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John Lane
Evapco, Inc.
Condenser Choices
Air Cooling
Economically viable on small systems. Uses no water on-site. Higher condensing temperature less energy efficient. Typically more fans and motors mechanical maintenance may be higher.
Water Cooling
Only choice on large systems. Lower condensing temperature more energy efficient. Water use at facility offset by less water use at power plant. Requires treatment of recirculated water.
Cooling Towers
Primary Goal remove heat from water under specific conditions. Secondary Goal perform in an energy efficient, water efficient, and environmentally sound manner. Two general types of towers Counterflow and Crossflow
Cross-flow Schematic
Hot water deck Inlet air slats
Counter-flow Schematic
Drift Eliminator Spray Header Inlet Air Louvers Fill
Counter-flow Tower
Counter-flow Fill
Drift
Entrainment of water droplets in air. Contains all the chemicals and bacteria in the tower water. Described as a % of recirculating water flow. Ranges from 0.02% to 0.001%.
400-ton Tower 1,800 hours Total Drift Drift Rate Gal/yr 0.02% 0.005% 0.001% 20,720 5,180 1,030
Excessive Drift
Legionella Transmission
Environmental
Factors Temp., pH, Nutrients Microbial Associations Events 1 Survival in Reservoir (Nature) Events 7 Diagnosis of Legionnaires Disease Risk Minimization (Prevention)
Clinical
Factors Symptoms Lab Tests Surveillance
2 Amplification
Virulence
If nozzles clog, basin will overflow. With slat inlet louvers water can splash out under no-fan conditions.
Overflow at Shutdown
Leaks
Blowdown
Intentional discharge of water. Contains all the residual chemicals and microbes in the tower. Usually discharged to the sewer treatment systems (POTW). POTW discharges to rivers or generates sludges that are recycled.
Pulsed Power
FDA Approved for Pasteurization. Independent Studies Sacramento Municipal Utility District Alcoa on performance in the field. Several thousand successful installations in the U.S.
Scale Corrosion
Biological
Controls Scaling
Result:
Without Pulsed-Power
With Pulsed-Power
Precipitation occurs on the seeds not on heat transfer surfaces such as chillers or condenser tubes.
Operation Characteristics
Operates at benign pH of 8.0 to 9.0. Operates at saturation of calcium carbonate. Eliminates microbial influenced corrosion (MIC).
Pulsed-Power Treatment
Reduced blowdown by over 50%. Biological growth 1% of previous levels.
H P C C F U /m l .
Basin scale completely removed after 2 months. After 1 year tubes are starting to de-scale and biological control continues.
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Date
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Summary
Evaporation is the most energy efficient form of cooling. Systems with reduced noise, drift and spill potential are available. Good maintenance and operational practices are essential. The environmental impact of water treatment should be considered.