SERVICE

Whirlpool Europe
Customer Services

FL 5120/A

Service Manual
Washing machine
Frontloader
FL 5120/A
Model
Version

FL 5120/A
8570 512 10400

Page

Technical data

2-3

Spare part list

4-5

Exploded view

6-7

Wiring diagram

Circuit diagram

Program chart

10 - 15

Text/Legend

16

Family

SC 1

This documentation is only intended for qualified technicians who are aware of the respective safety regulations.
Date: 22.09.2004
Subject to modification
Document-No.: 4812 722 23269

22.09.2004 / Page 2
Doc. No: 4812 722 23269

FL 5120/A
8570 512 10400

Whirlpool Europe
Customer Service

SERVICE

Technical data
Door lock

Dimensions
Height
Width
Depth

81.5 - 84 cm
59.5
cm
57.3
cm

Weight
Net weight
With package

~72
~74

kg
kg

Main Connection
Voltage
Frequency
Power consumption
Fuse rating

230
50
~2.3
10

V 10%
Hz
kW
A

42
54
95
1200

l
rpm
rpm
rpm

Capacity of dry laundry

Cotton/coloured
Cotton rapid
Cotton short
Easy care
Easy care rapid
Easy care short
Delicate
Wool
Handwash/Silk
Daily

5
3
5
2.5
1.5
2.5
1.5
1
1
3

kg
kg
kg
kg
kg
kg
kg
kg
kg
kg

Pressostat
Kind of switch
Type

1-level pressoswitch
with overflow contact
760/B1-223

Water Level
Level 1 (11 - 12, 14)
Switching point
Switching back point

60 5
35 5

Overflow (11 - 16)

Nominal currents
Contacts
11 - 12
11 - 12
11 - 14
11 - 16

Type
Nominal voltage
Nominal current:
Contact 4 - 5
Lock time
Unlock time

Switch with PTC heater

of Bimetal
DA
230 (90-264) V
16 (4)
A
6
35 - 65/85

Heating element

Drum
Volume
Wash spin
Ramp speed
Speed spinning max.

Kind of switch

mmWc
mmWc

300 20 mmWc

4 (4)
0.1(0.1)
16 (4)
1 (1)

A
A
A
A

Kind of heating
Nominal voltage
Nominal power
Resistance (20 C)
Thermo-fuse (switch
OFF temperature)
Leakage current (<99 C)
NTC sensor
Class of protection
Resistance NTC:
0 C
30 C
40 C
50 C
60 C
70 C
95 C

Tubular heating element

with NTC - sensor
230 +10%, -15% V
2050
W 5%
23.9/25.8 5%
152/167
<0.8

C
mA

II
35.9
9.8
6.6
4.6
3.2
2.3
1.1

k 5.8%
k 3.7%
k 3.1%
k 2.6%
k 2.0%
k 2.5%
k 3.7%

Inlet valve
Kind of valve

1-way valve for cold

water, electrical
connection with
Rast 2.5

Water temperature
Rated flow >1 bar
Pressure range
Nominal voltage
Frequency
Nominal current
Nominal power
Nominal resistance

<90
8
0.2 - 10
220 - 240
50
35
6
3.8/4.1

C
l/min 10%
bar
V
Hz
mA
W 10%
k 10%

SERVICE

Whirlpool Europe
Customer Service

FL 5120/A
8570 512 10400

22.09.2004 / Page 3
Doc. No: 4812 722 23269

Technical data
Drain pump (synchronous)
Type
Nominal power
Nominal/max. current
Rotation speed
Resistor (coil) (20 C)
Capacity (0.55 - 1.0 m)
Overheating protection

Main switch
69417
34
0.3/0.5
3000
155
14 2
yes

W
A
rpm

l/min

Program timer
Type
Timer basic
Timer programmed
Nominal voltage
Frequency
Positions

SC1 - 3313
4619 710 67598
4619 751 53471
230
V
50
Hz
32

MCA 45/64-148/WHE 4
i = 1:13.3
7%
7%
7%
7%

Input power (230 V AC)

Washing
Rinsing
Spinning (full field)
Spinning (taped field)

W 7%
W 7%
W 10%
W 10%

190
270
335
460

Radio interference supression

Nominal inductance
Nominal resistance
Derivation current
(u = 250 V AC)

Type
Nominal voltage

17.9
230

Option switch
Nominal voltage
Nominal current
Poles
Functionality
Connection

5
V DC
1
mA
1
Normally opened
RAST 2.5

Temperature/spin speed selector

Resistance contacts (20 C)

Stator (full field)
2.07
Stator (tapped field)
1.32
Rotor
2.00
Tachogenerator
68.70

Rated voltage
Rated current
Frequency
Nominal capacity

1DLF1006
250
V
16 (5)
A
2
Normally opened
6.3
pins
2.8
pins

Pilot lamp

Motor
Type
Belt ratio

Type
Nominal voltage
Nominal current
Poles
Functionality
Connection in RAST 5
Connection lamp

90 - 250/265 V
16
A
50/60
Hz
470nF X1 + 2 x 22nF Y
20%
2 x 470/500 H
-30+50%
680
k 10%
4.15 (2 x 2.075) mA

Positions
7
Nominal voltage
5
Nominal current
1
Poles
1
Connection
RAST 2.5
Value of resistors 5%: Pin 5 - 6
Position 1
<10
Position 2
0.68
Position 3
1.10
Position 4
1.80
Position 5
2.70
Position 6
3.60
Position 7
4.70
Push button switch
ON/OFF
Rapid
Rinse intensive
Rinse hold

SM
OPT. 1
OPT. 2
OPT. 3

Selector options
Temperature
Spinning speed

Select. 1
Select. 2

V DC
mA

k
k
k
k
k
k

22.09.2004 / Page 4
Doc. No: 4812 722 23269

FL 5120/A
8570 512 10400

Whirlpool Europe
Customer Service

SERVICE

Spare part list

Model
Service No.
Version

FL 5120/A
857051210400
857051210400

Pos. No. 12NC Code

Description

Pos. No. 12NC Code

Description

001 0
002 0
003 0
011 0
021 0

4812 440 10784

4812 440 10778
4812 464 48101
4812 500 18099
4812 440 11225

Cabinet GW
Flap round GW
Traverse
Adjust. foot M8, 112mm
Front

480 0
490 0
491 0
491 1
500 0

4812 321 78218

4819 321 18136
4812 321 28367
4812 502 38152
4812 282 19808

Cable SC1D-MOT 7
Cable, mains 2m SA
Strain relief
Screw 4.8x19
Timer SC1

024 0
025 0
030 0
040 0
050 0

4819 440 19892

4812 440 19817
4812 310 18936
4812 417 18787
4812 440 10779

Panel, rear
Support control board
Table top VBL 42l GW
Hinge
Plinth GW

571 0
581 0
620 0
621 0
622 0

4812 271 28375

4812 271 28518
4819 410 28998
4819 410 29004
4812 273 48002

Valve, magnet Single

Pressostat 60/35 R 2,5
Switch options
Switch ON/OFF
Selector Temp./Spin

061 0
061 1
061 2
061 3
081 0

4812 466 88458

4812 466 88607
4819 310 39227
4819 310 39228
4812 529 18038

Counterweight upper
Counterweight front
Mounting kit Weight top
Mounting kit Weight bottom
Shock absorber until 1200

630 0
651 0
691 0
701 0
702 0

4812 280 58044

4812 134 48331
4812 282 19485
4812 530 29329
4819 530 29019

Door lock
Light guide VBL
Sensor NTC SC1
Hose, inlet EN 11770 Reflex
Hose intern

084 0
086 2
110 0
130 0
130 1

4812 466 58001

4812 401 18412
4812 498 18261
4812 417 28047
4812 417 28048

Silent block
Stopper
Handle, door GW
Plate Door lock
Plate Door lock Lower

707 0
707 1
708 1
711 0
712 0

4812 526 48031

4812 526 48028
4812 530 48143
4812 418 88025
4812 418 88051

Nozzle Distribution
Nozzle
Bend
Dispenser BK, WH-3CH
Drawer Detergent

131 0
131 1
131 2
135 1
135 2

4812 417 28046

4812 417 28045
4812 492 58022
4812 498 18262
4812 492 58023

Lock Door
Pin Door Lock
Spring Door Lock
Knob Door Safety GW
Spring Door Safety

713 0
717 0
717 1
717 2
717 3

4812 418 89037

4819 321 28092
4812 321 38013
4812 321 38012
4812 278 88018

Flap Detergent Cont. 3 ch. GW

Bowden cable
Lever, Nozzle
Holder, adjust.
Slide

135 3
140 0
143 0
144 0
144 3

4812 290 68153

4812 450 58983
4812 440 10817
4812 440 19589
4812 502 18669

Holder, adjust. Door Safety

Door glass
Glass door frame VBL WH GW
Frame, door glas DE-WT
Screw 4.0x12

717 4
717 5
717 7
718 0
718 1

4812 492 38359

4812 233 18004
4812 502 18409
4812 526 48157
4812 418 88018

Spring, Nozzle
Cam 3 C. incl. adapter
Screw cam actuator
Siphon 3 Chamber GW
Separator 3ch

191 0
191 1
191 2
200 1
200 2

4812 460 68532

4812 492 18017
4812 492 98011
4812 418 18296
4819 418 18377

Door bellow WH grease resistance

Strap
Strap
Tub 42l front
Tub non removable 600/1000

753 1
754 0
754 1
754 2
760 0

4819 418 68234

4812 530 28826
4812 530 28832
4812 530 28829
4819 480 58106

Chamber, air
Drain hose
Lock eco
Flange eco
Cover, pump

200 4
220 0
271 0
272 0
272 3

4812 290 88054

4819 418 18379
4812 358 18056
4812 528 58027
4812 505 18371

Clamp for tub

Drum 42l, 1200
V-ribbed belt WH 1250 J5
Pulley DIAM. 298
Nut M 12

781 0
782 0
785 0
785 1
787 0

4819 530 28847

4812 530 28827
4812 530 28812
4812 462 79663
4812 530 28813

Hose, draining
Hose Pressostat
Hose Draining
Threaded cap
Steam hose

292 0
301 0
303 0
331 0
331 1

4812 530 58101

4812 452 14813
4812 498 18386
4812 414 58249
4812 414 58235

Gasket Tub
Control panel FL 5120/A
Handle, drawer symbols
Knob, timer VBL, daily, 1000
Knob thermostat WH VBL GW

787 2
794 2
794 5
900 0
900 1

4819 401 18174

4812 530 58005
4812 530 58098
4812 255 18204
4812 290 88049

Clamp, hose 25-45 mm

O-Ring
Gasket Airtrap
Holder Hose outlet
Bracket

331 2
332 0
339 1
351 0
400 0

4812 414 58281

4812 513 18133
4812 233 18006
4812 134 18011
4812 361 58376

Knob spin speed 1200 WH VBL

Button Options GW
Adapter f. Knob
Lamp
Motor MCA52WHE0

900 2
900 3
900 4
900 5
900 6

4812 401 18501

4812 401 18446
4812 401 18414
4819 401 18529
4812 290 18031

Clamp, hose 19.2 mm

Cable clamp
Clamp, hose
Clamp, hose
Clamp heating element+screw

400 1
409 0
421 0
430 0
451 0

4812 502 18382

4812 362 48004
4812 121 18142
4812 310 28144
4812 259 28819

Screw M8 X 35
Brush, carbon motor CESET
Interf. filter 1,00 F
Pump, draining KIT
Heating element with hole

900 7
900 9
910 1
911 7
930 0

4812 255 18205

4812 401 48569
4812 502 48344
4812 903 08196
4819 492 38139

Holder Pressostat
Clamp hose pressostat
Screw
Screw M 5X14-Z
Spring Suspension

SERVICE

Whirlpool Europe
Customer Service

Spare part list

Model
Service No.
Version

FL 5120/A
857051210400
857051210400

Pos. No. 12NC Code

Description

941 0
941 1
953 0
961 0
965 0

4812 520 28004

4812 520 28066
4812 530 58099
4819 532 68829
4812 466 68545

Bearing, ball 6206

Bearing, ball 6204
Shaft seal 1200
Spacer
Cover BK/WH

993 0
993 3

4812 530 29269

4812 395 58004

Bow
Tool

FL 5120/A
8570 512 10400

22.09.2004 / Page 5
Doc. No: 4812 722 23269

22.09.2004 / Page 6
Doc. No: 4812 722 23269

Exploded view

FL 5120/A
8570 512 10400

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Exploded view

Whirlpool Europe
Customer Service

FL 5120/A
8570 512 10400

22.09.2004 / Page 7
Doc. No: 4812 722 23269

22.09.2004 / Page 8
Doc. No: 4812 722 23269

Wiring diagram

FL 5120/A
8570 512 10400

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Circuit diagram

Whirlpool Europe
Customer Service

FL 5120/A
8570 512 10400

22.09.2004 / Page 9
Doc. No: 4812 722 23269

22.09.2004 / Page 10
Doc. No: 4812 722 23269

Program chart

FL 5120/A
8570 512 10400

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Program chart

Whirlpool Europe
Customer Service

FL 5120/A
8570 512 10400

22.09.2004 / Page 11
Doc. No: 4812 722 23269

22.09.2004 / Page 12
Doc. No: 4812 722 23269

Program chart

FL 5120/A
8570 512 10400

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Program chart

Whirlpool Europe
Customer Service

FL 5120/A
8570 512 10400

22.09.2004 / Page 13
Doc. No: 4812 722 23269

22.09.2004 / Page 14
Doc. No: 4812 722 23269

Program chart

FL 5120/A
8570 512 10400

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Program chart

Whirlpool Europe
Customer Service

FL 5120/A
8570 512 10400

22.09.2004 / Page 15
Doc. No: 4812 722 23269

22.09.2004 / Page 16
Doc. No: 4812 722 23269

Text/Legend

FL 5120/A
8570 512 10400

Whirlpool Europe
Customer Service

SERVICE