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I. INTRODUCTION
1 I,
I
-
NDUCTION motors have been for a long time the principal
workhorses of industry. Widespread introduction to indus-
trial practice of adjustable speed drives, typically based on 1 I
invertcr-fed induction motors, can be observed in all developed Fig. 1. Steady-state equivalent circuit of induction motor.
countries. New control techniques, particularly those of vector
control, are under intensive development and implementation
[l], [2]. Yet, in the avalanche of publications devoted to the What are the optimal values of the gear ratio between
control of induction motors, disappointingly little can be found motor and load, and of the controlled flux of the motor?
about the optimal selection of a motor for a designed drive How would possible changes in the design specifications
system and optimal matching of the system to the operat- affect operation of the designed drive system?
ing conditions of the load. In all considerations concerning What are the safety margins of a given design with re-
dynamically or economically optimal control of drives, the spect to unforeseen variations in the operating conditions
motor is assumed to have already been selected and in the of the drive, e.g., overloads or supply voltage sags?
outlined control strategy its parameters appear as known or
measurable quantities. On the other hand, it is well known AREAS
11. SAFE OPERATING
that enormous reserves of energy and cost savings can be The variety of the existing control techniques for induction
uncovered by retrofitting many existing drive systems so that motors can roughly be classified as speed control and torque
they could be utilized in a more efficient fashion [3]. control methods. The classic Constant Volts/Hertz (CVH)
This paper presents an overview of safe operating areas of scalar control and the vector control, based on the field orienta-
induction motors under various control options, and introduces tion principle, are typical representatives of these two classes,
the idea of safe design area of a drive system. A computer respectively [4]. For an analysis of steady-state operation of
aided design method is described that allows a drive designer an induction niotor, the classic, per-phase equivalent circuit,
to achieve the best match between the given load and proposed shown in Fig. 1, can be used.
system. The method facilitates a comparative analysis of Equations can be derived to express the stator voltage and
available motors and control options, so that the optimal current in terms of the developed torque, T, rotating speed
structure of the drive can be determined. In particular, the (r/min>, n, and selected flux, A, of the motor using the so-
proposed approach allows answering the following questions: called slip factor, x, defined as
1) Which of the available motors is best suited for the given
application? 5 w,7, (1)
2) Which control option results in the most efficient oper-
ation of the motor? where w, denotes the radian frequency of currents in the rotor
winding (slip frequency) while 7, is the time constant of the
rotor. Now, the safe operating area (SOAR) of a motor can
Paper IPCSD 95-23, approved by the Industrial Drives Committee of the
IEEE Industry Applications Society for presentation at the 1994 IEEE Industry be defined as such a three-dimensional region in the (n, A, T )
Applications Society Annual Meeting, Denver, CO, October 2-7. Manuscript space that if the operating point of the motor lies within it,
released for publication March 10, 1995. the stator voltage and current, as well as the motor speed and
The author is with the Department of Electrical Engineering, University of
Nevada, Reno, NV 89557-0153 USA. slip factor, do not exceed their allowable values. The voltage,
IEEE Log Number 9412793. current, and speed constraints are self explanatory. The slip
0093-9994/95$04.00 0 1995 IEEE
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1122 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 31, NO. 5, SEPTEMBEIUOCTOBER 1995
60
+ TrX
-
values.
A) In terms of the stator flux: Substituting (14) in (4), (8), and (12) allows relating the stator
voltage directly to the motor speed.
Further considerations are limited to the motoring operation
of an induction motor since, as seen from (2) through ( 1 3), the
sign of the slip factor does not affect absolute values of the
motor currents and torque, while the effect on the stator voltage
is minimal. Boundaries of a SOAR can now be determined as
d 2 2
follows:
(U+?) +($-ows) The upper speed limit is taken as the maximum allow-
V, = A,
1 +(Oxy able speed of the motor, nail.
X The upper limit of the considered flux is taken as the
T = kill:
1 + (ox)’, rated value of this flux, Rrat, on the assumption that
exceeding this value would result in excessive core
B) In terms of the airgap flux: losses and an undesirable level of saturation of the
magnetic circuit of the motor.
The upper torque limit, calculated from (3,(9), or (13)
for each of the allowable ( n , A ) points, corresponds to
such value of the slip factor that
a) the stator current, I,, does not exceed its maxi-
mum allowable value, I,9,a~l,
b) the stator voltage, V,, does not exceed its rated
value,
For motors with stator or airgap flux control, the slip
factor may not exceed certain critical value, z,,it, equal
110 for stator flux control and 1 / 0 , for airgap flux control.
C ) In terms of the rotor flux: The corresponding critical value of the developed torque is
the highest possible with a given level of the flux. Vector
controlled drive systems with stator or airgap flux orientation
lose their stability when forced to operate with a supercritical
value of the reference torque [4].
At certain levels of the speed and flux, no allowable torque
can be determined since V, > VJ,rat for all the permissible
values of the slip factor. Clearly, such a situation indicates
the need for field weakening. The common approach to
T = k2A:~. field weakening in systems with explicit torque and flux
control consists in adjusting the reference flux in inverse
Coefficients appearing in (1) through (13) are proportion to the motor speed (vector controlled drives) or
stator time constant, supply frequency (scalar controlled drives) when the speed
rotor time constant, or frequency is higher than rated. This simple, feedforward
total leakage factor, method will subsequently be called imposed field weakening.
rotor leakage factor, In certain circumstances, the imposed field weakening un-
inductance coefficient 1, necessarily reduces the SOAR. An altemate method, used
inductance coefficient 2, primarily in the classic CVH scalar speed control drives,
torque coefficient 1, and ensures that the stator voltage does not exceed the rated level
torque coefficient 2. by a simple means of limiting the output voltage of the power
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TRZYNADLOWSKI: SAFE OPERATING AND SAFE DESIGN AREAS OF INDUCTION MOTOR DRIVES 1123
u.uu -,
FLUX (Wb)
Fig. 2. SOAR of the example motor with stator flux control: No current Fig. 3. SOAR of the example motor with rotor flux control: No current
overload permitted. overload permitted.
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1124 IF323 TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 31, NO. 5, SEPTEMBERKXTOBER 1995
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TRZYNADLOWSKI, SAFE OPERATING AND SAFE DESIGN AREAS OF INDUCTION MOTOR DRIVES 1125
.75
0 --TI,, ,,,
1400 16W la00 ZOO0 2200 2400
LOAD SPEED (rpm)
ol,
0,05-0-
LOAD SPEED ( r p m )
Fig. 10. LOAR of the example winder drive.
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1126 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 31, NO. 5, SEPTEMBEWWTOBER 1995
0
N
c +7
O O \
LOAD SPEED (rpm)
Fig. 14. LOAK of the example positioning drive.
GEAR RATIO
Fig. 11. SDA plot for the example winder drive: no field weakening.
0 * * a * * EXCESSIVE STATOR CURREM
04 08 12 16 20 24
GEAR RATIO
Fig. 15. SDA plot for the example positioning drive: rotor flux orientation.
Fig. 12. SDA plot for the example winder drive: imposed field weakening.
. 0.90
Fig. 16.
Fig. 13. OF plot for the example winder drive.
the example motor is shown in Fig. 15. The energy loss per Example 4: Positioning Drive with Stator Flux Orientation:
operating cycle of the motor is employed as the objective The same load as in Example 3 is considered, but the vector
function to be minimized, and the OF plot is shown in Fig. 16. controlled motor is oriented along the stator, not rotor, flux
As in the drive in Example 1, either a gearing with a certain vector. Interestingly, as shown in Fig. 17, no SDA exists for
optimal ratio can be selected (ODP) or direct coupling of the the example motor in this case. However, the minimal overlap
motor with the load can be used as a slightly less efficient but of the excessive current and excessive voltage areas of the
technically sounder solution (ODP-1). plot indicates a near miss, If the required displacement time
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TRZYNADLOWSKI: SAFE OPERATING AND SAFE DESIGN AREAS OF INDUCTION MOTOR DRIVES 1127
0.90
m
f%,
2.4
Fig. 19. OF plot for the example operating system: stator flux orientation,
Fig. 17. SDA plot for the example positioning system: stator flux orientation. relaxed operating conditions.
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1128 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 31. NO. 5, SEETEMBEFUOCTOBER 1995
Inductance coefficient 1,y1 0.983 [ I l l J. C. Moreira, T. A. Lip0 and V. Blasko, “Simple efficiency maximizer
Inductance coefficient 2 , y ~ 1.034 for adjustable frequency induction motor drive,” IEEE Trans. Ind.
Applicat., vol. 27, no. 5, pp. 940-946, Sept./Oct. 1991.
Torque coefficient 1,IC1 202 N . m/wb2 [12] A. M. Trzynadlowski, “Computer aided preliminary design of electric
Torque coefficient 2, k2 216 N . m/wb2 drives in key-parameters space,” Electr. Mach. and Power Syst., vol.
12, no. 6, pp. 445-457, 1987.
[I31 -, “Energy optimization of a certain class of incremental motion
dc drives,” IEEE Trans. Ind. Electron., vol. 35, no. I , pp. 60-66, 1988.
ACKNOWLEDGMENT [14] J. C. Brierley, R. E. Colyer, and A. M. Trzynadlowski, “The SOAR
method for computer aided design of energy-optimal dc drive sys-
The author thanks the anonymous reviewers for the thor- tems,” in Conf: Rec. IEEE Ind. Applicat. Soc. Annu. Meeting, 1989, pp.
ough reviews of the paper, and many useful suggestions. 464-467.
[I51 R. E. Colyer and A. M. Trzynadlowski, “Computer-aided selection of
optimal drives for motion control applications,” in Proc. Int. Aegean
REFERENCES Con$ Elec. Mach. and Power Electron., 1992, pp. 315-320.
[16] T. F. Lowery and D. W. Petro, “Application considerations for PWM
J. M. Murphy and F. G. Turnbull, Power Electronic Control of AC inverter-fed low-voltage induction motors,” IEEE Trans. Ind. Applicat.,
Drives. New York: Pergamon, 1988. vol. 30, no. 2, pp. 286293, Mar./Apr. 1994.
P. C. Sen, “Electric motor drives and control-Past, present, and future,”
IEEE Trans. Ind Electron., vol. 37, no. 6, pp. 562-575, 1990.
MoforMaster Reference Guide, Washington State Energy Office, 1992.
A. M. Trzynadlowski, The Field Orientation Principle in Control of
Induction Motors. Norwell, MA: Kluwer, 1994. Andrzej M. Rzynadlowski (M’83-SM’86)
R. D. Lorenz and S. M. Yang, “Efficiency optimized flux trajectories for received the M.S. degree in electrical engineering
closed cycle operation of field oriented induction machines,” in Conf: In 1964, the M S degree in electronics in 1969,
Rec. IEEE Ind. Applicai. Soc. Annu. Meeting, 1988, pp. 457-462. and the Ph.D. degree in electrical engineering in
R. D. Lorenz and D. W. Novotny, “Saturation effects in field oriented 1974, from the Technical University of Wroclaw,
induction machines,” IEEE Trans. Ind. Applicat., vol. 26, no. 2, pp. Poland.
262-268, 1990. From 1966 to 1979, he was a faculty member
R. D.Lorenz and D. B. Lawson, “Flux and torque decoupling control for of the Technical University of Wroclaw In the
field weakened operation of field-oriented induction machines,” IEEE following years, he worked at the University of
Trans. Ind. Applicat.. vol. 26, no. 2, pp. 290-295, Mar/Apr. 1990. Salahuddin, Iraq, the University of Texas, Arlington,
I. T. Wallace, D. W. Novotny, R. D. Lorenz, and D. M. Divan, and the University of Wyoming, Laramie Since
“Increasing the dynamic torque per ampere capability of induction 1987, he has been with the University of Nevada, Reno, where he is now
machines,” IEEE Truns. Ind. Applicar., vol. 30, no. 1, pp. 146153, Professor of Electncal Engineering and Assistant Director of Energy Analysis
Jan./Feb. 1994. and Diagnostic Center. He has authored or coauthored over 80 publications
-, “Verification of enhanced dynamic torque per ampere capability in the areas of power electronics and electric drive systems and has been
in saturated induction machines,” IEEE Trans. Ind. Applicat., vol. 30, granted 11 patents. He is the author of The FieM Orientation Principle in
no. 5 , pp. 1193-1201, Sept./Oct. 1994. Control of Induciion Motors (Norwell, MA: Kluwer, 1994).
P.Famouri and J. J. Cathey, “Loss minimization control of an induction Dr Trzynadlowski is a member of the Industrial Drives Committee and
motor drive,” IEEE Trans. Ind. Applicat., vol. 27, no. 1, pp. 32-37, the Industrial Power Converters Committee He was the recipient of the 1992
Jan./Feb. 1991. IEEE Industry Applications Society Myron Zucker Student-Faculty Grant.
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