all screwed connections, observing the indicated fastening torque (70 / 100 Nm = 51.6 / 73.8 ft.Ibs.). Advice: All screwed connections are to be secured with Tuok or Loctite 243 while being assembled!!!


FRS
Page B3.4 5/2008
Assembly plates
1. For assembly of pneumatic and electric components hwr offers assembly plates (aluminum 4mm) (catalog page H5.1). If necessary the rectangular plates can be customized. 2. The assembly plates are to be attached to the prole pipe with fastening bolts and nuts. Make sure the screw head touches the assembly plate. 3. After completed assembly, tighten all screwed connections observing the indicated fastening torque (60 Nm).
Assembly brackets and cable ducts

For running electrical wires hwr offers the following standards: 1. Assembly brackets: If required, assembly brackets are xed onto the prole pipes using clips in the drill holes of the prole pipes. 3 sizes are available (catalog page C4.3). Electrical wires are simply guided through the eyelets and bundled with tie-ribs. 2. Cable ducts: If required, cable ducts are xed onto the prole pipes using clips in the drill holes of the prole pipes. The clips serve as spacers for panning screws and nuts. Several sizes are available (catalog page H6.1). Advice: All screwed connections are to be secured with Tuok or Loctite 243 while being assembled!!!


Assembly Instructions - Interface
FRS
Page B5.1 5/2008
Assembly of an end effector interface

1. Guide a stand pipe through the prole and fasten with a nut. 2. Mount a T-Connector (d=30mm). 3. Mount a second T-Connector (d=30mm). 4. Mount carrier for the end effector (clamping xture). 5. After completed assembly, adjust all elements and tighten all screwed connections, considering the indicated fastening torque (screw in clamping connection: 35 Nm = 25.8 ft.Ibs. / nut for centering bolt: 60 Nm = 44.3 ft.Ibs.). 6. Mount end effector.


FRS
Page 5.2 5/2008
Assembly of a suction device / sensor interface

1. Guide a stand pipe through the prole and fasten by means of a nut. 2. Mount the cross connector, using a 90 element (standard component). 3. Mount the ball-type connection. 4. Insert suction cup holder or sensor holder into the ball-type receptor of the ball-type connection. 5. Mount suction cup or sensor into its corresponding carrier. 6. After completed assembly, adjust all components and tighten all screwed connections, observing the indicated fastening torque (screw in clamping connection: 35 Nm = 25.8 ft.Ibs. / nut for centering bolt: 60 Nm = 44.3 ft.Ibs.).


FRS
Page B5.3 5/2008
Assembly of a shim interface

1. Guide a torsion-protected stand pipe through the prole and fasten by means of a nut. 2. Mount a T-Connector (d=30mm). 3. Mount a second T-Connector (d=30mm). 4. Mount holder for adjustment angle (e.g. FRS 30-AWHV 01-B). 5. Mount a suitable adjustment angle (e.g. FRS-AW 01-B) and end effector carrier (e.g. FRS-HSPAW 01-1-B for clamping device or FRS-HSS 01-10-B for pins) with the corresponding shims packages. 6. After completed assembly, adjust all components and tighten all screwed connections, observing the indicated fastening torque (screw in clamping connection: 35 Nm = 25.8 ft.Ibs. / nut for centering bolt : 60 Nm = 44.3 ft.Ibs.). 7. Finally mount the end effector (please also refer to the following page 5.4).


FRS
Page B5.4 5/2008
Assembly of a clamping device with prole pieces

1. To render the whole clamping device adjustable, select an adjustable xture (e.g. FRS-HSPAW 01-B) and mount it according to the instructions on page B5.3. 2. The holder FRS-KHV 11-1-B, for example, serving as prole piece carrier is mounted onto the clamping device. 3. The pressure piece can either be mounted directly onto the clamp strap of the clamping device (as shown in the example below) or by using a suitable in-between layer. Mount all components with the corresponding shims packages. 4. After completed assembly adjust all components and tighten all screwed connections, observing the indicated fastening torque. PLEASE NOTE !!! For most applications, hwr offers the required basic components in the catalog. In chapter 7 (pages G5.1 - 5.4) the use of those components is described for several clamping devices and purposes. If possible use those components as they are stock items and can be delivered quickly.


Gripper-Connections for Prole-Pipes
FRS
Page C1.1 5/2008
Gripper-Connection for Parallel-Proles

(for any drilling template) Material: Weight: AL F52, natural 2.0 / 2.16 kg
L = 300MM FOR PROFILE 50MM: Catalog-No: FRS - GAPU 01 - AL
L = 330MM FOR PROFILE 80MM: Catalog-No: FRS - GAPU 11 - AL
Gripper-Connection for Single-Proles

(for any drilling template) Material: Weight: AL F52, natural 1.5 kg
Catalog-No:
FRS - GAPU 07 - AL


FRS
Page C1.2.1 5/2008

(for VW-Coupling 11-59D323 327) Material: Weight: AL F52, natural 1.6 / 1.76 kg
L = 300MM FOR PROFILE 50MM: Catalog-No: FRS - GAPVW 01 - AL
L = 330MM FOR PROFILE 80MM: Catalog-No: FRS - GAPVW 11 - AL

(for VW-Coupling 11-59D323 328) Material: Weight: AL F52, natural 2.0 / 2.16 kg
L = 300MM FOR PROFILE 50MM: Catalog-No: FRS - GAPVW 01 - 1 - AL
L = 330MM FOR PROFILE 80MM: Catalog-No: FRS - GAPVW 11 - 1 - AL


FRS
Page C1.2.2 5/2008

(for VW-Coupling 11-59D323 327) Material: Weight: AL F52, natural 1.5 kg
Catalog-No:
FRS - GAPVW 07 - AL


FRS
Page C1.3 5/2008

(for Audi-Coupling 21-59D303 000) Material: Weight: AL F52, natural 1.45 / 1.61 kg
L = 300MM FOR PROFILE 50MM: Catalog-No: FRS - GAPAU 01 - AL
L = 330MM FOR PROFILE 80MM: Catalog-No: FRS - GAPAU11 - AL

(for Audi-Coupling 21-59D303 000) Material: Weight: AL F52, natural 1.3 kg
Catalog-No:
FRS - GAPAU 07 - AL


Prole-Pipes
FRS
Page C2.1 5/2008
Prole Pipe 50x50

Material: Standard Length L: Weight: ST 52, galvanized 100 ... 3500 (in 50mm-Steps) 0.17 kg per 50 mm Length L
Catalog-No: Length L:
FRS - PRO - 50/50 - ....


Prole-Pipes
FRS
Page C2.2 5/2008
Prole Pipe 100x50

Material: Standard Length L: Weight: ST 52, galvanized 100 ... 3500 (in 50mm-Steps) 0.35 kg per 50 mm Length L
FRS - PRO 01 - 100/50 - ....
FRS - PRO 02 - 100/50 - ....


Prole-Pipes
FRS
Page C2.3 5/2008
Prole Pipe 50x50, Angled

(for Prole Pipe 50/50 and 100/50) Material: Standard Length L: Angle a: Weight: ST 52, galvanized 200 ... 600 (in 50mm-Steps) 45, 60, 75, 90 0.6 kg + 0.17 kg per 50 mm Length L
Catalog-No: Length L: Angle a:
FRS - PRWO 01 - .... - ....
Catalog-No: Length L: Angle a:
FRS - PRWO 02 - .... - ....


Prole-Pipes
FRS
Page C2.4 5/2008
Prole Pipe 50x50 Cross Strut

(for Prole Pipe 50/50 and 100/50) Material: Standard Length L*: Weight: ST 52, galvanized 200 ... 1000 (in 50mm-Steps) 1.0 kg + 0.17 kg per 50 mm Length L
*(Special Lengths on demand)
FRS - PRQ 01 - ....
Catalog-No.: Length L:
FRS - PRQ 02 - ....


Prole-Pipes
FRS
Page C2.5 5/2008
Prole Pipe 100x50 Cross Strut

(for Prole Pipe 100/50 Broad Side) Material: Standard Length L*: Weight: ST 52, galvanized 200 ... 1000 (in 50mm-Steps) 1.9 kg + 0.35 kg per 50 mm Length L
*(Special Lengths on demand)
FRS - PRQ 21 - ....


Prole Connectors
FRS
Page C3.1 5/2008
Prole Connector for Cross Connection

Material: Weight: AL-F52 0.3 kg
Catalog-No:
FRS - WK 03
Prole Connector for Blunt Connection

Material: Weight: AL-F52 0.25 kg
Catalog-No:
FRS - WK 04


Prole Connectors
FRS
Page C3.2 5/2008
Prole Connector for Blunt Connections, horizontal

(in Connection with Gusset plate FRS-WK 06) Material: Weight: AL-F52 0.3 kg
Catalog-No:
FRS - WK 05
Gusset Plate for Prole Connectors

(in Connection with Prole Connector FRS-WK 05) Material: Weight: AL-F52 0.11 kg
Catalog-No:
FRS - WK 06


Fastening Screws
FRS
Page C3.3 5/2008
Fastening Screws for Prole Pipes 50x50

Material: Weight: 42CrMo4, bronzed 0.115 / 0.134 kg
FOR 1 ELEMENT: Catalog-No: FRS - BS 01 - 55 - B
FOR 2 ELEMENTS: Catalog-No: FRS - BS 01 - 59 - B
Fastening Screws for Prole Pipes 100x50

Material: Weight: 42CrMo4, bronzed 0.19 / 0.20 kg
FOR 1 ELEMENT: Catalog-No: FRS - BS 01 - 105 - B
FOR 2 ELEMENTS: Catalog-No: FRS - BS 01 - 109 - B


Centering Bolts
FRS
Page C3.4 5/2008
Centering Bolt for Prole 50x50

Material: Weight: Length L: 42CrMo4, bronzed 0.142 / 0.156 kg 51 or 55 mm
Catalog-No: Length L :
FRS - ZB 01 - .... - B
Centering Bolt for Prole 100x50

Material: Weight: Length L: 42CrMo4, bronzed 0.22 / 0.235 kg 101 or 105 mm
Catalog-No: Length L :
FRS - ZB 01 - .... - B


Fixing Nut
FRS
Page C3.5 5/2008
Nuts for Centering Bolts, Fastening Screws and Stand Pipes

Material: Weight: 42CrMo4, bronzed 0.066 kg
FOR PROFILE WIDTH 50 AND 100 MM: Catalog-No: FRS - MU 02 - B


Stand Pipes
FRS
Page C3.6 5/2008
Stand Pipes
Material: Standard Lengths L: ST 52, bronzed 100 ... 500mm (in 50mm-Steps)
FOR PROFILE HEIGHT 50 MM: Weight: Catalog-No: Length L: 0.315 kg + 0.017 kg per cm L FRS 30 - STRV 01 - 50 - .... - B
FOR PROFILE HEIGHT 100 MM: Weight: Catalog-No: Length L: 0.39 kg + 0.017 kg per cm L FRS 30 - STRV 01 - 100 - .... - B


Components for Adjustment
FRS
Page C4.1 5/2008
Bracket for TCP-Pin

Material: Weight: ST 52, bronzed 0.143 / 0.162 kg
Catalog-No:
FRS - AT 01 - .... - B
Prole Height L (50, 100):
TCP-Pin
Material: Weight: ST 52, bronzed 0.08 kg/50mm Length
Catalog-No:
FRS - TCP 01 - .... - B
Length L (100-400mm in Steps of 50mm):


Components for Adjustment
FRS
Page C4.2 5/2008
Reference Tool for Welding Gun

Material: Weight: AL, natural (Bolt+Nut ST52, bronzed) 0.8 kg
FOR PROFILE PIPE 50/50: Catalog-No: FRS - SZR 01


Assembly Brackets for Prole Pipes
FRS
Page C4.3 5/2008
Assembly Brackets
(for E/P-Installations) Material: Weight: ST 52, bronzed 0.08 / 0.095 / 0.115kg
ASSEMBLY BRACKET SMALL: Catalog-No: FRS - MB 01 - B
ASSEMBLY BRACKET MEDIUM: Catalog-No: FRS - MB 04 - B
ASSEMBLY BRACKET LARGE: Catalog-No: FRS - MB 05 - B


Support for Cable Ducts
FRS
Page C4.4 5/2008
Support for Cable Duct

Material: Weight: Screw+Clamp, Steel Spacer Disc, AL 0.026 kg
Catalog-No:
FRS - KKH 01


End Caps for Prole Pipes
FRS
Page C4.5 5/2008
End Cap for Pipes 50/50 and 100/50

Material: Weight: PA-GF, black 0.01 kg
Catalog-No:
FRS - EKP 01


Pipes
FRS
Page E1.1 5/2008
Pipes
Material: Standard Lengths L: Weight: ST 52, bronzed 100 ... 1000 mm (in 50 mm Steps) 2000, 3000 mm d=20mm: 1.4 kg/m Pipe-length d=30mm: 1.7 kg/m Pipe-length FOR PIPE D=20 MM: Catalog-No: Length L: FOR PIPE D=30 MM: Catalog-No: Length L: FRS 30 - R 01 - .... FRS 20 - R 01 - ....


T-Connectors
FRS
Page E2.1 5/2008
T-Connector with Pipe and Clamp

(Pipe and Clamps d=20 mm) Material: Standard Lengths L: Weight: ST 52, bronzed 100 ... 600 mm (in 50 mm Steps) 0.16 kg + 1.4 kg/m Pipe length
FRS 20 - T 51 - .... - B

(Pipe d=20 mm, Clamp d=30mm) Material: Standard Lengths L: Weight: ST 52, bronzed 100 ... 600 mm (in 50 mm Steps) 0.185 kg + 1.4 kg/m Pipe-length
FRS 30/20 - T 51 - .... - B

(Pipe and Clapm d=30 mm) Material: Standard Lengths L: Weight: ST 52, bronzed 100 ... 600 mm (in 50 mm Steps) 0.19 kg + 1.7 kg/m Pipe-length
FRS 30 - T 51 - .... - B


Parallel-Connectors
FRS
Page E3.1 5/2008
Parallel-Connector with 2 Clamps

(For 2 x Pipe d=20 mm) Material: Weight: ST 52, bronzed 0.228 kg
Catalog-No:
FRS 20 - P 51 - B

(For Pipe d=30mm and d=20 mm) Material: Weight: ST 52, bronzed 0.241 kg
Catalog-No:
FRS 30/20 - P 51 - B

(For 2 x Pipe d=30 mm) Material: Weight: ST 52, bronzed 0.255 kg
Catalog-No:
FRS 30 - P 51 - M


Cross-Connectors
FRS
Page E4.1 5/2008
Cross-Connector with 2 Clamps

(For 2 x Pipe d=20 mm) Material: Standard angle a: Weight: ST 52, bronzed 90 0.232 kg
Catalog-No:
FRS 20 - K 51 - B

(For Pipe d=30mm and d=20 mm) Material: Standard angle a: Weight: ST 52, bronzed 30 - 150 in 30 Steps 0.256 kg
Catalog-No: Angle a:
FRS 30/20 - K 51 - .... - B

(For 2 x Pipe d=30 mm) Material: Standard angle a: Weight: ST 52, bronzed 30 - 150 in 30 Steps 0.280 kg
Catalog-No: Angle a:
FRS 30 - K 51 - .... - B


Pivot-Connectors
FRS
Page E5.1 5/2008
Pivot-Connector with Pipe

Material: Standard Length L: Weight: ST 52, bronzed 100 ... 400 mm (in 50 mm steps) 0.110 kg + 1.0 kg/m Pipe-Length
FRS 20 - RZ 01 - 20 - ....


Sensor Bearings
FRS
Page F1.1 5/2008
Sensor Bearing with Pivot

(For Sensor d=12 mm) Material: Weight: ST 52, bronzed Clip Polyamide Plastic, black 0.14 kg
Catalog-No:
FRS - ZHAS 21 - B

Catalog-No:
FRS - ZHAS 22 - B

Catalog-No:
FRS - ZHAS 23 - B


Suction-Cup Support
FRS
Page F2.1 5/2008
Suction-Cup Support with Pivot

(For Suction Cups with G1/4-Connector) Material: Weight: Aluminum 0.056 kg
Catalog-No:
FRS - AS 15 - AL


Prole Piece Bearing
FRS
Page F3.1 5/2008
Prole Piece Bearing for Pipe Diameter d=30 mm

(With thread or hole for attachment of prole pieces) Material: Weight: ST 52, bronzed 0.29 kg
WITH THREAD M6: Catalog-No: FRS 30 - FHV 01 - B
WITH DRILL HOLE D=6,6MM: Catalog-No: FRS 30 - FHV 11 - B


Pin Bearing
FRS
Page F4.1 5/2008
(together with Angular tuning device FRS - AW 01 - B and Support FRS 30-AWHV 01 - B, with Drill hole d=8, 10 or 12 mm) Material: Weight: ST 52, bronzed 0.484 kg
Pin Bearing, Adjustable
Catalog-No:
FRS - HSS 01 - ....
Drill Hole Diameter D: (8, 10 or12 mm)


Pin Bearing
FRS
Page F4.2 5/2008
Pin Bearing
Material: Weight:
(With Drill Hole d=8 or 10 mm) ST 52, bronzed 0.25 kg
Catalog-No:
FRS 30 - HSS 02 - .... - B
Drill Hole Diameter D: (8 or 10 mm)
Pin Bearing
Material: Weight:
(With Drill Hole d=10 or 12 mm) ST 52, bronzed 0.34 kg
Catalog-No:
FRS 30 - HSS 03 - .... - B
Drill Hole Diameter D: (10 or12 mm)


Support for Angular Tuning Device
FRS
Page F5.1 5/2008

(For pipes =30 mm) Material: Weight: ST 52, bronzed 0.43 kg
DRILL HOLE DIAMETER D=6H7: Catalog-No: FRS 30 - AWHV 01 - B
DRILL HOLE DIAMETER D=8H7: Catalog-No: FRS 30 - AWHV 02 - B

(For Prole Pipes) Material: Weight: ST 52, bronzed 1.15 kg
Catalog-No:
FRS - AWH 03


Angular Tuning Device
FRS
Page F6.1 5/2008
Angular Tuning Device

Material: Weight: ST 52, bronzed 0.474 kg
DRILL HOLE DIAMETER D=6H7: Catalog-No: FRS - AW 01
DRILL HOLE DIAMETER D=8H7: Catalog-No: FRS - AW 02


Supports for Clamping Devices
FRS
Page G1.1 5/2008
Support for Clamping Device K40.1

(Back connection, horizontal) Material: Weight: ST 52, bronzed 0.375 kg
Catalog-No:
FRS 30 - HSPV 01-3-B

(Back connection, vertical) Material: Weight: ST 52, bronzed 0.41 kg
Catalog-No:


Supports for Clamping Devices
FRS
Page G1.2 5/2008
Support for Clamping Device V50

(Back connection, horizontal) Material: Weight: ST 52, bronzed 0.51 kg
Catalog-No:

(Back connection, vertical) Material: Weight: ST 52, bronzed 0.51 kg
Catalog-No:

Supports for Clamping Devices with Counter bearing Page G1.3 Support for Clamping Device K40.1 (A50)
(Front connection) Material: Weight: ST 52, bronzed 0.7 kg
FRS
5/2008
Catalog-No:

Catalog-No:

Supports for Clamping Devices with Counter bearing Page G1.4 Support for Clamping Device K40.1
(Front connection, for Insulation) Material: Weight: ST 52, bronzed 0.8 kg
FRS
5/2008
Catalog-No:

Supports for Clamping Devices with Counter bearing Page G1.5 Support for Clamping Device V50
FRS
5/2008
Catalog-No:

Catalog-No:


Supports for Clamping Devices (adjustable)
FRS
Page G1.6 5/2008

(Back connection, for Adjusting Angle and Support FRS30-AWH01-B)
Catalog-No:
FRS - HSPAW 01 - 2 - B

(Back connection, for Adjusting Angle and Support FRS30-AWH01-B)
Catalog-No:
FRS - HSPAW 01 - 1 - B


Supports for Clamping Devices (for insulation)
FRS
Page G1.7 5/2008
Support for Clamping Device UF-K32UZ and Pin-drawer SZK40

(Horiziontal connection) Material: Weight: ST 52, bronzed 0.46 kg
Catalog-No:
FRS 30 - HSPISO 01-B
Support for Clamping Device UF-K32UZ and Pin-drawer SZK40

(Vertical connection) Material: Weight: ST 52, bronzed 0.52 kg
Catalog-No:
FRS 30 - HSPISO 02-B


Prole Piece Support
FRS
Page G2.1 5/2008
(Front connection) Material: Weight:
Prole Piece Support for Clamping Device K40.1 (A50)

ST 52, bronzed 0.45 kg
Catalog-No:
FRS KHV 11 - 2 - B
Prole Piece Support for Clamping Device K40.1

Catalog-No:
FRS KHV 11 - 3 - B


Prole Piece Support
FRS
Page G2.2 5/2008
(Front connection, for Insulation) Material: Weight:
Prole Piece Support for Clamping Device K40.1

Catalog-No:
FRS KHV 21 - 3 - B


Prole Piece Support
FRS
Page G2.3 5/2008
(Front connection) Material: Weight:
Prole Piece Support for Clamping Device V50

Catalog-No:
FRS - KHV 11 - 1 - B
Prole Piece Support for Clamping Device V50

Catalog-No:
FRS - KHV 21 - 1 - B


Prole Piece Bearings
FRS
Page G3.1 5/2008
Bearing for Prole Pieces for Clamping Device K40.1

Catalog-No:
FRS - KAL 11 - 3
Bearing for Prole Pieces for Clamping Device K40.1

(for Insulation) Material: Weight: ST 52, bronzed 0.32 kg
Catalog-No:
FRS - KAL 21 - 3


Prole Piece Bearings
FRS
Page G3.2 5/2008
Bearing for Prole Pieces for Clamping Device V50

Catalog-No:
FRS - KAL 11 - 1
Bearing for Prole Pieces for Clamping Device V50

(for Insulation) Material: Weight: ST 52, bronzed 0.4 kg
Catalog-No:
FRS - KAL 21 - 1


Prole Piece blank
FRS
Page G4.1 5/2008
Prole Piece blank

Material: Weight:
(For Clamping Device Tnkers K40.1) 42CrMo4 0.19 kg
Catalog-No:
FRS - KRL 11 - 2
Prole Piece blank

Material: Weight:
(For Clamping Device Tnkers K40.1 with insulation) 42CrMo4 0.21 kg
Catalog-No:
FRS - KRL 21 - 2


Prole Piece blank
FRS
Page G4.2
5/2008
Prole Piece blank

Material: Weight:
(For Clamping Device Tnkers V50) 42CrMo4 0.44 kg
Catalog-No:
FRS - KRL 11/21 - 1


Gripping Plate with Prole Pieces
FRS
Page G5.1 5/2008


FRS
Page G5.2 5/2008


FRS
Page G5.3 5/2008


FRS
Page G5.4 5/2008


Centering Pins
FRS
Page H1.1 5/2008
Pins (circular/sword-form) up to dmax=16mm

(Shaft diameter d=8) Material: 1.7131; case hardened 60+/-2 HRC; EH 0.6+0.2
PINS (CIRCULAR): Catalog-No: FRS - STR 8 - .... - .... - ....
Pin Diameter d: Pin Length L: Alignment length Z:
PINS (SWORD-FORM): Catalog-No: FRS - STS 8 - .... - .... - ....
Pin Diameter d: Pin Length L: Alignment length Z: A = Typical Length (A = 1.5xd) D = Component Diameter d = Alignment Bolt Diameter (d = D-0.1 ; Tolerance -0.05) L = Total Length (L = Z+A) R = Tip Radius R1 = Tip Crowning R1 = 3xd Z = Alignment Length (individual specication)


Centering Pins
FRS
Page H1.2 5/2008
Pins (circular/sword form) up to d=17-30mm

(Shaft diameter d=10) Material: 1.7131; case hardened 60+/-2 HRC; EH 0.6+0.2
Pin Diameter d: Pin Length L: Alignment Length Z:
PINS (SWORD-FORM): Catalog-No: FRS - STS 10 - .... - .... - ....
Pin Diameter d: Pin Length L: Alignment Length Z: A = Typical Length (A = 1.5xd) D = Component Diameter d = Alignment Bolt Diameter (d = D-0.1 ; Tolerance -0.05) L = Total Length (L = Z+A) R = Tip Radius R1 = Tip Crowning (R1 = 3xd) Z = Alignment Length (Individual Specication)


Centering Pins
FRS
Page H1.3 5/2008
Pin (Circular/Sword Form) up to d=31-42mm

(Shaft Diameter d=10) Material: 1.7131; case hardened 60+/-2 HRC; EH 0.6+0.2
Pin Diameter d: Pin Length L: Alignment Length Z:
PINS (SWORD -FORM): Catalog-No: FRS - STS 10 - .... - .... - ....
PinDiameter d: Pin Length L: Alignment Length Z: A = Typical Length (A = 1.5xd) D = Component Diameter d = Alignment Bolt Diameter (d = D-0.1 ; Tolerance -0.05) L = Total Length (L = Z+A) R = Tip Radius R1 = Tip Crowning (R1 = 3xd Z = Alignment Length (Individual Specication)


Insulated Packages for Centering Pins
FRS
Page H2.1 5/2008
Insulating Package for Pins FRS-STR 8/STS 8
for Pins dmax=16mm, complete with: 2 x Insulating Disc d=30/12.5x2mm 1 x Insulating Sleeve d=10/8x15mm 1 x Insulating Pin d=6x20mm (only necessary for pin, sword-form)
Catalog-No:
FRS - ISOR 01

for Pins d=17-30mm, complete with: 1 x Insulating Disc d=30/12.5x2mm 1 x Insulating Disc d=40/12.5x2mm 1 x Insulating Sleeve d=12/10x15mm 1 x Insulating Pin d=6x20mm (only necessary for pin, sword-form)
Catalog-No:
FRS - ISOR 02

for Pins d=31-42mm, complete with: 1 x Insulating Disc d=30/12.5x2mm 1 x Insulating Disc d=50/12.5x2mm 1 x Insulating Sleeve d=12/10x15mm 1 x Insulating Pin d=6x20mm (only necessary for pin, sword-form)
Catalog-No:
FRS - ISOR 03


Insulated Packages for Clamps
FRS
Page H2.2 5/2008
Insulating Package for Tightener K40.1

complete with: 1 x Subplate 65x20x3mm 2 x Insulating Plate 75x30x2mm 2 x Insulating Socket d=10/8.2x20mm 2 x Insulating Sleeve d=8h7/6H7x34mm
Catalog-No:
FRS - ISOF 01
Insulating Package for Tightener V50.1

complete with: 1 x Subplate 65x20x3mm 2 x Insulating Plate 75x30x2mm 2 x Insulating Socket d=10/8.2x26mm 2 x Insulating Sleeve d=8h7/6H7x40mm
Catalog-No:
FRS - ISOF 02


Insulating Package for Pin-drawer or UF-Tightener
FRS
Page H2.3 5/2008
Insulating Package for Pin-Drawer SZK40

(Side Connection) complete with 1 x Insulating Plate 75x65x2mm 2 x Insulating Socket d=8/3x24mm 4 x Insulating Sleeve for Cap-Screw DIN 912 M8x25 2 x Straight Pin 3m6x24
Catalog-No.:
FRS - ISOF 03
Insulating package for Pin-Drawer SZK40

(Back Connection)
and UF-Tightener K32UZ (Back/Front Connection)

complete with: 1 x Subplate 50x55x8mm 1 x Insulating Plate 60x60x2mm 2 x Insulating Socket d=8/3x30mm 4 x Insulating Sleeve for Cap-Screw DIN 912 M8x35 2 x Straight Pin 3m6x30
Catalog-No.:
FRS - ISOF 04


Insulating Package for Pin-drawer or UF-Tightener
FRS
Page H2.4 5/2008
Insulating Package for Pin-Drawer SZK40

(Back Connection) complete with 1 x Subplate 50x55x8mm 1 x Insulating Plate 100x60x2mm 2 x Insulating Socket d=8/3x30mm 4 x Insulating Sleeve for Cap-Screw DIN 912 M8x32 2 x Straight Pin 3m6x20
Catalog-No:
FRS - ISOF 05


Form Piece blank
FRS
Page H3.1 5/2008
Form Piece 70 x 50 x 50 Blank

(with bolt holes) Material: Weight: Murtfeld Green (brand name of a special polyethylene) 0.22 kg
Catalog-No:
FRS - FR 01


Mounting Bases
FRS
Page H5.1 5/2008
Mounting Bases
Material: Standard Sizes: Aluminum (raw), 4mm A=194,244,294,344,394,444,494 B=194,244,294,344,394,444,494
Catalog-No: Length A: Length B:
FRS MP 1 - .... - ....


Cable Ducts
FRS
Page H6.1 5/2008
Cable Ducts
(Includes cover) Material: Standard length L: Al, silver anodized 3m
Cable Duct 40x40 MM: Weight: Catalog-No: 0.75 kg per m FRS - KK 01
CABLE DUCT 60x30 MM: Weight: Catalog-No: 0.82 kg per m FRS - KK 02


Examples
FRS
Page BSP1 5/2008


Examples
FRS
Page BSP2 5/2008


Examples
FRS
Page BSP3 5/2008


BILSING Gripper Catalog 2008-06-19

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BILSING Gripper Catalog 2008-06-19

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5/2008 Modular Component Gripper

hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Elements for Modular Component Grippers Content

E1.1 E2.1 E3.1 E4.1 E5.1

F1.1 F2.1 F3.1 F4.1 - 4.2 F5.1 F6.1

hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Elements for Modular Component Grippers Content

H1.1 - 1.3 H2.1 H2.2 H2.3 - 2.4 H3.1 H5.1 H6.1

hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Elements for Modular Component Grippers

hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Elements for Modular Component Grippers

hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Elements for Modular Component Grippers

Assembly of the gripper frame

hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Elements for Modular Component Grippers

Example for a gripper connection

Example for a prole connection

hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Elements for Modular Component Grippers

Assembly of frames from cut prole pipes

hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Elements for Modular Component Grippers

Assembly brackets and cable ducts

hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Elements for Modular Component Grippers

Assembly of an end effector interface

hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Elements for Modular Component Grippers

Assembly of a suction device / sensor interface

hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Elements for Modular Component Grippers

Assembly of a shim interface

hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Elements for Modular Component Grippers

Assembly of a clamping device with prole pieces

hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Elements for Modular Component Grippers

Gripper-Connection for Parallel-Proles

L = 300MM FOR PROFILE 50MM: Catalog-No: FRS - GAPU 01 - AL

L = 330MM FOR PROFILE 80MM: Catalog-No: FRS - GAPU 11 - AL

Gripper-Connection for Single-Proles

hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Elements for Modular Component Grippers

Gripper-Connection for Parallel-Proles

L = 300MM FOR PROFILE 50MM: Catalog-No: FRS - GAPVW 01 - AL

L = 330MM FOR PROFILE 80MM: Catalog-No: FRS - GAPVW 11 - AL

Gripper-Connection for Parallel-Proles

L = 300MM FOR PROFILE 50MM: Catalog-No: FRS - GAPVW 01 - 1 - AL

L = 330MM FOR PROFILE 80MM: Catalog-No: FRS - GAPVW 11 - 1 - AL

hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Elements for Modular Component Grippers

Gripper-Connection for Single-Proles

hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Elements for Modular Component Grippers

Gripper-Connection for Parallel-Proles

L = 300MM FOR PROFILE 50MM: Catalog-No: FRS - GAPAU 01 - AL

L = 330MM FOR PROFILE 80MM: Catalog-No: FRS - GAPAU11 - AL

Gripper-Connection for Single-Proles

hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen

Elements for Modular Component Grippers

Prole Pipe 50x50