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FloBoss and ROCLINK are marks of one of the Emerson Process Management companies. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners. Fisher Controls International, LLC. 2001-2004. All rights reserved. While this information is presented in good faith and believed to be accurate, Fisher Controls does not guarantee satisfactory results from reliance upon such information. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding the performance, merchantability, fitness or any other matter with respect to the products, nor as a recommendation to use any product or process in conflict with any patent. Fisher Controls reserves the right, without notice, to alter or improve the designs or specifications of the products described herein.
ii
Rev Sep/04
SECTION 2 INSTALLATION ....................................................................................................... 2-1 2.1 2.2 2.3 2.4 2.5 Preparing for Installation........................................................................................................... 2-1 Environmental Considerations .................................................................................................. 2-2 Required Tools for Installation.................................................................................................. 2-2 Installing the FloBoss S600....................................................................................................... 2-3 Installation and Removal of the Boards .................................................................................... 2-7
SECTION 3 CPU.............................................................................................................................. 3-1 3.1 3.2 3.3 3.4 3.5 3.6 P152 CPU Board ....................................................................................................................... 3-1 Power Supply............................................................................................................................. 3-2 Communication Ports ................................................................................................................ 3-4 CPU On-Board Connectors ....................................................................................................... 3-8 CPU Bit Links (Jumpers) .......................................................................................................... 3-8 Dual Ethernet LAN Port.......................................................................................................... 3-10
SECTION 4 I/O ................................................................................................................................ 4-1 4.1 P144 I/O Board.......................................................................................................................... 4-1 4.2 P154 Prover Board .................................................................................................................. 4-17 4.3 P188 HART Board .................................................................................................................. 4-24 SECTION 5 FRONT PANEL.......................................................................................................... 5-1 5.1 Description ................................................................................................................................ 5-1 5.2 Front Panel Port......................................................................................................................... 5-2 5.3 Keypad....................................................................................................................................... 5-2 5.4 Alarm LED and Alarm Keys..................................................................................................... 5-3 5.5 Display....................................................................................................................................... 5-4 5.6 Navigating the Display .............................................................................................................. 5-5 5.7 Entering Data............................................................................................................................. 5-6 5.8 Assigning a Default Page .......................................................................................................... 5-8 5.9 Assigning a Page to a Function Key.......................................................................................... 5-8 5.10 Using the Exponential Key........................................................................................................ 5-8 5.11 Using the Print Key ................................................................................................................... 5-9 SECTION 6 WEB SERVER ACCESS........................................................................................... 6-1 6.1 How to Access the FloBoss S600.............................................................................................. 6-1 6.2 How to Navigate the Web Server Interface............................................................................... 6-2 SECTION 7 STARTUP ................................................................................................................... 7-1 7.1 Starting the FloBoss S600 ......................................................................................................... 7-1 7.2 Warm Start................................................................................................................................. 7-1
Rev Sep/04 Table of Contents iii
Rev Sep/04
Table of Contents
iv
Scope of Manual FloBoss S600 Flow Computer Config 600 Software FloBoss S600 Specifications
Rev Sep/04
Information
1-1
Rev Sep/04
Information
1-2
Rev Sep/04
Information
1-3
Figure 1-3. Intelligent I/O Board Configuration can be set through the front panel interface, the Config 600 Lite software interface, or the Config 600 Pro software interface. The IPL600, Config 600 Lite and Config 600 Pro interfaces allow both sending (download) of new or modified configurations and receiving (upload) of existing configuration from the FloBoss S600. The front panel interface consists of a backlit LCD display, 29-button keypad, and an alarm status LED. The FloBoss S600 Flow Manager provides the following functions through the Config 600 configuration tool: Stream and station totalization. Batch totalization and correction. 3-term PID control. Flow balancing. Flow scheduling. Automatic proving sequence. K factor linearization. Valve monitor/control. Sampler control. Station densitometer. Station gas chromatograph. Forward, reverse and error totals. Comprehensive maintenance mode.
Rev Sep/04
Information
1-4
Rev Sep/04
Information
1-5
Rev Sep/04
Information
1-6
Rev Sep/04
Information
1-7
SECTION 2 INSTALLATION
This section provides instructions on installing the FloBoss S600 unit, including installation preparation, panel mounting procedures, and the installation and removal of the plug-in boards. This section includes: Section 2.1 Preparing for Installation 2.2 Environmental Considerations 2.3 Required Tools for Installation 2.4 Installing the FloBoss S600 2.5 Installation and Removal of the Boards Page Number 2-1 2-2 2-2 2-3 2-7
this section before you begin to install the FloBoss S600. The FloBoss S600 uses a modular design that provides maximum flexibility and ease of installation. The basic panel-mounted version consists of three major components: Fabricated metal case, complete with pre-installed PSU/backplate and four card slots for the plug-in cards (comprising a dedicated CPU slot and three I/O slots). Removable front panel comprising the LCD display and keypad assembly. Plug-in boards, one CPU board and one I/O board are supplied for a basic configuration (two blanking plates are supplied to cover the unused slots). Figure 2-1 shows the FloBoss S600 system components with the appropriate user-provided tools.
Rev Sep/04
Installation
2-1
Where one or more units are installed in a confined space or with other heat producing equipment, special attention should be given to the combined heating effect. This combined heat could increase the environmental temperature beyond its acceptable threshold, thereby impacting performance.
Rev Sep/04
Installation
2-2
at the top of the case, and then allow the face to come forwards to clear the panel case completely. Refer to Figure 2-3.
Rev Sep/04
Installation
2-3
Figure 2-4. Observe the orientation of the connector with its mating keyway. The ribbon cable must be correctly re-inserted at the end of the installation process.
Do not remove the ribbon cable from the FloBoss S600 housing entrance. This might cause damage to the unit.
Disconnect Here
Rev Sep/04
Installation
2-4
support the operating panel. Note: A standard 483 mm (19 in.) rack that is 311 mm (12.25 in.) high will accommodate up to four FloBoss S600 flow computers with the rear of the case supported.
2. Refer to Figure 2-6 and Table 2-1 for position details for two 7 mm (0.276 in.) holes and a
cutout. The panel cut out should be rectangular in shape for each FloBoss S600 unit. A tolerance of +/- 3 mm (0.12 in.) is allowed on each axis.
Rev Sep/04
Installation
2-5
used, but these require the rear of the case to be supported. Refer to Figure 2-7.
It is recommended that a rear support or anchor is always used to prevent twisting and other distortion effects during installation and maintenance.
Rev Sep/04
Installation
2-6
rear support. The maximum depth of the screw inside the case should be 3 mm (0.12 in.).
Observe the orientation of the connector with its mating keyway. The ribbon cable must be correctly inserted. Do not use excessive force to refit the cable.
2. Place the top of the front panel over the retaining groove on the top boss and slide downwards. 3. To secure the front panel, place the hex cap screw into its recess in the bottom center of the
front panel.
4. Use a 2.5 mm Allen wrench to tighten the screw finger-tight. Turn an additional 180 degrees to
Take care not to over-tighten the screw. Over-tightening may cause damage to the panel face.
Ensure suitable electrostatic discharge precautions are taken prior to removing any of the plug-in boards. The terminals on some boards may be wired to electrical potentials sufficiently high to cause electrical shock and injury. Make sure the power sources of any connected devices are turned off and discharged before performing any installation or repairs. To remove the plug-in boards:
1. Ensure the FloBoss S600 is powered-down before attempting to extract a plug-in board. 2. Unscrew the retention screws before attempting to remove a board to avoid damage to the pull
Rev Sep/04
Installation
2-7
rocking of the board may be required to release the connector. Refer to Figure 2-9 and Figure 2-10.
Rev Sep/04
Installation
2-8
Figure 2-10. Board Ready for Removal or Final Insertion To install the plug-in boards:
1. Install the plug-in boards with care by aligning them in the guides (located at top and bottom of
the case). Gently slide the board until it mates fully with the appropriate connector on the backplane.
2. Each plug-in board has two pull tabs on the backplate. These should be pressed securely in
The insertion and location of the plug-in boards along the guides does not require excessive force. Take care not to twist or otherwise distort the boards during installation.
3. Secure the board in the case with the retention screws (two per board).
Rev Sep/04
Installation
2-9
Do not use a Megger or similar instrument to check for isolation or continuity between signals on any of the connectors of the FloBoss S600. These instruments produce voltages far in excess of design parameters and damage may occur.
TB-1 POWER COM 4 COM 3
COM 1-2
REMOTE I/O
Rev Sep/04
CPU
3-1
SERVICE
24V DC INPUT + VE GND + 24v + 15v GND N/C WATCH DOG
TB - 1
NETWORK RJ45
SERVICE
TX
24V DC SUPPLY
COMPUTER ALARM
COM N/O
1 2 3 4 5 6 7 8
ETHERNET
1 2 3 4 5 6 7 8
N/C N/C RX
N/C N/C
SERVICE
COMM - 4 RJ45
SIG GND DTR RTS RS232 TX RX CTS DSR DCD
1 2 3 4 5 6 7 8
0V
ETHERNET
DC OUTPUT
SERVICE
SERVICE
COMM - 3 RJ45
SIG GND DTR RTS RS232 TX RX CTS DSR DCD
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8
0V
RS232
TB 2
SERVICE
RX RX + TX TX + RX RX + TX TX + RX RX + TX TX + COMPUTER GND PORT 7 PORT 6 PORT 5
RS422 OR RS485
SERVICE
RS422 OR RS485
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
RS422 OR RS485
1 2 3 4 5 6 7 8 9 10 11 12 13
Rev Sep/04
CPU
3-2
Function
+24 V dc INPUT 0 V (Return) INPUT +24 V dc OUTPUT (500 mA) +15 V dc OUTPUT (100 mA) 0 V (Return) OUTPUT
Function
Normally Closed Common Normally Open
Rev Sep/04
CPU
3-3
which are not available for external host or local operator communications. Comm Port 1 can be used for routing Remote Display connections. Table 3-4. Communication Ports
Communications Port Backplate Descriptor
Comm 1 Comm 2 Comm 3 Comm 4 Comm 5, 6 & 7 Comm 8 Comm 9 COM1-2 COM1-2 COM3 COM4 TB2 Remote I/O Network
Description
Internal (Connection to Front Panel Keypad) Local Operator PC link EIA-232 (RS-232) EIA-232 (RS-232) EIA-422 (RS-422) or EIA-485 (RS-485) External (Reserved for future use) and Internal (Connection to I/O Boards) Ethernet
For information on the communications port on the Front Panel which can also act as Comm 2, refer to Section 5, Front Panel. For information on the optional second Ethernet port, refer to Section 3.6.
Rev Sep/04
CPU
3-4
Function
GND DTR RTS TX RX CTS DSR DCD
Figure 3-3. Pin Connections Maximum cable length is a function of the baud rate and quality of cable used. For example, a maximum length of 15 m (50 ft) should be used at 19200 bps when using unscreened cable. The ports should be connected to the peripheral devices using multi-conductor, shielded cable. It is recommended that the cable screen be connected to protective earth, keeping signal ground separate, particularly in noisy environments.
Rev Sep/04
CPU
3-5
TB-2 connector on the P152 CPU board . Table 3-6. COM5, COM6, and COM7 Pin Connections
Channel
COM5
Pin
1 2 3 4 5 6 7 8 9 10 11 12 13
Function
RXRX+ TXTX+ RXRX+ TXTX+ RXRX+ TXTX+ GND
COM6
COM7
Signal Common
Rev Sep/04
CPU
3-6
Function
GND TX to R. Display GND SPEAKER OUT N/C TX to PC RTS to PC GND RX from R. Display CTS to R. Display GND N/C N/C RX from PC CTS to PC
FloBoss S600, it is recommended that the maximum cable length be restricted to 5 m (15 ft).
Rev Sep/04
CPU
3-7
Description
DIN Backplane Connector CPU cooling fan molex (12 VDC) PC/104 expansion bus (16- bit) Additional plug-in battery molex 3.6 V dc IDE Hard disk pin header Altera serial programming pin header (factory use only) Keyboard and mouse pin header Security bit link (Off = Level 1 Security Disabled) Optional communications LED backplate pin header
Rev Sep/04
CPU
3-8
Position
Not Used ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF 1-2/2-3 1-2/2-3 1-2/2-3 1-2/2-3
Description
Voltage Selection (On = 5 V, Off = 3.3 V) Internal Real Time Clock enable Internal keyboard & mouse disable 8 bit (Off) or 16 bit (On) BIOS 7 channel (On) or 2 channel (Off) DMA operation All interrupts available via MUX (Multiplex) EIDE parity (Off) or DRAM (On) supported CS_USR1# (On) or Refresh (Off) supported COM1, COM2 supported: data & RTS/CTS only COMCLK enable Cold Start forced on power up BIOS Monitor start enable Block 0 - 1M - Write Prohibited (1-2) or Write Enabled (2-3) Block 1 - 2M - Write Prohibited (1-2) or Write Enabled (2-3) Block 2 - 3M - Write Prohibited (1-2) or Write Enabled (2-3) Block 3 - 4M - Write Prohibited (1-2) or Write Enabled (2-3) DX2 is Off (LK to On) or either DX4: On = Clk x3, Off = Clk x2 or 586: On = Clk x4, Off = Clk x3 (LK to Off) 4 MB EPROM (1-2) or 1 MB EPROM (2-3) Link to upgrade SQFP 486 CPU Clock Speed. When 22 & 23 = OFF = 33 MHz. When 22 = OFF & 23 = ON = 40 MHz. When 22 & 23 = ON = 50 MHz. When 22 = OFF & 23 = ON = 66 MHz. ENEEP I/O Select 2 I/O Select 1 I/O Select 0 Non-Enhanced = Off (LK is On) or Enhanced On = Writethrough Off = Writeback (LK is Off) Link when write-back processor fitted Not Used
ON/OFF
BIOS ROM Size LK20 SQFP 486 CPU LK21 LK22 & 23
LK29 LK30
ON/OFF
Rev Sep/04
CPU
3-9
Figure 3-5. Dual Ethernet Communications Card The second Ethernet port is usually shipped already installed in the S600 unit from the factory. Field installation is possible, when a specialized backplane and P152 CPU card are also installed. If installed at the factory, no hardware configuration or wiring is required. NOTE: Before using this port, verify the IP settings of the port on the front panel. From the Startup menu, select Network Setup > Network I/F 2. If no addresses have been assigned, you will need to assign them. NOTE: Exercise CAUTION. Network I/F 1 and Network I/F 2 must have unique subnet masks.
Rev Sep/04
CPU
3-10
It is recommended that all wiring be made with stranded wire that is no larger than 16 AWG. All local wiring practices and regulations should be observed.
Do not use a Megger or similar instrument to check for isolation or continuity between signals on any of the connectors of the FloBoss S600. These instruments produce voltages far in excess of design parameters and damage may occur.
SKT-B ANIN 11 - 12 DIGIN 1-6 DIGOUT 1 - 2 Freq Inputs Pulse Outputs SKT-C DIGIN 7-16 DIGOUT 3-12 Turbine Inputs
Rev Sep/04
I/O
4-1
SKT A
SKT A +15V
SERVICE
ADC 1+ ADC 2+ ADC 3+ ADC 4+ ADC 5+ GND ADC 6+ ADC 7+ ADC 8+ ADC 9+ ADC 10+ GND
1 14 2 15 3 16 4 17 5 18 6 19
1mA
+15V
1-5V
LK16-20
+15V
+15V
1-5V
LK21-25
8 21 9 22 10 20 11 24 12 25 13 23
SKT B
SERVICE
I+ PRT 1 V+ INPUT VII+ PRT 2 V+ INPUT VII+ PRT 3 V+ INPUT VIDIG IN 1DIG IN 2DIG IN 3DIG IN 4-
SKT B
+24v
4 1 21 24 5 2 22 25 6 3 23 26 13 14 15 16 17 18 19
SKT C
+12V 4 - 20 mA
SERVICE
ADC 11+ ADC 12+ GND PULSE OUT 1+ PULSE OUT 2+ PULSE OUT 3+ PULSE OUT 4+ PULSE 1-4 COM + PULSE - OUTPUT 5
0-1 V
1mA
+12V
0-1 V
1mA
+12V
0-1 V
10K
10K
8 7 20 30 31 32 33 35 34 12 9 27 10 28 11 29 36 37
SKT C
+ + + -
SERVICE
DIG IN 7DIG IN 8-
SERVICE
DIG OUT 3+ DIG OUT 4+ COMMON GND DIG OUT 5+ DIG OUT 6+ DIG OUT 7+ DIG OUT 8+ COMMON GND DIG OUT 9+ DIG OUT 10+ DIG OUT 11+ DIG OUT 12+ COMMON GND + DUAL PULSE - CHANNEL 1
+24v
+24v
+24v
19 18 17 16 15 14 13 12 11 10 9 8 7 24 5
1 3 1 3 LK 29 LK 30
HIT
HIT
37 36 35 34 33 32 31 30 29 28 27 26 25 4 23 3 22 2 21 1 20
0v
0v
0v
Rev Sep/04
I/O
4-2
Figure 4-3. Analog Input Schematic (with IS Barrier and using Internal Resistor)
Figure 4-4. Analog Input Schematic (without IS Barrier and using External Resistor) The ANIN channels use the connectors labeled SKT-A and SKT-B, which are located on the backplate of the P144 board. Channels CH1 to CH10 are located on connector SKT-A and channels CH11 and CH12 are located on connector SKT-B. The ANIN pin connections are shown in Table 4-1 and Table 4-2.
Rev Sep/04
I/O
4-3
Function
ANIN-CH1 ANIN-CH2 ANIN-CH3 ANIN-CH4 ANIN-CH5 RETURN CH1-5 ANIN-CH6 ANIN-CH7 ANIN-CH8 ANIN-CH9 ANIN-CH10 RETURN CH6-10
Function
ANIN-CH11 (current) ANIN-CH12 (current) GND
Rev Sep/04
I/O
4-4
Figure 4-7. Analog Output Schematic (Externally Powered through FloBoss S600)
Function
DAC-CH1 +15 V SOURCE DAC-CH1 SINK DAC-CH1 0 VDC DAC-CH2 +15 V SOURCE DAC-CH2 SINK DAC-CH2 0 VDC DAC-CH3 +15 V SOURCE DAC-CH3 SINK DAC-CH3 0 VDC DAC-CH4 +15 V SOURCE DAC-CH4 SINK DAC-CH4 0 VDC
Rev Sep/04
I/O
4-5
Rev Sep/04
I/O
4-6
Function
DIGIN-CH1 DIGIN-CH2 DIGIN-CH3 DIGIN-CH4 RETURN CH1-4 DIGIN-CH5 DIGIN-CH6
Function
DIGIN-CH7 DIGIN-CH8 RETURN CH5-8 DIGIN-CH9 DIGIN-CH10 DIGIN-CH11 DIGIN-CH12 RETURN CH9-12 DIGIN-CH13 DIGIN-CH14 DIGIN-CH15 DIGIN-CH16 RETURN CH13-16
Rev Sep/04
I/O
4-7
Function
DIGOUT-CH1 DIGOUT-CH2
Rev Sep/04
I/O
4-8
Function
DIGOUT-CH3 DIGOUT-CH4 RETURN CH1-4 DIGOUT-CH5 DIGOUT-CH6 DIGOUT-CH7 DIGOUT-CH8 RETURN CH5-8 DIGOUT-CH9 DIGOUT-CH10 DIGOUT-CH11 DIGOUT-CH12 RETURN CH9-12
Function
SINGLE/DUAL PULSE-CH1+ SINGLE/DUAL PULSE-CH1SINGLE/DUAL PULSE-CH2+ SINGLE/DUAL PULSE-CH2SINGLE/DUAL PULSE-CH3+ SINGLE/DUAL PULSE-CH3SINGLE/DUAL PULSE-CH4+ SINGLE/DUAL PULSE-CH4-
Figure 4-14. Pulse Output Schematic The PULSEOUT pin connections are shown in Table 4-9.
Rev Sep/04
I/O
4-10
Function
PULSEOUT-CH1 PULSEOUT-CH2 PULSEOUT-CH3 PULSEOUT-CH4 RETURN CH1-4 PULSEOUT-CH5 RETURN CH5
Function
Raw Output Return
Figure 4-17. Frequency Input Schematic (without IS Barrier and with DC Coupled)
Rev Sep/04
I/O
4-12
Function
FREQUENCY-CH1+ FREQUENCY-CH1FREQUENCY-CH2+ FREQUENCY-CH2FREQUENCY-CH3+ FREQUENCY-CH3-
Rev Sep/04
I/O
4-13
Function
PRT-CH1 I+ PRT-CH1 V+ PRT-CH1 VPRT-CH1 IPRT-CH2 I+ PRT-CH2 V+ PRT-CH2 VPRT-CH2 IPRT-CH3 I+ PRT-CH3 V+ PRT-CH3 VPRT-CH3 I-
Rev Sep/04
I/O
4-14
Position
ON OFF ON OFF ON/OFF ON/OFF
Description
Flash Write Enable Flash Write Protected Point to Point mode enabled Point to Point mode off Multiplex (MUX) Addresses See table below Communications Mode Off is only supported option Oscilloscope Earth Not Used ADC CH1 - Current Mode ADC CH1 - Voltage Mode ADC CH2 - Current Mode ADC CH2 - Voltage Mode ADC CH3 - Current Mode ADC CH3 - Voltage Mode ADC CH4 - Current Mode ADC CH4 - Voltage Mode ADC CH5 - Current Mode ADC CH5 - Voltage Mode ADC CH6 - Current Mode ADC CH6 - Voltage Mode ADC CH7 - Current Mode ADC CH7 - Voltage Mode ADC CH8 - Current Mode ADC CH8 - Voltage Mode ADC CH9 - Current Mode ADC CH9 - Voltage Mode ADC CH10 - Current Mode ADC CH10 - Voltage Mode Cannot be changed. Open Collector Mode (2-3). 2-3 is only supported option.
ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 1-2/2-3
Frequency Input Modes LK31 ON FRQ 01 - DC Coupled OFF FRQ 01 - AC Coupled LK32 ON FRQ 02 - DC Coupled OFF FRQ 02 - AC Coupled LK33 ON FRQ 03 - DC Coupled OFF FRQ 03 - AC Coupled 1. A/D Converter Shunts are configured in groups of five and must be used together as current OR voltage. LK16 to LK19 should be fitted as a set. LK21 to LK25 should be fitted as a set.
Rev Sep/04
I/O
4-15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
N/A OFF OFF OFF OFF OFF OFF ON N/A OFF OFF OFF OFF OFF OFF ON
N/A OFF OFF OFF OFF OFF ON OFF N/A OFF OFF OFF OFF OFF ON OFF
N/A OFF OFF OFF OFF ON OFF OFF N/A OFF OFF OFF OFF ON OFF OFF
N/A OFF OFF OFF ON OFF OFF OFF N/A OFF OFF OFF ON OFF OFF OFF
N/A OFF OFF ON OFF OFF OFF OFF N/A OFF OFF ON OFF OFF OFF OFF
N/A OFF ON OFF OFF OFF OFF OFF N/A OFF ON OFF OFF OFF OFF OFF
N/A ON OFF OFF OFF OFF OFF OFF N/A ON OFF OFF OFF OFF OFF OFF
1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3
Rev Sep/04
I/O
4-16
SKT -D RA IN 1-3 W DENSITY 1-2 SPHERE SWITCH 1-4 PLLIN RA OUT W SKT -E DIGIN 1-6 AND 17-32 DIGOUT 1-2 Pulse Outputs 1-4 SKT -F DIGIN 7-16 DIGOUT 3-12 DUAL PULSE 1-4 PLLOUT
Rev Sep/04
I/O
4-17
SKT D
SKT D
3K3
SERVICE
SWITCH 1 SWITCH 2 SWITCH 3 SWITCH 4 COMMON + VE + RAW PULSE - OUTPUT GND GND GND GND GND
1 14 2 15 3 16 8 20 9 21 10 22
SKT E
3K3
3K3
0V
LINKS
0V
17 5 18 26 4 11 23 12 13 19 24 25
SKT E
+24V
SERVICE
DIG IN 25 DIG IN 26 DIG IN 27 DIG IN 28 -
SERVICE
DIG IN 17 DIG IN 18 DIG IN 19 DIG IN 20 COMMON + VE DIG IN 21 DIG IN 22 DIG IN 23 DIG IN 24 COMMON + VE
+24V
+24V
COMMON + VE
20 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37
SKT F
1 2 3 4 5 6 7 8 9 10 13 14 15 16 17 18 19
SKT F
+24V
+24V
PULSE OUT 1+
PULSE OUT 2+
+24V
SERVICE
DIG OUT 3+ DIG OUT 4+
SERVICE
DIG IN 7 DIG IN 8 COMMON + VE DIG IN 9 DIG IN 10 DIG IN 11 DIG IN 12 COMMON + VE DIG IN 13 DIG IN 14 DIG IN 15 DIG IN 16 COMMON + VE + DUAL PULSE - CHANNEL 1 + DUAL PULSE - CHANNEL 2
OV
COMMON GND DIG OUT 5+ DIG OUT 6+ DIG OUT 7+ DIG OUT 8+
OV
COMMON GND DIG OUT 9+ DIG OUT 10+ DIG OUT 11+ DIG OUT 12+
OV
37 36 35 34 33 32 31 30 29 28 27 26 25 24 5
0V
HIT
HIT
19 18 17 16 15 14 13 12 11 10 9 8 7 4 23 3 22 2 21 1 20
+24V
+24V
+24V
Rev Sep/04
I/O
4-18
DIGIN lines (Ex. pin 13 on SKT-E) expect typical open collector (referenced to GND) connections. Field wiring schematics are shown in Figure 4-8 and Figure 4-9 in Section 4.1.3. Table 4-15. DIGIN Pin Connections for SKT-E
Pin
13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 20 21 22 23 24 25 26 27 28 29
Function
DIGIN-CH1 DIGIN-CH2 DIGIN-CH3 DIGIN-CH4 RETURN CH1-4 DIGIN-CH5 DIGIN-CH6 DIGIN CH-17 DIGIN CH-18 DIGIN CH-19 DIGIN CH-20 RETURN CH-17-20 DIGIN CH-21 DIGIN CH-22 DIGIN CH-23 DIGIN CH-24 RETURN CH 21-24 DIGIN CH-25 DIGIN CH-26 DIGIN CH-27 DIGIN CH-28 RETURN CH 25-28 DIGIN CH-29 DIGIN CH-30 DIGIN CH-31 DIGIN CH-32 RETURN CH 29-32
Rev Sep/04
I/O
4-19
Function
DIGIN-CH7 DIGIN-CH8 RETURN CH5-8 DIGIN-CH9 DIGIN-CH10 DIGIN-CH11 DIGIN-CH12 RETURN CH9-12 DIGIN-CH13 DIGIN-CH14 DIGIN-CH15 DIGIN-CH16 RETURN CH13-16
Function
DIGOUT-CH1 DIGOUT-CH2
Rev Sep/04
I/O
4-20
Function
DIGOUT-CH3 DIGOUT-CH4 RETURN CH1-4 DIGOUT-CH5 DIGOUT-CH6 DIGOUT-CH7 DIGOUT-CH8 RETURN CH5-8 DIGOUT-CH9 DIGOUT-CH10 DIGOUT-CH11 DIGOUT-CH12 RETURN CH9-12
Function
DUAL PULSE-CH1+ DUAL PULSE-CH1DUAL PULSE-CH2+ DUAL PULSE-CH2DUAL PULSE-CH3+ DUAL PULSE-CH3DUAL PULSE-CH4+ DUAL PULSE-CH4-
Rev Sep/04
I/O
4-21
Function
PULSEOUT-CH1 PULSEOUT-CH2 PULSEOUT-CH3 PULSEOUT-CH4 RETURN CH1-4
Function
FREQUENCY-CH1+ FREQUENCY-CH1FREQUENCY-CH2+ FREQUENCY-CH2-
Rev Sep/04
I/O
4-22
Position
Descriptions
ON Write Enable Write Protected OFF Node Address (see Table 4-23) LK2 ON Multiplexed mode (MUX) OFF LK11 ON Multiplexed mode (MUX) OFF MUX Address: 1 2 3 4 5 6 7 LK3 LK4 LK5 LK6 LK7 LK8 LK9 LK10 1-2 2-3 Altera Voltage LK12
10
11
12
13
14
15
1-2 3.465V 5V - Vcc 2-3 Raw Pulse Output Mode LK13/14 1-2 RS422 differential driver Open collector 2-3 Raw Pulse Input #3 Line Determination LK15/16 ON Line determination resistors connected: +ve pulled up to Vcc and ve down to 0V OFF Lines undetermined
Rev Sep/04
I/O
4-23
Rev Sep/04
I/O
4-24
Figure 4-22. HART Device and Hand Held Communicator Beyond the IS Barrier
Rev Sep/04
I/O
4-25
Rev Sep/04
I/O
4-26
5.1 Description
The front panel of the FloBoss S600 provides a local interface so that the user may view or make changes to the values and status of parameters. The layout of the FloBoss S600 front panel is shown in Figure 5-1.
Rev Sep/04
Front Panel
5-1
Function
RTS TX GND GND RX CTS
5.3 Keypad
The layout of the front panel keypad has been designed to make it easy to use and to reduce the possibility of error. The keys on the keypad are color-coded by type: Function = yellow. 4 Direction & Menu = dark green. Numeric = light green. Operation = dark green.
5.3.1 F Keys
The top of the keypad has four function keys numbered F1 to F4. Each F key can be programmed as a shortcut to a frequently used display page. For the procedure to program a F key, refer to Section 5.9.
Rev Sep/04
Front Panel
5-2
Rev Sep/04
Front Panel
5-3
5.5 Display
The LCD display offers eight lines of information displayed as alpha-numeric characters. An example of a typical display is shown below. 1. 2. 3. 4. UVOL FR CVOL FR MASS FR ENERGY
Figure 5-3. LCD Display All eight lines of the display are used to show the available menu options, which are arranged in a hierarchy of menus and sub-menus. Each menu and associated sub-menu is allocated a number between 1 to 8 and can be selected using the numeric keys. An asterisk (*) before a menu option indicates that further sub-menus are available. A decimal point ( . ) before the menu option shows there is a data display page available and no further sub-menu.
Rev Sep/04
Front Panel
5-4
P1.1 <of 2> Figure 5-4. Status ID Line On the left-hand side of the Status/ID line is the Page Reference Number. For example, P1.1 followed by the number of associated data pages that can be navigated using the and keys. The Page Reference Number indicates the location of a data item on the FloBoss S600 displays. One way to understand the FloBoss S600 displays is to visualize the data items as if they were written on the exterior of a very large cylinder. The Page Reference Number calls out the column on the cylinder, followed by the row, in a column.row format. In addition, the Status/ID line indicates whether the flow computer is in Prove mode or Maintenance mode by displaying the characters P or M, respectively, on the right-hand side.
5.7
Entering Data
Changing the value or mode of any displayed parameter is straightforward with the FloBoss S600. You can modify R/W numeric values and calculation modes using the Chng key. To enter the edit sequence:
1. Press the Chng key. If more than one asterisk is shown on a data display, the FloBoss S600
highlights the first object on the page. Use the and keys to move the highlight to the required point.
2. Press the Chng key again to change the data values. The system automatically determines whether
your assigned security level allows you to change the selected data. If not permitted, you will be requested to enter your security code. In order to prevent accidental re-configuration, certain essential data entry fields require confirmation. While in Change mode, the key can be used to delete digits or characters by backspacing over the displayed data. The Clear key can be pressed at any time to abort the current operation or task.
Rev Sep/04
Front Panel
5-6
notation as appropriate (the current value and any entry limits associated with this parameter are also shown).
6. Press Enter to confirm.
The edit sequence is automatically exited on accepting or rejecting the value change if only one data item is changeable on the data page. If necessary, you can edit the new data as you key it in. Enter Change mode and use the key to delete single figures or characters. If you wish to abort the change, press Clear. Deleting or cancelling the change to the parameter should be done before pressing Enter. The Enter command confirms that you wish the change to be written.
the mode change. The edit sequence is automatically exited on accepting or rejecting the mode change if only one data item is changeable on the data page. The Clear key enables you to cancel the mode change to the parameter, if necessary.
Rev Sep/04
Front Panel
5-7
To clear the default display, go to a menu page and repeat steps 2 and 3. To invoke the default display, use the Clear key. Note that the Clear key will not work while in Edit mode.
Once programmed, an F key cannot be unassigned unless the SRAM is cleared or the FloBoss S600 is cold started. However, you can re-assign a F key to a different display page.
Rev Sep/04
Front Panel
5-8
Rev Sep/04
Front Panel
5-9
6 and greater).
2. In the Address bar of the browser, type in the IP Address of the FloBoss S600 unit.
To learn the IP address of the Ethernet port on the S600 unit, use the front panel display. From the startup menu, select Network Setup > Network I/F 1 > TCP/IP Address 1 or 2.
3. A dialog box will appear that asks for your user name and password (security code).
Use the same password that you would use for access to the PCSetup Editor. The passwords are established in the configuration. If you are unsure of your user name or password, check with the person who created the configuration for your application. The security level assigned to your security code will determine how many options are available on the web access interface.
4. Click OK.
The browser will now display information from the FloBoss S600 unit.
Rev Sep/04
6-1
Figure 6-1. Reports Menu (Event Archive Screen Shown) Many of the screens present the data points in a format identical to the front panel display. Refer to Figure 6-2. To view related data point screens, use the navigational arrows at the bottom of the screen.
Rev Sep/04
6-2
Navigational Arrows
Figure 6-3. Prover Data Menu (Prover I/O Screen Shown) Some of the screens allow the viewer to interact with the FloBoss S600 unit. If the text appears in bold, the data is changable. If the text appears in red, the object is in an alarm state. Modifications to the screen will be sent to the FloBoss S600 unit as they are made.
Rev Sep/04
6-3
Figure 6-4. Alarms Menu To close a screen, select another element from the menu bar or another screen from the hierarchy menu. To close the web server access link, use the Log Off button in the menu bar and close the browser. NOTE: Exercise CAUTION. Due to the caching mechanism on many internet browser applications, please remember to close the browser on your PC. This will ensure the browser does not remember the FloBoss S600 details.
Rev Sep/04
6-4
SECTION 7 STARTUP
This section describes the various procedures for starting and restarting the FloBoss S600 unit. Section 7.1 7.2 7.3 7.4 7.5 Starting the FloBoss S600 Warm Start Cold Start Startup Menu Network Setup Page Number 7-1 7-1 7-1 7-3 7-3
Rev Sep/04
Startup
7-1
Figure 7-1.
2. Press 1 or 2 to keep or reset the totals. 3. Press 1 to confirm and the following message displays:
CONFIGURING - PLEASE WAIT A new database is then built using the configuration files held in the Flash memory. Once completed, the FloBoss S600 Main menu displays.
seconds, power down the FloBoss S600, wait a minimum of five seconds, and then re-apply power.
7. This will cause the Startup menu to appear. Follow the steps in Section 7.3.1.1.
A new database is then built using the configuration files held in the Flash memory.
Rev Sep/04
Startup
7-2
1. WARM START 2. COLD START 3. NETWORK SETUP 4. REFLASH FIRMWARE 5. 6. 7. 8. FACTORY SETUP
Figure 7-1. Startup Menu The FloBoss S600 Startup menu options include: Warm Start This selection restarts a previously configured FloBoss S600 where it left off prior to being powered down. Cold Start This is used to build a new metering database on the FloBoss S600 using the configuration files stored in Flash memory. Network Setup This is used to configure the TCP/IP, Gateway and Modbus addresses. For more information, refer to Section 7.5. Reflash Firmware This is used to reprogram the FloBoss S600 operating system firmware stored in Flash memory. For more information, refer to Section 8.3. Factory Setup This is used to perform Clear SRAM, and Format Flash procedures, as well as other settings to be changed under instruction from the factory. For more information, refer to Section 8.
Rev Sep/04
Startup
7-3
If the Modbus address has been changed, restart the FloBoss S600 for the change to take place. Before establishing an Ethernet LAN connection (for host communications, local operator communications, or web server access), you will need to verify and/or define the TCP/IP Address. To define the Ethernet LAN network addresses:
1. Select NETWORK SETUP from the Startup menu. 2. Select the TCP/IP Interface option. 3. Enter the TCP/IP Gateway Address and subnet mask for the selected infterface (1 or 2).
Network I/F 1 is for the standard Ethernet port. Network I/F 2 is for the Dual Ethernet port.
Rev Sep/04
Startup
7-4
8.1
Troubleshooting Guidelines
When you are attempting to diagnose a problem with a FloBoss S600 unit: Remember to write down what steps you have taken, Note the order in which you remove components, Note the orientation of the components before you modify or remove them, Read and follow all Cautions in this manual. Before contacting your local sales representative or technical support with a problem, first check the following: Check that all the plug-in boards are seated correctly and the retaining screws are fastened. Check that all the field wiring is properly connected. Check the supply voltage. When you are done troubleshooting, perform a warm start or cold start. Refer to Section 7. If you are instructed by your local sales representative or technical support to return the FloBoss S600 unit, replace the troubled parts with spares and return the troubled parts to the address given by the local sales representative or technical support.
8.2
Troubleshooting Checklists
Rev Sep/04
Troubleshooting
8-1
Rev Sep/04
Troubleshooting
8-2
Under no circumstances should you allow the FloBoss S600 to be turned off while it is erasing or reprogramming the Flash memory. Doing so will render the FloBoss S600 unusable. Should this occur, the FloBoss S600 must have a basic version of the VxWorks binary file loaded from the BIOS chip. The correct version of the VxWorks binary and configuration files would also then need to be reloaded. To reprogram the Flash memory:
1. Access the Startup menu on the front panel of the FloBoss S600. Refer to Section 7.3.1. 2. Select the REFLASH FIRMWARE command from the Startup menu. 3. Press 1 to confirm, and the following message displays:
RECEIVING BINARY FILE Once the file has been successfully sent (downloaded), the front panel displays the message: RECEIVED OK
Rev Sep/04
Troubleshooting
8-3
for 5 seconds and re-apply power. The FloBoss S600 will return to the startup menu.
6. The FloBoss S600 proceeds to erase and reprogram the Flash memory, and displays the following
message: RESETTING - PLEASE WAIT The FloBoss S600 then restarts; if the FloBoss S600 has not restarted after 30 seconds, remove the power connector for 5 seconds to return to the startup menu.
communications port.
3. Select the configuration you require, then select the sections you desire to transfer to the FloBoss
S600.
4. Click on Send Now to download to the FloBoss S600.
Once completed, the FloBoss S600 will restart and the Startup menu displays.
seconds, and then repower). Once completed, the FloBoss S600 Startup menu displays.
Rev Sep/04
Troubleshooting
8-4
Fuse
The use of a fuse with a higher current rating invalidates the warranty on the FloBoss S600.
5. Replace the fuse and check it is secure before replacing the CPU module into the case. 6. Replace the plug connectors. 7. Switch on the power supply.
Rev Sep/04
Troubleshooting
8-5
Flow Rates Submenus Station 1 (Gas EU) 1. STN01 UVOL FR 2. STN01 CVOL FR 3. STN01 MASS FR 4. STN01 ENERGY FR Station 2 (Liquid EU) 1. STN02 UVOL FR 2. STN02 CVOL FR 3. STN02 MASS FR 4. STN02 ENERGY FR Stream 1 (Gas Turbine) 1. STR01 UVOL FR 2. STR01 CVOL FR 3. STR01 MASS FR 4. STR01 ENERGY FR Stream 2 (Gas DP) 1. STR02 UVOL FR 2. STR02 CVOL FR 3. STR02 MASS FR 4. STR02 ENERGY FR Stream 3 (Liquid Coriolis) 1. STR03 UVOL FR 2. STR03 CVOL FR 3. STR03 MASS FR 4. STR03 CHECK FLOWRATE Stream 4 (Prover Ball) [Empty Screen]
Rev Sep/04
A-2
Totals Submenus (Options 1-3) Station 1 (Gas EU) 1. STN01 UVOL 2. STN01 CVOL 3. STN01 MASS 4. STN01 ENERGY 5. STN01 UVOL FAULT 6. STN01 CVOL FAULT 7. STN01 MASS FAULT 8 NEXT 1 PREVIOUS 2. STN01 ENERGY FAULT 3. STN01 FWD UVOL 4. STN01 FWD CVOL Station 2 (Liquid EU) 1. STN02 FWD MASS 2. STN02 FWD ENERGY 3. STN02 REV UVOL 4. STN02 REV CVOL 5. STN02 REV MASS 6. STN02 REV ENERGY 7. STN02 FWD PREM 8. STN02 REV PREM Stream 1 (Gas Turbine) 1. STR01 UVOL 2. STR01 CVOL 3. STR01 MASS 4. STR01 ENERGY 5. STR01 UVOL FAULT 6. STR01 CVOL FAULT 7. STR01 MASS FAULT 8. STR01 ENERGY FAULT
Rev Sep/04
A-3
Rev Sep/04
A-4
Valves Submenus (for Streams 1-4 menus) 1. INLET VALVES 2. OUTLET VALVES Densitometers Submenus (for Station 1 and Streams 1-4 menus)
NOTES: AVE T&P refers to the average temperature and pressure parameters. STAT&CTRL refers to status and control parameters.
Operator Submenus (Options 7-4) IO Board 1 1. I/O01 PID LOOP 1 2. I/O01 PID LOOP 2 3. I/O01 PID LOOP 3 4. I/O01 PID LOOP 4 IO Board 2 1. I/O02 PID LOOP 1 2. I/O02 PID LOOP 2 3. I/O02 PID LOOP 3 4. I/O02 PID LOOP 4 IO Board 3 [Empty Screen] IO Board 4 [Empty Screen]
Rev Sep/04
A-5
Plant I/O Submenus (Options 1-4) Analog Inputs 1. ADC 01 - ADC01 2. ADC 02 ADC02 3. ADC 03 ADC03 4. ADC 04 ADC04 5. ADC 05 ADC05 6. ADC 06 ADC06 7. ADC 07 ADC07 8 NEXT 1 PREVIOUS 2. ADC 08 ADC08 3. ADC 09 ADC09 4. ADC 10 ADC10 5. ADC 11 ADC11 6. ADC 12 ADC12 7. ADC 13 ADC01 8 NEXT 1 PREVIOUS 2. ADC 14 ADC02 3. ADC 15 ADC03 Rev Sep/04 PRT/RTD Inputs 1. PRT 01 PRT01 2. PRT 02 PRT02 3. PRT 03 PRT03 4. PRT 04 PRT01 5. PRT 05 PRT02 6. PRT 06 PRT03 Frequency Inputs 1. FREQ 01 FRQ01 2. FREQ 02 FRQ02 3. FREQ 03 FRQ03 4. FREQ 04 FRQ01 5. FREQ 05 FRQ02 6. FREQ 06 FRQ03 Pulse Inputs 1 PIP 01 PIP01 2. PIP 02 PIP02
A-6
Plant I/O Submenus (Options 5-8) Digital I/Os 1. DIGITAL IO 01 2. DIGITAL IO 02 3. DIGITAL IO 03 4. DIGITAL IO 04 Analog Outputs 1. DAC 01 DAC01 2. DAC 02 DAC02 3. DAC 03 DAC03 4. DAC 04 DAC04 5. DAC 05 DAC01 6. DAC 06 DAC02 7. DAC 07 DAC03 8. DAC 08 DAC04 Pulse Outputs 1. POP 01 POP01 2. POP 02 POP02 3. POP 03 POP03 4. POP 04 POP04 5. POP 05 POP05 6. POP 06 POP01 7. POP 07 POP02 8 NEXT 1 PREVIOUS 2. POP 08 POP03 3. POP 09 POP04 4. POP 10 POP05 5. POP 11 POP01 6. POP 12 POP02 7. POP 13 POP03 8. POP 14 POP04 Prover Switches 1. PRV 01
Rev Sep/04
A-7
Rev Sep/04
A-8
Tech / Engineer Submenu Communications 1* Serial Ports 3.* Assignment Communications > Serial Ports Submenu 1. PORT 01 2. PORT 02 3. PORT 03 4. PORT 04 5. PORT 05 6. PORT 06 7. PORT 07 8. PORT 08 Communications > Assignment Submenu 1. MODBUS ADDRESS 2. EFM SLAVE LINK 3. SLAVE LINK 4. CORIOLIS LINK 5. PRINTER Rev Sep/04 Front Panel Navigation A-9
Calculations Submenus Station 1 (Gas EU) [Empty Screen] Station 2 (Liquid EU) [Empty Screen] Stream 1 (Gas Turbine) 1* AGA7 2* AGA8 3* ISO6976 4* KF/MF LIN Stream 2 (Gas DP) 1* DOWN/UP CORR 2* PIPE CORRECTION 3* AGA8 4* ISO5167 5* ISO6976 Stream 3 (Liquid Coriolis) 1* IP2 2* KF LINEARISATION Stream 4 (Prover Ball) [Empty Screen]
Stream 1, 2, &3 > AGA7, AGA8, ISO6976, ISO5167, KF/MF LIN, KF Linearisation, Down/up Corr, Pipe Correction, and IP2 Submenus 1. INPUTS 2. OUTPUTS
Rev Sep/04
A-10
B
Baud Refers to the rate of serial data transfer, e.g. baud rate of 10 = 10 bits per second. Binary Numbers in base 2, i.e. only numbers 0 and 1 are used. Bit A binary digit. Bit Link - A metal bridge that closes an electrical circuit. Typically, a bit link consists of a plastic plug that fits over a pair of protruding pins. By placing a bit link plug over a different set of pins, you can change a board's parameters. Also known as jumpers. Bitswitch Switches that represent data bits by on or off state. Buffer A device inserted between devices to match impedance, equipment speeds or to supply additional drive capability. Bus One or more conductors used as a path over which information is transmitted. Byte Block of 8 bits, can define 256 states (0 thru 255).
C
Cold Start The FloBoss S600 unit starts and the configuration file is copied from flash. CONFIG 600 Software Tool for configuring the FloBoss S600. Constants Numbers which are only infrequently changed. Control Bus Bus Connections for Control Signals, e.g. Read/Write.
Rev Sep/04
Glossary
G-1
D
DAC Digital to Analog Converter, also known as D/A Converter. Databus A group of bi-directional lines capable of transferring data to and from the CPU storage and peripheral devices. DCU Data Concentrator Unit. DI Digital input. Also known as DIGIN. Digital A signal that has only two states e.g. On/Off DO Digital output. Also known as DIGOUT. DP Differential Pressure. DPR Dual Pulse Receiver or turbine input. DRAM Dynamic Random Access Memory. Volatile storage memory used by the FloBoss S600. When power is removed from the FloBoss S600, the contents of the DRAM memory are assumed to be lost. 1/0 5V/0V.
E
Ethernet Network hardware connection. Exponent Base 10 Multiplier.
F
Flash Memory Non-volatile storage memory. Although slower to access than SRAM and DRAM, once its contents have been programmed, it requires no further attention to support that data. The configuration files and operating system are kept here. Write protect jumpers are used to prevent accidental programming of this memory. FRQ Frequency or period input.
H
Hex Hexadecimal. Numbers in base 16, i.e. numbers 0 to 9 and letters A to F are used.
I, J, K
Integer A whole number.
Rev Sep/04
Glossary
G-2
L
LED Light Emitting Diode (an indicator).
M
Mantissa Numerically significant part of a floating point number. Modbus Modbus is the communication protocol utilized on the station supervisory computer data link. Modem Modulator Demodulator. Modulate The superimposing of one signal upon another. Multiplexor Multiple Input Selector.
N
Noise Random Electrical Interference. Non-Volatile Memory Memory type that retains data when the power supply is disconnected.
O
Object - Generally, any item that can be individually selected and manipulated. This can include shapes and pictures that appear on a display screen as well as less tangible software entities. In object-oriented programming, for example, an object is a self-contained entity that consists of both data and procedures to manipulate the data. Octal Numbers in base 8, i.e. numbers 0 to 7 are used. Open Collector Digital output that is driven by a transistor and requires external power. Opto-Isolator Optical Device for connecting signals while maintaining electrical isolation. Overrange Over the present current limit for ADC.
Rev Sep/04
Glossary
G-3
R
ROM Read Only Memory (fixed storage). RS-232 Voltage standard for serial data transmission. RTD Resistance Thermometer Device. RTU Remote Terminal Unit. RX Received information.
S
Security Code Security Codes are used to limit access by operators to parameters retained in the micro memory. SRAM Static Random Access Memory (battery backed). S600 FloBoss S600 Flow Computer.
T
Task - An operating system concept that refers to the combination of a program being executed and bookkeeping information used by the operating system. Whenever a program is executed, the operating system creates a new task for it. TCP/IP Transfer Control Program/Internet Protocol. Totalizer Area of RAM for integrating totals. Transducer Device which converts energy from one form to another. TRI-REG Triple Register - area of RAM where data is stored in triplicate.
Rev Sep/04
Glossary
G-4
U
Underrange Under preset current limit for A/D Converter.
V
Variables Changeable values. Volatile Memory that is unstable in the absence of power.
W, X, Y, Z
Warm Start The FloBoss S600 starts and the configuration remains untouched. Watchdog A hardware circuit that monitors correct program operation and causes program restart in the event of malfunction.
Rev Sep/04
Glossary
G-5
A
Accept ..........................................................................5-3 Alarm ...........................................................................5-3 All Alarms....................................................................5-9 AMERICAN ..............................................................4-13 Analog Inputs ANIN.......................................................................4-3 Analog Outputs ............................................................4-4 Archived Reports .........................................................5-9 Arrow key ....................................................................5-3
E
Enter ............................................................................ 5-3 Entering Data............................................................... 5-6 Environmental Considerations .................................... 2-2 Ethernet LAN Port....................................................... 3-6 Ethernet Port.............................................................. 3-10 Exponent...................................................................... 5-3 Exponential Format ..................................................... 5-8 Expt ......................................................................5-3, 5-8
B
Backup Battery .....................................................................3-3 Battery Backup.............................................................3-3 Bit Link ........................................................................3-8
C
Cable ............................................................................3-5 Change .........................................................................5-3 Changing a Value.........................................................5-6 Changing Mode............................................................5-7 Changing the Fuse........................................................8-5 Chng.............................................................................5-6 Clear.............................................................................5-3 Clear SRAM.................................................................8-4 Cold Start ............................................................. 7-1, 7-3 COM1 ..........................................................................3-6 COM2 ..........................................................................3-6 Comm 2........................................................................5-2 Communications ..........................................................3-4 Config 600 Lite ............................................................1-5 Config 600 Pro.............................................................1-5 Config Report...............................................................5-9 Constants Log ..............................................................5-9 CPU Board ...................................................................3-1 CPU On-board Connectors ..........................................3-8 Current Alarms.............................................................5-9 Current Report .............................................................5-9
F
F Keys ......................................................................... 5-2 Factory Setup............................................................... 7-3 Figure 1-1. The FloBoss S600 Flow Manager............ 1-2 Figure 1-2. CPU Board............................................... 1-3 Figure 1-3. Intelligent I/O Board................................ 1-4 Figure 2-1. FloBoss S600 System .............................. 2-2 Figure 2-10. Board Ready for Removal or Final Insertion29 Figure 2-2. Removing the Front Panel ....................... 2-3 Figure 2-3. Lift Front Panel........................................ 2-4 Figure 2-4. Remove Connector .................................. 2-4 Figure 2-7. Panel Mount............................................. 2-6 Figure 2-8. Unscrewing the Retention Screws ........... 2-8 Figure 2-9. Using the Pull Tabs.................................. 2-8 Figure 3-1. P152 CPU Backplate ............................... 3-1 Figure 3-2. P152 CPU Terminations .......................... 3-2 Figure 3-3. Pin Connections ....................................... 3-5 Figure 3-4. Link Cable ............................................... 3-8 Figure 3-5. Dual Ethernet Communications Card .... 3-10 Figure 4-1. Backplate ................................................. 4-1 Figure 4-10. Digital Output Schematic (Relay).......... 4-8 Figure 4-11. Digital Output Schematic (24 V Switched Indicator) ................................................................... 4-8 Figure 4-12. Pulse Input Schematic (using EU 12 V P148 Mezzanine Card)........................................................ 4-9 Figure 4-13. Pulse Input Schematic (using US 24 V P148 Mezzanine Card)...................................................... 4-10 Figure 4-14. Pulse Output Schematic ....................... 4-10 Figure 4-15. Raw Pulse Output Schematic............... 4-11 Figure 4-16. Frequency Input Schematic (with IS Barrier and AC Coupled) ..................................................... 4-12
D
Data Entering ...................................................................5-6 Data display .................................................................5-5 Data Pages....................................................................5-5 Default display .............................................................5-8 Digital Inputs DIGIN ...................................................................4-19
Rev Sep/04
Index
I-1
L
LAN Port................................................................... 3-10 Ethernet .................................................................. 3-6 LCD Display ........................................................ 5-4, 5-5 LED ............................................................................. 5-3
M
Maintenance ................................................................ 8-1 Menu Keys .................................................................. 5-3 Menus.......................................................................... 5-4 Minus key.................................................................... 5-8 Modbus Maps.............................................................. 5-9 Mode Changing ................................................................ 5-7
N
Navigation .................................................................. A-1 Network Setup............................................................. 7-3 Numeric Keys.............................................................. 5-3
P
P144 I/O Berg Jumpers (Links)................................. 4-14 P144 I/O Board............................................................ 4-1 P152 CPU Board ......................................................... 3-1 P154 Prover Bit Links).............................................. 4-23 P154 Prover Board .................................................... 4-17 Page Reference Number.............................................. 5-5 Panel-Mounted Unit Installation .............................................................. 2-5 Power Supply .............................................................. 3-2 Print...................................................................... 5-3, 5-9 Prover Board ............................................................. 4-17 PRT/RTD Inputs ....................................................... 4-13 Pulse Inputs Turbine .......................................................... 4-9, 4-21 Pulse Outputs PULSEOUT................................................. 4-10, 4-21
I
Initialization .................................................................7-1 Installation ...................................................................2-3 Boards .....................................................................2-7 Panel-Mounted Unit ................................................2-5 Preparing .................................................................2-1 Removing the Front Panel.......................................2-3 Tools .......................................................................2-2 Unpacking ...............................................................2-3 IPL 600 ........................................................................1-5
R
Reflash Config File ..................................................... 8-4 Reflash Firmware ................................................. 7-3, 8-3 Reinstalling the Front Panel ........................................ 2-7 Remote Display or PC................................................. 3-6 Removal Boards..................................................................... 2-7 RESETTING ............................................................. 7-1 RS-232......................................................................... 3-5 RS-422 Port................................................................. 3-6 RS-485 Port................................................................. 3-6 RTD Inputs................................................................ 4-13
J
Jumpers ........................................................................3-8
S
Security Code .............................................................. 5-8 Security Dump............................................................. 5-9 Send Config File.......................................................... 8-4
K
Keypad.........................................................................5-2
Rev Sep/04
Index
I-2
T
Table 2-1. Mounting Dimensions ...............................2-5 Table 3-1. TB-1 Pin Connections................................3-3 Table 3-2. TB-1 Pin Connections................................3-3 Table 3-3. Battery Specifications................................3-4 Table 3-4. Communication Ports ................................3-4 Table 3-5. COM3 and COM4 Pin Connections ..........3-5 Table 3-6. COM5, COM6, and COM7 Pin Connections3-6 Table 3-7. COM1-2 Pin Connections..........................3-7 Table 3-8. Miscellaneous Device Connectors for the P152 CPU Module...............................................................3-8 Table 3-9. CPU Bit Links ...........................................3-9 Table 4-1. ANIN Pin Connections for SKT-A............4-4 Table 4-10. Raw Pulse Output Pin Connections for SKT-C ..................................................................................4-11 Table 4-11. Frequency Input Pin Connections for SKT-B412 Table 4-12. PRT Input Pin Connections for SKT-B .4-14 Table 4-13. .................................................................4-15 Table 4-14. Multiplex Mode Addressing ..................4-16 Table 4-15. DIGIN Pin Connections for SKT-E.......4-19 Table 4-16. DIGIN Pin Connections for SKT-F .......4-20 Table 4-17. DIGOUT Pin Connections for SKT-E...4-20 Table 4-18. DIGOUT Pin Connections for SKT-F ...4-21 Table 4-19. Dual-Pulse Input Pin Connections for SKT-F ..................................................................................4-21
U
Unpack ........................................................................ 2-3
V
Value Changing................................................................. 5-6 View ............................................................................ 5-3
W
Warm Start ...........................................................7-1, 7-3 Watchdog Relay .......................................................... 3-3 Wiring...................................................................3-1, 4-1
If you have comments or questions regarding this manual, please direct them to your local sales representative or contact: Emerson Process Management Flow Computer Division Marshalltown, IA 50158 U.S.A. Houston, TX 77065 U.S.A. Pickering, North Yorkshire UK Y018 7JA Website: www.EmersonProcess.com/flow
Rev Sep/04
Index
I-3