Instrukcja Pellets Fuzzy Logic - ENG

OPERATION MANUAL
WARRANTYSHEET
PELLETS FUZZY LOGIC

with lambda sensor
P15 P25 P40 P50 P75
Dear user of KOSTRZEWA company device!

On this occasion we want to thank you for choosing our device. You have chosen a highest quality product of well known and appreciated company all over Poland. The company KOSTRZEWA has been established in 1978. Since the very start of its activities the company produced central heating boilers for biomass and solid fuels. In order to keep leadership positions in Poland market amongst boiler manufacturers for solid fuel, the company is developing and updating its products for already 30 years. A technical industrial department of new technologies stimulation which main task is permanent development of products and implementation of modern technologies is functioning inside the company. In co-operation between all the companies which will professionally represent our company, we wish to satisfy the requirements and aspirations of each individual customer. Your opinion is an important element of our and our partners business. In order to improve quality of our products we welcome all of your suggestions and comments about our products and our partners work. Company KOSTRZEWA wishes you warm and comfortable days all year round
Dear boiler users,
In order to connect and operate the boiler Pellets Fuzzy Logic, first of all check whether chimney parameters meet data indicated in the table (chimney draught and chimney section) and whether the device has also been adapted to the heated surface (building heating requirements).
Main requirements for the boiler safe operation, maintenance and servicing!!!
1. 2. 3. 4. 5. Before boiler operation it is necessary to read the users manual. Before boiler operation it is necessary to check whether connections to heating system and chimney meets the manufacturers requirements. Do not open door during the boiler operation. A fuel tank cover MUST be tightly closed during the boiler operation. It should not be allowed a fuel tank to be completely empty.
For your safety and comfort boiler use please send us THE LAST PAGE OF A DULY COMPLETED (ALL REQUESTED DATA AND STAMPS WRITTEN DOWN) WARRANTY SHEET and a certificate about the boiler completeness (the last page of the manual). Please send it to the following address:
EXPORT SERVICE KOSTRZEWA

UAB Kostrzewa Baltic Zadeikos str. 14-51 Vinius, LT-06318 Lithuania tel. +370 684 55025 export@kostrzewa.com.pl
After receiving a warranty sheet You sent, we should be able to register You in our Pellets Fuzzy Logic boilers Customer Database and to ensure prompt and fair service.
INFORMATION: IF WITHIN TWO WEEKS SINCE THE BOILER MOUNTING, BUT NOT LONGER THAN TWO MONTH SINCE BOILER PURCHASE DATE, YOU WILL NOT SEND OR WILL SEND A WRONGLY FILLED IN WARRANTY SHEET AND A CERTIFICATE ABOUT THE BOILER COMPLETENESS AND QUALITY, YOU WILL LOSE WARRANTY FOR A BOILER AND ITS COMPONENTS. IN CASE OF LOSING A WARRANTY, ALL COSTS OF REPAIRS OF THE BOILER AND ITS PARTS AND SERVICE SPECIALISTS CALL-OUT WILL HAVE TO BE COVERED BY A CUSTOMER.
Attention !!!
Thank you for understanding. Sincerely, KOSTRZEWA BALTIC
2007 KOSTRZEWA ENG V11.8 2009

2 PELLETS FUZZY LOGIC
Contents:
1. GENERAL INFORMATION ........................................................................................................................................... 4 2. TECHNICAL DATA OF PELLETS FUZZY LOGIC BOILER .............................................................................................. 5 3. FUEL PARAMETERS ................................................................................................................................................... 6 4. DESCRIPTION OF THE BOILER STRUCTURE ............................................................................................................. 7 5. COMPONENTS OF THE BOILER .................................................................................................................................. 9 6. PROTECTION AND REGULATION EQUIPMENT .......................................................................................................... 9 7. BOILER LOCALIZATION AND INSTALLATION ............................................................................................................ 10 8. FIRST START UP OF A BOILER MANUAL FOR AUTHORISED SERVCE ................................................................. 11 9. BOILER AUTOMATICS MANUAL FOR A USER ........................................................................................................... 11 10. WHAT IS NEEDED TO REMEMBER WHEN USING A BOILER ................................................................................. 11 11. BOILER START UP MANUAL FOR A USER ........................................................................................................... 12 12. CLEANING AND MAINTENANCE ............................................................................................................................. 16 13. TECHNICAL MALFUNCTIONS OF THE DEVICE AND METHODS OF ELIMINATION ................................................. 19 14. UTILISATION OF A BOILER AFTER END OF ITS USE ............................................................................................... 20 15. WARRANTY TERMS AND RESPONSIBILITY FOR DEFECTS OF THE DEVICE. ....................................................... 22 16. ANNUAL REVIEW OF A BOILER .............................................................................................................................. 22 17. SERVICE RESPONSIBILITIES ................................................................................................................................. 23
1.
GENERAL INFORMATION
1.1. Boiler advantages and application

An automatic boiler PELLETS FUZZY LOGIC can burn pellets, crushed coal, grain and wood. Buildings of different size, rest houses, workshops, enterprises, etc. can be heated using this boiler.
1.2. Boiler advantages

A modern construction of a heat-exchanger allows to reach efficiency over 90%; Possibility to use four types of fuel; Automatic fuel ignition system pellets; Automatic fuel ignition system crushed coal; Automatic fuel ignition system grain; Automatic boiler operation is being regulated by weather automatics and room temperature regulator; In order to improve quality of combustion, three ventilators have been mounted in Pellets Fuzzy Logic boiler (two units of air supply and one of exhaust gas extraction): an exhaust gas ventilator is eliminating unpleasant odors and dust in a boiler room during the combustion process. Ventilator is extracting the exhaust gases into a chimney. A part of a ventilator which has contact with exhaust gases, has been made out of acid resistant steel; A peephole has been mounted into doors: it allows watching flame through the unopened doors during the burning process; Measurement of exhaust gases temperature this function allows controlling the efficiency of a boiler and its adjustments. Besides, it informs about the time of a heat-exchanger cleaning; There are two operating modes: Summer allows only to heat sanitary water in summer period; Weather a boiler operates using outside temperature sensor and programmable room temperature regulator (standard equipment of a boiler); Change of boiler burner power by FUZZY LOGIC method the boiler adjusts the necessary power automatically in accordance with building heat demand from 20% to 100% of boiler power; Lambda sensor smooth control of the ventilators revs (volume of air is controlled by lambda sensor, but not by the user himself). Just simply click a button START and the boiler adjusts required air volume by itself; A temperature limiter: an independent from automatics temperature limiter, which operates, when the temperature exceeds 95 C is installed in the boiler; feeding mechanism temperature is constantly being measured; feeding mechanism alarm temperature is programmable; Automatic control of the mixing valve gear Possibility to heat sanitary water; The illuminated control display makes control of the boiler simple and pleasant; Menu control in the Polish, English, German, French, Russian and Lithuanian languages; Possibility to fit fuel reserve sensor (mechanical or electronic) - (optional equipment); Mechanical fuel supply; Economical operation; Small amount of harmful substances in exhaust gases; High efficiency; Possibility to connect universal modules each of which can control five heating circuits with different room temperature regulators; Mounting versatility a fuel tank on the left or on the right.
PELLETS FUZZY LOGIC
2. PELLETS FUZZY LOGIC

PARAMETER
Nominal power Lowest power Range of regulation Method of power control Boiler class according to norm PN EN 303-5 CO concentration according to norm PN-EN 12809 (o2=13%) Water volume Maximum working pressure Test pressure Water flow resistance t=10K Water flow resistance t=20K Recommended water working temperature Min. returning water temperature Chimney draught Exhaust temperature for nominal power Exhaust temperature for minimal power Flux density for nominal power Flux density for minimal power Heat exchange surface Ash container volume Maximum pellets loading Fuel loading doors dimensions Approximate fuel consumption at nominal power (pellets) Approximate fuel consumption at minimal power (pellets) Approximate fuel consumption at nominal power (crushed coal) Approximate fuel consumption at minimal power (crushed coal) Boiler length Boiler width Boiler height Water feeding/return pipe Electrical supply Maximum electric power consumption Air flow settings for nominal power Air flow settings for minimal power Diameter of chimney connection mm dm3 bar bar mbar mbar
o
boiler
PFZ 25
25 8 8 - 25 3 80 2 4 70 50 0.15 0.25 150 95 2.35 220 300x300 5.8 1.9 3.9 1.2 1080 1150 1230 1.5 230 140/900 160
technical data
PFZ 40
40 12 12-40 3 100 2 4 70 50 0.15 0.25 160 100 220 350x350 9,28 2,78 6,24 1,87 1080 1280 1230 1.5 230 140/900 160
SI
kW kW kW
PFZ 15
15 5 5 - 15 3 65 2 4 70 50 0.15 0.25 140 90 80 300x300 3,48 1,16 2,34 0,78 960 990 1050 1.5 230 140/900 160
PFZ 50
50 15 15-50 3 120 2 4 70 50 0.2 0.3 160 100 320 350x350 11,6 3,48 7,8 2,34 1080 1270 1230 1.5 230 200/900 160
PFZ 75
75 23 23-75 3 150 2 4 70 50 0.2 0.3 180 110 320 350x350 17,4 5,33 11,70 3,58 1476 1410 1465 2.0 230 200/900 200
FuzzyLogic,PID FuzzyLogic,PID FuzzyLogic,PID FuzzyLogic,PID FuzzyLogic,PID
C C C C
mbar
o o
g/s g/s m2 dm kg mm kg kg kg kg mm mm mm cal V W

3
Table 1. Dimensions and technical parameters of a boiler.

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3. FUEL PARAMETERS
Firewood
In order to achieve nominal power, it is required to use the firewood which humidity do not exceed 20% (firewood dried under the roof for 18 months). Firewood of larger dimensions (cutted into larger pieces) loaded into the boiler increases the boiler burning time even up to 8 hours.
Pellets produced in accordance with DIN 51731 requirements

granulation recommended energy value ash content humidity proper weight (density) 5 8 mm 17500 19500 kJ/kg maks. 1.5 % maks. 12 % 1.0 1.4 kg/dm3
Crushed coal
granulation recommended energy value ash content humidity volume of air divergent materials temperature of coal deformation by ember low agglomeration low sintering 5 25 mm > 23000 kJ/kg maks. 12% maks. 12 % 28 40 % > 1150 oC
Grain outs, triticales, fruit pits - humidity up to 12 %
PELLETS FUZZY LOGIC
4.
BOILER STRUCTURE
BOILER PELLETS FUZZY LOGIC STRUCTURE:
Exhaust gas circulation in the boiler
Exhaust gas circulation in the boiler
1. ash container doors 2. burner clean-out and grates setting door 3. boiler automatics 4. upper door solid fuel loading 5. fuel tank 6. fuel loading doors (pellets, crushed coal) 7. engine with transmission (motoreductor) 8. pin (a bolt connecting a screw with transmission) 9. fuel feeding mechanism (a screw) 10. ignition ventilator 11. pressure ventilator 12. fuel ignition mechanism
1. lambda sensor 2. boiler thermal protection 3. boiler temp sensor, thermal protection 95oC 4. exhaust temperature sensor 6. heated water output connection 7. electrical wiring tunnels 8. exhaust ventilator 9. returning water pipe connection 10. water outlet
1. an opening for cleaning 2. turbulator of exhaust 3. chimney (exhaust gas exit) 4. a third canal cleaning opening 5. upper door for heat-exchanger cleaning 6. solid fuel loading doors 7. combustion chamber 8. doors to reach burner and set up grates 9. burner air chamber with an opening for cleaning at the bottom 10. ash container door
PELLETS FUZZY LOGIC
5.
COMPONENTS OF THE BOILER

Standard:
Operation manual Cast iron grates Exhaust gas turbulator Room temperature regulator Outside temperature sensor Hot water tank sensor Heating system temp. sensor piece set piece piece piece piece piece 1 1 1 1 1 1 1
Optional:
Lambda sensor module Weather module (for additional heating circuits) Solar system management piece piece piece 1 1 1
6. PROTECTION AND REGULATION EQUIPMENT

Boiler automatics allows to set:
- boiler temperature; - temperature in central heating circulation depending to outside temperature (full weather control); - sanitary hot water temperature; - room temperature; - returning from heating system water temperature (function is saving boiler heat-exchanger); - ignition mechanism heating time (depending on the fuel type); - operation of fuel feeding mechanism and of three ventilators; - manual fuel feeding ,ventilator control and automatic burner power modulation (fuzzy logic); - automatic air supply (lambda sensor module); MU1 modules can be connected to the automation, each of which regulates five heating circuits with possibility to connect room temperature regulators. Additional heating circuits module (mixing valves regulation). Solar module to manage solar energy collector.
the best possible operation of a device in different atmospheric conditions, boiler load modes, different fuel types and reduces emission of carbon monoxide to minimum. Properly adjusted fuel/air mixture allows reducing fuel consumption up to 20%. Mixture adjusting is done constantly during boiler operation cycle.
Protection bolt at feeding mechanism fitted at the start of the feeding screw. When the feeding screw is blocked, protective bolt is cutted and in such way the engine is protected from overheating. (If this happens it is necessary to clean the elbow of feeding mechanism, to change bolt and restart the boiler). Automatic engine thermal sensor mounted in the engine and protects the engine from overheating. In cases when engine operation is getting overloaded and it heats, but it may not be enough for safety bolt to break, the engine automatic thermal sensor is being activated and the engine is switched off. In order to restart the engine it is necessary to push a button ENTER.
gives a signal for a boiler regulator if flame passes on a feeding screw. At the same time the boiler regulator switches off air supply ventilator and stimulates a feeding to push the flame to the ash-box. This protection is active in case if the boiler is powered by electricity.
Thermal sensor mechanical protection mounted in a boiler and protecting the heating system from overheating. The preset temperature is 95 oC and if the temperature exceeds this limit a feeding mechanism and ventilators are switched off, and heating system and hot water heating pumps are switched on.
Temperature sensor on a feeding screw shroud
Programmable (for 7 days) room temperature reguFuel quantity gauge is made of translucent, doubled, 8 lator programmable room temperature regulator is used for automatic mm thick material.
control of the temperature in heating area.
Fuzzy Logic regulation method

Advantages of Fuzzy Logic control:
fuzzy logic algorithm is more advanced than the PID algorithm used in other devices; reduces fuel consumption; significantly eliminates dirt and soot in boiler; high stability of boiler operating temperature eliminates water condensate in the boiler; the temperature in a combustion chamber is high and stable, therefore emission of carbon monoxide is being reduced.
Fuel quantity sensor fuel quantity sensor is mounted in a tank and gives a signal when the boiler starts to burn fuel reserve (additional equipment). Exhaust gases temperature sensor is mounted into exhaust pipe and measures the exhaust gases temperature. If the temperature exceeds 230C, it is recommended to clean the heatexchanger of the boiler.
are operated by algorithm, to use the heat in optimal way.
Water pumps (heating system and hot water)
Lambda Sensor generated voltage is transferred to the Pellets Control controller which adjusts fuel/air mixture in the boiler. This module selects proper fuel/air mixture composition in order to ensure
Mixing valve gear controls the temperature in heating system and maintains a constant temperature in boiler. H.s. temperature is calculated from heating curve and room temperature.
7. BOILER LOCALIZATION AND INSTALLATION

7.1. Requirements, norms and recommendations
Boiler room must comply with the building laws, governing the installation of the boiler. In Poland, the standing norm is PN-87/B-02411, as well as the Minister of Infrastructure in 2002 12 April Order of the buildings and installation of technical conditions (IN.LAW No. 75 / 690). Solid fuel boilers must be mounted in a separate room, and the fuel has to be stored in other premises located near the boiler, or in the same ones, where the boiler room is, but not closer than 400 mm from the boiler. The boiler room must meet PPO, and BHP requirements. the roof edge. This helps to avoid the draught disruption and the environmental disruption effects. It is also necessary to draw attention to the building location in consideration of other nearby located buildings.
7.1.1. Recommended boiler-room dimensions:

- the boiler room height has to be not less than twice the height of the boiler, but at least 2.5 m; - minimum space between the wall and the boiler side 100 mm; - minimum space between the wall and the fuel tank 600 mm; - minimum space between the rear part and the wall 300 mm; - minimum distance from the front side of the boiler 400 mm.
Concrete, brick, fire daub, ceramic tile, granite, mortar B non flammable Mineral insulation, glass-plastic C1 hardly flammable Beech, oak, plywood C2 normally flammable Timber of all kinds, rubber products Polystyrene, polyethylene, plastic, C3 - flammable polyurethane A inflammable
Building materials flammable degree
Building materials and products
Table 2. Building materials flammable degree.
7.1.6. Choice of a chimney
7.1.2. The boiler should be placed on a nonflammable basis:

- the boiler should be placed on nonflammable, heat-insulating cusion which should be 20 mm larger than the boiler basis; - if boiler is placed in basement, it is reccomended to put it on a 50 mm height foundation. The boiler should stand vertically.
7.1.3. Safe distance from easily flammable items:

- during installing and operation of the boiler there should be safe distance of 200 mm from easily flammable materials; - the distance for highly flammable groups of materials C3 (paper, cardboard, wood) should be doubled to 400 mm; - if the degree of combustion is not known, a safe distance should also be doubled to 400 mm.
In most cases, the chimney selection can rely on average dimensions, or it is recommended to choose according to the manufacturers suggestions. In special cases (adverse pressure and temperature dependences, a large volume of exhaust gas) a chimney may be chosen in accordance with DIN EN 13384-1 (PN-EN 13384-1) recommendations. The chimney choice is affected by such factors as chimney heat resistance, chimney internal surface irregularities, heat resistance of smoke exhaust pipe, and the hydraulic resistance factors at the tube axis changes. In preparing the chimney selection diagrams, manufacturers take account of the nominal heating equipment efficiency and efficient chimney height for different chimney diameters. The diagrams are different depending on used fuel (e.g. diesel, firewood, gas), of combustion chamber structure, the exhaust gas temperature and loading type.
7.1.7. Chimneys for solid fuel

It should be noted that the solid fuel combustion chambers of nominal power > 20 kW, without ventilator, requires an individual chimney. For solid fuel boiler the chimney 16 cm x 16 cm at least should be selected (in Poland 14 cm x 14 cm, at least). If chimney diameter is not enough, the exhaust gases are discharged too slow and are cooling too much. This may result in draught deficiency and sediment creation in the chimney. Sediment may cause damage to chimney walls, if the sulfuric acid and water vapor in exhaust gases drop below the temperature of dew point. Chimneys of one brick layer which are especially characteristic for the old building houses can be used for solid fuel combustion chambers too. Nowadays, the three layers chimneys of smooth surface and good heat insulation are frequently constructed.
7.1.4. Boiler-room ventilation:

- boiler room ventilation should be performed through the opening, which cross section is 200 cm at least and it is situated up to 1.0 m above floor level.
7.1.5. Chimneys:
Chimneys should properly withdraw the exhaust gases outside and draw the air necessary for fuel combustion. The required chimney draught depends upon: - temperature difference between hot exhaust gases and cold air; - effective chimney height; - chimney cross-cut ( 100 cm); - chimney quality (the best one slippery internal surfaces) and the tightness of connections; Effective chimney height - height difference between the highest combustion chamber and a chimney outlet. The effective height of the individual chimney is 4 m at least, and combined solid and liquid fuel chimneys - 5 m. Height difference between the two combustion chambers can not be higher than 6.5 m. In case of a low-pitched roof, the chimney-end should be higher than
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7.1.8. Smoke exhaust pipe

According to DIN 18160 smoke exhaust pipes connect the boiler to the chimney. They can be produced as the exhaust pipes or the exhaust channels. The exhaust pipes - the pipes and pipe fittings that are mounted indoors. As usual, the exhaust normal channels meet the requirements of PPO chimney and are often made of the same material as the basic chimney.
PELLETS FUZZY LOGIC
In order to prevent heat loss and the additional interference, the connections must be short and raised towards the chimney. It is not allowed to lay them on the first floor. The exhaust pipes cannot be laid in premises where there is no combustion chamber as well as in walls and construction floor.
to a water conduit
Attention!!!
7.1.9. Installation and start-up

A solid fuel boiler has to be installed strictly following the manufacturers instructions. It can be done only by the authorized service company. The first boiler start up can be performed only by the trained manufacturers service team, which has the appropriate license. The service and instaliation team which has authorization and is trained by manufacturer is responsible for the boiler installation and its repair. Warranty will not be applied, if any manipulation with the electrical part of a boiler and connection of any other control devices has been made. Boiler repair and maintenance work may be performed only by a manufacturers trained service specialists. There should be noted the time of the boiler installation and its first start-up in a Warranty sheet. Central heating installation must comply with the project.
In order to prevent moisture in an ash container, it is recommended to install the boiler on the heat-insulated platform or to underlay some insulating material under the boiler (it is applied to boilers which do not
8. FIRST START UP OF A BOILER MANUAL FOR AUTHORISED SERVICE .

Boiler first start up can be performed only by Kostrzewa company qualified service staff which has a valid certificate. It is necessary to indicate in the warranty sheet time of boiler mounting and boiler first set up. In order to register the boiler user in the Customer Database the warranty sheet should be sent to the following address. EXPORT SERVICE KOSTRZEWA UAB Kostrzewa Baltic Zadeikos str. 14-51 Vinius, LT-06318 Lithuania tel. +370 684 55025 export@kostrzewa.com.pl
7.1.10. Boiler connection to the heating system

Heating circuit installation must be performed in accordance with the instructions and the rules and comply with the building construction (scheme 1)
7.1.11. Requirements for the water in heating system

water has to be transparent and colorless, with no other chemically aggressive substances. water hardness has to be less than 200f PH has to be greater than 8.5
9. BOILER AUTOMATICS MANUAL FOR A USER
7.1.12. Connection to power supply

Boiler suitable electrical current is 230 V / 50 Hz. Installation may be performed only by a qualified person. The power point has to be located in an easily accessible place (230V/10A). The boiler feeding and the boiler room lighting should be subject to different electrical circuits.
ACCORDING TO ATTACHED INSTRUCTIONS FOR USE OF CONTROLLER(PELLETS CONTROL M FUZZY LOGIC).
Attention!!!
Please check the heating system requirements considering your country law and norms.
10. WHAT IS NEEDED TO REMEMBER WHEN USING A BOILER

- The boiler can be operated only by adult people familiar with this manual. Children presence without adult supervision near the boiler is strictly prohibited.
- When it comes to the introduction of flammable gases or vapors to the boiler room or at work, during which increased the risk of fire or explosion (gluing, painting, etc.), the boiler must be turned off before the start of the work (position OFF)
.
Attention!!!
In order to achieve optimal results of performance and proper combustion, chimney draught requires to comply with the provided data in table Nr. 1 In consideration of low exhaust gases temperature for protecting the chimney from moisture and restricting draught, there should be used acidity resistant or ceramic inserts, which should direct the condensate
- When cleaning the sediment from the burner elbow, you should turn off the device (position OFF).
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- Do not use the flammable liquids to ignite the boiler, the boiler should ignite automatically. - While refilling the fuel tank with the fuel,the device should be switched off (position OFF). - While cleaning the boiler,the device should be switched off (position OFF). - The burning flame can be watched through a peephole mounted in a boiler door.
11.3. Starting up the boiler after lack of the fuel

Set mode OFF on a control panel; It is necessary to clean the waste products which have accumulated on a burner elbow (only in case of using pellets); Fill in a tank with fuel (pellets, crushed coal, grain); Using manual mode add fuel into the burner; While adding fuel,when the feeding screw is turned off,remove the unburnt fuel (if the fuel is not removed, it may block the feeding screw and break the protective bolts); Add fuel till clean granulate will appear on the burner bottom Set mode ON on a control panel; After few minutes a flame will appear and it will be possible to watch it through the door peephole.
- While operating the boiler, it should not be overheated. - Easily flammable objects cannot be put on or near the boiler.
- Easily flammable items cannot be closer than 1500 mm from the boiler when removing the ashes from the boiler. Ashes should be placed in a nonflammable container with a lid
11.4. Starting up the boiler after the break of protective bolts from a screw.
Set mode OFF on a control panel It is necessary to clean the waste products which accumulated on a burner elbow (only in case of using pellets); If the boiler is heated by crushed coal: remove big fuel pieces which has accumulated between a tank and a feeding screw, remove a screw from a feeding duct; fill in a tank with fuel (pellets, crushed coal, grain); Using manual mode add fuel into the burner While adding fuel,when the feeding screw is turned off, remove the unburnt fuel (if the fuel is not removed, it may block the feeding screw and break the protective bolts); Add fuel till clean granulate will appear on the burner bottom; Set mode ON on a control panel; After few minutes the flame will appear and it will be possible to watch it through the door peephole.
- If the boiler working temperature is below 60 OC, it can damage the steely heat-exchanger, to induce its corrosion, which will shorten its service period. Therefore the working temperature of the boiler must be higher than 60 OC. - After the heating season is over, the boiler and smoke exhaust pipes should be thoroughly cleaned. A boiler room has to be dry and clean - Any kind of manipulation with the boiler electrical party and attempt to install new devices on ones own is strictly prohibited.
11. Boiler start up instruction for a user

11.1 The first boiler start up
set mode OFF on a control panel; fill fuel tank (with pellets, crushed coal, grain); choose fuel type; using manual mode add fuel into the burner; load fuel until it reaches the burner bottom; set mode ON on a control panel; after few minutes a flame will appear and it will be possible to watch it through a door peephole.
11.5. Boiler start up with wood

Remember to remove from the boiler lambda sensor and exhaust temperature sensor when using a firewood.
Set mode OFF on a control panel; Choose a fuel type; Mount the additional grate in the boiler Put some paper on the grate; Put some dry wood on the grate; Fire up the paper; Close the boiler door; Set mode ON on a control panel; Set the temperature of 70C; Add more wood after few hours;
11.2.Boiler disconnection
If the boiler is planned not to be used for a longer period of time, it is necessary to set the mode OFF on the control panel
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PELLETS FUZZY LOGIC
11.6 The burner settings for fuel pellets,pea coal and corn grain
Instructions for burner setting for fuel : pellets, corn *, crushed coal
set the boiler operating temperature and turn on the boiler (ON). In case of using pea coal correct combustion will look as follows: the flame is high, transparently yellow, pea coal is located about 3 cm above the upper edge of the burner plate(small mound). Signs of abnormal combustion: unburnt pellets falls over the burner, the flame is short , combustion chamber smoky - increase the amount of air with 2 units, wait 10 min. adjust the air for as long (add) until the flame is high and clear, and the combustion chamber will not smoke ; unburnt pellets pops up over the burner, the flame is very sharp and high, the combustion chamber is not smoky, pellets can be found below the upper level of the air holes - reduce the amount of air with 2 units, wait 10 minutes, adjust the air for as long (subtract), until the flame is high and clear (quiet), and the chamber will not smoke; unburnt pea coal falls over the burner plate, despite the fact of proper burning - reduce the power of the burner (check feeding time); unburnt pea coal falls over the burner plate, the flame is short, smoky combustion chamber - check the feeding time, increase the amount of air with 2 units, wait 10 minutes, adjust the air for as long (add) until the flame is high and clear, and the chamber will not smoke. * The correct settings and the combustion characteristics the same as for pellets
Attention!!!
If the boiler is equipped with a lambda probe,to set its characteristics, it is advisable to use the exhaust gas analyzer. When you set the power of ventilator on all range of boiler power (as described below) it is advisable to record the number of oxygen units. In the chimney mode for a power of 100% fan was set to 50, you need to check the number of oxygen units. The value should be recorded so later could be introduced to the appropriate value of the probe characteristics. Set the boiler power at 100%. Go to the advanced settings and choose the chimney mode(yes). For the appropriate power ranging from under 20%, 40%, 60%, 80%, 100%, pre-set the power of the ventilator. Run the boiler in the chimney mode at 100% of power, choose the power of the ventilator. If the power of the ventilator is chosen properly, the pellet should be placed between the upper and lower row of holes of the burner plate, the flame should be high and clear, and the burning chamber should not smoke. When the flame is low, intense yellow color, and the pellet begins to become black, ventilator power should be increased by 4 units, wait 10 min. up until the boilers work stabilize. If at 100% of the boiler power air has been adjusted properly, while in the chimney mode-change power on 80% and adjust the air due to an earlier procedure. Same deal for 60%, 40% and 20%. If all operations were carried out in accordance with the instructions above, you need to
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11.7 ELECTRICAL PART CONNECTION SCHEME
EXPLANATIONS:
Tkotla boiler temperature sensor Tco going to eating system (radiators) water temperature sensor Tpowrotu returning to the boiler water temperature sensor Tc.w.u. hot water temperature sensor (temperature sensor in hot water tank) Tpodajnika fuel feeding mechanism temperature sensor Tzewnetrzna outside temperature sensor Tspalin exhaust gas temeprature Pompa c.w.u The PUMP of hot water(sanitary water) Silownik mieszacza 4-way mixing valve gear (220V) Pompa c.o. heating system pump (the pump of radiators) Zapalarka fuel ignition system Dmuchawa glowna main ventilator Wylacznik termiczny termal protection switch Silnik podajnika fuel feeding mechanism engine Dmuchawa rozpalarki fuel ignition system ventilator Wentylator wyciagowy exhaustion ventilator Silnik czyszczenia cleaning mechanism Zasilanie 220 V electrical supply 220 V
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PELLETS FUZZY LOGIC
11.8 Menu sterownika kota
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12. Cleaning and protection

Regular cleaning of the ash container; Regular cleaning of the cleaning chamber; Regular cleaning of the burner chamber; Regular cleaning of the heat-exchanger; Regular cleaning of the burner elbow; Regular (every 100 h) cleaning lambda probe from sediment (only in case of using pellets). At least once a year call a professional service to examine the boiler.;
Cleaning the burner elbow from sediment (only in case of using pellets)
Attention!!! The boiler can be cleaned only when disconnected from the power supply.
exhaust temperature sensor lambda probe
outlet from the ignition mechanism
sediment
exhaust temperature sensor
Cleaning of sediment from the burner elbow.
Lambda probe should be cleaned every 100 h with a soft brush.
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PELLETS FUZZY LOGIC
polluted combustion chamber.
very clean combustion chamber.
dirty heat-exchanger.
very clean heat-exchanger.
Exhaust ventilator disassembling - cleaning.
Exhaust ventilator disassembling - cleaning.
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the exchanger Dekieldoczyszczeniawymiennika
lid to clean
1.
2.
3.
4.
lid to remove the soot from the exchanger Dekiel
do wybierania sadzy z wymiennika
protective bolt hardness class 8.8
Heat-exchanger cleaning.
Changing the protective bolt .
Changing the ignition mechanism.
Cleaning the burner chamber.
THREE FAN POWER
possibility to set the air-ventilator.
Grate mounting.
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a way to open heat-exchangers cleaning chamber.

PELLETS FUZZY LOGIC
13. Technical malfunctions of the device and methods of their elimination

- A device does not actuate the ignition mechanism. -Message IGN is not displayed on the control panel screen The message feeding screw overheated appear on the screen. The screw is cold.
Malfunction
Badly fitted sensor Breach of the exhaust temperature sensor. Displayed temperature on the screen 630C. Badly fitted sensor. The feeding screw sensor is damaged. The feeding screw operates all the time
Cause
Check whether the sensor is well fitted Replace the exhaust temperature sensor.- Ignite fuel manually
Method of elimination
Check whether the sensor is well fitted Replace the feeding screw sensor
Nothing is displayed on the control panel screen.
Lack of energy supply
Improperly connected control module wires Too high control module humidity
Check whether the boiler is properly connected to the power supply. Check whether control module wires are properly connected
Breach of one of the control panel buttons. The screw does not move, although it is connected
Breach of the control panel

Lack of the motoreductor energy supply Improperly connected wires. The feeding mechanism is blocked The motoreductor is broken Control module has been broken
The control panel repair/replace

Check whether control module wires are properly connected Check whether a motoreductor is properly connected to a screw roller. Check the feeding channel and how easily a screw roller wheels around in the feeding channel. Check or replace the condenser (once a year, if requires) Take out the screw from the feeding mechanism and eradicate a solid element. Clean the accumulated sediment and restart a boiler (without removing the screw). Place a new screw. Check whether the ventilator, its plugs and wires are properly connected Replace the ventilator Replace the control module Change the settings Check whether the wires and connectors are properly connected. Clear the outlet from the ignition mechanism
(Multiple) break of a safety bolt
Some solid material jammed between the tank and the feeding mechanism Sediment accumulated in a burner elbow(in case of using pelllets only) Screw tip has worn out (fuel pellets are very grinded up)
In spite of ventilator signals, there is no air flow
Lack of ventilator power supply A broken ventilator Control module is broken.
Automated boiler ignition does not function
The heating time and attempt to ignite a fire is set incorrectly Incorrectly connected heater Hot air exhaust outlet from heater is jammed. The broken heater (does not get hot). Very wet fuel Badly set air quantity Badly set the feeding time
During the burning time in boiler there are a lot of black smoke. A lot of unburnt fuel agglomerates in the ash container During the burning time in boiler there are a lot of unburnt fuel particles flying inside. A lot of unburnt fuel agglomerates in the ash container.
Increase the volume of air. Check the feeding time settings Reduce the amount of air. Check the feeding time (may be too high burner power is being set).
Badly set air quantity. Badly set the feeding time
19
The boiler does not reach the set temperature
The boiler does not comply with the

building area Sensor failures Incorrectly fitted the reverse water temperature sensor. Too low boiler power is set
Check whether the boiler is properly
chosen. Check sensors Check whether a reverse water sensor is fixed in a proper place (water should circulate in this place) Check the feeding time settings
Spreading fumes from the boiler
Chimney channel obstruction
The boiler increase in channel obstruction Obstructed heat-exchanger chanels
Clear the channels
Water appears in a boiler.
The absence of chimney draught

Very wet fuel Leaky boiler heat exchanger
Improper installation of a chimney
The device is connected to the chimney by an elbow. The ventilator turns on, but the air does not pass. A very dirty heat-exchanger A dirty chimney Replace the fuel (by drier one). In order to check a heat-exchanger, the boiler should be shut down for 8 hours and water wiped out. If the water will agglomerate again within 8 hours, it is necessary to call specialists of a professional service center.
14. Boiler utilisation on the expiration of its employment .

As a boiler is made of different materials, on the expiration of the boiler employment it can be delivered up to recycling companies which properly utilise these raw materials
20
PELLETS FUZZY LOGIC
BOILER CONNECTION SCHEME
Tzew outside (weather temperature sensor) (should be mounted on the north wall outside of the building) Tco going to heating system (radiators) water temperature sensor (should be mounted after heating system pump) Tk boiler temperature sensor (mounted and connected to the boiler as standart equipment) Tcwu hot water temperature sensor (should be mounted to hot water tank, to the special place, and connected to boilers automatics) Tpow water, returned to boiler temperature sensor (should be mounted on returning to boiler water pipe) Tpod fuel feeding mechanism temperature sensor (mounted and connected to the boiler as standart equipment) Tspal exhaust gas temperature sensor (mounted and connected to the boiler as standart equipment) Pompa c.w.u hot water heating pump (should be connected to the boiler automatics [see second scheme]) Mieszacz 4-drogowy z silownikiem 4-way mixing valve with electrical drive (220V) (should be connected to the boiler automatics [see second scheme]) Pompa c.o. heating system pump (the pump of radiators) (should be connected to the boiler automatics [see second scheme]) Regulator pokojowy room temperature regulator (should be mounted on internal wall in heated room) Podgrzewacz c.w.u. hot water tank Warning: 1. Dilatation tank should be mounter on small circle (1,5 bar) 2. Protective valve should be 1,8 bar
Schemat podczenia kota Pellets Fuzzy Logic
EXPLANATION of TEXT on SCHEME:
15. Warranty terms and conditions, responsibility for product defects and malfunctions
15.1. Warranty
15.1.1. Company KOSTRZEWA provides warranty for the tightness of a heat-exchanger of 36 months, valid after the first boiler start up and thirty-eight (38) months from the date of purchase. It is valid only within the territory of Poland 15.1.2. Other units: warranty for 24 months except (a feeding mechanism screw, an exhaust gas sensor, a heater, the end of a burner(cast iron and steel one), eye glass, Lambda Probe those are provided with warranty of 12 months fuse, boiler ceramic, condensers, change of the feeding mechanism protective bolts, automation settings after changing type of fuel , exhaust turbulator.
Attention!!!
In case of the boiler defect discovery, it is obligatory without delay to notify in writing the point of sales or a service office. The manufacturer is not liable for improperly chosen power of the boiler. It is forbidden to inspect the boiler tightness with high air pressure devices.
15.2. Warranty terms and conditions

15.2.1. The first start of the boiler is payable and made by the authorized service team, which notes it in a Warranty sheet 15.2.2. Every year an authorized service team has to carry out a payable check of the boiler work and to note it in a Warranty sheet. 15.2.3. Boiler installation into the heating system must be carried out by a person authorized to do it and approve it in the Warranty sheet. Wishing to repair the boiler, the boiler user must strictly comply with the boiler instruction manual. All other repair actions, which are not mentioned in the boiler users instruction manual, has be performed only by a authorized service team of KOSTRZEWA company. A list of services can be found www.kostrzewa.com.pl . The first start of the boiler is payable. A customer pays for the costs of KOSTRZEWA company special support service call-out. A pricelist can be found at www.kostrzewa.com.pl or at manufacturers office.
A user has to cover expenses of service team call-out:

if a call-out turned out to be motiveless (a user did not follow instructions); if it is the users fault if a service team cannot repair a boiler due to circumstances independent of them (e.g. fuel shortages, chimney draught shortage, leaky installation, etc.) Damage as a result of failure to the above conditions may not be the subject of warranty claims. If the boiler operates effectively in accordance with maintenance and mounting instructions, it does not require assistance of a service staff. The manufacturer has the right to make any changes in the boiler construction in mean of product modernisation, changes which need not be included in this Instruction manual.
Service has no duty for:

1. bringing in a boiler into a boiler-room. 2. cable laying from outdoor facilities to automation. 3. proper arranging of a boiler-room for the initial boiler start-up. 4. taking care of fuel required for the initial boiler start-up
15.3. Warranty has not been applied:

15.3.1. If a boiler buyer fails to send the properly completed warranty sheet. 15.3.2. If the form of a boiler start-up, introduction to the boiler work and mandatory actions for the first start is not filled in. If the boiler number, purchase date, sellers stamp, signatures of the installers, the user data (name, address), numbers of the purchase certificate are not indicated. 15.3.3. If the connection of the boiler does not meet legal requirements of your country. 15.3.4. If the servicing and maintenance is performed not in accordance with the instruction manual. 15.3.5. If the boiler repair work was carried out by a person having no entitlement to do it.
16. Annual boiler check

Any electro-mechanical device to operate properly,should be subject to periodic reviews.In case of Pellets Fuzzy Logic boiler,periodic review is done by authorised service(AS) once a year. During reviews AS checks technical condition of device according to list:Actions to comply with during the annual boiler review
15.4. Warranty has not been applied to:

Door cord, insulating panel door with screen, automation
22
PELLETS FUZZY LOGIC
17. Service team duty

Check ventilation in the boiler room Check door tightness (possibly cover with silicone or replace a cord - paid by pricelist) Check the correctness of plumbing connections Check the correctnes of connection with chimney channels Check electrical connections in control module Check fuel loading door tightness (on fuel tank) Check the connection of feeding set with the boiler body Check the position of the burner plate and lace Check electrical wiring of the ventilators,motoreductor,ignition,sensors if they are not damaged Check if no alterations were made in the boiler Check measuring and the location of all sensors Heat exchanger cleaning (sediment removing) Burner,elbow cleaning (sediment removing) Mandatory replacement of the exhaust gas temperature sensor and the capacitor (payable in addition) Mandatory replacement of the worm safety bolts (payable in addition) Check worm technical condition (the tip diameter - worn to 5% -normal, worn above 10% of diameter suggested replacement) Information on the posibility to upgrade software to the newer version Adjust boiler work on the used fuel (feeding time,air flow) Mandatory motoreduktor capacitor and exhaust fan replacement (payable in addition)
23
For user
WARRANTY SHEET
PELLETS FUZZY LOGIC
Boiler manufacturing number.................................. (*) Boiler power...............................(*) Software Version User(Surname,Name) ..............(**) Address(street, city, post code.) ................(**) Telephone, Fax..................................................(**) e-mail ................................................................(**)
Not completetd warranty sheet is void.
Type of measurement
Chimney draught(Pa) Exhaust temp. (C) for pellets/grain Exhaust temp. (C) for pea coal
power of 100%
power of 40%
User agree that : - during start-up carried out by authorized service boiler did not show any defect. - received The boiler operations manual with a completed warranty sheet - was introduced with the boiler operation and maintenance Installation Company
stamp, signature
Distribution Company
stamp, signature
..................................... Date of installation : ..............................................
............................................ Sale Date: User signature :
............................................. ...........................................
Sales document number of manufacturer...(*) Sales document number of distributor...........(***)

(*) completed by the manufacturer (**) completed by the user. (***) completed by the distributor.
Boiler start-up company

stamp, signature
Service team Nr.
Start-up date:
...............
............................. ...........................
Record of carried reviews, guarantee and post repairs and regular annual boiler PELLETS FUZZY LOGIC inspections
Date of record Action carried Authorized Service Signature and stamp Customer Signature
For Distributor
WARRANTY SHEET
PELLETS FUZZY LOGIC
Boiler manufacturing number.................................. (*) Boiler power...............................(*) Software Version User(Surname,Name) .................(**) Address(street, city, post code.) ................(**) Telephone, Fax..................................................(**) e-mail ................................................................(**)
Type of measurement
power of 100%
power of 40%
stamp, signature
stamp, signature
............................................. Date of installation : ..............................................
............................................ Sale Date: User signature :
............................................. ...........................................


stamp, signature
Service team Nr.
Start-up date:
...............
............................. ...........................
For Manufacturer
Please send on adrress:EXPORT SERVICE KOSTRZEWA, Zadeikos str. 14-51,Vinius, LT-06318,Lithuania

tel. +370 678 37707,export@kostrzewa.com.pl
WARRANTY SHEET
PELLETS FUZZY LOGIC
Boiler manufacturing number.................................. (*) Boiler power...............................(*) Software Version User(Surname,Name) .................(**) Address(street, city, post code.) ................(**) Telephone, Fax..................................................(**) e-mail ................................................................(**)
Type of measurement
power of 100%
power of 40%
stamp, signature
stamp, signature
......................................... Date of installation : ..............................................
....................................... Sale date: User signature :
............................................. ...........................................


stamp, signature
Service team Nr.
Start-up date:
...............
............................. ...........................
For manufacturer
Boiler start-up and principles of service. PELLETS FUZZY LOGIC Boilers Nr. .
Audit questions V Do you know the overall construction of the boiler? Do you know working principle of the 4 way mixing valve? Do you know the process of condensate formation in the boiler? Do you know working conditions of the boiler in which condensation can occur? Do you know the long term effects of boiler working in condensate appearing conditions? Do you know the way to assemble the grates in the boiler and how to ignite boiler using fire wood? Do you know how to ignite the boiler using different type of fuel? Do you know how to change fuel type on the control panel? Do you know the boiler operating modes and the principles of their work? Do you know how to set the boilers set temperature? Do you know how to set desired temperature of sanitary water? Do you know what the histeresis loop is and how it affects control of boiler and sanitary water temperature settings? Do you know how using the control panel set the burner power and what 100% and 30% means? Do you know how to change ventilators power from 100% to 30 % and how it affects fuel combustion? Dou you know the cause of break of connecting motoreductor with feeding worm protective bolt and how to mount the spare bolt? Do you know the princple of Antiblocade funcktion? Do you know the types of alarms that are displayed on the control panel and defend against the dangers Do you know you are cleaning a boiler with the exchanger, with the residue from the combustion of solid fuels
The signature and stamp of the boiler start-up person.
Signature of trained person.
......................................................................... .......................................... Please send on: EXPORT SERVICE KOSTRZEWA

UAB Kostrzewa Baltic Zadeikos str. 14-51 Vinius, LT-06318,Lithuania tel. +370 684 55025 export@kostrzewa.com.pl
For manufacturer The list of actions of boiler start-up person should do. Lp. 1 2 3 4 5 6 7 8 Steps to comply with Check the boiler room ventilation Check the boiler rom lighting (is it sufficient for the boiler operation and possible repair). Check access to places that require periodic maintenance (control module,fuel tank, motoreduktor, fans,cleaning places). Check the tightness of the boiler plumbing connection with central heating system Check the boiler with chimney connection tightness. Check the amount of fuel in the tank (whether it is sufficient to run the boiler). Check the tightness of the fuel tank door (is it closed on two latches). Check if cables of electric fans, motoreductor, ignition mechanism , sensors were not damaged during transport and deposition of the above equipment is correct Check the connection of all electrical wires in the control module(Pull each cable with the power of approximately 2 - 5 [N] Check if the connectivity lumps embedded in the control module tightly. Check if the exhaust temperature sensor embedded in exhaust pipe correctly. Check the connection of electrical wiring that are not pre-connected (pumps, external temperature sensor,room temperature control).
Check whether there is a connection armature in control module (TFSconnection, thermal feeder security). Check the connection of feeding set with the boiler body,check tank and motoreductor with the feeder pipe connection as well (in the case of dismantling of the boiler for the boiler transport to boiler room).
V*
COMMENTS**
9 10 11 12 13
14
15 16 17
Check if the location of the burner plate and lace is correct. Check indications and the location of sensors (temperature of exhaust gases, boiler, feeder, external temperature, return water)
Make the test of all boiler units in service mode.
* - indicate in case of proper installation, assembly, or regulation of the boiler
** - Make the entry in case of non-compliance with the installation, assembly or regulation
Boiler installation place: street:.house nr. post code __ __-__ __ __ city:................................. Boiler start-up date: .....................................
Seal and signature of the person making the boiler start-up:
................................................
Please send on: EXPORT SERVICE KOSTRZEWA, Zadeikos str.14-51, Vilnius LT-06318, Lithuania
COMPLAINT PROTOCOL
Subject of complaint: Boiler name: Pellets Fuzzy Logic Boiler power: ........................................................................................................................................................ Boiler serial number: ............. ............................................................................................................................... Boiler purchase date: ........................................................................................................................................... Distribution company name and address: ........................................................................................................... . ............................................................................................................................................................................. .............................................................................................................................................................................. Boiler installation date: ......................................................................................................................................... Installation company name and address: ............................................................................................................. .............................................................................................................................................................................. .............................................................................................................................................................................. Declarant: Name,surname: .................................................................................................................................................... Full address: .......................................................................................................................................................... .............................................................................................................................................................................. Telephone: ............/........................................................ The exact description of reported defects: ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ........................................................................................................................ ...................................................... I agree to cover any costs associated with the unjustified call out of authorized Kostrzewa service(according to manufacturers price list).
............................................................................ legible signature of the claims applicant
Complaint protocol please send on:
UAB Kostrzewa Baltic Zadeikos str. 14-51 Vinius, LT-06318, Lithuania tel. +370 684 55025
export@kostrzewa.com.pl or for the distribution company
COMPLAINT PROTOCOL
Subject of complaint: Boiler name: Pellets Fuzzy Logic Boiler power: ........................................................................................................................................................ Boiler serial number: ............. ............................................................................................................................... Boiler purchase date: ........................................................................................................................................... Distribution company name and address: ........................................................................................................... . ............................................................................................................................................................................. .............................................................................................................................................................................. Boiler installation date: ......................................................................................................................................... Installation company name and address: ............................................................................................................. .............................................................................................................................................................................. .............................................................................................................................................................................. Declarant: Name,surname: .................................................................................................................................................... Full address: .......................................................................................................................................................... .............................................................................................................................................................................. Telephone: ............/........................................................ The exact description of reported defects: ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ............................................................................................................................ .................................................. ........................................................................................................................ ...................................................... I agree to cover any costs associated with the unjustified call out of authorized Kostrzewa service(according to manufacturers price list). .
............................................................................ legible signature of the claims applicant
Complaint protocol please send on:
UAB Kostrzewa Baltic Zadeikos str. 14-51 Vinius, LT-06318, Lithuania tel. +370 684 55025
export@kostrzewa.com.pl or for the distribution company
OPERATIONAL MANUAL BOILER FUNCTION REGULATOR
PELLETS CONTROL M PID
Fuzzy Logic
Kostrzewa Company Welcomes You in program Pellets Fuzzy Logic
Contents:
GENERAL INFORMATION ................................................................................................................... 43 INTRODUCTIONE ...................................................................................................................... 43 APPLICATION ........................................................................................................................... 43 SAFETY PRECAUTIONS ............................................................................................................ 44 CORRECT DISPOSAL OF THIS PRODUCT.................................................................................. 44 IMPORTANCE OF THE MANUAL ................................................................................................ 44 ELECTRIC INSTALATION ................................................................................................................... 44 GENERAL REQUIREMENTS....................................................................................................... 44 LOCATION ................................................................................................................................ 44 CONNECTION ........................................................................................................................... 45 ACCESSORIES ......................................................................................................................... 48 ADDITIONAL CONTROL PANEL ...................................................................................... . 48 ROOM TEMPERATURE REGULATOR ................................................................................. 48 MAINTENANCE .................................................................................................................................. 48
.................................................................................................................. 48 BOILER FUNCTION MODES ....................................................................................................... 50

MENU NAVIGATION WEATHER MODE WITH MIXING VALVE GEAR CONTROL WEATHER MODE WITHOUT MIXING VALVE GEAR CONTROL MANUAL MODE SUMMER MODE SET BOILER TEMPERATURE..................................................................................................... 50 4-WAY MIXING VALVE CONTROL .............................................................................................. 50 SELECTION OF HEATING CURVES ............................................................................................ 51 BURNER POWER ...................................................................................................................... 52 FUEL TYPE ............................................................................................................................... 52 EMBERS MAINTENANCE MODE ................................................................................................ 52 AMOUNT OF AIR, POWER TEST MODE ...................................................................................... 52 AIR AT IGNITION ....................................................................................................................... 53 PUMPS FUNCTION .................................................................................................................... 53 HOT WATER ............................................................................................................................. 53 SET HOT WATER TEMPERATURE . ................................................................................... 53 HOT WATER PRIORITY. .................................................................................................... 53 HOT WATER HYSTERESIS LOOP. ..................................................................................... 53 SET BOILER HOT WATER TEMPERATURE. ....................................................................... 53 MENU LANGUAGE .................................................................................................................... 53 STARTING UP ........................................................................................................................... 53 FIRST IGNITION ........................................................................................................................ 54 ALARM CONDITIONS AND SECURITY ........................................................................................ 54 TECHNICAL DATA ..................................................................................................................... 54
42
PELLETS FUZZY LOGIC
GENERAL INFORMATION
INTRODUCTION
Boiler function regulator Pellets control M is a modern micro-processor system, which controls boiler and central heating system in weather and hot water modes. Device controls the amount of fuel feeding by periodical inlet of feeding mechanism motor and the amount of air supply for burning process. Due to appliance of solid-state relays the fan power is regulated smoothly and the reliability of inlet of feeding mechanism motor control system is increased repeatedly. Automatic fuel ignition. Regulator Pellets Control M enables automatic fuel ignition in retort. Measurement of exhaust temperature. Regulator enables exhaust temperature reading, what is necessary in boiler with automatic ignition functioning. Knowledge of exhaust temperature values is very useful for boiler control and regulation. Weather control assures the highest thermal comfort, because heating medium temperature is regulated in outside temperature function. Regulation is done (made) by mixing valve gear.
The use of heating medium temperature sensor which returns from installation to the boiler and the regulation of this temperature reduces the possibility of water condensation in the boiler and extends its lifetime. With advanced operation algorithm and the possibility of regulating many parameters, system can be adjusted to requirements of heating system in very flexible way. Controller was equipped with function of outlet testing. This function is available in SERVICE MODE. It enables checking correctness of electric connection and efficiency of actuators (pumps, fan, feeder, mixing valve gear) before starting up the boiler. Big alphanumeric display makes user communication with device easier. New, intuitive menu with languages: Polish, English, German and French. Lambda Probe assures proper air portioning for combustion process. This makes maintenance easier in significant way, reduce fuel consumption and influences on proper combustion, what decreases emission of harmful substances into environment (optional boiler outfit).
APPLICATION
The picture below shows the function of regulator Pellets control M PID Fuzzy Logic technical scheme.
Picture 1: Regulator function technical scheme Hot water Cold water
43
SAFETY PRECAUTIONS
Warning risk of electric shock! Unplug device from power supply before installation or dismantling. Before starting using device, please read the instruction. You must save this operational manual and use it every time while operating the device in the future. Follow all rules and warnings contained in the manual device. Make sure the device is not in any way damaged. If you are in doubt, do not use the device and contact the supplier. If you are in doubt, referring to the safe operation of equipment, please contact the supplier. Pay special attention to any warning signs posted on the casing and packaging equipment. Use the device for its intended purpose. The device is not a toy; do not allow children to play with it. Under no circumstances should you allow children to play with any part of the packaging of the device. Keep small parts such as screws, pins away from children. These elements can be supplied and delivered to the device, if they are swallowed, can lead to suffocation of the child. Do not make any mechanical or electrical changes in the device. Such changes may result in improper operation of the device which does not conform to the standards and affect adversely the operation of the device. Do not put through the cracks (e.g. ventilation) any objects inside the device, it can cause a short circuit, electric shock, fire or damage to equipment. You can not allow the device got into the water, moisture, dust and dirt can cause a short circuit, electric shock, fire or damage to equipment Ensure proper ventilation of the device, do not cover or block any ventilation openings, and ensure the free movement of air around it. The unit should be mounted indoors, unless it is prepared to work outside. Do not allow the device to be exposed to thumb or/and vibration. When you connect the device, make sure that the electrical parameters of the power supply are consistent with the operation. To avoid risk of electric shock, connect the device to an outlet with a grounding pin. Grounding jacks must be done properly by a certified electrician. When connecting a device, make sure that this will not overload the electrical circuit. Avoid connecting the device to a circuit with motors and other devices causing interference pulse (e.g., washing machines, refrigerators). Before connecting any cables and computer peripheral device it is absolutely necessary to disconnect the mains supply. To completely disconnect the unit from the mains, pull out the plug from the outlet, especially when not used for a long time. Protect the power cord from damage, it should be arranged so that no one do not step on it, do not put any items on cable. All wire connections must be made in accordance with the assembly and installation of wiring diagram with the national or local regulations for electrical connections. This device does not contain any parts that the user can replace. All service operations except cleaning fuse
replacement (when disconnected from the network device) setting function, should be performed by authorized service. Before any maintenance is absolutely necessary to disconnect the unit from the mains. For cleaning, do not use gasoline, solvents or other chemicals that can damage the housing. It is recommended to use soft cloth. If the power supply cable is damaged, you should absolutely not use such a device. Damaged cable must be replaced by a new with the same parameters as the original by service technician.
CORRECT DISPOSAL OF THIS PRODUCT

Electric device was made from materials, which partially can be recycled. Therefore, after use it must be placed at the point of recovery and recycling of electrical and electronic equipment, or be transferred to the manufacturer. Equipment can not be disposed of with other residential waste.
IMPORTANCE OF INSTRUCTION
This instruction is valid for regulators Pellets control with programming version from 8A included. Programming version is shown in welcome communicator after you connect device to the power supply. Specifications for upper versions you can find on manufacture website.
ELECTRIC INSTALATION
GENERAL REQUIREMENTS
Please carefully read all enclosed operational manual before starting up the regulator. A person undertaking installation should be technically experienced. Wire connections made from copper should be adopted to operate at a temperature of 75oC . All connections should be made in accordance with the installation of electrical installation diagram and the national or local regulations for electrical connections.
LOCATION
Devices are designed for fitting only indoors. After selecting the place of assembly, make sure that it meets the following conditions: The mounting location must be free from excessive humidity and flammable vapours or corrosive. Installation should not be made in the vicinity of high power electrical apparatus, electrical machinery and welding equipment. The installation site ambient temperature should not exceed 60C and it should not be less than 0C. Humidity should be within the range from 5% to 95% no condensing.
44
PELLETS FUZZY LOGIC
CONNECTION
2-module device contains following elements: All necessary for boiler function sensors must be added to executive module, together with executive elements, if needed. Sensor for hot water temperature in the boiler CTN-02 [T h.w.] Sensor for water temperature unit, which is supplied to a radiator CTN-02 [Tco] Sensor for water temperature returning to the boiler CTN-01 [Tpow] Outside temperature unit CTZ-01 [Tzew] Room temperature regulator [Reg.pok] Mixing valve gear [M0,M1] Sensor for temperature of exhaust gas CTK-03 [Tspal]
Control panel- visible for user part of device with keyboard and alphanumeric display. Panel is installed in front side of the boiler. Executive module must be installed on DIN rail in switchgear or its cover. All sensors together with control panel are connected to executive module. Control panel and executive module connecting tape.
Picture 2: Executive module view EXPLANATION:

Tk boiler temperature unit Tcwu hot water temperature in the boiler Tpod temperature of inlet mechanism
Tspal temperature of exhaust gas

Tzew outside temperature unit Tco water temperature unit, which is supplied to a radiator (installed after or before a pump of radiators) Tpow water temperature returning to the boiler Reg. pok. room temperature regulator
WARNING!!!
UNDER NO CIRCUMSTANCES DO NOT CONNECT SAFETY WIRE (PE) WITH NEUTRAL (N)
45
EXECUTIVE DEVISE DESCRIPTION DESCRIPTION M0 M1 CW CO ZAP CS DM DMZ WW ZTK POD

DEVICE 4-way mixing valve gear- M0- closing 4- way mixing valve gear- M1- opening hot water pump central heating system pump ignition heating element engine of automatic exchanger cleaning (optional) main fan ignition fan exhaust ventilator thermal safety of boiler feeder motor
Table 1: Executive elements description
OUTLET DESCRIPTION DESCRIPTION M0 M1 CW CO ZAP W1 CS DM ZTK POD DEVICE

4-way mixing valve gear- M0- closing 4- way mixing valve gear- M1- opening hot water pump central heating pump ignition heating element
outlet of Lambda probe 230~V injection (feeding) module, relay (transmitter) control outlet of automatic exchanger cleaning, relay (transmitter)
main fan thermal safety of boiler feeder motor
Table 2: Outlet description
46
PELLETS FUZZY LOGIC
MEASUREMENT INLET DESCRIPTION DESCRIPTION Tk Tcwu Tpod Tspal Tzew Tco Tpow ELEMENT DESCRIPTION
Measurement inlet of boiler temperature sensor; sensor is installed in boilers measurement port. Measurement inlet of hot domestic water temperature sensor; sensor is installed in water heater exchangers measurement port. Measurement inlet of fuel feeder temperature sensor; sensor must be installed in place, which reflect temperature of the feeder. Measurement inlet of exhaust temperature sensor; Warning! Polarization is important. Measurement inlet of outside temperature sensor; sensor must be installed outside of the building, where it can reflect outside temperature.
Sensor for heating element, installed after the meddled valve; sensor must be installed with bezel on pipe after the meddled valve and isolated. Aware of proper joint between sensor and pipe. Sensor for heating element, on the way back from heating installation; sensor must be installed on reverse pipe near boiler or on special measurement port of boiler or pipe. Aware of proper joint between sensor and pipe. WARNING: if you use module of probe Lambda, you should connect signal outlet from module probe Lambda to measurement inlet. Room temperature regulator inlet. Room regulator must be connected with the N / O contacts. N / O contacts in moment of heat need.
Reg.pok.
Table 3: Measurement inlet description

2
Connections must be done with wires of maximum section 2.5 mm , properly selected for electric installation.
WARNING!!! Device must be connected to separate electric circuit, equipped with properly selected overcurrent and residual switches.
WARNING!!! During connections device must be unplugged from power supply. Connections must be done by person with special qualification in this range.
47
ACCESORIES
ADDITIONAL CONTROL PANEL
Controller can be equipped with additional control panel Pellets control, which can be installed in other place, e.g. in apartment for settle control of system function.
Do not install the regulator next to other heat sources (e.g. TV set, radiators), in places of direct sun rays or draughty places, because it will unfavourably effect system function.
MAINTANANCE
MENU NAVIGATION
Regulator possesses hierarchical menu. . To enter the main menu press ENTER MAIN MENU capitalized. For navigation use and ENTER . To enter submenu press . To go back to higher level press
ROOM TEMPERATURE REGULATOR

Controller can collaborate with any room temperature regulator with the N / O contacts. Regulator must be installed in apartment representative place according to temperature, 1.5-2 m high.
. Main menu is shown in picture 3. ESC Submenu work for display and change of function parameters. To change the parameter press ENTER . Newly adjusted parameter is
displayed periodically. To edit the values use and . While editing it is possible to exit from .
new adjustments by pressing ESC
. To accept the changes press ENTER Submenu BOILER is shown in picture 4. Whole menu you can find in picture 5. WARNING!!! Data saving is following after each main menu display.
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PELLETS FUZZY LOGIC
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BOILER FUNCTION MODES

Boiler can function in one of three modes: weather, manual or summer. Weather mode function in two ways: with or without mixing valve gear. Set up is in submenu BOILER. WARNING!!! Boiler function modes decide ways of boilers temperature set up. So even after boiler function mode set to manual, coverage is controlling function of mixing valve gear (only if the proper sensors are installed).
water. In this mode (excluding alarm) c.o. pump is not activated. Boiler assigned temperature is set manually with parameter temp. zadana kota. WARNING!!! The c.o. pump will be attached in case of boiler overheat alarm.
SET BOILER TEMPERATURE

The assigned temperature of boiler is an internal parameter of controller which has three values: in weather mode the assigned temperature of boiler is calculated by heating properties on the basis of external temperature, in summer and manual mode the user inputs the assigned temperature to sub-menu assigned boiler temp., while heating hot water (h.w.) regulator turns the parameter temperatur kota na potrzeby c.w.u., which can differ from manual and weather mode. WARNING!!! If the boiler temperature na potrzeby c.w.u. is lower than the temperature in manual or weather mode, the assigned boiler functioning temperature will be the one with the higher value.
WEATHER MODE WITH CONTROLLER OF MIXING VALVE GEAR
WARNING!!! Controller can be in this mode if the sensor of temperature c.o. is connected. This mode demands installation of outside temperature supplied sensor, c.o. temperature sensor and reverse heating element. Boiler function temperature is designed from liner programming approximation of heating curve, thanks to what there is no need to manual boiler temperature change, when the temperature outside changes. As a rule, it is colder at night than at daytime. It is boiler function temperature in outside temperature function. Set boiler temperature is calculated based on this o curve and is 20 C higher. When room regulator connections are open - the temperature of heating circulation will be reduced by parameter value of obnienie c.o., which is in submenu HEATING CIRCUIT. WARNING!!! When there is a need for hot domestic water, for fast water warm up controller changes boiler function temperature by itself, when goes back to functioning in accordance with heating characteristics.
4-STAGE MIXING VALVE CONTROL

The regulator is controlling the 4-stage mixing valve. The regulation id relied on sustaining the assigned temperature of heating factor in obiegu c.o.. The regulator has also a function of boiler protection from low temperature of heating factor returning from circulation. The protection of boiler is prior to regulation of temp. c.o. In case when the temperature of heating factor returning from installation is too low, the valve is closing. When the minimal temperature of return is exceeded - the regulation is taken over by the element responsible for keeping the adequate temperature behind the mixer. The settings are done in submenu HEATING CIRCUIT. The assigned temperature c.o. is calculated by regulator in weather or manual mode of boiler function. The assigned temperature behind the mixer depends on registry of room regulator: contacts closed (heating demand) the temperature set in heating curve. contacts open (no heating demand) the temperature set behind the mixer which is lower than parameter value obnienie temp. c.o. in MENU: TEMP. C.O.. The actual calculated value of assigned temperature of heating cuircit c.o. is indicated by parameter obliczona temp. c.o.. The parameters accessible in SERVICE MODE, which may influence the control of the mixer mechanism: Temperatura minimalna powrotu Is programed by heating boiler manufacturer, it assures longevity of boiler. maksymalna temperatura miesz.co parameter, which is the basic value of heating factor temperature
MANUAL MODE
User set up the boiler function temperature manually using parameter boiler temp. set up in this mode. When there is a need for hot domestic water, for fast water warm up controller changes boiler function temperature by itself, when goes back to functioning temperature settled by user. Functioning with mixing valve gear When sensor of temperature c.o. is connected to regulator (information for ste-rownika o siowniku), you can set up the boiler temperature after turning on the manual mode. Mixing valve control would be the same as in weather mode, but the temperature will be constant. WARNING!!! Formulation manual mode means strictly the manual setting of boiler temperature. The control of mixer is maintained independently and is fulfilled the same way in manual and weather mode.
SUMMER MODE
This mode is used in summer - for heating domestic
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PELLETS FUZZY LOGIC
behind the c.o. mixer.
WARNING!!! If the system doesnt have installed valve gear, which must be controlled, you should disconnect c.o. temperature sensor. It will be the information for controller that the mixing valve gear is missing.
SELECTION OF HEATING CURVES

Idea of controlling in weather mode is a proper selection of heating characteristics to object heat waste. Correctly appointed heating curve causes that room temperature settled by user stays the same regardless of outside temperature. Appropriate heating characteristic usually can be settled by multiple resetting and matching in a longer period of time. For the first chosen characteristics must be one of appropriate to object in range A, B or C.
Guidance rules: SIGN

Too cold in all ranges of outside temperatures Too hot in all ranges of outside temperatures Proper temperature in temporary period, too cold during low outside temperatures Proper temperature in temporary period, too hot during low outside temperatures Proper temperature during low outside temperatures, too cold in temporary period Proper temperature during low outside temperatures, too hot in temporary period
SIGN REGATION TYPE

Increase curve shift Decrease curve shift Increase curve gradient
INSTALLATION TYPE Floor heating installation Low temperature heating installation Heating installation with temperature over 75C
A B C
Decrease curve gradient
Decrease curve gradient, increase curve shift Increase curve gradient, decrease curve shift
51 51
BURNER POWER
Regulator in continues way select the burner power, depending on energy demand. Calculated power is shown in submenu BURNER.
FUEL TYPE
In BURNER submenu (picture 11), you should choose proper fuel type. There are 3 types availeble:
Pellets - work with an automatic fuel ignition without backup mode, only for the boiler with automatic ignition. Fuel - pellets and grain. pea coal - work with an automatic ignition and fuel heat maintain mode. Bulk chamber - working without the automatic ignition and without feeder
EMBERS MAINTENANCE MODE

Once the maximum allowable temperature is reached, despite the reduction of power, the burner turns to heat maintain mode. In this mode are performed - cyclic fuel supply and air, according with a picture. These parameters should be chosen depending on the type of fuel and chimney draft so as not to significantly increase the temperature of the boiler and to keep the heat in the burner. Sustain the glow mode is active only for fuel: coal
AMOUNT OF AIR, CHIMNEY-SWEEP MODE

In order to achieve correct burning process the adequate quantity of air is needed; it also depends on fuel type and device power. For this reason it is necessary to set the adequate quantity of air input for every fuel type and every power value of burner. This action should be accomplished during first launch of the device by qualified person. The parameters will remain in read-only memory of the. Actions needed to set the parameter: set the fuel type according to real mode, turn on the device, enter the sub-menu POWER TEST and turn on power test YES. set the amount of oxygen for 20, 40, 60, 80, 100% burner power. The between values will be calculated by approximation method using the assigned curves. See picture 14. If the regulator is equipped with Lambda sensor it also needs application of settings for assigned oxygen value for particular burner power values. The parameters should be inputted according to specifications of boiler manufacturer or by analyzing the exhaust under particular burner power values. During the regulation of fan power, equipped with the Lambda module, the power value can be corrected in range of 10 regulation units. This dependence is shown in picture 14.
peas. Parameters available in the submenu BURNER see Picture 11.
ATTENTION!
After application of setting it is necessary to turn off power test power test OFF. During the settings of power test mode the automatic regulation element of burner power will be turned off to carry out measurements and tests at constant power burner.
52 PELLETS FUZZY LOGIC
achieved much faster. To prevent a decline in temperature in the house during the heating of h.w.. When the h.w. pump works longer than 10 minutes (default setting) and not reached the preset temperature, the hot water is accompanied by parallel pump c.o. for 2 minutes (default setting). Parameters available in the service mode are: postj pompy c.o. przy pcw and praca pompy c.o. przy pcw.
HISTERESIS LOOP OF H.W.
AIR DURING (AT) IGNITION

The amount of air needed in the process of ignition is set as a separate parameter, since it is different from that for the normal operation of the burner. Parameter is set to dm rozpalanie, which is available in the "BURNER". See Picture 11 on page 52.
The hysteresis loop of hot water is the time determining parameter to heat hot water. When the water temperature in the tray falls below the set temperature minus hysteresis, heating process begins. The value of the hysteresis loop is set in the submenu hysteresis loop of h.w..
PUMPS FUNCTION
For correct and long boiler operation, a suitable temperature of his work is needed. For this reason, circulation pumps can operate only above a minimum temperature of the pumps. Parameter available in the "service mode" is min.temp.pomp. H.w. pump works for the hot water tank, only when the temperature of the heating boiler is higher than the hot water. This prevents loss of stored energy in the preheated hot water use.
ASSIGNED TEMPERATURE OF THE H.W. BOILER

When there is a need for hot domestic water, assigned boilers temperature would be temperature settled by parameter h.w. boiler. WARNING!!! This temperature must be higher than assigned temperature for h.w..
MENU LANGUAGE
Regulator has 3 languages: English, German and Polish. Language selection is in menu LANGUAGE. Factory setting: Polish.
HOT DOMESTIC WATER

Heating boiler together with regulator Pellets control perfectly suit to heat domestic water during heating season and after it.
STARTING UP
working, so the water temperature set point is
H.W.ASSIGNED TEMPERATURE
To start the device, for 3 seconds press esc . The same should be done to disable the driver. The current status is shown on the main screen: OFF disabled (enabled alarm service, and work handblower and feeder). ON enabled. WARNING!!! When the word OFF is on display, the device is in standby, and is further energized in the event of an alarm condition is taken preventive processes (enclose of pumps or feeder).
CTN-02 sensor should be provided and to mount the hot water tank. In the submenu HOT WATER set the preset temperature hot water. This temperature should not be too high to minimize the losses associated with storage and transmission. Factory setting is 45C. View submenu shown in Picture 16.
If the boiler is not to be used for an extended period of time, or if you perform any work on the boiler, switch off the device by disconnecting from the mains. The display (main screen) shows the current status of individual devices.
H.W. PRIORITY.
The controller can operate in two modes of heating water (not yet known with automatic gas and oil boilers) with a priority for domestic hot water (preferably) or without. When working with priority, at the moment when you need h.w. heating only the hot water pump is
53
Displayed shortcut indicates the enclose output of device operation control.

CONTRACTION
TECHNICAL DATA
PARAMETER Power supply H.S. Pump H.W. Pump Ignition Fan VALUE ~230V/50Hz 10% <5VA 100W 100W 400W 150W 200W 100W 50W 45-85C 35-70C 4C 0-60C 5-95% without condensation 80-95C 50-80C
DESCRIPTION
HS cw zap pod dm 00 01
FIRST IGNITION
If you are working with feeder after filling the tank with fuel you must manually run the feeder, to transport the fuel into the burning chamber. For this purpose, please go to the menu PRACA RCZNA. To switch on / off the feeder, you must push the button To switch on / off the fan, you must push the button . .
Feeder should work until the fuel fills the combustion chamber to half. Button -turn off the feeder. Then ignite the fuel using properly prepared ignitor (in the case of work with ignitor start the regulator in mode ON; automatically ignite the fuel). After firing, return to the main screen and start the machine.
ALARM CONDITIONS AND SECURITY

The controller signals by the backlight blinking the fact that there was an alarm situation. After pressing "Enter" information about the type of alarm is displayed. The controller signals the following alarm states: Overheating of the boiler, an alarm is signalled when the boiler temperature exceeds temperatur alarmow kota, which is set in the USTAWIENIACH SER-WISOWYCH. Taken action in this case is the inclusion of circulation pumps regardless of the mode of operation until the boiler temperature falls. WARNING!!! At temperatures of 2 C lower than the temperature of the boiler control panel are put under the pump in the initial alarm. If the temperature does not exceed the temperature control panel, this situation is not stored in the memory controller. Overheating of the feeder, an alarm is signalled when the feeder temperature exceeds temperatur alarmow podajnika, which is set in the USTAWIENIACH SER-WISOWYCH. Podejmowana akcja to zaczenie silnika podajnika celem wypchnicia aru z rury podajcej. Lack of fire / fuel, an alarm is signalled in case of absence of fuel or flame in the burner. WARNING!!! When an alarm occurs, determine the cause of the alert and remove it. Independent security ZTK (Zabezpieczenie Termiczne Kota) from the microprocessor system operation. If the boiler temperature exceeds 94o C, the independent mechanical thermal switch will turn on, which turns off the fan power supply.
P.P.H. KOSTRZEWA Sp.j. ul. Suwalska 32 A 11-500 Giycko tel. 087 428 53 51
www.kostrzewa.com.pl biuro@kostrzewa.com.pl
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PELLETS FUZZY LOGIC

Instrukcja Pellets Fuzzy Logic - ENG

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OPERATION MANUAL

PELLETS FUZZY LOGIC

P15 P25 P40 P50 P75

Dear user of KOSTRZEWA company device!

Dear boiler users,

EXPORT SERVICE KOSTRZEWA

Thank you for understanding. Sincerely, KOSTRZEWA BALTIC

2007 KOSTRZEWA ENG V11.8 2009

1.1. Boiler advantages and application

1.2. Boiler advantages

PELLETS FUZZY LOGIC

2. PELLETS FUZZY LOGIC

FuzzyLogic,PID FuzzyLogic,PID FuzzyLogic,PID FuzzyLogic,PID FuzzyLogic,PID

g/s g/s m2 dm kg mm kg kg kg kg mm mm mm cal V W

Table 1. Dimensions and technical parameters of a boiler.

Pellets produced in accordance with DIN 51731 requirements

Grain outs, triticales, fruit pits - humidity up to 12 %

PELLETS FUZZY LOGIC

BOILER PELLETS FUZZY LOGIC STRUCTURE:

Exhaust gas circulation in the boiler

Exhaust gas circulation in the boiler

PELLETS FUZZY LOGIC

COMPONENTS OF THE BOILER

6. PROTECTION AND REGULATION EQUIPMENT

Temperature sensor on a feeding screw shroud

Fuzzy Logic regulation method

Water pumps (heating system and hot water)

7. BOILER LOCALIZATION AND INSTALLATION

7.1.1. Recommended boiler-room dimensions:

Building materials flammable degree

Building materials and products

Table 2. Building materials flammable degree.

7.1.6. Choice of a chimney

7.1.2. The boiler should be placed on a nonflammable basis:

7.1.3. Safe distance from easily flammable items:

7.1.7. Chimneys for solid fuel

7.1.4. Boiler-room ventilation:

7.1.8. Smoke exhaust pipe

PELLETS FUZZY LOGIC

7.1.9. Installation and start-up

8. FIRST START UP OF A BOILER MANUAL FOR AUTHORISED SERVICE .

7.1.10. Boiler connection to the heating system

7.1.11. Requirements for the water in heating system

9. BOILER AUTOMATICS MANUAL FOR A USER

7.1.12. Connection to power supply

ACCORDING TO ATTACHED INSTRUCTIONS FOR USE OF CONTROLLER(PELLETS CONTROL M FUZZY LOGIC).

10. WHAT IS NEEDED TO REMEMBER WHEN USING A BOILER

11.3. Starting up the boiler after lack of the fuel

11. Boiler start up instruction for a user

11.5. Boiler start up with wood

PELLETS FUZZY LOGIC

11.7 ELECTRICAL PART CONNECTION SCHEME

PELLETS FUZZY LOGIC

11.8 Menu sterownika kota

12. Cleaning and protection

outlet from the ignition mechanism

Cleaning of sediment from the burner elbow.

Lambda probe should be cleaned every 100 h with a soft brush.

PELLETS FUZZY LOGIC

polluted combustion chamber.

very clean combustion chamber.

very clean heat-exchanger.