Your Partner for Developing LED Lamps

new Trend, new Technology

Neng Tyi Precision Industries Co., Ltd.

Who Are We?

You might not hear about Neng Tyi, But we are sure you did use Neng Tyis products over the past years. Inventor of stamping-process Clip-Thermal-Fin which is widely applied to a variety of thermal management systems nowadays. 40% of worlds market share The worlds largest heat fin provider for laptop CPU cooler. 85% of PS3 with Neng Tyis heat fins

The main thermal fin supplier for cooler system of Sony PS3. One of Intel Capitals portfolio in 2006.

Profiles
Headquarter
Taipie, Taiwan

Workforce
1,100

Capitalization
US$ 10,000,000

Manufacture Service

R&D Manufacture Service

Our Global Partners

Laptop Company

Laptop ODM

Thermal-module Vendor

Game Console & TV Maker

DDR Manufacturer

Why we get into LED business?

Neng Tyi has been winning her reputation in the field of thermal fin manufacture. Back into 2007, Neng Tyi devoted herself to developing LED lamping by exploring totally varied thermal management solutionriveted aluminum heat fins. Neng Tyi believes that the best heat treatment will prolong the life span of LEDs.

Value-added Made-in-Taiwan

How We Make LED Lamps Perfect?

Negn Tyi has been concentrating on LED lighting for more than two years.

Thermal & Mechanical

Optical

Light Source

Power

LED and Lens

Neng Tyis mechanical structure perfectly matches Cree XLamp.

All optical lens with anti-yellowing treatment.

Thermal Radiation Fins

Neng Tyi knows what is the best to house high-power LEDs. The riveting structure created the lightest weight, and led to the highest efficiency. Aluminum 99.7% of purity 0.0236 of thickness

Dented each heat fin to increase thermal conductivity. Inserted 30 ~ 48 pieces of thin thermal fins to optimize different applications.

Anodizing aluminum to increase thermal conductivity, corrosion resistance and durability, and create electrical insulation.

Brightest MR16 Made in Taiwan

POWER Hot Air Hot Air

PCB Radiant Heat Sink Fin

Air

Radiant Heat

Air

To avoid luminous depreciation, the junction temperature must be lower than 239, Neng Tyis thermal management solution keeps it below 176 (6W LED MR16). In response to UL certificate requirements, Neng Tyi insert all of heat fins on to the aluminum base without using any glue.

Thermal-fins v.s. Die-casting

Thermal Fin Mechanical structure is derived from the cooler of SONY PS3. Thermal fins, composed piece Quality Attribute by piece, create more space for thermal convection and radiation. Thermal Conductivity of Raw Material 99.7% Aluminum (AL1050 or AL1100) = 200 W/m2K Die-Casting A conventional application counts heavily on thermal radiation, which dissipates generally the least heat. Aluminum Alloy (AL6063 & DC12) = 115~150 W/m2K 0.0591''~ 0.0866" 8.466 oz

Thickness 0.0236" Weight 2.293 oz

Lighting Measurements & Power Design

Were in the process of working with one of CALiPER testing laboratories to meet SSL requirements for LM-79-08 testing. Color Rendering Index Luminaire Efficacy Power Factor 75 ~ 82 > 35 lm/W

0.77~0.97 < 212

Operating Temperature Constant current design

We exploited Japanese electrolytic capacitors supplied by the worlds leading capacitors maker. Texas Instrument power control IC inside.

R&D Tools
Hardware Junction temperature measurement Mechanical structure design Laminar convective flow analysis 3-dimenion by Pro/ENGINEER Lumen output & luminance CFD flow simulation analysis Software

Thermal-fins Manufacturing

Owned 18 punch-press machines ranging from 20 to 200 tons to produce all kinds aluminum riveting heat fins. More than 6,000 mold templates for punch-press equipments prove NengTyis capability to help you develop what you need. The measurement of Neng Tyis computer numerical control machinery is 1 micrometer () precision.

Manufacturing Considerations
The mass production rate for thermal fins is better than that for die-casting. 150 thermal fins can be formed in one minute.

When manufactured, the thermal fin structure needs far less energy consumption than die-casting one.

In consideration of recycling, the thermal fin structure made from nearly pure aluminum is a eco-friendly design.

Reliabilities
In accordancd with IEC 60598, Neng Tyi conducts Dielectric Withstanding Voltage, Contact Resistance, Insulation Resistance, Arc resistence, and Leakage Current testing.

Used HORIBA X-ray analytical microscope to check the purity of raw material of aluminum.

Sprayed 5% of NaOH (salt) solution at the anodized aluminum radiation fins to verify the corrosion resistance.

LED lamps were placed in the chamber, with 140 of temperature and 90% of humidity, for 24 hours. The testing result is going to indicate the oxidation resistance of products.

Secure LED Lamps We Produced

UL approval TUV IP65

The Path to Quality

Neng Tyis production yield has been reaching 99.9% of millions pieces.

Green Lighting Technology ISO-14001: 2008 EMS ISO-9001: 2008 QMS

Production Capacity
MR16: 100,000 pieces/month AR111: 100,000 pieces/month PAR20: 100,000 pieces/month PAR30: 100,000 pieces/month

PAR38: 100,000 pieces/month

A19: 100,000 pieces/month

Your Best Choice

The Brightest Ideas in LED Solutions.

Headquarter 7F No.20, Wu Chuan 7th Rd., Wu Ku Hsiang, Taipei, Taiwan Tel: 886-2-2290-1499 Fax: 886-2-2290-1497

Neng Tyi Precision Industries Co., Ltd.

www.nengtyi.com.tw www.kaipis.com