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Orifice plate
Nozzle
Venturi
Orifice plate
Orifice plate
Nozzle
/Gallagher equation
ASME MFC-3M-1989
Convergent, Venturi-Nozzle
BS 1042 - section 1.2 : 1989
Orifice plate
Orifice plate
Orifice plate
1 rev3
02/12/2011
SUMMARY
1. SYMBOLS.............................................................................................................................................................................3
2. DISCHARGE COEFFICIENT :.........................................................................................................................................4
2.1 SQUARE EDGED ORIFICE PLATES :...............................................................................................................................4
2.1.1 Flange taps :...................................................................................................................................................................4
2.1.2 Corner taps :..................................................................................................................................................................5
2.1.3 Radius Taps....................................................................................................................................................................5
2.1.4 Pipe taps.........................................................................................................................................................................5
2.2 ORIFICE EXCEPT SQUARE-EDGED..........................................................................................................................................6
2.2.1 Conical with Corner taps...............................................................................................................................................6
2.2.2 Quarter with Corner taps..............................................................................................................................................6
2.2.3 Eccentric with Corner taps and Flange taps................................................................................................................6
2.3 NOZZLES.......................................................................................................................................................................6
2.3.1 ISA 1932.........................................................................................................................................................................6
2.3.2 Long radius with high beta ratio...................................................................................................................................6
2.3.3 Long radius with low beta ratio.....................................................................................................................................7
2.3.4 Low beta with throat taps.............................................................................................................................................7
2.4 CLASSICAL VENTURI..............................................................................................................................................7
2.4.1 Rough cast convergent :.................................................................................................................................................7
2.4.2 Machined convergent :...................................................................................................................................................7
2.4.3 Fabricated convergent :.................................................................................................................................................7
2.4.4 Venturi-Nozzle................................................................................................................................................................8
3. EXPANSION FACTOR FOR COMPRESSIBLE FLUIDS :........................................................................................8
3.1 SQUARE-EDGED ORIFICE : (FLANGE , CORNER ,RADIUS TAPS )...................................................................................................8
3.2 ORIFICE EXCEPT SQUARE-EDGED :ECCENTRIC ........................................................................................................................8
3.3 NOZZLES & VENTURI :...........................................................................................................................................8
4. PRESSURE LOSS :.............................................................................................................................................................9
4.1 ORIFICE PLATES ( FLANGE TAPS , CORNER TAPS , RADIUS TAPS )...................................................................................9
4.2 NOZZLES :................................................................................................................................................................9
4.3 VENTURI :.................................................................................................................................................................9
5. UNCERTAINTY :..............................................................................................................................................................10
5.1 ORIFICE PLATES (FLANGE TAPS, CORNER TAPS , RADIUS TAPS )..................................................................................10
5.2 NOZZLES :...............................................................................................................................................................11
5.3 VENTURI :...............................................................................................................................................................11
6. LIMITS................................................................................................................................................................................11
6.1 SQUARE EDGED ORIFICE PLATES...............................................................................................................................11
6.2 ORIFICE PLATES (EXCEPT SQUARE EDGED).......................................................................................................................13
6.3 NOZZLES :...............................................................................................................................................................13
6.4 VENTURI.................................................................................................................................................................13
7. MAIN EQUATION............................................................................................................................................................14
7.1 UNIVERSAL EQUATION..............................................................................................................................................14
7.2 REYNOLDS NUMBER........................................................................................................................................................14
7.3 THERMAL CORRECTION FACTOR.........................................................................................................................................14
8. PRACTICAL COMPUTATION OF THE UNCERTAINTY :.....................................................................................14
9. HISTORICAL BACKGROUND (MILLER SOURCES)..............................................................................................15
10 EXEMPLES & COMPARISON FOR FLANGE TAPS ORIFICE............................................................................16
11 RESTRICTION ORIFICE :...........................................................................................................................................16
11.1 DISCHARGE COEFFICIENT :.............................................................................................................................................16
11.2 EXPANSION FACTOR -...................................................................................................................................................17
2 rev3
02/12/2011
1.
SYMBOLS
Symbols
Represented quantity
Dimensions
M
L
SI UNIT
: Mass
: Length
: temperature
: Time
dimensionless
Coefficient of discharge
Relative uncertainty
dimensionless
dimensionless
p1
ML-1T-2
qm
MT
Pa
kg/s
qv
L3T-1
RD
-1
LT-1
Diameter ratio
= d/D
dimensionless
dP
Differential pressure
ML-1T-2
Pressure loss
ML-1T-2
or
-1
dimensionless
dimensionless
Expansion factor
dimensionless
Isentropic exponent1)
dimensionless
ML-1T-1
= /
L2T-1
ML-3
Pressure ratio = p2 / p1
dimensionless
dimensionless
Ke
K0
dimensionless
m3/s
C-1
C
m/s
Pa
Pa
Pa.s
m2/s
kg/m3
-
dimensionless
1 ) Ratio of heat capacity at constant pressure to the specific heat capacity at constant volume.For ideal gases,the ratio of the specific heat
capacities and the isentropic exponent have the same values.These values depend on the nature of the gas.
NOTE : Subscript 1 refers to the upstream conditions.
Subscript 2 refers to the downstream conditions.
Standard acceleration due to gravity , 9.806650 m/s2
3 rev3
02/12/2011
2.
DISCHARGE COEFFICIENT :
2.1
Flange taps :
ISO5167-1
L1 = 0.433
50 < D 58.62
0.75
10 6
1
1 4
RD
L2 = 25.4/D
0.75
10 6
1
L1 = L2 = 25.4/D
D > 58.62
ASME
L1 = 0.433
50.8 D 58.62
0.75 +0.039 4
1 4
0.8560 D 13
L2 = 25.4/D
0.75 +2.2860 D 14
1 4
L1 = L2 = 25.4/D
D > 58.62
where
0.8560 D 13
ISO-Ad1
C = 0.5961 + 0.0261 2 - 0.216 8+ 0.000521 ( 106 /RD ) 0.7
D < 71.12 mm
L1 = L2 = 25.4/D
M2 = 2 L2 / 1-
A = (19000 / RD) 0.8
D 71.12 mm
+ (0.0188 + (0.0063 A)3.5 (106/ RD)0.3 + ( 0.043 + 0.080e--10L1 - 0.123 e -7 L1 ) (1-0.11A) 4/1-4
e = 2.718281828459
API 2530
D (inches) at 20C
C = K 1
K0 =
1+
Ke
15 E
d 10 6
E
K = K0 1 +
RD
Ke = 0.5993 +
3
2
0.007
0.076 4
1
0.5
0.034
+ 0.364 +
. 0.07 +
+ 0.4 16
0.009 +
( 0.5 ) 2
D
D
D
D
5
65
+ 2 + 3 ( 0.7) 2
D
530
D
Note : Any negative factor , such as ( - 0.7 )5/2 when is less than 0.7 , should be taken as equal to zero so
that the whole term [(65/D2 ) + 3](-0.7)5/2 drops out of the equation.
4 rev3
02/12/2011
2.1.2
Corner taps :
ISO5167-1
L1 = L2 = 0
C =0.5959
+0.0312
2.1
0.184
+0.0029
10
0.75
2.5 Re
ASME
L1 = L2 = 0
C =
0.5
95
9
where :
+
0.0
312
2.1
0.18
4
+
91 .71
2 .5
0.7
5
RD
ISO-Ad1
C = 0.5961 + 0.0261 2 - 0.216 8+ 0.000521 ( 106 /RD ) 0.7
L1 = L2 = 0
+ (0.0188 + (0.0063 A)3.5 (106/ RD)0.3 + ( 0.043 + 0.080e-10L1 - 0.123 e --10L1 ) (1-0.11A) 4/1-4
D < 71.12 mm
D 71.12 mm
M2 = 2 L2 / 1 -
e = 2.718281828459
+ (0.0188 + (0.0063 A)3.5 (106/ RD)0.3 + ( 0.043 + 0.080e-10L1 - 0.123 e -10L1) (1-0.11A) 4/1-4
- 0.031(M2 - 0.8 M21.1)1.3
BS1042
25 D <50
2.1.3
L1 = L2 = 0
C =0.5959
+0.0312
10 6
R D
0.75
Radius Taps
ISO5167-1
L1 = 1
L2 = 0.47
0.75
10 6
1
L1 = 0.433
L2 = 0.47
1
0.75 + 0.039 4
1 4
ASME
where :
ISO-Ad1
D < 71.12 mm
L1 = 1
L2 = 0.47
+ (0.0188 + (0.0063 A)3.5 (106/ RD)0.3 + ( 0.043 + 0.080e-10L1 - 0.123 e -7 L1 ) (1-0.11A) 4/1-4
M2 = 2 L2 / 1 -
D 71.12 mm
e = 2.718281828459
+ (0.0188 + (0.0063 A)3.5 (106/ RD)0.3 + ( 0.043 + 0.080e-10L1 - 0.123 e -7 L1 ) (1-0.11A) 4/1-4
- 0.031(M2 - 0.8 M21.1)1.3
2.1.4
Pipe taps
API 2530
5 rev3
02/12/2011
K0 =
D (inches) at
Tf
C = K 1
2.2
1+
Ke
15 E
d 10 6
0.0182
0.06 2
0.225 5
1.43
+ 0.935 +
+1.35 14 +
K e = 0.5925 +
+ 0.440
0.25
D
D
D
D
875
E
K = K0 1 +
RD
BS1042
conical
conical
2.2.2
R 5000 *
R 5000 *
C = 0.734
C = 0.730
rev2
rev2
BS1042
C =
0.7
3
8
2
3
quarter
2.2.3
11
.6
1
5
+
0.3
3
0
9
+
15
.0
8
4
BS1042
C =
0.9355
eccentric
2.3
2
+3.0248
1.6889
1.7989
NOZZLES
2.3.1
ISA 1932
ISO-5167-1
C =0.990 0.2262
ISA 1932
2.3.2
2
4.15
4.1
0.00175 0.0033
6
10
RD
1.15
ISO5167-1
05
6
05
6
0.25 0.8
C =0.9965
0.00653
10
0.5
0.5 0.8
C =0.9975
0.00653
10
0.5
RD
ASME
Long Radius
with high beta
ratio
6 rev3
02/12/2011
RD
) 2 E =d
2.3.3
ISO5167-1
0.2 0.5
C =
0.9
9
6
5
0.0
0
6
5
3
0.5
1
0 6
R
D
0.5
ASME
Long radius
with low beta
ratio
0.2 0.5
2.3.4
C =
0.9975
0.00653
0.5
0.5
10 6
R D
ASME
low beta with
throat taps
2.4
0.2 5 0.5
C =
0.9
97
5
0.0
06
53
0.5
0.5
1
0 6
CLASSICAL VENTURI
2.4.1
ISO5167-1
-
RD 2 * 105
C = 0.984
RD 2 * 105
C = 0.984
ASME
-
2.4.2
Machined convergent :
ISO5167-1
-
RD 2 * 105
C = 0.995
RD 2 * 105
C = 0.995
ASME
-
2.4.3
Fabricated convergent :
ISO5167-1
-
RD 2 * 105
C = 0.985
RD 2 * 105
C = 0.984
ASME
-
7 rev3
02/12/2011
2.4.4
Venturi-Nozzle
ISO5167-1
-
3.
3.1
ISO5167-1
) kpp1
) kpp1
) kpp1
) kpp1
) kpp1
if
p2 / p1 075
1 =1 0.41 +0.35 4
if
p2 / p1 075
1 =1 0.41 +0.35 4
if
p2 / p1 075
1 =1 0.41 +0.35 4
if
p2 / p1 075
1 =1 0.41 +0.35 4
Flange taps
if
p2 / p1 075
1 =1 0.41 +0.35 4
Pipe taps
if
p2 / p1 075
2 +0.7 5 +12 13
Y1 =1 0.333 +1145
.
kp
all taps
ISO-Ad1
all taps
ASME
all taps
BS1042
25 D < 50
API2530
3.2
BS1042
Corner taps
3.3
if
p2 / p1 075
1 =1 0.41 +0.35 4
) kpp1
ISO5167-1
if
p2 / p1 075
8 rev3
1 4
=
2
1
02/12/2011
1 2
.
1
ASME
if
p2 / p1 075
4.
1 4
=
2
1
1 2
.
1
PRESSURE LOSS :
4.1
ISO5167-1
-
1 4 C 2
1 4 + C 2
p
or approximately
= 1 1.9
p
ISO-Ad1
-
1 4 C 2
1 4 + C 2
ASME
-
1 4 C 2
1 4 + C 2
BS1042
-
for 25 D < 50
1 4 C 2
1 4 + C 2
API2530
Pipe and
Flange taps
4.2
NOZZLES :
ISO5167-1
-
1 4 C 2
1 4 + C 2
ASME
-
4.3
VENTURI :
ISO5167-1
Generally within 5% to 20%
ASME
Generally within 5% to 20%
9 rev3
02/12/2011
for 7 divergent
5.
UNCERTAINTY :
5.1
1 (Expansibility factor)
C (Discharge coefficient)
ISO5167-1
Flange taps
Corner taps
Radius taps
p
%
p1
p
%
p1
p
%
p1
p
%
p1
p
%
p1
p
%
p1
Conical
p
%
p1
Quarter
33 (1 - 1) %
Eccentric
33 (1 - 1) %
ISO-Ad1
Flange taps
Corner taps
Radius taps
ASME
Flange taps
Corner taps
Radius taps
BS1042
BS1042
for 25 D < 50
p
%
p1
API2530
Flange taps
Pipe taps
10 rev3
02/12/2011
5.2
NOZZLES :
Standard
1 (Expansibility factor)
C (Discharge coefficient)
ISO5167-1
0.8%. .. for ... 0.6
p
%
p1
p
%
p1
p
%
p1
Throat taps
0.5%
p
%
p1
High ratio
2%
p
%
p1
Low ratio
2%
p
%
p1
ISA-1932
Long radius
nozzle
ASME
5.3
VENTURI :
ISO5167-1
4 +100 8
p %
p
1
4 +100 8
p%
p
1
(1.2+1.54)
Venturi-nozzle
Rough cast
convergent
0.7 %
Machined
convergent
1%
Fabricated
convergent
1.5 %
4 +100 8
p %
1
p
8
4 +100
p %
1
ASME
Rough cast
convergent
1%
Machined
convergent
1%
Fabricated
convergent
1%
4 +100 8
p %
p
1
p
4 +100 8
p %
1
p
8
4 +100
p %
1
6.
LIMITS
6.1
Standard
11 rev3
02/12/2011
ReD mini
ISO5167
Flange taps
12.5 d
50 D 1000
0.2 0.75
1260 *2 * D RD
Corner taps
12.5 d
50 D 1000
0.2 0.75
12.5 d
50 D 1000
0.2 0.75
1260 *2 * D ReD
Flange taps
12.5 d
50 D 1000
0.1 0.75
RD 4000 and
RD 1702D
Corner taps
12.5 d
50 D 1000
0.1 0.75
Radius taps
ISO-Ad1
12.5 d
50 D 1000
0.1 0.75
Flange taps
12.5 d
50 D 900
0.2 0.75
1260 2 D RD
Corner taps
12.5 d
50 D 900
0.2 0.75
Radius taps
ASME
50 D 900
0.2 0.75
1260 2 D RD
Flange taps
12.5 d
50 D 750
0.1 0.75
RD 4000
Pipe taps
12.5 d
50 D 750
0.1 0.75
RD 4000
Radius taps
API2530
Standard
C 2 (1- 4)-0.5
RD
d>6
25 D 50
BS 1042
for 25 D < 50
RD 10000
12 rev3
02/12/2011
6.2
Standard
C 2 (1- 4)-0.5
RD
Conical
d>6
25 D 500
80 RD 2 * 105
Quarter
d 15
25 D 500
0.245 0.6
BS 1042
Eccentric
6.3
d 50
100 D 1000
0.46 0.84
2*105 RD 106
NOZZLES :
ISO5167
-
ISA 1932
50 D 500
0.3 0.8
50 D 630
0.2 0.8
104 RD 107
50 D 630
0.2 0.5
104 RD 107
ASME
High beta ratio
100 D 750
0.5 0.8
104 RD 6 * 106
100 D 750
104 RD 6 * 106
100 D 750
104 RD 6 * 106
0.3 0.75
2 * 105 RD 2 * 106
50 D 250
0.4 0.75
2 * 105 RD 1 * 106
200 D 1200
0.4 0.75
2 * 105 RD 2 * 106
0.316 0.775
1 * 105 RD 2 * 106
6.4
VENTURI
ISO5167
100 D 800
Rough cast
convergent
Machined
convergent
Fabricated
convergent
Venturi-nozzle
50 d
65 D 500
ASME
Rough cast
convergent
100 D 1200
0.3 0.75
2 * 105 RD 6 * 106
Machined
convergent
50 D 250
0.3 0.75
2 * 105 RD 6 * 106
Fabricated
convergent
100 D 1200
0.3 0.75
2 * 105 RD 6 * 106
13 rev3
02/12/2011
7.
MAIN EQUATION
7.1
UNIVERSAL EQUATION
Qm =C1
d 2 1 4
0.5
p*
(2
1)
and
C1 2
1 4
7.2
4 Qm
D 2
2 p1
REYNOLDS NUMBER
RD =
7.3
4 Qm
Rd =
and
RD
8.
d ( T1 )
1 + d (T1 20 )
D( T1 )
1 + D (T1 20 )
qm
e =
14 rev3
qm
0 .5
2
2
2
2
2
2
2
C 2
24 D
2
d
1
p
1
1
=
+ 1 +
+
+
+
4
4
C
4
p
4 1
1 d
1 D
1
02/12/2011
9.
The differential -producing flowmeters are the most widely used in industrial process-measurement and control
applications.
The square-edged concentric orifice is selected for 80% of all liquid , gas , and vapour (steam) applications.
The Ohio State University (1935) test report and the Buckinghan fitting equations for the various
tapping arrangements have been used by ASME and AGA since 1935.The ability to predict coefficients
from measured dimensions led to the full commercialization of the orifice flowmeter.
In the late 1950s , work in USA was combined with European practice and ISO Standards R541
(1967) for orifices and nozzles and R781 (1968) for venturis were issued.
In 1960 ,ASME initiated a study to derive by regression analysis , a simpler and more accurate
coefficient prediction equation for flange-tapped orifice. The results was not encouraging.
In 1975 , J .Stolz proposed a universal orifice equation to the ISO orifice flowmeter subcommittee. He
proposed , based on logical rules to combine the Ohio State data into a single dimensionless equation
suitable for flange , corner , and D-and D/2 taps.
The orifice prediction equation appears in ISO Standard 5167 (1980) , which combines
Standards R541 and R781 into a single differential-produced standard.
Based on the Dowdell and Chen (1970) investigation and subsequent papers by Miller , the ASME Fluid
Meters Research Committee (1981) adopted the ISO5167 (1980) equation.
For the measurement of natural gas , AGA 3 (ANSI/API 2530,1985)is usually required for
contractual purposes ; in it , the Buckinghan equations for flange and pipe taps are presented.
The first investigation of a flow nozzle dates back to the nineteen century. In 1930 Germany
standardized on an ISA(1932) nozzle geometry.
The ISA was replaced by the the present International Organisation for Standardization(ISO).
In the USA the long-radius flow nozzle was developed at Ohio state university primarily for the
measurement of the steam flows. The need for improved accuracy when testing steam turbines led to the
development of the ASME throat-tap nozzle.
The commercial success of the orifice , venturi , and nozzle led to the development of continually
improved secondary measuring elements. This , coupled with test work and user familiary , led to the
further development of primary element such as the segmental , eccentric , conical orifice.
15 rev3
02/12/2011
ASME
AGA 3
J.Stolz equation
Reader-Harris/Gallagher
J.Stolz equation
Buckingham equation
DATA :
DATA :
DATA :
DATA :
fluid : gas
fluid : gas
fluid : gas
fluid : gas
T(b)= 0
T(b)= 0
T(b)= 0
T(b)= 0
P(f) = 6 bar
P(f) = 6 bar
P(f) = 6 bar
P(f) = 6 bar
T(f)=40
T(f)=40
T(f)=40
T(f)=40
cp/cv =1.4
cp/cv =1.4
cp/cv =1.4
cp/cv =1.4
187.2825035 mm
187.37130403 mm
187.28235 mm
187.3735 mm
Deviations :%
Deviations :%
Deviations :%
Deviations :%
column 2 :0.047
column 1 :0.047
column 1 :0
column 1 :0.048
column 3 :0
column 3 :0.047
column 2 :0.047
column 2 :0.0011
column 4 :0.048
column 4 :0.0011
column 4 :0.048
column 3 :0.048
Conclusion : Choice of Standards is contractual but to limit contests the choice should be for the latest edition
of ISO.
11 RESTRICTION ORIFICE :
15 > D > 50 mm
and
16 rev3
0.1 0.2
D 50 mm
and
0.2
11.2 EXPANSION FACTOR Same as square edge flange taps (ISO - 5167 )
all taps
if
p2 / p1 075
1 =1 0.41 +0.35 4
) kpp1
11.3 LIMITATIONS
all taps
Not limited
15 D not limited
17 rev3
02/12/2011