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Cutler-Hammer
Cutler-Ham mer
RUN FAULT
Scroll Change
SETUP
Settings Forward Reverse
F/R
OPERAT
Keypad Remote
UP
START
SELECT
DOWN
STOP
93
ETN-COVER-3
Cutler-Hammer
Quick Start
Before applying power to the unit, make sure it is properly wired. The input line should be connected to terminals L1, L2, and L3, and the motor should be connected to terminals T1, T2, and T3. The unit should also be properly grounded in accordance with the connection drawings in the AF93/IS903 Instruction Manual. To run the drive in KEYPAD mode, make sure a jumper or customer permissive circuit is connected between terminal 7 and 8, and terminal 7 and 15. See the connection drawings in the AF93/IS903 Instruction Manual. 2. Press the SELECT button until Keypad Indicator is lit. 3. Verify the Operate Indicator is lit. If not, press the OPERATE button. 4. Press the START button. 5. Press the UP or DOWN button and verify SPEED SETPOINT appears on the top line of the LCD and speed in RPMs appears on the bottom line. 6. Use the UP or DOWN button to set the drive at 1200 RPM. 7. If reversal of rotation is required, press the F/R button. Press the STOP button to stop the drive.
Cutler-Hammer
RUN FAULT
SETUP
Scroll Change Settings Forward Reverse
F/R
OPERATE
START UP
Keypad Remote
DOWN
SELECT
STOP
ETN-10.A
Table of Contents
Page Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1 The Meaning of Safety Statements . . . . . . . . . . . . . . . . S-2 AF93/IS903 Safety Statements . . . . . . . . . . . . . . . . . . . . S-2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33 Using Your Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 About Your Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Keypad Tips and Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Using the Start Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Using the Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Using the Forward/Reverse Button. . . . . . . . . . . . . . . . . 3-8 Changing Parameter Settings. . . . . . . . . . . . . . . . . . . . . . 3-10
Table of Contents
Page Using the Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 AF93/IS903 Parameter List . . . . . . . . . . . . . . . . . . . . . . . . 4-2 AF93/IS903 Parameter Descriptions . . . . . . . . . . . . . . 4-13 Troubleshooting Your Drive . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Displaying Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Solutions To Drive Problems . . . . . . . . . . . . . . . . . . . . . . . 5-3 Checking DC Bus Voltage . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 AF93/IS903 Parameter List - Numerical Order . . . . . A-2 AF93/IS903 Parameter List - Alphabetical Order . . . A-4 AF93/IS903 Keypad Template . . . . . . . . . . . . . . . . . . . . . A-7 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1
Safety
Cutler-Hammer has made every effort to provide you with the safest motor drives on the market but wishes to point out how to safely operate and troubleshoot your drive. After you review this section you will: Understand the meaning of the Safety Alert Symbol, Danger, Warning, Caution, and Notice safety statements. Know what safety statements you should be aware of when you operate and troubleshoot Cutler-Hammer motor drives.
Safety
The Meaning of Safety Statements
You will find various types of safety information on the following pages and on the labels attached to the equipment. This section explains their meaning. The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Warning
Warning means that failure to follow this safety statement could result in serious
personal injury or death.
Caution
Caution means that failure to follow this safety statement may result in minor or
moderate personal injury or property damage.
Notice - means that failure to follow these instructions could cause damage to the equipment or cause it to operate improperly.
Safety
Danger High Voltage
Internal parts of the drive are at line voltage when AC power is connected to input terminals. This voltage is extremely dangerous and can cause death or serious injury. When the supply is disconnected from the input terminal block, it will take up to 10 minutes before the DC bus capacitors are discharged to a safe voltage. To ensure the voltage is safe, monitor the capacitor discharge with a digital voltmeter connected between the A and B terminals on the capacitor assembly as described in Section 5, Troubleshooting. Do not work on the drive until the capacitors have completely discharged. Do not attempt to discharge the capacitors by short circuiting the bus.
Warning
Carefully consider the application when you select AF93/IS903 Adjustable Frequency Drive components and options and associated drive motor. You must ensure that your application meets the restrictions stated in this manual and the nameplate of your drive. Failure to observe these restrictions can cause personal injury or damage to personal property and could void your warranty: Make sure selected equipment meets the requirements of the NEC, NEMA, UL, CSA, IEC, IEEE, and local codes. Pay particular attention to the requirements for motor and power disconnect devices, emergency stop pushbuttons, pre-start alarms and guards on mechanical power transmission apparatus. Make sure motor selected is appropriately sized for the application. Follow the recommendations in Section 2 of this manual, Pre-Installation. If you configure the drive to operate above 60 Hz, the motor may operate above its nameplate speed. Personal injury or equipment damage may exist when you operate the motor and driven machines above their rated speed. Make certain that all guards and shields are in place before operating at any speed. Refer to the motor manufacturer to verify safe motor speed. Before operating the equipment, make sure that appropriate guards and safety devices are in place.
Danger
AF93/IS903 Adjustable Frequency Drives are not suitable for use in an explosive atmosphere or in a Hazardous (Classified) Location. See Article 500 of the National Electric Code.
Caution
A hazard of potential damage to your drive, due to overheating, exists if your drive is operated at a line impedance below 1%. You must ensure that the input line power has an impedance of at least 1%, and less than or equal to 5% for proper drive operation. Damage may occur if the source impedance is less than 1%. If the source impedance is more than 5%, the drive may not provide rated output voltage. Install a AF93/IS903 1% input line reactor if your line impedance measures below 1%.
Safety
Warning
Rotating mechanical equipment can cause serious personal injury and property damage unless you handle them carefully, especially when the equipment is operating: Never wear loose fitting clothing, such as ties and scarves, when you operate rotating mechanical equipment. Always wear safety glasses when you operate rotating mechanical equipment. Stand clear, and make sure all hands and feet are clear, of rotating mechanical equipment before you start the Adjustable Frequency Drive. Refer to OSHA rules and regulations, paragraph 1910.219 for the use of guards on mechanical power transmission devices.
Caution
AF93/IS903 Adjustable Frequency Drives contain components and sub-assemblies that are sensitive to electrostatic discharge. Static control precautions are required when installing, testing, servicing, or repairing your Adjustable Frequency Drive. Component damage may result if you ignore electrostatic discharge control procedures. Observe the following precautions when you are working with electrical subassemblies: Before opening the enclosure, discharge static electricity from your body by touching a grounded metal object. When installing the equipment, connect the equipment ground conductor as soon as possible. Keep your hands and tools away from the electronic circuitry as much as possible. Nonconductive materials such as paper, plastic and Styrofoam must be kept away from the electronic circuitry. Do not use tape in the equipment enclosure. Pulling tape from a roll generates a high static charge. Printed circuit boards must be repaired by Cutler-Hammer technicians. Field service of printed circuit boards inside your AF93/IS903 is not possible without the proper software or diagnostic tools.
SECTION 1
Introduction
About This Manual
Congratulations! You have purchased one of the most sophisticated Adjustable Frequency Drives in the industry. Your drive is part of a family of drives that provide AC motor speed control in a wide variety of industrial and commercial applications. Models are available for 2 to 25 Hp applications. This manual provides a check list, drawings, specifications and pre-installation information to help you select the right equipment and properly install your AF93/IS903 Adjustable Frequency Drive. To assure successful installation, thoroughly read and understand the material presented in each section before you attempt to install the drive. If this is your first installation, we suggest that you read each section in the sequence they are presented since they assume you know the material presented previously. Once you are an experienced installer, you can use the manual as a source of reference and look up the information you need using the index as a guide. AF93/IS903 Adjustable Frequency Drives are designed to provide adjustable speed control of three phase motors. The microprocessor based pulse width modulated (PWM) drives have standard features which can be programmed to tailor your drives performance to suit your needs.
SECTION 2
Installation
About This Section
This section of the AF93/IS903 Instruction manual provides preinstallation information, an installation check list, drawings, and specifications to help you select the right equipment and properly install your AF93/IS903 Adjustable Frequency Drive. To ensure successful installation, thoroughly read and understand the material presented in this section before you attempt to install the drive. If this is your first installation, we suggest that you read this section in the sequence it is presented. Once you are an experienced installer, you can use this section as a source of reference and look up the information you need using the index as a guide.
INSTALLATION
Pre-Installation
This part of the Installation section of this Instruction Manual provides guidelines to consider before you install your drive: Handling of Drive After Delivery. Where to Locate Drive. Application Considerations. Input Line Considerations. Output Power Considerations Analog and Digital Signal Considerations.
Pre-Installation
INSTALLATION
Warning
Large frame AF93/IS903 Adjustable Frequency Drives may require more than one person to move from one location to another. Observe proper lifting techniques to avoid injury when handling heavy electrical equipment.
Pre-Installation
INSTALLATION
Pre-Installation
INSTALLATION
Application Considerations
When you plan your AF93/IS903 Adjustable Frequency Drive installation, consider its application. Different applications, such as industrial process control and HVAC system control, require different drive options, motors and software configuration. The following is a list of items you should keep in mind when you plan the installation and order the materials. It is important to note that some of the options available for your drive must be installed at the factory. 3. An AF93/IS903 circuit breaker is a lockable means for disconnecting the motor from the power source. The circuit breaker is mounted in an optional NEMA 1 or 12 enclosure or MCC.
AF93/IS903 Options
1. Remember you must have an input line impedance of at least 1% and not over 5% for proper drive operation. You should calculate the input line impedance to determine whether a 1% input reactor is required. Refer to the discussion on Input Line Considerations later in this section for more details on determining input line impedance. 2. Order a 3% or 5% input line reactor to correct input line harmonic distortions as required. Refer to the discussion on Input Line Characteristics on later in this section for more details for more details on harmonic distortions.
Pre-Installation
INSTALLATION
Application Considerations
Motor Selection
Careful consideration of the proper motor is essential to obtain optimum performance from your drive. Contact your Cutler-Hammer sales representative or distributor for additional assistance and/or literature regarding motor selection and other aspects of drive applications. 1. Your AF93/IS903 drive is designed to be connected directly to a single, NEMA design B, three phase AC motor. The motor must be selected and applied so that the average operating motor current and horsepower do not exceed the continuous current and horsepower ratings of the drive. The intermittent operating current must not exceed the intermittent current rating of the drive. 2. Consider the effect of speed on the cooling capacity of the motor. As you slow down some types of motors (such as a Totally Enclosed Fan Cooled [TEFC]), its internal fan turns slower which reduces air flow through the motor. Typically, these types of motors may overheat if you operate them for extended periods of time at their rated torque and a reduced speed (less than 50% of full speed). Choose a motor that matches the expected duty, torque range and speed. 3. Multiple motors may be operated by an AF93/IS903 drive if: Total current from all motors does not exceed the current rating of the AF93/IS903. Individual motor overload protection is supplied. All motors must start and change speed together.
Warning
If you configure the drive to operate above 60 Hz, the motor may operate above its nameplate speed. Personal injury or equipment damage may exist when you operate the motor and driven machines above their rated speed. Make certain that all guards and shields are in place before operating at any speed. Refer to the motor manufacturer to verify safe motor speed.
Pre-Installation
INSTALLATION
Grounding Connections
For personal safety and reliable equipment operation, firmly connect each chassis to earth ground as shown in the connection diagrams in the Drawings section of this manual. The AF93/IS903 chassis ground conductor should be the same size as the input line conductors or sized according to electrical code requirements. Use a copper or aluminum conductor. Connection to a grounded conduit does not provide an adequate equipment ground. Make sure that all operators control stations and motor frames are adequately grounded.
Pre-Installation
INSTALLATION
* 100 = 1.00%
Since the design of a power distribution system often includes a short circuit capacity study, power distribution system drawings or other distribution system documentation may show the short circuit capacity at various points. If this data is not available, contact your CutlerHammer sales representative or distributor for help on estimating or calculating short circuit current capacity.
Pre-Installation
INSTALLATION
Recommended Minimum Wire Size (AWG and MCM) To Prevent Excessive Voltage Drop (For Various Wire Run Distances in Feet). 230V [460V] 300 Ft. 14 [14] 14 [14] 12 [14] 500 Ft. 12 [14] 12 [14] 10 [12] 700 Ft. 12 [14] 10 [14] 8 [12] 1,000 Ft. 10 [14] 8 [12] 6 [10] 1,500 Ft. 8 [12] 6 [10] 6 [8] 2,000 Ft. 6 [10] 4 [8] 4 [6]
7.5 10
22 [11] 28 [14]
10 [14] 8 [12]
8 [12] 8 [10]
6 [10] 6 [8]
6 [8] 4 [6]
4 [6] 2 [6]
2 [4] 1 [4]
15 20 25
Note 1: Make sure that the wireway conforms with the applicable electrical codes and is designed to support the wire size indicated in this table. Note 2: Refer to Input and Output Considerations for terminal block limitations.
Recommended Minimum Input Line and Output Power Wire Size Table 2-1
Pre-Installation
INSTALLATION
Pre-Installation
INSTALLATION
Isolation Transformers
Isolation transformers can be used with AF93/IS903 Adjustable Frequency Drives. Remember that the input line impedance must be at least 1% and not over 5% with the drive running. See the previous discussion on Input Line Impedance.
Line Fuses
Line fuses are intended to remove input line voltage from the drive in the event of internal component and drive failure. Line fuses must not be used in place of branch circuit overload protection.
CT (Current Transformer)
On 2 Hp, 3 Hp, and 5 Hp units manufactured prior to May 2, 1996 and 7.5 and 10 Hp units manufactured prior to July 1, 1996, a CT was supplied internal to the drive for ground fault protection. On units manufactured after these dates, the ground fault protection is built into the transistor module. If your drive contains a CT to provide ground fault protection, input lines L1,
Pre-Installation
INSTALLATION
Overcurrent Protection
AF93/IS903 Adjustable Frequency Drives are designed to automatically provide overcurrent protection for the output power circuit only if one motor is connected to the drive and sized to match the drive. If more than one motor is connected to the drive, each motor must have its own overcurrent protection. In addition, the combined input current rating on the nameplate of each motor must not exceed the output current rating of the drive.
Pre-Installation
INSTALLATION
AF93/IS903 Instruction
2-14
Installation Tasks
Page
2-3 2-4 2-5 2-6 to 2-7 2-8 to 2-12 2-13 2-14
Pre-Installation Handling of Drive After Delivery Where to Locate Drive Application Considerations Input Line Considerations Output Power Considerations Analog and Digital Signal Considerations
Warning
To avoid an electrical shock, which can cause serious personal injury or death, make sure branch circuit AC power is disconnected before you rough-in and connect the wiring.
Installation Tasks
Page
Rough-In Enclosures Install options, if necessary, using the instructions packed with each option. Mount enclosures, in location selected, when job site is clear of heavy and overhead construction. Use mounting dimensions shown in the applicable enclosure illustration. AF93/IS903 Options Manual 2-5
2-22 to 2-24
Rough-In Wiring Refer to the pre-installation section and gather wiring and materials necessary to install input line, output power, and terminal block wiring. Route all wiring through conduit or cable trays as described. 2-12 to 2-14
Caution
AF93/IS903 Adjustable Frequency Drives contain components and sub-assemblies that are sensitive to electrostatic discharge. Static control precautions are required when installing, testing, servicing, or repairing your Adjustable Frequency Drive. Component damage may result if you ignore electrostatic discharge control procedures.
Installation Tasks
Page
Connect Wiring Connect input line and output power conductors to locations shown in applicable connection diagram. Connect input and output ground conductors to the chassis where shown on the applicable connection diagram. Connect the analog and digital signal wiring to locations shown on the applicable connection diagram. Connect all shielded cables to terminal block ground terminals where shown on the applicable connection diagram. Ground the cable at the drive end for inputs only. Check all wiring connections against all connection diagrams shown at the end of this section, and those that came packed with the drive. 2-29 and 2-30
2-29 to 2-32
Warning
To avoid an electrical shock , which can cause serious personal injury or death, make sure AC power is disconnected from drive before you connect the output power to the motor.
Caution
Read and heed all danger, warning, and caution statements contained in the motor manual and attached to the equipment. Refer to OSHA rules and regulations, paragraph 1910.219 for guards on mechanical power transmission apparatus.
Installation Tasks
Install Motor and Related Equipment Mount motor and related equipment according to manufacturers instructions. Care should be taken to assure that the motor is properly aligned with the driven machinery to minimize motor loading. Connect output wiring to motor according to the motor manufacturers instructions. Make sure all phases are properly connected and the motor frame is grounded. Then connect the motor, applying the proper voltage, according to the diagram provided on the motor nameplate. Check wiring connections to the motor.
Installation Tasks
Initial Startup 1. Before applying power to the drive, perform a safety check to assure the motor can rotate freely and that all necessary guards and shields are in place. 2. Apply AC power to the drive. If the required jumpers or customer control circuitry is connected between terminals 7 and 8, and terminals 7 and 15 (see Figures 2-8 and 2-9), the drive is ready to operate as shipped using the keypad operator controls. 3. Use the operator keypad to enter the motor nameplate parameters. Follow the instructions for entering parameters in the Using Your Keypad and Using the Parameters sections. If the motor is designed for a non-standard voltage or frequency, or if there are other unusual operating requirements, we recommend that you contact the Cutler-Hammer Solid State Motor Control Service Department for startup assistance. 4. Set a low operating speed. 5. If Reverse indicator is illuminated, press F/R button, Forward indicator will light. 6. Press the Start button. Check to see that the motor is rotating in the correct direction. Be prepared to stop the drive if the direction of rotation is not correct. If the direction is not correct, reverse the connection of any two motor leads. 7. Check operation throughout the normal operating speed range. 8. If you observe abnormal operation, refer to the Troubleshooting section of this Instruction Manual. 9. Check operation with external control circuitry.
INSTALLATION
Drawings
This part of the Installation section of this Instruction Manual presents the following series of drawings: Outline dimensions and options for mounting each chassis. Component identification drawings. Connection diagrams.
Drawings
INSTALLATION
1 Mounting hardware M5 or 8-32 UNC fasteners Recommended mounting torques: Wood Screw - 20 in. lbs. ( 5 in. lbs.) Machine Screw - 15 in. lbs. ( 2 in. lbs.) Molly Bolt - 15 in. lbs. ( 2 in. lbs.) 2 Mount to flat, vertical surface (wall) for proper cooling 3 Approximate weight is 5 lbs.
AF93-5DIMEN
Drawings
INSTALLATION
6.535" [166.00 mm] Note: 0 inch clearance required between left and right sides and abutting surfaces when units are mounted horizontally in a row. If multiple rows will be stacked, 6 inches clearance is required between the sides - see Fig. 2-4.
Airflow
1 Mounting hardware M6 or 1/4-20 UNC fasteners Recommended mounting torques: Wood Screw - 20 in. lbs. ( 5 in. lbs.) Machine Screw - 15 in. lbs. ( 2 in. lbs.) Molly Bolt - 15 in. lbs. ( 2 in. lbs.) 2 Mount to flat, vertical surface (wall) for proper cooling 3 Approximate weight is 9 lbs.
AF93-10DIMEN
Drawings
INSTALLATION
4" Ventilation Space Required
Airflow
1 Mounting hardware M5 or 10-32 UNF or 10-24 UNC fasteners Recommended mounting torques: Wood Screw - 20 in. lbs. ( 5 in. lbs.) Machine Screw - 15 in. lbs. ( 2 in. lbs.) Molly Bolt - 15 in. lbs. ( 2 in. lbs.) Fan Fan 2 Mount to flat, vertical surface (wall) for proper cooling 3 Approximate weight is 20 lbs.
AF93-20DIMEN
Drawings
INSTALLATION
OPTION 1
Note: Multiple units can be staggered to provide adequate ventilation. 6" Ventilation Space Required
Air Flow
6" Ventilation Space Required
Air Flow
OPTION 2
Baffle 45
8" or 10" Ventilation Space Required (Depending on Frame Size - See Figs. 2-1 to 2-3)
Baffle 45
Air Flow
Air Flow
AF93-MOUNT
Drawings
INSTALLATION
Keypad
cro S ll C ha ng e in ett S gs
TU E S P
K ey pa R em ote d
O R E P A TE
R ev Fo rw ard
N U R
C LE E S T
P U O D W N S TO P
ers e
F/R S T R TA
LT U FA
Cover
Capacitor Assembly
Fan
ETN-93-5HP
Drawings
INSTALLATION
Keypad
cro S ll C ha ng e in ett S gs
TU E S P
K ey pa R em ote d
O R E P A TE
R ev Fo rw ard
N U R
C LE E S T
P U O D W N S TO P
ers e
F/R S T R TA
LT U FA
Cover
Capacitor Assembly
Fan
ETN-93-10HP
Drawings
INSTALLATION
Rear Cover
Fan
Sc
roll an ge Se
SE
Ch
TU
RU
N UL
tting
s Fo rw ard rse
F/R
FA
OP
Ke Re yp ad te
ER
AT
Re
ve
mo
SE
LE
UP
CT
DO WN ST AR T
ST
OP
Keypad
Component Identification for 15, 20, and 25 hp Frame Size Figure 2-7
Drawings
INSTALLATION
To Logic Board Factory Wired
POT_WPR
FWD/REV
DIGCOM
ACC2/JOG
FLTCOM
POT_HI
AOUT1
AOUT2
START
EXTFLT
9 10 11 12 13 14 15 16 17 18 19 20 21 22
See Note 1
DB1 +BUS L1 L2 L3 T1
See Note 2
T2 T3
L 115V, 1, 60Hz
Service Entrance L1 L2 L3 Service GND Customer Supplied Fused Disconnect or Circuit Breaker Panel
Note 1 : Customer supplied jumpers (7 and 8, 7 and 15) are required for running drive in KEYPAD mode. See table 2-2 on page 2-37. Note 2 : Power terminal tightening torque range is 16-18 in. lbs. on terminals L1, L2, L3, T1, T2, T3, and ground lugs.
FLTNO
Motor GND T3 T2 T1 NEMA-B Motor Wiring Box
AF93-5HpConn
PRST1
PRST2
PRST3
FLTNC
RLY1A
RLY1B RLY2A
RLY2B
ILOOP
AGND
STOP
Drawings
INSTALLATION
To Logic Board Factory Wired
POT_WPR
FWD/REV
DIGCOM
ACC2/JOG
FLTCOM
T3
POT_HI
AOUT1
AOUT2
START
EXTFLT
9 10 11 12 13 14 15 16 17 18 19 20 21 22
See Note 1
DB1 +BUS INDBR+ L1 L2 L3
See Note 2
T1 T2
See Note 3
115V, 1, 60Hz L
PRST1
PRST2
PRST3
Service Entrance L1 L2 L3 Service GND Customer Supplied Fused Disconnect or Circuit Breaker Panel
Note 1 : Customer supplied jumpers (7 and 8, 7 and 15) are required for running drive in KEYPAD mode. See table 2-2 on page 2-37. Note 2 : Power terminal tightening torque range is 16-18 in. lbs. on terminals L1, L2, L3, T1, T2, T3, and ground lugs. Note 3 : Do not remove jumper.
Connection Drawing for 7.5 (240 volt), 10, 15, 20, and 25 hp Frame Size Figure 2-9
FLTNC
RLY1A
RLY1B RLY2A
RLY2B
ILOOP
AGND
STOP
Drawings
INSTALLATION
To Logic Board Factory Wired
POT_WPR
FWD/REV
DIGCOM
ACC2/JOG
FLTCOM
POT_HI
AOUT1
AOUT2
START
EXTFLT
9 10 11 12 13 14 15 16 17 18 19 20 21 22
See Note 1
DB1 +BUS L1 L2 L3 T1
See Note 2
T2 T3
115V, 1, 60Hz L
PRST1
PRST2
PRST3
Service Entrance L1 L2 L3 Service GND Customer Supplied Fused Disconnect or Circuit Breaker Panel
Note 1 : Customer supplied jumpers (7 and 8, 7 and 15) are required for running drive in KEYPAD mode. See table 2-2 on page 2-37. Note 2 : Power terminal tightening torque range is 16-18 in. lbs. on terminals L1, L2, L3, T1, T2, T3, and ground lugs.
Connection Drawing for 7.5, 480 volt Frame Size Figure 2-10
FLTNC
RLY1A
RLY1B RLY2A
RLY2B
ILOOP
AGND
STOP
Drawings
INSTALLATION
See Note 3
ACC2/JOG
POT WPR
FWD/REV
DIGCOM
FLTCOM
21
EXTFLT
POT HI
AOUT1
AOUT2
START
10
11
12
13
14
15
16
17
18
19
20
FWD
Note 1: To operate drive in KEYPAD mode, a jumper must be installed between terminal 7 and terminal 8. See table 2-2 on page 2-37. Note 2: To operate drive in KEYPAD mode, a jumper or customer permissive circuit must be installed between terminal 7 and terminal 15. See table 2-2 on page 2-37.
Note 3: Terminate the shield for ILOOP at the transducer end, not at the drive. Terminate the shield for speed pot and analog outputs at the AF93/IS903 chassis ground terminals located below the power terminal block.
ACCEL2/JOG
Input/Output Terminal Block Connections for 3-Wire Start/Stop Control Figure 2-11
Speed Pot
START
See Note 2
STOP
REV
CH 1
CH 2
See Note 1
22
FLTNO
PRST1
PRST2
PRST3
FLTNC
RLY1A
RLY1B
RLY2A
RLY2B
ILOOP
AGND
STOP
Drawings
INSTALLATION
See Note 3
ACC2/JOG
POT WPR
FWD/REV
DIGCOM
FLTCOM
21
EXTFLT
POT HI
AOUT1
AOUT2
START
10
11
12
13
14
15
16
17
18
19
20
START
FWD
Note 1: To operate drive in KEYPAD mode, a jumper must be installed between terminal 7 and terminal 8. See table 2-2 on page 2-37. Note 2: To operate drive in KEYPAD mode, a jumper or customer permissive circuit must be installed between terminal 7 and terminal 15. See table 2-2 on page 2-37.
ACCEL2/JOG
Note 3: Terminate the shield for ILOOP at the transducer end, not at the drive. Terminate the shield for speed pot and analog outputs at the AF93/IS903 chassis ground terminals located below the power terminal block.
See Note 1
Input/Output Terminal Block Connections for 2-Wire Start/Stop Control Figure 2-12
See Note 2
STOP
REV
CH 1
Speed Pot
CH 2
22
FLTNO
PRST1
PRST2
PRST3
FLTNC
RLY1A
RLY1B
RLY2A
RLY2B
ILOOP
AGND
STOP
Specifications
This part of the Installation section of this Instruction Manual provides the following specifications: Nameplate Identification General Specifications
Specifications
INSTALLATION
Nameplate Identification
Adjustable Frequency AC Drive
Cat No: Input: Output:
2 5 1 3 6 4 7 9 14
Caution
V V
3PH 3PH
8
HZ HZ
A RMS A RMS C
11 12
Enclosure Type:
Grounding Required
13
The equipment warranty covers only the original nameplate rating. If the equipment is applied contrary to the nameplate rating, or if unauthorized equipment modifications are made, the warranty becomes invalid.
Cutler Hammer Corporation Solid State Motor Control Oldsmar, Florida USA 34677
ETN-AF93NAME
Legend:
1. Cat. No: - AF93/IS903 drives are available in various models with different ratings, specifications and features as required for different applications. Figure 2-11 summarizes the information coded into the catalog number. Input V 3PH: - Rated input line voltage; 3 phase. Hz: - Rated input line frequency. A RMS: - Rated input line current. Output V 3PH: - Rated output line voltage; 3 phase. Hz: - Rated output line frequency. A RMS: - Rated output line current. 150% or 110% Load Rating for 1 Minute - This statement refers to the fact that the drive is rated to run for either one minute at 150% or one minute at 110% of its output current rating (see item7). 14. Independent Testing Laboratory Logo: - Only certified or listed products are marked with a testing laboratory logo. 11. Volts: - The voltage limitation used when the Nominal HP is measured (see item 10). 12. Enclosure Type: - The specific type of enclosure provided by the factory (see catalog for complete listing). 13. Bar Code: - All of the ordering and drive specific information is encoded at the factory. 9. Max. Ambient: - Maximum allowable ambient temperature for continuous operation at rated operating conditions.
10. Nominal HP: - Maximum brake horsepower load subject to the output voltage limitation (see item 11).
2. 3. 4. 5. 6. 7. 8.
Specifications
INSTALLATION
General Specifications
!
Caution
Drive insensitive to line phase sequence. Suitable for use on a circuit capable of delivering not more than 65K RMS symmetrical amperes, 480 volts maximum.
It is your responsibility to check your installation to make sure it meets the conditions stated in these specifications before you install your Adjustable Frequency Drive. Operation of the drive outside of these specifications will void your warranty.
Frequency Range
1.7 to 180 Hz You must make certain that the motor and associated equipment are capable of operating safely, and that protective guards are in place, before you operate your drive above 60 Hz.
Operator Interface
The AF93/IS903 operator interface consists of: An LCD display (two rows of 16 characters per row) and keypad. Operator can display operating conditions, parameter settings, or English language diagnostic messages on the LCD. Operator can change the settings of a predefined list of parameters. Operator can issue Start, Stop, Forward, and Reverse commands and change speeds using the keypad. Keypad can also be set for remote Start and speed change.
Specifications
INSTALLATION Terminal Block
The AF93/IS903 terminal block description is summarized in table 2-2 below:
Terminal
1
Name
LOOP
Terminal Description
Analog input speed reference from a 4-20mA current loop. Zin250. If SPEED FOLLOWER, PI REGULATOR, or ANALOG LOAD LIM (parameter 21) is enabled: Then if Iloop<1 mA, this input is ignored and speed reference is taken from terminal 3; If Iloop>1 mA, terminal 3 is ignored and speed reference is taken from this input. Active in REMOTE mode only. Analog signal common and shield tie point. 0-10V Analog input speed command. May be attached to the wiper of a potentiometer or the output of a remote control circuit. Zin > 100 k. Active if SPEED FOLLOWER, PI REGULATOR, or ANALOG LOAD LIM (parameter 23) is enabled. Analog input reference for external potentiometer. Requires a remote potentiometer of 1 k or greater. Programmable analog output 1. 0-10V signal represents 0 to full scale of the selected parameter. Programmable analog output 2. 0-10V signal represents 0 to full scale of the selected parameter. Digital Input Common. This is local digital ground. Digital Input Stop/Run Enable Command. Must be LO (or connected to terminal 7) for drive to start or run; acts as a Run Enable. Momentary HI (or opening) stops the drive. Active in both KEYPAD and REMOTE modes. To run the drive in KEYPAD mode, a customer supplied jumper must be placed between terminals 7 and 8, and terminals 7 and 15. Attempting to start in KEYPAD mode without the jumper installation will yield a RUN DISABLED message. If drive is in AUTO RESTART mode, LOHI (closed-open) transition exits the auto restart sequence and enters STOP mode without asserting a fault. If drive is in FAULT mode, LO- HI (closed-open) transition resets the fault and stops the drive. Digital Start Input. In 3-wire control, a momentary contact between terminals 9 and 7 sends a RUN command to the drive. In 2-wire control, a jumper is installed between terminals 9 and 7. Active when REMOTE mode is enabled. If drive is in AUTO RESTART mode, START is ignored. If drive is in FAULT mode, HI-LO (open-closed) transition while Run Enable is true resets the fault and starts the drive. Digital Fwd/Rev Input. HI (open) = Forward (clockwise rotation viewed from the motor shaft end); LO (closed to terminal 7) = Reverse (counter-clockwise rotation viewed from the motor shaft end). Active when REMOTE mode is enabled. Digital Accel/Decel2 Input / Jog Input. LO (closed to terminal 7) and RUN enable present (terminal 7 closed to terminal 8) selects second set of Accel/Decel presets in ACCEL2 mode; LO (closed to terminal 7) and RUN enable is present causes a jog motion in JOG mode. Active when REMOTE mode is selected. Digital Preset Speed Input 1. Least Significant Bit (LSB) of a 3-bit binary coded speed preset select. HI (open) = 0 (OFF), LO (closed to terminal 7) =1 (ON). Active when REMOTE mode is selected. Digital Preset Speed Input 2. Binary number selects one of seven internal presets entered from the setup menu. Code 0 (all inputs HI (open), OFF)) directs speed pot. or 4-20 mA current loop speed setting as command input. Active when REMOTE mode is selected. Digital Preset Speed Input 3. MSB of a 3-bit binary coded speed preset select. Active when REMOTE mode is selected. Digital External Fault Trip Input. HI (opened to terminal 7) triggers an External Fault event and places the drive in FAULT mode, shutting it down. To run the drive in KEYPAD mode, customer supplied jumpers must be placed between terminals 7 and 8 and terminals 7 and 15. Always active in both KEYPAD and REMOTE modes. Drive will coast to a stop. Programmable Relay 1 NO contact Programmable Relay 1 NO contact Programmable Relay 2 NO contact Programmable Relay 2 NO contact Fault Relay NC contact Fault Relay Common Fault Relay NO contact
2 3 4 5 6 7 8
START
10
FWD/REV
11
ACC2/JOG
12
PRST1
13
PRST2
14 15
PRST3 EXTFLT
16 17 18 19 20 21 22
Specifications
INSTALLATION Digital Inputs
Dry contact closure. Protected from steady state overload of up to +25V/-5VDC. No isolation from internal logic supply is provided.
Operating Environment
Ambient Operating Conditions NEMA 1: 32 to 122F (0 to 50C). NEMA 4/12: 32 to 104F (0 to 40C). Less than or equal to 95% humidity (noncondensing and non-corrosive). Cooling Air The cooling air must be free of conductive dust, oil mist and condensation. If the cooling air contains dust and oil, clean the heat sink surface of the unit regularly. If it is not cleaned, the unit will not be able to dissipate as much heat. The AF93/IS903 drive includes over-temperature protection, which will cause a fault and stop the drive. Storage Conditions -4 to 158F (-20 to 70C). Less than or equal to 95% humidity (non-condensing and noncorrosive).
Digital Outputs
Two relay contact closure outputs are provided. The contacts are rated at 125 VAC, 1 amp resistive load (24 VDC, 1 amp).
Analog Inputs
0-10 VDC or 4-20 mA DC current loop. Input impedance greater than 100 k for voltage inputs; less than or equal to 250 for current loop input. Protected from steady state overload of up to +25 V / -5 VDC. No isolation from internal logic supply is provided.
Analog Outputs
0-10 VDC. Output impedance less than 50 . Protected from externally applied steady state overload of up to +25 V / -5 VDC. No isolation from internal logic supply is provided. Output scaling is set from 0 to 10V, with no offset. If set to speed, 0 V = 0 rpm / 10 V = Max Speed. Minimum load impedance should be 1000 ; 10,000 is recommended.
Specifications
INSTALLATION
Heat Dissipation Dissipation Into Heatsink(2) Drive Hp (240 VAC) 3 5 7.5 10 Drive Hp (480 VAC) 3 5 7.5 10 15 20 25 Rated I(1) 9.6 Amps 15.2 Amps 22.0 Amps 28.0 Amps Rated I(1) 4.8 Amps 7.6 Amps 11.0 Amps 14.0 Amps 21.0 Amps 27.0 Amps 34.0 Amps At Rated Current 84 Watts 124 Watts 184 Watts 231 Watts At Rated Current 90 Watts 122 Watts 165 Watts 209 Watts 320 Watts 424 Watts 550 Watts At Half Rated Current 40 Watts 58 Watts 85 Watts 106 Watts At Half Rated Current 55 Watts 69 Watts 91 Watts 110 Watts 159 Watts 210 Watts 270 Watts
Notes: (1) UL Values, (2) Includes inverter, rectifier, and solid-state SCR
Hazardous Environment Must not be subject to explosive atmosphere or Hazardous (Classified) Location per National Electrical Code Article 500. Corrosive Environment Must not be exposed to corrosive atmosphere, such as H2S. Solvent Withstand Keypad will withstand common industrial solvents, such as alcohols and acids, per ASTM-896.
EMI Susceptibility
Drive complies with IEC 801 (Performance Criteria 1) without fault or disturbance.
Agency Standards
In addition to standards previously listed, AF93/IS903 drives comply with the following agency standards: UL - Standard 508C and 840 cUL NEMA - ICS 3.1 IEC - 22G
EMI Radiation
Drive complies with FCC part 15B of federal regulation #47 as a class A digital device when operated in a specially designed optional enclosure.
Specifications
INSTALLATION
Legend
Enclosure Style G - NEMA 1 J - NEMA 12 Voltage B - 200-240 V; 50/60 Hz C - 380-480 V, 50/60 Hz
*Horsepower (Examples)
005 - 5 Horsepower Application Rating D - Dual Rated V - Variable Torque
*Horsepower
Application Rating Modification Codes (See AF93/IS903 Catalog)
* Horsepower must be derated by 0.5 if single phase input power is used with 240 VAC units.
Catalog Number Decoding for Drives Operating on 3-Phase Input Power Figure 2-14
SECTION 3
Caution
Make sure you read, understand and follow all of the Safety Statements in the Safety section of this guide and all of the operation instructions in this manual before you operate your Adjustable Frequency Drive.
17
Cutler-Hammer
RUN FAULT
14 16
Scroll
3
F/R
SETUP
Forward
15
Change Settings
12
Reverse
13 OPERATE
4
START
11
UP
Keypad Remote
9
DOWN
10
SELECT
STOP
ETN-10.A
Cutler-Hammer
RUN FAULT
F/R
OPERATE
START UP
ETN-11.A
Cutler-Hammer
RUN FAULT
OPERATE
START UP
ETN-12.A
Items appearing on the LCD are shown in quotes. For example, the step might say The LCD will show SPEED 1800 RPM. Notice the phrase SPEED 1800 RPM is in quotes and also notice that the LCD is shaded, in the illustration to the right.
Cutler-Hammer
RUN FAULT
F/R
START UP
ETN-13.A
F/R
OPERATE
START UP
ETN-14.A
Step 2. Press Start. The Run indicator should be lit and the drive will start to ramp to the current speed setting.
Cutler-Hammer
RUN FAULT
SETUP
F/R
Note: Pressing Start when the drive is in FAULT mode, clears the fault condition and immediately restarts the drive to RUN mode.
Forward Reverse
OPERATE
START UP
ETN-15.A
F/R
OPERATE
START UP
ETN-16.A
Cutler-Hammer
RUN FAULT
F/R
OPERATE
START UP
ETN-24.A
Cutler-Hammer
RUN FAULT
F/R
OPERATE
START UP
ETN-25.A
Step 1a.If the Operate indicator is lit, press the Setup button. Note that the Operate indicator goes out and the Scroll indicator comes on. The LCD now shows the name of a parameter on the top line and its current setting on the bottom line. Step 1b.If the Change Settings indicator is lit, press the Setup button. Note that the Change Settings indicator goes out and the Scroll indicator comes on.
Cutler-Hammer
RUN FAULT
F/R
OPERATE
START UP
ETN-17.A
Step 2. Press Up or Down button until the parameter you want to change appears on the top line of the LCD.
Cutler-Hammer
RUN FAULT
F/R
OPERATE
START UP
ETN-18.A
Step 1. After the parameter you wish to modify appears on the LCD, press Setup. If the parameters are password protected, this message will appear on the LCD:
Cutler-Hammer
RUN FAULT
SETUP
F/R
PASSWORD PROTECT If the PASSWORD PROTECT message does not appear, go to Step 9.
Forward Reverse
OPERATE
START UP
ETN-32.A
Cutler-Hammer
RUN FAULT
F/R
OPERATE
START UP
AF93-PASS1
F/R
OPERATE
START UP
AF93-PASS2
Cutler-Hammer
RUN FAULT
F/R
OPERATE
START UP
AF93-PASS3
Step 5. Press the Up or Down button until your (one through five digit) password appears on the second line of the LCD
Cutler-Hammer
RUN FAULT
F/R
OPERATE
START UP
AF93-PASS4
F/R
OPERATE
START UP
AF93-PASS5
Step 7. Press the Up or Down button until the parameter you want to change appears on the top line of the LCD.
Cutler-Hammer
RUN FAULT
F/R
OPERATE
START UP
ETN-18.A
F/R
OPERATE
START UP
ETN-34.A
Step 9. When the parameter you wish to modify appears on the LCD and the Change Settings indicator is lit, you are ready to change the settings. Note:Some of the parameters, especially analog and digital outputs, do not display analog values on the lower display line when the Change Settings indicator is lit. Rather, you will select from a list of conditions or functions when you press the Up or Down button. See Section 4, Using the Parameters, for the type of settings associated with each parameter. Press the Up or Down button to change the setting. Press the Up button momentarily to increase the value one unit, or display the next condition or function, and press the Down button momentarily to decrease the value one unit or display the next condition or function. If you keep either button pressed, the parameter data shown on the bottom line of the LCD will vary at an increasing rate with time. When the data nears the desired value, release the button. Zero in to the final value by pressing the appropriate button momentarily.
Cutler-Hammer
RUN FAULT
F/R
OPERATE
START UP
ETN-35.A
Step 10a. Press the Operate button to return the LCD to the OPERATION mode. Step 10b. Press the Setup button to scroll to a different parameter.
Cutler-Hammer
RUN FAULT
F/R
OPERATE
START UP
ETN-36.A
SECTION 3
SECTION 4
Notes
This column provides specific information about using the parameter. Note that many parameters list Run Locked in this column. This means that you cannot change the settings for this parameter while the RUN indicator is lit.
Customer Setting
Space is provided for you to write in the value for each parameter for your AF93/IS903. Photocopy this list and keep it handy so you can update your current setting as you customize your drive.
Customer Setting
4-3
4-4
Range of Adjustment Customer Setting
Minimum Speed to Maximum Speed
Used only in KEYPAD mode; when drive is in OPERATE mode and Up or Down button is pressed, drive goes directly to this parameter.
4 Maximum Speed (MAX SPEED) 25 to 10800 RPM Range for 4 pole motors is 50 - 5400 RPM 1800 RPM 10% 0% = 0V 100% = 10V Run Locked 0% = 0V 100% = 10V Run Locked 90%
Minimum Speed (MIN SPEED) 25 to 10800 RPM Range for 4 pole motors is 50 - 5400 RPM 50 RPM
Minimum Analog Reference (MIN ANALOG REF) 0% = 4 mA 100% = 20 mA Run Locked 0% = 4 mA 100% = 20 mA Run Locked
0%
100%
10
Accel/Decel Mode LINEAR or S-CURVE S mode will increase actual accel/decel time. Applies to both (ACCEL/DECEL MODE) Accel Time (ACCEL TIME) 0.1 to 999 seconds 0.1 to 999 seconds ACCEL/DECEL 2 JOG 0.1 to 999 seconds 0.1 to 999 seconds Volts, drive dependent Hp, drive dependent Run Locked Run Locked Decel Time (DECEL TIME) Time from zero to max speed. Time from max to zero speed. Run Locked
LINEAR
11
12
13 Accel Time 2 (ACCEL TIME 2) Decel Time 2 (DECEL TIME 2) Rated Motor Volts (RATED VOLTS) Motor Hp Rating (RATED HP)
14
15
16
17
18
19
Rated Input Frequency (RATED FREQUENCY) Run Locked Motor Dependent 85%
20
Rated Nameplate Speed 500 to 3600 RPM (RATED SPEED) 50 to 100% Run Locked
21
Rated Motor Efficiency (RATED EFFICIENCY) Load Limit (LOAD LIMIT) 0 to 200% (2-10 Hp) 0 to 180% (15-25 Hp) Percent of rated load, based on calculated motor torque rating.
22
150% on constant torque units 110% on variable torque units SPEED FOLLOWER
Run Locked
24 Integral Gain (INTEGRAL GAIN) 0 to 32,767 Minimum Speed to Maximum Speed Minimum Speed to Maximum Speed Minimum Speed to Maximum Speed Minimum Speed to Maximum Speed
25
0 0 0 0 0
26
27
28
29
4-5
4-6
Range of Adjustment Notes Customer Setting
30
31
32
33
34
35
36
37
38
0 to 16 seconds
0.0 sec
39 (Following are the range of outputs possible) READY RUN REVERSE KEYPAD Relay 1 will change state when the drive is in KEYPAD mode. Drive at speed setpoint. Drive in STOP mode and stopped. Motor may be spinning if in Coast Stop profile. Asserted when the drive is in load limit. Asserted when motor is at risk of tripping on thermal overload. Drive in REVERSE mode. Drive in RUN mode. Drive not in FAULT mode.
Relay 1 (RELAY 1)
Run Locked
LOAD LIMIT
OVERLOAD WARNING
4-7
4-8
Range of Adjustment Notes Customer Setting
Relay 2 (RELAY 2) (Following are the range of outputs possible) READY RUN REVERSE KEYPAD Relay 2 will change state when the drive is in KEYPAD mode. Drive at speed setpoint. Drive in STOP mode and stopped. Motor may be spinning if in Coast Stop profile. Asserted when the drive is in load limit. Asserted when motor is at risk of tripping on thermal overload. Drive in REVERSE mode. Drive in RUN mode. Drive not in FAULT mode.
40
Run Locked
LOAD LIMIT
OVERLOAD WARNING
41
Analog Output #1 (ANALOG OUTPUT 1) SPEED FREQUENCY 0 to 10V = 0 to (equivalent frequency at Max Speed) 0 to 10V = 0 to [(2) * (Max Rated Motor Torque)] 0 to 10V = 0 to [(2) * (Rated Drive Current)] 0 to 10V = 0 to [(1.5) * (Rated Drive Volts)] 0 to 10V = 0 to [(2) * (Rated Drive Hp)] LOAD 0 to 10V = 0 to Max Speed
LOAD
CURRENT
MOTOR VOLTS
POWER
42 SPEED FREQUENCY
(Following are the range Run Locked of outputs possible) 0 to 10V = 0 to Max Speed 0 to 10V = 0 to (equivalent frequency at Max Speed) 0 to 10V = 0 to [(2) * (Max Rated Motor Torque)] 0 to 10V = 0 to [(2) * (Rated Drive Current)] 0 to 10V = 0 to [(1.5) * (Rated Drive Volts)] MOTOR VOLTS POWER 0 to 10V = 0 to [(2) * (Rated Drive Hp)]
LOAD
CURRENT
4-9
4-10
Range of Adjustment Notes Customer Setting
Number of Restart Attempts Before Lockout (RESTART ATTEMPTS) 0 to 255 1.0 to 300.0 seconds 5 Run Locked 0 equals Auto Restart is disabled. Restart counter is reset every 60 minutes. Run Locked
43
44
Time Between Restart Attempts (RESTART DELAY) Stop Profile (STOP PROFILE) COAST or RAMP 0 to 100 Run Locked Load Inertia (LOAD INERTIA) Forward/Reverse (REVERSE DIR.) DISABLE or ENABLE DISABLE or ENABLE ENABLE or DISABLE ENABLE or DISABLE If set to ENABLE, drive will restart after waiting the period of time set in Parameter 44 (RESTART DELAY) if power is applied in REMOTE mode with Start and Stop/Run Enable inputs closed. If set to DISABLE, drive will require a transition on the Start or Stop/Run Enable input to restart. Run Locked Enable Select Key (SELECT KEY) Run Locked RAMP
45
46
20
47
ENABLE
48
ENABLE
49
DISABLE
50
DISABLE
Customer Setting
51 This function should be disabled when you run multiple motors from the same drive. The upper line on the LCD will display one of the messages (such as LAST FAULT) shown in the LCD Display column. The lower line displays the fault or time (elapsed time in hours, resets to 0 when 6553.5 hours are exceeded) message. See Section 5, Troubleshooting, for the list of fault messages. 0 to 65535 0 equals no password. Password is set by changing the parameter from 0 to any other value. To acknowledge password, set password value to match the stored value; press SETUP. To change password, acknowledge old one and then enter new one. Changing value to 0 clears password. 0
52
Fault History (LAST FAULT) or (LAST FAULT TIME) or (PREVIOUS FAULT) or (PREV. FAULT TIME) or (FIRST FAULT) or (FIRST FAULT TIME)
53
Password (PASSWORD)
4-11
Speed Setpoint
Specifications
Parameter Number: 3 Mnemonic: SPEED SETPOINT Range of Adjustment: Between Minimum Speed and Maximum Speed Run Locked?: No Factory Setting: 0 This parameter defines the speed setpoint used only in the KEYPAD mode. This is the only way to change speed setpoint in the KEYPAD mode. Note that Speed Setpoint is ignored if the drive is REMOTE mode. When drive is in RUN and KEYPAD modes and you press the Up or Down button, drive goes directly to the Speed Setpoint parameter. Pressing the Up or Down button additional times will change the current value of the Speed Setpoint parameter.
Upper Display
Specifications
Parameter Number: 1 Mnemonic: UPPER DISPLAY Range of Adjustment: SPEED (RPM), FREQUENCY (Hz), LOAD (%), CURRENT (Amps), MOTOR VOLTS (Volts), POWER (Hp), ELAPSED TIME (0-6553.5 hours). Units are shown in the parenthesis. Run Locked?: No Factory Setting: SPEED This parameter allows you to select the Operation Display Parameters you want to appear on the upper line of the drives LCD when the drive is in the OPERATE mode. Elapsed time resets to 0 when 6553.5 hours are exceeded.
Minimum Speed
Specifications
Parameter Number: 4 Mnemonic: MIN SPEED Range of Adjustment: 25 to 10800 RPM Run Locked?: No Factory Setting: 50 RPM This parameter defines the minimum speed limit at which the drive will be allowed to operate. Minimum speed must be set lower than maximum speed.
Lower Display
Specifications
Parameter Number: 2 Mnemonic: LOWER DISPLAY Range of Adjustment: SPEED (RPM), FREQUENCY (Hz), LOAD (%), CURRENT (Amps), MOTOR VOLTS (Volts), POWER (Hp), ELAPSED TIME (0-6553.5 hours). Units are shown in the parenthesis. Run Locked?: No Factory Setting: LOAD This parameter allows you to select the Operation Display Parameters you want to appear on the lower line of the drives LCD when the drive is in the OPERATE mode. Elapsed time resets to 0 when 6553.5 hours are exceeded.
Maximum Speed
Specifications
Parameter Number: 5 Mnemonic: MAX SPEED Range of Adjustment: 25 to 10800 RPM Run Locked?: No Factory Setting: 1800 RPM This parameter defines the maximum speed limit at which the drive will be allowed to operate. If the drive reaches the Load Limit (parameter 22) or ANALOG LOAD LIM (parameter 23) and you are ramping up to the maximum speed, the drive will go into foldback and stay at the speed where the load limit was reached.
Accel/Decel Mode
Specifications
Parameter Number: 10 Mnemonic: ACCEL/DECEL MODE Range of Adjustment: LINEAR or S-CURVE Run Locked?: Yes Factory Setting: LINEAR This parameter defines the drives acceleration and deceleration profiles. Linear acceleration, as shown in the straight line graph, works well in situations where the friction and work load are constant. S-curve acceleration, shown in the second graph, works well in situations where there is a high breakaway torque requirement. In situations like conveyor belts, where a sudden application of force may make items tip over, selecting an S-curve acceleration will minimize jerky starts. The deceleration profiles would be mirror images of the graphs shown.
Acceleration Profile
40
80
120 160
200 sec
ETN-ACCEL LINEAR
Acceleration Profile
Accel Time
Specifications
Parameter Number: 11 Mnemonic: ACCEL TIME Range of Adjustment: 0.1 to 999 sec Run Locked?: No Factory Setting: 5 sec
If JOG is selected, whenever terminal 11 is connected to terminal 7 and RUN enable is present (terminal 8 connected to terminal 7), the drive goes into JOG mode at the speed set by Jog Speed (parameter 33). Note that Jog overrides the speed setpoint established by SPEED FOLLOWER, PI REGULATOR, and This parameter defines the time it takes the drive to Preset Speed x (parameters 26 to 32). See go from zero to Maximum Speed. The drive will not Remote Function, Priority Interaction in REMOTE exceed the load limit to meet this acceleration time. Mode, for more information.
Decel Time
Specifications
Parameter Number: 12 Mnemonic: DECEL TIME Range of Adjustment: 0.1 to 999 sec Run Locked?: No Factory Setting: 5 sec This parameter defines the time it takes the drive to go from Maximum Speed to zero. On high inertia, low friction applications, the drive may decelerate in a greater length of time unless a braking resistor is present.
Accel Time 2
Specifications
Parameter Number: 14 Mnemonic: ACCEL TIME 2 Range of Adjustment: 0.1 to 999 sec Run Locked?: No Factory Setting: 5 sec If ACCEL/DECEL 2 is chosen, the drive is in REMOTE mode, and terminal 11 is connected to terminal 7, this parameter defines the time it takes the drive to go from zero to Maximum Speed.
Accel/Decel 2 or Jog
Specifications
Parameter Number: 13 Mnemonic: ACCEL2 OR JOG Range of Adjustment: ACCEL/DECEL 2 or JOG Run Locked?: Yes Factory Setting: JOG This parameter defines whether the drive will have a secondary acceleration/deceleration time (Accel Time 2 and Decel Time 2) or implement the jog speed function (Jog Speed) when terminal 11 is connected to terminal 7 while the drive is in the REMOTE mode.
Decel Time 2
Specifications
Parameter Number: 15 Mnemonic: DECEL TIME 2 Range of Adjustment: 0.1 to 999 sec Run Locked?: No Factory Setting: 5 sec If ACCEL/DECEL 2 (parameter 13) is chosen, the drive is in REMOTE mode, and terminal 11 is connected to terminal 7, this parameter defines the time it takes the drive to go from Maximum Speed to zero.
Load Limit
Specifications
Parameter Number: 22 Mnemonic: LOAD LIMIT Range of Adjustment: 0 to 200% (2 to 10 Hp) or 0 to 180% (15 to 25 Hp) of rated load, based on calculated motor torque rating. Run Locked?: No Factory Setting: 150% on constant torque and 110% on variable torque rated drives. This parameter sets the load limit for the drive, unless it is overridden by ANALOG LOAD LIM (parameter 23). If the drive reaches the Load Limit (parameter 22) and you are ramping up to the Maximum Speed (parameter 5), the drive will go into foldback and stay at the speed where the load limit was reached. If the load limit control does not prevent an overload, the drive will shut down.
Motor HP Rating
Specifications
Parameter Number: 17 Mnemonic: RATED HP Value: Hp Run Locked?: Yes Factory Setting: Drive Rated
Remote Function
Specifications
Parameter Number: 23 Mnemonic: REMOTE FUNCTION Range of Adjustment: SPEED FOLLOWER or PI REGULATOR or ANALOG LOAD LIM or DIGITAL POT Run Locked?: Yes Factory Setting: SPEED FOLLOWER When your drive is in REMOTE mode, speed is controlled by one of the these Remote Functions: SPEED FOLLOWER, PI REGULATOR, ANALOG LOAD LIM or DIGITAL POT. A discussion about the priority interaction among the various signals that can control the motor speed follows the discussion of each type of remote function. SPEED FOLLOWER - You can vary the speed setpoint using a current or voltage speed follower input. The speed follower input can be connected as follows: If the signal is 4-20 mA, connect it to terminals 1 and 2. If the signal is 0-10 VDC, connect it to terminals 2 and 3. If the signal comes from a potentiometer, connect it to terminals 2, 3, and 4. If the signal is 0-5 VDC, and the output impedance of the signal follower is less than or equal to 250 and can output 20 mA, connect the signal to terminals 1 and 2. PI REGULATOR - You can automatically maintain a reference setpoint using the PI REGULATOR option. This option incorporates a feedback signal and reference setpoint. The following connections are required: Setpoint - 0-10 VDC, connect it to terminals 2 and 3 (terminal 3 is +) or connect potentiometer to terminals 2, 3, and 4.
Feedback - 4-20 mA connected to terminals 1 and 2. A 0-5 VDC signal can also be connected to these terminals if the output impedance of the transducer is less than or equal to 250 and it can output 20 mA. PI Regulator Feedback - The feedback signal is calibrated to provide constant information on whether the motor is actually running faster or slower than the setpoint. If the motor is running faster than setpoint, the drive reduces the frequency and if the motor is running slower than setpoint, the drive increases the frequency. Integral and Proportional Gain - In simple terms, the Integral Gain parameter controls how quickly the drive responds to information provided by the feedback signal and the Proportional Gain parameter controls how close to the target value the system will maintain control. It takes some trial and error in setting these parameters since some applications have a natural tendency to favor tight control and others may start to quickly oscillate around the target speed the tighter you try to maintain control. PI Regulator Application Example - PI is a closed loop control system consisting of a set point, a process variable, and an error signal which will control the drive output. Typical applications include wet well level control, temperature or pressure control, or flow rate control. PI control starts with a PI Setpoint adjusted by a remote signal input, such as a potentiometer. The drive compares the setpoint to a process variable signal, PI Feedback, and creates an error signal. The error signal is processed to create the speed reference for the drive. In the example shown in Figure 4-1, a pressure transducer provides a 4-20 mA signal that corresponds to the duct pressure. The drive will control the speed of the blower to maintain the desired duct pressure regardless of the amount of air flow being supplied through the duct.
We recommend that, for most applications, you set the initial value of the Integral Gain (parameter 24) to 10000 and Proportional Gain (parameter 25) to 10000. Since these values are not Run Locked (can be changed while the system is running) you can adjust them (in 1000 unit intervals) while you observe its operation. To increase or decrease the response time to changes in feedback value, you might want to change the value of Integral Gain. To control the amount of under and overshoot, you might want to adjust the Proportional Gain. Note that some types of systems, such as HVAC control, might not need much proportional gain.
Pressure Transducer
PI Setpoint
Pressure Level
Cutler-Hammer
HVAC
PI Controller
AF93/IS903
ETN-HVACPI
The POT WPR (terminal 3) is used to set the load limit while in DIGITAL POT mode. If a load limit control potentiometer is not used to control torque, a jumper must be installed between terminals 3 and 4.
Integral Gain
Specifications
Parameter Number: 24 Mnemonic: INTEGRAL GAIN Range of Adjustment: 0 to 32,767 Run Locked?: No Factory Setting: 0 Refer to Remote Function (parameter 23), PI REGULATOR for application information.
Note that if you use DIGITAL POT (Remote Function (parameter 23)), the drive ignores terminal 12 and Preset Speeds are not used to set the speed setpoint. Use the following chart to determine which of the seven Preset Speeds are in control. For example, if you connect terminals 12 and 7, the speed setpoint established by the PRESET SPEED 1 parameter will be used by the drive: Terminals Connected 12 to 7 13 to 7 12 and 13 to 7 14 to 7 14 and 12 to 7 14 and 13 to 7 14 and 12 and 13 to 7 Preset Speed Set 1 2 3 4 5 6 7
Proportional Gain
Specifications
Parameter Number: 25 Mnemonic: PROPORTIONAL GN Range of Adjustment: 0 to 32,767 Run Locked?: No Factory Setting: 0 Refer to Remote Function (parameter 23), PI REGULATOR for application information.
Jog Speed
Specifications
Parameter Number: 33 Mnemonic: JOG SPEED Range of Adjustment: Between Minimum Speed and Maximum Speed Run Locked?: No Factory Setting: 0 The Jog function can only be activated via the terminal strip when the drive is in REMOTE mode. If the drive is at 0 speed or decelerating due to a Stop command, and Jog contact is closed (terminal 11 is connected to terminal 7) and run enable is closed (terminal 8 connected to terminal 7), the drive will start and go to the Jog Speed you set with this parameter. When the jog contact is opened, the drive will go back to previous speed command or next highest priority speed command.
Range of Adjustment: Between Minimum Speed and Maximum Speed. Run Locked?: No Factory Setting: 0 These parameters define speeds actuated by a remote signal. If the drive is in the KEYPAD mode, it will not respond to Preset Speed or Jog terminal block connections. If the drive is in REMOTE mode, Preset Speed terminal block connections override the 0-10 V or 4-20 mA speed follower. For a more complete explanation of the priority interaction, refer to Remote Function (parameter 23), Priority Interaction in REMOTE Mode.
DC Injection Braking
Specifications
Parameter Number: 38 Mnemonic: DC BRAKE TIME Range of Adjustment: 0 to 16 sec Run Locked?: No Factory Setting: 0.0 sec This parameter defines how long in seconds that DC injection braking lasts. When DC current is injected into the windings of an induction motor, the motor acts as a brake. Approximately 20% braking torque is injected for the period of time set by this parameter when the motor speed drops below 5 Hz.
Range of Adjustment: Minimum Speed to Maximum Speed Run Locked?: No Factory Setting: 0 These parameters set jump speeds which are used to avoid operating at speeds that create problems with mechanical resonance. The jump speeds, combined with Jump Width (parameter 37), create frequency windows. The drive can accelerate or decelerate smoothly through the windows, but will not stop at any frequency within a window. Jump frequency windows are illustrated in the graph shown below.
Jump Width
Specifications
Parameter Number: 37 Mnemonic: JUMP WIDTH Range of Adjustment: 0 to Maximum Speed Run Locked?: No Factory Setting: 0 This parameter allows you to define the band width of frequencies around each jump speed where the drive will not operate continuously.
hz 133 106 79 53
Jump Speed 2 Jump Width Jump Speed 3
26
Jump Speed 1
0 0 26 53 79 106 133 hz
ETN-JUMP SPD
Stop Profile
Specifications
Parameter Number: 45 Mnemonic: STOP PROFILE Range of Adjustment: COAST or RAMP Run Locked?: No Factory Setting: RAMP This parameter allows you to choose whether the motor will coast to a stop or ramp down to a stop per the appropriate deceleration time and profile.
Range of Adjustment: One of the following six functions can be selected for each of the two available analog outputs: SPEED, FREQUENCY, LOAD, CURRENT, MOTOR VOLTS, POWER Run Locked?: Yes Factory Setting: Output #1: SPEED Output #2: LOAD This parameter defines the two analog output function units.
Load Inertia
Specifications
Parameter Number: 46 Mnemonic: LOAD INERTIA Range of Adjustment: 0 to 100 Run Locked?: Yes Factory Setting: 20 This parameter adjusts the internal speed regulator based on the inertia of the load. For higher inertia loads, the user should set this parameters value higher. When tuning this parameter, it is most practical to change the setting in increments of 10 to 20 units. The value 20 is intended to equal 2 times connected inertia.
Forward/Reverse
Specifications
Parameter Number: 47 Mnemonic: REVERSE DIR. Range of Adjustment: DISABLE or ENABLE Run Locked?: Yes Factory Setting: ENABLE This parameter allows you to enable or disable the F/R button on the keypad.
This parameter should be disabled when you run multiple motors from the same drive. If this parameter is enabled, the drive will search for the speed of the motor in the commanded direction. If the speed is not found, the drive will search in the opposite direction of the commanded direction. If the speed is still not found, the drive will assume the motor is at rest and initiate a normal start. Therefore, a 1 to 3 second delay in start time will occur when the Start Into Spinning Motor parameter is enabled. If only one motor is connected to the drive, you can enable the parameter so the drive catches the load at the speed it is running and ramps it to the last speed command issued by the drive. If the motor is turning in the reverse direction to the last command sent by the drive, the drive will catch the motor, ramp it down to 0 Hz, and ramp it up to the speed and direction last commanded by the drive.
Efficiency Optimization
Specifications
Parameter Number: 49 Mnemonic: EFFICIENCY OPT Range of Adjustment: ENABLE or DISABLE Run Locked?: No Factory Setting: DISABLE Selecting ENABLE makes the motor run more efficiently by reducing flux in the motor for centrifugal loads, but reduces the motors ability to change load quickly. Use ENABLE whenever possible (i.e., unless motor stalls) to save energy.
Power Up Restart
Specifications
Parameter Number: 50 Mnemonic: POWER UP RESTART Range of Adjustment: DISABLE or ENABLE Run Locked?: No Factory Setting: DISABLE Selecting ENABLE makes the drive restart after waiting the period of time set in Parameter 44 (RESTART DELAY) if power is applied in the REMOTE mode with the Start and Stop/Run Enable inputs closed. Selecting DISABLE requires a transition on the Start or Stop/Run Enable inputs for the drive to restart.
Fault History
Specifications
Parameter Number: 52 Mnemonic: LAST FAULT, or LAST FAULT TIME, or PREVIOUS FAULT or PREV. FAULT TIME or FIRST FAULT or FIRST FAULT TIME Range of Adjustment: N/A Run Locked?: N/A Factory Setting: N/A
Password
Specifications
Parameter Number: 53 Mnemonic: PASSWORD Range of Adjustment: 0 to 65535 Run Locked?: No Factory Setting: 0 This parameter sets password protection. The password is set by changing from 0 to any other value. To change the password to a new value: 1. Scroll to the Password parameter, see Section 3, Selecting the Parameter to set. 2. Enter the current password. See Section 3, Changing the Parameter Settings. 3. Press the Setup button. 4. To change the password, press the Up or Down buttons until the new password appears. 5. Press the Setup button. Changing the password to 0 clears the password. If you enter a password, begin making changes, and then walk away, there will be a time out if there is no keypad activity within a five minute period. Then you must reenter the password in order to change parameter settings. Remember to put your password in a safe place. If you forget the password you set, contact your local Cutler-Hammer distributor who can reestablish your password with special operation.
This parameter aids in troubleshooting by displaying the most recent fault that has occurred, the fault just prior to the most recent fault, and the first fault that has occurred. When a fault occurs, the drive enters the FAULT mode. In the FAULT mode, the Fault indicator is illuminated, the keypad is put into SCROLL mode and the last fault is displayed. If you press the Up or Down buttons you can scroll through the parameters, starting with the fault display. If you press the Operate button, the two Operation Displays, specified by the Upper and Lower parameters, will appear. The Fault indicator remains lit until you resolve the problem and press the Start or Stop button. The upper line on the LCD will display one of the messages shown in the Range of Adjustment column. The lower line displays the fault or time (elapsed time in hours, resets to 0 when 6553.5 hours are exceeded) message.
SECTION 5
Troubleshooting
This section of your Instruction Manual describes what to do if your drive indicates there is a problem. After you review this section, you will understand: How to display fault messages on your keypad. How to run your drive in OPEN LOOP TEST Mode. How to interpret fault messages. Checking DC Bus Voltage.
Caution
Make sure you read, understand and follow all of the Safety Statements in the Safety section of this manual before you troubleshoot your Adjustable Frequency Drive.
Step 1. When your drive discovers a problem, the Fault indicator comes on and the Run indicator goes out. The LAST FAULT that was detected by the drive appears on the lower line of the LCD as shown in the example to the right.
Cutler-Hammer
RUN FAULT
F/R
OPERATE
START UP
AF93-FAULT1
Step 2. Press the Setup button. (If an ENTER PASSWORD message appears, See Section 3, Using Your Keypad, for information on entering the password.) Step 3. Press the Up or Down button to display the PREVIOUS FAULT and FIRST FAULT messages that were stored by the drive. Note that the values of the LAST FAULT TIME, PREV. FAULT TIME, and FIRST FAULT TIME are expressed as elapsed time (shown in hours, resets to zero when elapsed time exceeds 6553.5 hours).
Cutler-Hammer
RUN FAULT
F/R
OPERATE
START UP
AF93-FAULT2
In the OPEN LOOP TEST Mode the keypad LCD displays the output voltage, speed, and frequency. Load and current values should be zero. Note that if you try to connect a motor to a drive in the OPEN LOOP TEST Mode, the drive will trip after 5 seconds and display Motor Fault. The drive will also trip on Motor Fault if you try to run with no motor connected in the default CLOSED LOOP Mode. To return to the default CLOSED LOOP Mode, press the Stop button.
Message
IGBT SAT
Possible Causes
An IGBT has pulled out of saturation as a result of a very low impedance short. The short may be in the drive, braking circuit, or motor. 1. Motor leads shorted or grounded. 2. Motor shorted or grounded. 3. Over current condition. Instantaneous current has exceeded two times rated current.
Suggested Remedies
If fault recurs, contact your Cutler-Hammer service representative.
GROUND FAULT
1. Check motor leads. 2. Try different motor. 3. Reduce load on motor. 1. Check for problems on input line circuit such as input line transients. See Section 2, Input Line Considerations and Specifications. 2. Check for motor problems.
OVER CURRENT
DC LINK LOW
This indicates that the internal DC bus has dropped too low for safe operation.
1. Make sure each input line voltage phase is present (Drive terminals L1, L2, and L3). 2. Check for excess line impedance.
DC LINK HIGH
This indicates that the internal DC bus is too high for safe operation.
1. Check for high line voltage at each input phase (Drive terminals L1, L2, and L3). 2. Check for regenerative load.
Message
MOTOR FAULT
Possible Causes
1. Excessive load on motor. 2. Motor leads are open. Heat sink has exceeded 198F (92C): 1. Ambient temperature high. 2. Blocked air flow. 3. Fan not operating. 4. Excessive load on motor. 5. Impedance below 1%.
Suggested Remedies
1. Reduce load on motor. 2. Check motor leads.
HS OVER TEMP
1. Compare room air temperature to specifications. 2. Check for blocked air flow. 3. Check fan operation. 4. Reduce load on motor. 5. Install 1% line reactor. Reset external fault contact.
EXTERNAL FAULT
1. External fault line has been opened. 2. Inadequate resistors in optional Dynamic Brake package. Motor Related Parameter keypad entries are inconsistent. Example: Maximum Speed is lower than Minimum Speed. Indicates calculated motor temperature has exceeded rating EEPROM in drive circuit failed.
Check the Motor Related Parameters. See Section 4, Using The Parameters, for the ranges of these parameters. Reduce load on motor.
THERMAL OVERLOAD
EE PROM FAIL
Replace drive, contact your Cutler-Hammer service representative. 1. Check for high line voltage at each input phase is present (Drive terminals L1, L2, and L3). 2. If this display occurs on a 240V AF93/IS903, please contact your Cutler-Hammer service representative.
SINGLE PHASE
Internal parts of the drive are at line voltage when AC power is connected to input terminals. This voltage is extremely dangerous and can cause death or serious injury. When the supply is disconnected from the input terminal block, it will take up to 10 minutes before the DC bus capacitors are discharged to a safe voltage. To ensure the voltage is safe, monitor the capacitor discharge with a digital voltmeter connected between the A and B terminals on the capacitor assembly as described. Do not work on the drive until the capacitors have completely discharged. Do not attempt to discharge the capacitors by short circuiting the bus.
Cap Assy
See Note 1
DVM
9 10 11 12 13 14 15 16 17 18 19 20 21 22
See Note 2
BRAKE- BRAKE+ INDBR+ L1 L2 L3 T1 T2 T3
Note 1: Place DVM Between "A" and "B" (On 2-5 Hp and 7.5 Hp, 480 volt units, A is Negative; On 7.5 Hp , 240 volt and 10-25 Hp units A is Positive Terminal). Note 2: These terminals supplied on 7.5 Hp, 240 volt and 10-25 Hp units. These terminals are not included on 7.5 Hp, 480 volt units shipped after November 6, 1996.
ETN-93 BUSVOLT
TROUBLESHOOTING
Appendix
About This Section
This section of your Instruction Manual provides the following reference material: AF93/IS903 Parameters List - Numerical Order AF93/IS903 Parameters List - Alphabetical Order Keypad Template (for custom mounting)
Factory Setting
SPEED LOAD 0 50 RPM 1800 RPM 10% 90% 0% 100% LINEAR 5 sec 5 sec JOG 5 sec 5 sec Drive Rated Drive Rated Drive Rated 60 Hz Motor Dependent 85% 150% Constant Torque 110% Variable Torque SPEED FOLLOWER 0 0 0 0
Customer Setting
Factory Setting
0 0 0 0 0 0 0 0 0 0 0.0 sec RUN AT SPEED SPEED LOAD 0 5 RAMP 20 ENABLE ENABLE DISABLE DISABLE DISABLE
Customer Setting
Factory Setting
60 sec 60 sec LINEAR JOG SPEED LOAD 0 60 sec 60 sec DISABLE ENABLE
Customer Setting
ENABLE 0 0 0 0 0 0 20 150% Constant Torque 110% Variable Torque LOAD 100% 90% 1800 RPM 0% 10% 50 RPM
Factory Setting
Drive rated 0 0 DISABLE 0 0 0 0 0 0 0 0 60 Hz Drive Rated 85% Drive Rated 1800 RPM RUN AT SPEED SPEED FOLLOWER 0 DISABLE RAMP 5 SPEED
Customer Setting
APPENDIX
0.986" [25.04 mm] 0.496" [12.59 mm] 0.116" [2.95 mm] 0.450" [11.44 mm] 4.587" [116.52 mm] 3.69" [93.73 mm] W X 3.004" [76.30 mm] H
AF93-KYBDTEMP
APPENDIX
Index
Note that parameters are listed with the notation parameter and the LCD Display is on the second line of the listing within parenthesis (). For example:
Accel Time 2, parameter; 4-4, 4-15, A-2, A-4 (ACCEL TIME 2) 1 1% Input Line Reactor; S-3, 2-6, 2-35 100% I Limit; 5-2 3 3% and 5% Input Line Reactors; 2-6 A Accel Time, parameter; 4-4, 4-15, A-2, A-4 (ACCEL TIME) Accel Time 2, parameter; 4-4, 4-15, A-2, A-4 (ACCEL TIME 2) Accel/Decel Mode, parameter; 4-4, 4-15, A-2, A-4 (ACCEL/DECEL MODE) Accel/Decel2 or Jog, parameter; 4-4, 4-16, A-2, A-4 (ACCEL2 OR JOG) ACCEL/DECEL 2, Range of Adjustment; 4-4, 4-16 A/D OFFSET ERROR, fault message; 5-4 AF93/IS903 Associated Drive Motor; S-3, 2-5 Drive Components; S-3 Options; 2-6 AF93/IS903 Circuit Breaker; 2-6, 2-12 Input Line Considerations and; 2-12 Lockable Motor Disconnect; 2-6 Agency Standards; 2-39 cUL; 2-39 IEC-22G; 2-39 NEMA-ICS 3.1; 2-39 UL Standard 508C; 2-39 UL Standard 840; 2-39 Alert Symbol; S-1 to S-2 Align Motor; 2-18 Align Motor and Machinery and; 2-18 Ambient Operating Conditions; 2-38 Analog and Digital Conductor Routing; 2-14 Input Line Routing and; 2-14 Using Cable Trays; 2-14 Using Conduit; 2-14 Analog and Digital Conductor Wiring Output Power Conductor Routing and; 2-14 Analog and Digital Signal Considerations; 2-14, 2-15 Analog and Digital Conductor Wiring and; 2-14 Analog and Digital Signal Wiring and; 2-14 Analog and Digital Signal Wiring; 2-14, 2-17 Grounding Requirements and; 2-14 Materials and; 2-14 Shielded Cable and; 2-14 Wire Size and; 2-14 Analog I/O Signal Transient Protection; 2-38 Analog Inputs; 2-38 ANALOG LOAD LIM, Range of Adjustment; 4-4, 4-13, 4-15, 4-17 and 4-18 Analog Outputs; 2-38 Analog Output #x, parameter; 4-9, 4-23, A-3, A-4 (ANALOG OUTPUT x) ANSI C62.41; 2-36 Application Considerations; S-3, 2-6 and 2-7 AF93/IS903 Adjustable Frequency Drive Options and; 2-6 Motor Selection and; 2-7 Applying AC Power; 2-19 Article 500; S-3, 2-39 National Electric Code and; S-3, 2-39 ASTM D999; 2-39 ASTM-896; 2-39 AT SPEED, Range of Adjustment; 4-7, 4-8, 4-23 Authority Having Jurisdiction; 2-8 Available Options; 2-6 1%, 3 % and 5% Input Line Reactors; 2-6 AF93/IS903 Circuit Breaker; 2-6, 2-12 Dynamic Braking; 2-29 and 2-30, 5-5 Average Operating Motor Current; 2-7
INDEX
B Branch Circuit Overload Protection Selection; 2-8 Bus Voltage; S-3, 5-4 Buttons Down; 3-2, 3-5, 3-10 to 3-12, 4-4, 4-13, 4-25, 5-2 Forward/Reverse; 3-2, 3-8 and 3-9, 4-10, 4-23 Select; 3-2, 3-4, 3-6, 4-10, 4-24, A-3 and A-4 Setup; 3-3, 3-5, 3-10 to 3-13, 4-25 Start; 3-2, 3-6, 4-25, 5-2 Stop; 3-2, 3-7, 4-25, 5-2 Up; 3-2, 3-5, 3-10 to 3-12, 4-4, 4-13, 4-25, 5-2 C Cable; 2-12 to 2-14, 2-17 Cable Trays; 2-12 to 2-14, 2-17 Analog and Digital Conductor Routing and; 2-12 to 2-14 Input Line Routing and; 2-12 to 2-14 Output Power Conductor Routing and; 2-12 to 2-14 Cat. No; 2-35 Catalog Number Decoding; 2-40 Caution; S-1, S-2, S-4, 2-17 and 2-18, 3-1, 5-1 Electrostatic Discharge; S-4, 2-17 Heed All Safety Statements; 2-18, 3-1, 5-1 Meaning of; S-2 OSHA 1910.219; 2-18 Change settings indicator; 3-3, 3-10, 3-12 CHANGE SETTINGS, mode; 3-2 and 3-3, 3-5 Changing Parameter Settings; 3-11 thru 3-15 Check List; 2-15 to 2-20 Circuit Breaker; 2-6, 2-12 Lockable Motor Disconnect; 2-6, 2-12 Class A Digital Device; 2-39 COAST, Range of Adjustment; 4-10, 4-23 Code Requirements; 2-8, 2-13 and 2-14 Branch Circuit Overload Protection and; 2-8 Input Line Conductor Selection and; 2-8 Output Power Conductor Sizing and; 2-13 Codes; S-2 to S-4, 2-8, 2-13 and 2-14, 2-39 Article 500 NEC; S-3, 2-39 Conduit; 2-12 to 2-14, 2-16 Analog and Digital Conductor Routing and; 2-14 Ground Connections and; 2-8 Input Line Routing and; 2-12 Output Power Conductor Routing and; 2-13 Connect Wiring; 2-17 Connection Diagrams; 2-29 to 2-33 Continuous Current Rating; 2-7 Control Wiring; 2-14 Analog and Digital Conductor Routing and; 2-14 Cooling Air; 2-38 Cooling Capacity of Motor; 2-7 Corrosive Atmosphere, Protection From; 2-4, 2-39 Corrosive Environment; 2-39 CSA; S-3 cUL; 2-39 CURRENT, Range of Adjustment; 4-3, 4-9, 4-13, 4-23 D Danger; S-1 to S-3, 5-6 Explosive Atmosphere; S-3 Meaning of; S-2 Danger High Voltage; S-2, S-3, 5-6 Bus Voltage; S-3, 5-6 General Precautions; S-2 DC Bus Capacitors; S-3 High Voltage Danger and; S-3 Checking DC Bus Voltage and; 5-6 and 5-7 DC Injection Braking, parameter; 4-6, 4-20, A-3 and A-4 (DC BRAKE TIME) DC LINK HIGH, fault message; 5-4 DC LINK LOW, fault message; 5-4 DC Voltmeter; S-3, 5-6 and 5-7 Measuring Bus Voltage and; S-3, 5-6 and 5-7 Decel Time, parameter; 4-4, 4-16; A-2, A-4 (DECEL TIME) Decel Time 2, parameter; 4-4, 4-16; A-2, A-4 (DECEL TIME 2) Diagnostic Messages; 2-36 Digital I/O Signal Transient Protection; 2-38 Digital Inputs; 2-38 Digital Outputs; 2-38 DIGITAL POT, Range of Adjustment; 4-5, 4-18, 4-20 and 4-21 DISABLE, Range of Adjustment; 4-10, 4-23 and 4-24 Disconnect Device; S-3 Down button; 3-2, 3-5, 3-10 to 3-12, 4-4, 4-13, 4-25, 5-2 Drawings; 2-22 to 2-33, 4-19 Component Identification for 2, 3, and 5 Hp Frame Size; 2-26 Component Identification for 7.5 and 10 Hp Frame Size; 2-27 Connection Drawing for 2, 3, and 5 Hp Frame Size; 2-29 Connection Drawing for 7.5, 10, 15, and 20 Hp Frame Size; 2-28 Input/Output Terminal Block Connections for 2-Wire Start/Stop Control; 2-33 Input/Output Terminal Block Connections for 3-Wire Start/Stop Control; 2-32 Mounting Dimensions for 2, 3, and 5 Hp Frame Size; 2-22 Mounting Dimensions for 7.5 and 10 Hp Frame Size; 2-23 Mounting Dimensions for 15 and 20 Hp Frame Size; 2-24 Mounting Options for Adequate Ventilation; 2-25 PI Control Application Example; 4-19 Drive Motor; S-3 Dynamic Braking; 2-29 and 2-30, 5-5 E EE PROM FAIL, fault message; 5-5 Efficiency Optimization, parameter; 4-10, 4-24, A-3 and A-4 (EFFICIENCY OPT) ELAPSED TIME, Range of Adjustment; 4-3, 4-13 Electrostatic Discharge; S-4, 2-17 Caution; S-4, 2-17 Emergency Stop Requirements; S-3
INDEX
EMI; 2-39 EMI Susceptibility; 2-39 ENABLE, Range of Adjustment; 4-11, 4-23 and 4-24 Enable Select Key, parameter; 4-10, 4-24, A-3 and A-4 (SELECT KEY) Enclosure Selection; S-4, 2-5, 2-40 Environment Specifications; 2-38 Explosive Atmosphere; S-3, 2-39 EXTERNAL FAULT, fault message; 5-5 External Fault Signal; 5-5 F FCC Part 15B; 2-39 Fault History, parameter; 4-11, 4-25, A-3 and A-4 (FIRST FAULT, FIRST FAULT TIME, LAST FAULT, LAST FAULT TIME, PREVIOUS FAULT, PREV. FAULT TIME) Fault indicator; 3-2, 3-5, 5-2 FAULT, mode; 3-2, 3-6 and 3-7, 4-7, 4-25, 5-2 Fault messages, displaying 5-2 Fault messages, how to use chart 5-3 Fault messages, suggested remedies A/D OFFSET ERROR; 5-4 DC LINK HIGH; 5-4 DC LINK LOW; 5-4 EE PROM FAIL; 5-5 EXTERNAL FAULT; 5-5 GROUND FAULT; 5-4 HS OVER TEMP; 5-5 IGBT SAT; 5-4 MOTOR FAULT; 5-5 MOTOR PARAM FAULT; 5-5 OVER CURRENT; 5-4 THERMAL OVERLOAD; 5-5 FIRST FAULT, Range of Adjustment; 4-11, 4-25 FIRST FAULT TIME, Range of Adjustment; 4-11, 4-25 Follower; 4-5, 4-16, 4-18, 4-20 Forward command, explanation of 3-8 Forward command, issuing a 3-8 Forward indicator; 2-19, 3-2, 3-8, 3-9 Forward/Reverse button 3-2, 3-8 Forward/Reverse, parameter; 4-10, 4-23, A-3 and A-4 (REVERSE DIR.) FREQUENCY, Range of Adjustment; 4-3, 4-9, 4-13, 4-23 Frequency Range; 2-36 G General Specifications; 2-36 to 2-40 Agency Standards; 2-39 Analog Inputs; 2-38 Analog Outputs; 2-38 Analog/Digital Transient Protection; 2-38 Digital Inputs; 2-38 Digital Outputs; 2-38 EMI Susceptibility; 2-39 Frequency Range; 2-36 Input Line Conditions; 2-36 Input Line Transients; 2-36 Operating Environment; 2-38 Shock and Vibration; 2-39 Terminal Block; 2-37 Ground Conductor Size; 2-8 GROUND FAULT, fault message; 5-4 Grounding; S-2, S-4, 2-8, 2-17 High Voltage Danger and; S-2 Grounding Connections; 2-8 Ground Conductor Sizing and; 2-8 Material Selection and; 2-8 Motor Frames and Operator Control Stations; 2-8 Guards; S-3, S-4, 2-17 Warning of; S-3 H H2S; 2-4, 2-39 HS OVER TEMP, fault message; 5-5 Handling of Drive After Delivery; 2-4, 2-15 Harmonic Content of Input Current; 2-8, 2-11 Harmonic Distortion; 2-6, 2-8, 2-36 Harmonic Voltage Distortion; 2-11 Input Line Impedance and; 2-11 Line Current Harmonic Content and; 2-11 Harmonic Voltage Distortion; 2-11, 2-36 Relationship to Input Line Impedance and; 2-11 Hazardous Environment; 2-39 Hazardous Line Voltage; S-2 Warning of; S-2 Heat Dissipation; 2-39 Heavy Equipment Handling; S-4, 2-4 Heavy Equipment Handling, Warning of; S-4, 2-4 Horsepower; 2-7 Horsepower Rating; 2-7 I IEC; S-3, 2-36 and 2-39 IEC - 22G; 2-39 IEC 801; 2-38 and 2-39 IEEE; S-3, 2-36 IEEE Standard 446; 2-36 IGBT SAT, fault message; 5-4 Independent Testing Laboratory Logo; 2-35 Indicators Change settings; 3-3, 3-10, 3-12 Fault; 3-2, 3-5, 5-2 Forward; 3-2, 3-7, 3-8 Keypad; 3-2, 3-4 Remote; 3-2 Reverse; 3-2, 3-7, 3-8 Run; 3-2, 3-6, 5-2 Scroll; 3-3
INDEX
Initial Startup; 2-19 Input Current; 2-8, 2-13, 2-36 Input Line Conditions; 2-36 Input Line Conductor Selection; 2-8, 2-10 Code Requirements and; 2-8 Input Current and; 2-8 Input Terminal Wire Size Capacity and; 2-8, 2-10 Input Voltage and; 2-8 Material Requirements and; 2-8 Runs Over 300 Feet and; 2-8 Input Line Considerations; 2-8 to 2-12 AF93/IS903 Circuit Breaker and; 2-12 Branch Circuit Overload Protection and; 2-8 Grounding Connections and; 2-8 Harmonic Distortion and; 2-11 Input Line Conductor Sizing and; 2-8 Input Line Impedance and; 2-8 and 2-9, 2-11 Input Line Routing and; 2-12 Isolation Transformers and; 2-12 Line Fuses and; 2-12 Multiple Conductor Wiring and; 2-12 Power Factor Correction and; 2-12 Standby Power Generation and; 2-12 Input Line Current; 2-8, 2-11 Input Line Impedance and; 2-8 Motor Efficiency and; 2-8 Motor Power Factor and; 2-8 Input Line Impedance; S-3, 2-6, 2-8, 2-9, 2-11, 2-36 Harmonic Content of Input Current and; 2-8, 2-11 Harmonic Voltage Distortion and; 2-11 Input Current and; 2-8 Input Line Reactor and; S-3, 2-6 Need For Calculation of; 2-6, 2-9, 2-11 Range of; S-3, 2-6, 2-8, 2-11 Rated Output Voltage and; 2-8 Warning of; S-3 Input Line Reactor; S-3, 2-6 Input Line Impedance and; S-3, 2-6 Need for; S-3, 2-6 Input Line Routing; 2-12 Analog and Digital Wiring and; 2-12 Output Power Wiring and; 2-12 With Cable Trays; 2-12 With Conduit; 2-12 Input Line Transients; 2-36 Install Motor and Related Equipment; 2-18 Installation Check List; 2-15 to 2-19 Pre-Installation and; 2-15 Rough-In Enclosures and; 2-16 Rough-In Wiring and; 2-16 Connect Wiring; 2-17 Install Motor and Related Equipment; 2-18 Initial Startup; 2-19 Installation Tasks; 2-15 to 2-19 Integral Gain, parameter; 4-5, 4-18 and 4-19, 4-21, A-2, A-4 (INTEGRAL GAIN) Intermittent Current Rating; 2-7 Intermittent Operating Motor Current; 2-7 Isolation Transformers; 2-12 Input Line Considerations and; 2-12 J Jog Speed, parameter; 4-6, 4-21, A-3 and A-4 (JOG SPEED) JOG, Range of Adjustment, 4-4, 4-16 Jump Speed x, parameter; 4-6, 4-22, A-3 and A-4 (JUMP SPEED x LO) Jump Width, parameter; 4-6, 4-22, A-3 and A-4 (JUMP WIDTH)
K Keypad; 1-2, 2-7, 2-16, 3-5, 5-3, 5-5 to 5-6 During Initial Startup; 3-5 Keypad features Change settings indicator; 3-3, 3-10, 3-12 Down Button 3-2, 3-5, 3-10 to 3-12, 4-4, 4-13, 4-25, 5-2 Fault indicator; 3-2, 3-5, 5-2 Forward indicator; 3-2, 3-7, 3-8 Forward/Reverse button 2-2 Keypad indicator; 3-2, 3-4 LCD; 3-2 Remote indicator; 3-2 Reverse indicator; 3-2, 3-7, 3-8, 3-9 Run indicator; 3-2, 3-6, 5-2 Scroll indicator; 3-3 Select button; 3-2, 3-4, 3-6, 4-10, 4-24, A-3 and A-4 Setup button; 3-3, 3-5, 3-10 to 3-13, 4-24 Start button 3-2, 3-6, 4-25, 5-2 Stop button 3-2, 3-7, 4-25, 5-2 Up button 3-2, 3-5, 3-10 to 3-12, 4-4, 4-13, 4-25 Keypad indicator; 3-2, 3-4 Keypad, tips on using 2-5 KEYPAD, mode; 3-2, 3-8, 4-4, 4-13, 4-21, 4-24
L LAST FAULT, Range of Adjustment; 4-11, 4-25 LAST FAULT TIME, Range of Adjustment; 4-11, 4-25 LCD; 1-2, 3-1 to 3-5, 3-10 to 3-13, 4-11, 4-13, 4-23, 5-2 Line Current Harmonic Content; 2-11 Input Line Impedance and; 2-11 Line Distortion; 2-36 Line Fuses; 2-12 Input Line Considerations and; 2-12 Line Impedance (See Input Line Impedance) LINEAR, Range of Adjustment; 4-4, 4-15 LOAD, Range of Adjustment; 4-3, 4-9, 4-13, 4-23 Load Inertia, parameter; 4-10, 4-23, A-3, A-4 (LOAD INERTIA) Load Inertia, Range of Adjustment; 4-10, 4-23, A-3, A-4 LOAD LIMIT, Range of Adjustment; 4-7, 4-8, 4-22
INDEX
Load Limit, parameter; 4-5, 4-17, A-2, A-4 (LOAD LIMIT) Local Codes; S-3 Local Regulations; S-2 Lower Display, parameter; 4-3, 4-13, A-2, A-4 (LOWER DISPLAY) Horsepower Requirements and; 2-7 Installation Requirements and; S-3, 2-13, 2-18 Manufacturers Ratings and; S-3, 2-7, 2-13, 2-18 NEMA Design B and; 2-7 Operation Above 60 Hz and; S-3, 2-7 Operation at Reduced Speed and; 2-7 Selection of; S-3, 2-7, 2-13 Three Phase and; 2-7 Torque Rating and; 2-7 Mounting Dimensions and Options; 2-22 to 2-25 Multiple Conductor Wiring; 2-12 N Nameplate; S-3, 2-7, 2-8, 2-13, 2-18, 2-34 Nameplate Identification; 2-35 Nameplate Speed; S-3 National Electric Code (NEC); S-2, S-3, 2-8 Article 500 and; S-3 NEC; S-3, 2-8, 2-13 NEMA; S-3, 2-5, 2-38, 2-39 and 2-40 NEMA - ICS 3.1; 2-39 Nominal HP; 2-35 Non-Standard Frequency; 2-19 Non-Standard Voltage; 2-19 Notice; S-1 to S-2 Number of Restart Attempts Before Lockout, parameter; 4-10, 4-23, A-3, A-5 (RESTART ATTEMPTS)
M Max. Ambient; 2-35 Maximum Analog Reference, parameter; 4-4, 4-14, 4-19, A-2, A-4 (MAX ANALOG REF) Maximum Potentiometer Reference, parameter; 4-14, 4-19, A-2, A-4 (MAX POT REF) Maximum Speed, parameter; 4-4, 4-13, A-2, A-4 (MAX SPEED) Microprocessor Control; 1-1 MIL-STD 202E; 2-39 Minimum Analog Reference, parameter; 4-4, 4-14, 4-19, A-2, A-4 (MIN ANALOG REF) Minimum Potentiometer Reference, parameter; 4-14, 4-19, A-2, A-4 (MIN POT REF) Minimum Speed, parameter; 4-4, 4-13, A-2, A-4 (MIN SPEED) Modes CHANGE SETTINGS; 3-2 and 3-3, 3-5 FAULT; 3-2, 3-6 and 3-7, 4-7, 4-25, 5-2 KEYPAD; 3-2, 4-4, 4-13, 4-21, 4-24 OPERATE; 4-13 REMOTE; 4-7 and 4-8, 4-13 and 4-14, 4-16, 4-20 and 4-21, 4-24 REVERSE; 4-7 and 4-8 RUN; 3-2, 3-6, 4-7, 4-8, 4-13, 4-22 SCROLL; 3-2, 3-3, 3-5, 4-25 STOP; 3-7, 4-7 and 4-8 Monitoring DC Capacitor Discharge; S-3 High Voltage Danger and; S-3 MOTOR FAULT, fault message; 5-5 Motor Frames, Grounding Requirement and; 2-8 Motor Hp Rating, parameter; 4-4, 4-17, A-2, A-4 (RATED HP) Motor Loading; 2-18 MOTOR PARAM FAULT, fault message; 5-5 Motor Rotation; 2-19 During Initial Startup; 2-19 Motor Selection (See Motors) Motor Speed; S-3, 1-1, 2-7, 2-19 During Initial Startup; 2-19 Motor Speed Control; 1-1 Motor Voltage Diagram; 2-18 MOTOR VOLTS, Range of Adjustment; 4-3, 4-9, 4-13, 4-23 Motors; S-1 to S-3, 1-1, 2-7, 2-13, 2-18 Average Operating Motor Current and; 2-7 Cooling Requirements and; 2-7
O OPERATE, mode; 4-13 Operating Environment; 2-38 and 2-39 Ambient Operating Conditions; 2-38 Cooling Air; 2-38 Corrosive Environment; 2-39 Hazardous Environment; 2-39 Heat Dissipation; 2-39 Solvent Withstand; 2-39 Storage Conditions; 2-38 Operation Above 60 Hz; S-3, 2-7 Warning of; S-3 Operation display 3-2, 3-5, 4-3, 4-13, A-2, A-4, A-5 Operators Control Stations, Grounding Requirements and; 2-8 Options; S-3, 2-6 OSHA 1910.219; S-4, 2-18 Output Power Circuit; 2-13 Overcurrent Protection and; 2-13 Output Power Conductor Routing; 2-13 Analog and Digital Wiring and; 2-13 Input Power Wiring and; 2-13 Using Cable Trays; 2-13 Using Conduit; 2-13 Output Power Conductor Sizing; 2-11, 2-13, 2-17 Code Requirements and; 2-13 Material Requirements and; 2-13
INDEX
Output Current and; 2-13 Output Terminal Wire Sizing Capacity and; 2-13 Output Voltage and; 2-13 Runs Over 300 Feet and; 2-13 Output Power Considerations; 2-13, 2-15 Output Power Conductor Routing and; 2-13 Output Power Conductor Sizing and; 2-13 Overcurrent Protection and; 2-13 Power Factor Correction and; 2-13 OVER CURRENT, fault message; 5-4 OVERLOAD WARNING, Range of Adjustment; 4-7, 4-8, 4-22 Overcurrent Protection; 2-13 Multiple Motors and; 2-13 One Motor and; 2-13 Output Power Circuit and; 2-13 Overhead Construction, Drive Location and; 2-5, 2-16 Overload; 2-8, 2-13 and 2-14 P Parameters; 1-2, 5-3 Accel Time; 4-4, 4-16, A-2, A-4 (ACCEL TIME) Accel Time 2; 4-4, 4-16, A-2, A-4 (ACCEL TIME 2) Accel/Decel Mode; 4-4, 4-15, A-2, A-4 (ACCEL/DECEL MODE) Accel/Decel2 or Jog; 4-4, 4-16, A-2, A-4 (ACCEL2 OR JOG) Analog Output #x (ANALOG OUTPUT x) DC Injection Braking; 4-6, 4-22, A-3 and A-4 (DC BRAKE TIME) Decel Time; 4-4, 4-16; A-2, A-4 (DECEL TIME) Decel Time 2; 4-4, 4-16; A-2, A-4 (DECEL TIME 2) Efficiency Optimization; 4-10, 4-24, A-3 and A-4 (EFFICIENCY OPT) Enable Select Key; 4-10, 4-24, A-3 and A-4 (SELECT KEY) Fault History; 4-11, 4-25, A-3 and A-4 (FIRST FAULT, FIRST FAULT TIME, LAST FAULT, LAST FAULT TIME, PREVIOUS FAULT, PREV. FAULT TIME) Forward/Reverse; 4-10, 4-23, A-3 and A-4 (REVERSE DIR.) Integral Gain; 4-5, 4-18 and 4-19, A-2, A-4 (INTEGRAL GAIN) Jog Speed; 4-6, 4-21, A-3 and A-4 (JOG SPEED) Jump Speed x; 4-6, 4-22, A-3 and A-4 (JUMP SPEED x LO) Jump Width; 4-6, 4-22, A-3 and A-4 (JUMP WIDTH) Load Inertia; 4-10, 4-23, A-3, A-4 (LOAD INERTIA) Load Limit; 4-5, 4-13, 4-17, A-2, A-4 (LOAD LIMIT) Lower Display; 4-3, 4-13, A-2, A-4 (LOWER DISPLAY) Maximum Analog Reference; 4-4, 4-14, 4-19, A-2, A-4 (MAX ANALOG REF) Maximum Potentiometer Reference; 4-14, 4-19, A-2, A-4 (MAX POT REF) Maximum Speed; 4-4, 4-13, A-2, A-4 (MAX SPEED) Minimum Analog Reference; 4-4, 4-14, 4-19, A-2, A-4 (MIN ANALOG REF) Minimum Potentiometer Reference; 4-14, 4-19, A-2, A-4 (MIN POT REF) Minimum Speed; 4-4, 4-13, A-2, A-4 (MIN SPEED) Number of Restart Attempts Before Lockout, parameter; 4-10, 4-23, A-3, A-5 (RESTART ATTEMPTS) Password; 3-11, 4-11, 4-25, A-3, A-5 (PASSWORD) Power Up Restart; 4-10, 4-24, A-3, A-5 (POWER UP RESTART) Preset Speed #x; 4-5 and 4-6, 4-21, A-2 and A-3, A-5 (PRESET SPEED x) Proportional Gain; 4-5, 4-19, A-2, A-5 (PROPORTIONAL GN) Rated Input Frequency; 4-5, 4-17, A-2, A-5 (RATED FREQUENCY) Rated Motor Current; 4-4, 4-17, A-2, A-5 (RATED CURRENT) Rated Motor Efficiency; 4-5, 4-17, A-2, A-5 (RATED EFFICIENCY) Rated Motor Volts; 4-4, 4-17, A-2, A-5 (RATED VOLTS) Rated Nameplate Speed; 4-5, 4-17, A-2, A-5 (RATED SPEED) Relay x; 4-7 and 4-8, 4-22, A-3, A-5 (RELAY x) Remote Function; 4-5, 4-18 to 4-20, A-2, A-5 (REMOTE FUNCTION) Speed Setpoint; 4-3, 4-13, A-2, A-5 (SPEED SETPOINT) Start Into Spinning Motor; 4-11, 4-24, A-3, A-5 (SPINNING MOTOR) Stop Profile; 4-10, 4-23, A-3, A-5 (STOP PROFILE) Time Between Restart Attempts; 4-10, 4-23, A-3, A-5 (RESTART DELAY) Upper Display; 4-3, 4-13, A-2, A-5 (UPPER DISPLAY) Parameter Settings; 3-10 thru 3-15
INDEX
Selecting Parameters; 3-10 Changing Settings; 3-11 thru 3-15 Password, parameter; 3-11, 4-11, 4-25, A-3, A-5 (PASSWORD) PI REGULATOR, Range of Adjustment; 4-5, 4-18 to 4-20 POWER, Range of Adjustment; 4-3, 4-9, 4-13, 4-22 Power Connection Drawing; 2-29 and 2-30 Power Disconnect Device; S-3 Power Factor Correction; 2-12, 2-13 Input Line Considerations and; 2-12 Output Power Considerations and; 2-13 Power Up Restart, parameter; 4-10, 4-23, A-3, A-5 PREV. FAULT TIME, Range of Adjustment; 4-11, 4-25 Pre-Installation; S-3, 2-3 to 2-14 Preset Speed #x, parameter (PRESET SPEED x); 4-5 and 4-6, 4-20, A-2 and A-3, A-5 Pre-Start Alarms; S-3 PREVIOUS FAULT, Range of Adjustment; 4-11, 4-25 Proportional Gain, parameter; 4-5, 4-17, 4-19, A-2, A-5 (PROPORTIONAL GN) Pulse Width Modulation (PWM); 1-1 R RAMP, Range of Adjustment; 4-10, 4-23 Range of Adjustment ACCEL/DECEL 2; 4-4, 4-16 ANALOG LOAD LIM; 4-4, 4-13, 4-17 and 4-18, 4-20 AT SPEED; 4-7, 4-8, 4-22 COAST; 4-10, 4-23 CURRENT; 4-3, 4-9, 4-13, 4-23 DIGITAL POT; 4-5, 4-18, 4-20 and 4-21 DISABLE; 4-10 and 4-11, 4-23 and 4-24 ELAPSED TIME; 4-3, 4-13 ENABLE; 4-10 and 4-11, 4-23 and 4-24 FIRST FAULT; 4-11, 4-25 FIRST FAULT TIME; 4-11, 4-25 FREQUENCY; 4-3, 4-9, 4-13, 4-23 JOG; 4-4, 4-16 LAST FAULT; 4-11, 4-25 LAST FAULT TIME; 4-11, 4-25 LINEAR; 4-4, 4-15 LOAD; 4-3, 4-9, 4-13, 4-23 LOAD LIMIT; 4-7, 4-8, 4-22 LOAD INERTIA; 4-10, 4-23, A-3, A-4 MOTOR VOLTS; 4-3, 4-9, 4-13, 4-23 OVERLOAD WARNING; 4-7, 4-8, 4-22 PI REGULATOR; 4-5, 4-18 to 4-20 POWER; 4-3, 4-9, 4-13, 4-23 PREV. FAULT TIME; 4-11, 4-25 PREVIOUS FAULT; 4-11, 4-25 RAMP; 4-10, 4-23 READY; 4-7, 4-8, 4-22 REVERSE; 4-7, 4-8, 4-22 RUN; 4-7, 4-8, 4-22 S - CURVE; 4-4, 4-15 SPEED; 4-3, 4-9, 4-13, 4-23 SPEED FOLLOWER; 4-5, 4-16, 4-18, 4-20 ZERO SPEED; 4-7, 4-8, 4-22 Rated Input Frequency, parameter; 4-5, 4-17, A-2, A-5 (RATED FREQUENCY) Rated Motor Current, parameter; 4-5, 4-17, A-2, A-5 (RATED CURRENT) Rated Motor Efficiency, parameter; 4-5, 4-17, A-2, A-5 (RATED EFFICIENCY) Rated Motor Volts, parameter; 4-4, 4-17, A-2, A-5 (RATED VOLTS) Rated Nameplate Speed, parameter; 4-5, 4-17, A-2, A-5 (RATED SPEED) Recommended Minimum Input Line Wire Size; 2-10 Recommended Minimum Output Power Wire Size; 2-10 READY, Range of Adjustment; 4-7, 4-8, 4-22 Relay x, parameter; 4-7 and 4-8, 4-22, A-3, A-5 (RELAY x) REMOTE, Range of Adjustment; 4-7, 4-8 Remote Function, parameter; 4-5, 4-18 to 4-20, A-2, A-5 (REMOTE FUNCTION) Remote indicator; 3-2 REMOTE, mode; 4-7 and 4-8, 4-13 and 4-14, 4-16, 4-20 and 4-21, 4-24 Reporting Shipping Damage; 2-2 Reverse indicator; 2-19, 3-2, 3-8 and 3-9 REVERSE, mode; 4-7 and 4-8 REVERSE, Range of Adjustment; 4-7, 4-8, 4-22 RESTART ATTEMPTS, parameter; 4-10, 4-23, A-3, A-5 Rotating Mechanical Equipment; S-4 Loose Fitting Clothing and; S-4 Warning of; S-4 Rough-In Enclosures; 2-16 Rough-In Wiring; 2-16 Run indicator; 3-2, 3-6, 5-2 RUN, mode; 3-2, 3-6, 4-7, 4-8, 4-13, 4-22 RUN, Range of Adjustment; 4-7, 4-8, 4-22 S S - CURVE, Range of Adjustment; 4-4, 4-15 Safe Voltage; S-3 Discharge of DC Bus Capacitors and; S-3 Safety Glasses; S-2, S-4 Safety Statements; S-1 to S-2 Meaning of; S-2 Scroll indicator; 3-3 SCROLL, mode; 3-2, 3-3, 3-5, 4-25 Select button; 3-2, 3-4, 3-6, 4-10, 4-24, A-3 and A-4 Selecting the parameter to set; 3-10, 4-25 Shipping Container, Inspection of; 2-4 Shock and Vibration; 2-39 Shock Hazard Labels; S-2 Short Circuit Capacity; 2-9 Calculation of; 2-9
INDEX
Design of Power Distribution System and; 2-9 Example of Calculation; 2-9 Relationship to Full Load Current Rating and; 2-9 Solvent Withstand; 2-39 Source Impedance (See Input Line Impedance) Specifications; S-3, 2-34 to 2-40 General Specifications; 2-36 to 2-40 Nameplate Identification; 2-35 SPEED, Range of Adjustment; 4-3, 4-9, 4-13, 4-22 and 4-23 Speed; S-3, 1-1, 2-5, 3-5, 5-3 to 5-4 Speed Follower; 4-5, 4-16, 4-18, 4-20 SPEED FOLLOWER, Range of Adjustment; 4-5, 4-18 Speed Setpoint, parameter; 4-3, 4-13, A-2, A-5 (SPEED SETPOINT) Standards; 2-36, 2-39 ANSI C62.41; 2-39 ASTM D999; 2-39 ASTM-896; 2-39 FCC Part 15B; 2-39 IEC 801; 2-36 and 2-39 IEEE Standard 446; 2-36 MIL-STD 202E; 2-39 Standby Power Generation; 2-12 Input Line Considerations and; 2-12 Start button 3-2, 3-6, 4-25, 5-2 Start Into Spinning Motor, parameter; 4-11, 4-24, A-3, A-5 (SPINNING MOTOR) Starting your drive 3-6 Stop button 3-2, 3-7, 4-25, 5-2 Stopping your drive 3-7 STOP, mode; 3-7, 4-7 and 4-8 Stop Profile, parameter; 4-10, 4-23, A-3, A-5 (STOP PROFILE) Storage Conditions; 2-38 Storing The Drive; 2-4 T Terminal Block; S-3, 2-14, 2-37, 4-13 Three Phase Motor; 2-7 Three Phase Motors; 1-1 Time Between Restart Attempts, parameter; 4-10, 4-23, A-3, A-5 (RESTART DELAY) THERMAL OVERLOAD, fault message; 5-5 Torque; 1-1, 2-7, 4-5, 4-17, A-2, A-4 Motor Operation at Reduced Speed and; 2-7 Transient Protection; 2-36 U UL; S-3, 2-39 Unpacking The Drive; 2-4 Unusual Operating Requirements; 2-19 Up button; 3-2, 3-5, 3-10 to 3-12, 4-4, 4-13, 4-25 Upper Display, parameter; 4-3, 4-13, A-2, A-5 (UPPER DISPLAY) V Ventilation; 2-22 to 2-25 W Warning; S-1, S-2, S-3, S-4, S-5 to S-6, 2-4, 2-7, 2-16, 2-18 Application and Installation; S-3 Electric Shock; 2-16, 2-18 General Meaning; S-2 Heavy Equipment Handling; S-4, 2-4 Input Line Impedance; S-3 Operation Above 60 Hz; S-3 Rotating Mechanical Equipment; S-4 Where To Locate Drive; 2-5 Wire Size Capacity; 2-8, 2-10, 2-13 Input Terminals; 2-8, 2-10 Output Terminals; 2-10, 2-13 Z ZERO SPEED, Range of Adjustment; 4-7, 4-8, 4-22
Cutler-Hammer
110 Douglas Road E Oldsmar, FL 34677
0IM-530029-1000/4 MARCH 97 Printed in U.S.A.