Escolar Documentos
Profissional Documentos
Cultura Documentos
Refrigeration Division
2002.03
FX PP, LP, VP
_638074__pi_fxp__gbr_.DOC
Copyright Grasso
The contents of this documentation and the enclosed drawings, sketches and diagrams are intended only for plant users and operating personnel. They may be neither duplicated nor divulged to third parties or firms without written consent. The technical data, figures, dimensions and weights presented in the documentation may be more closely defined or otherwise specified as a result of contractual agreement and are binding only after our confirmation in writing. The stipulations set forth in the contract have precedence over those in this documentation. We reserve all rights to introduce technical modifications in the course of further development.
PRODUCT INFORMATION
Grasso
Refrigeration Division
Series overview Designation Code Description of Function and Design Series FX PP PP 200 ...350 Weights and Chargings P+I diagram Weights and Chargings P+I diagram Weights and Chargings Weights and Chargings P+I diagram
060 020e 060 040e 060 100e 060 200e 060 210e 060 220e 060 230e 060 240e 060 250e 060 260e
2001.12 2001.12 2001.12 2001.12 2001.12 2001.12 2001.12 2001.12 2001.12 2001.12
PP 200 ... 350 PP 450 ... 900 PP 450 ... 900 PP 800 ... 3300 PP 4200 ... 5800 PP 800 ... 5800
Series FX LP, VP
LP, VP 200 ... 350 LP, VP 200 ... 350 LP, VP 450 ... 900 LP, VP 450 ... 900 LP, VP 800 ... 3300 LP, VP 4200 ... 5800 LP, VP 800 ... 5800
Weights and Chargings P+I diagram Weights and Chargings P+I diagram Weights and Chargings Weights and Chargings P+I diagram
060 300e 060 310e 060 320e 060 330e 060 340e 060 350e 060 360e
Performance parameters
Series PP 200...3300 - Standard Series PP 200...3300 - High Performance Series LP 200...3300 - Standard Series LP 200...3300 - High Performance Series VP 200...3300 - Standard Series VP 200...3300 - High Performance Series PP, LP, VP 4200 ... 5800 - Standard
060 570e 060 571e 060 572e 060 573e 060 574e 060 575e 060 576e 060 600e 060 610e 060 620e 060 700e 060 800e
2001.12 2001.12 2001.12 2001.12 2001.12 2001.12 2001.12 2001.12 2001.12 2001.12 2001.12 2001.12
External condensers Oil pumps Sound pressure level Modular Control Low voltage switchgear installation with integral control GSC
2001.12
FX PP, LP, VP
SERIES OVERVIEW
Grasso
Refrigeration Division
200 350 kW Small highintegrated 4 Types : C, D, E, G swept volume Vth Vth= 231 ... 375 m/h
450 900 kW Medium compact 4 Types : H, L, M, N swept volume Vth Vth= 450 ... 860 m/h
800 2800 kW Large traditional 6 Types : P, R, S, V, W,Y, Z swept volume Vth Vth= 805 ... 2748 m/h
3300 5800 kW X-Large traditional 4 Types : XA, XB, XC, XD swept volume Vth Vth= 3250 ... 5800 m/h
Screw Compreesor Packages (SCP) Liquid Chiller Evaporator Type Working principle Liquid separator Condenser Type P Condenser Type L Condenser Type V For transportation divided into
2002.03/1
SMALL SMALL Plate type evaporator Flooded evaporation horizontal Plate type condenser Air-cooled condenser Evaporative condenser 1 fragment
MEDIUM MEDIUM Plate type evaporator Flooded evaporation vertical Plate type condenser Air-cooled condenser Evaporative condenser 1 fragment
FX PP, LP, VP
LARGE LARGE Plate type evaporator Flooded evaporation vertical Plate type condenser Air-cooled condenser Evaporative condenser 3-4 fragments
X-LARGE X-LARGE Plate type evaporator Flooded evaporation horizontal Plate type condenser Air-cooled condenser Evaporative condenser 4-5 fragments
060 020e - 1/1
DESIGNATION CODE
Grasso
Refrigeration Division
Series
Flooded evaporation
Condenser model
Chiller design type: without indication : Standard design S: Special design HP : High Performance design
Refrigerant
Screw Compressor C D E G H L M N P R Nominal capacity in kW 200 250 300 350 450 550 650 900 800 1100 Screw Compressor S V W Y Z XA XB XC XD Nominal capacity in kW 1300 1700 2000 2400 2800 3300 4200 5000 5800
2002.03/1
FX PP, LP, VP
Grasso
Refrigeration Division
INTRODUCTION The standard ammonia liquid chiller programme comprises well-proven components which are assembled to form complete refrigerating systems both for medium and large refrigerating and air conditioning requirements. Main fields of application: old water for air conditioning cold brine for air conditioning with combined ice storage operation cold water for industrial processes cold brine for industrial processes (cold) and warm water for heat pump operation On principle, the refrigerant used in the refrigerating systems is ammonia which features a high specific refrigerating capacity, a low energy demand, an attractive price and an environmentally neutral behaviour. Based on the screw compressor series, the ammonia liquid chiller programme covers a refrigerating capacity ranging from 200 to 5800 kW, related to the cold water range. The capacity ranges are determined by the 18 sizes of the Grasso screw compressors. The liquid chiller programme consists of three series which comprise different condenser designs and are operated with flooded evaporator systems on the basis of gravity recirculation. The ammonia liquid chillers are of modular design and consist of the following main modules: Standard Screw compressor unit heat exchanger assembly with low-pressure separator and oil return system low-voltage switchgear installation with control device The modular design of the chillers is guided to the standard series of Grasso screw compressor packages, wich are executed with horizontal oil separators within the SMALL series and vertical oil separators within the MEDIUM and LARGE series. For chillers equipped with SMALL packages is the liquid separator with respect to the package design as well executed in horizontal design. For MEDIUM and LARGE series chillers vertical compact vessels are used for liquid separation. This ensures the compact design of ammonia liquid chillers. For the new X-LARGE size of packages a horizontal liquid separator is used in difference to the vertical oil separator. Solely plate-type evaporators are used as evaporators. Each series is optionally fitted with a standard evaporator, but can also be adapted to specific operating conditions and customer requests, if need be.
2001.12
On the condenser side, the following versions are used: plate-type condenser PP evaporative condenser VP air cooled condenser LP The ammonia chillers 200 550 will be delivered as a compact, complete pre-fabricated factory packaged and wired unit, ready for connection on site. The modular design enables a divided delivery in different parts especially from the chiller size 800 up to 5800. The modules will be re-assembled on site under consideration of certain special machine room conditions. The ammonia liquid chillers FX LP and FX VP are delivered completely so that solely the air cooled condenser (FX LP) or the evaporative condenser (FX VP) has to be connected on site. The heat exchangers of the three series are designed for the parameters of a project on both the evaporatorand condenser side. In doing so, the temperature differences are chosen so that the customer requirements are met optimally. If the difference between the evaporating temperature and the temperature of the leaving secondary refrigerant is lower than 5K, the liquid chiller gets the addition HP (High Performance). The standard version of the liquid chillers is equipped with a freely programmable standard logic controller PLC SIMATIC C7-633. All operating and fault signals as well as the process variables can be read from a LCDdisplay with background lighting. The display is operated via a robust foil keyboard having 6 functionand 24 system keys. The liquid chillers are delivered without refrigerant and oil; they are filled with dry nitrogen (0.5 bar gauge pressure). Each liqiud chiller consignment is accompanied by the respective User Documentation which comprises a description of the refrigeration circuit, assembly and commissioning instructions as well as operating and maintenance instructions. For detailed information about the screw compressors and standard screw compressor units specific Product Documentation is available.
FX PP, LP, VP
FUNCTION The screw compressor sucks refrigerant gas out of the liquid separator and brought up to condensation pressure. The refrigerant turns to liquid as its cooled in the condenser. Afterwards the liquid is injected back to the liquid separator via a high pressure float valve as expansion device. Inside the liquid separator takes place the separation of the liquid and gaseous phases. The liquid passes in a gravity driven circuit the evaporator. By taking up heat (delivered by the secondary refrigerant) it evaporates and a mixture og gas and liquid is comming back to the liquid separator. During the operation of the screw compressor, oil is injected into the working chamber and then separated again from the refrigerant in the discharge side oil separator. The oil which has heated up in the compressor is cooled in an oil cooler to reach the entry temperature and passes a fine filter. Despite of the highly effective oil separation system, oil penetrates to the low pressure side of the Chiller. A special automatic and maintenance-free oil returning system developed by Grasso returns the oil from the liquid separator back into the screw compressor. This is a basic precondition for a flawless operation of the evaporator system. The capacity control of the screw compressor operates infinitely variable by volume flow control (internal bypass) and thus adapts optimally to the refrigeration capacity being effectively required and ranging from 100% to approx. 15%. The capacity slide is hydraulic driven and activated by 4 solenoid valves. The position of the slide is displayed on the compressor control.
FX PP, LP, VP
2001.12
STANDARD CHILLER
Grasso
Refrigeration Division
Secondary refrigerant temperature +12C/+6C and Cooling medium temperature +27C/+32C For other conditions there might be divergent data.
Dimensions and Weights Chiller Type L (mm) B (mm) H (mm) Weight without charging (kg) ST PP 200 PP 250 PP 300 PP 350 2050 2050 2050 2050 1700 1700 1700 1700 2200 2200 2200 2200 3000 3050 3150 3200 HP 3050 3100 3200 3250 Operating weight (kg) ST 3150 3200 3300 3350 HP 3200 3250 3350 3400
Chargings, Ports, Sound pressure level Chiller Type Oil charging dm PP 200 PP 250 PP 300 PP 350 80 80 80 80 Refrigerant charging kg 29 30 31 32 Cold water NB 100 100 100 100 Cooling water NB 100 100 100 100 Oil cooler NB 1 1 1 1 Power supply kW 55 55 75 90 Sound press. level dB(A) 1m 78 78 79 80
P+I DIAGRAM
Grasso
Refrigeration Division
2001.12
FX PP
STANDARD CHILLER
Grasso
Refrigeration Division
Secondary refrigerant temperature +12C/+6C and Cooling medium temperature +27C/+32C For other conditions there might be divergent data.
Dimensions and Weights Chiller Type PP 450 PP 550 PP 650 PP 900 ST 3200 3200 3700 3800 L (mm) HP 3200 3200 3700 4000 2000 2000 2200 2200 2300 2300 2800 2800 B (mm) H (mm) Weight without charging (kg) ST 4200 4500 7000 7200 HP 4300 4600 7100 7400 Operating weight (kg) ST 4400 4750 7280 7500 HP 4550 4900 7400 7750
Chargings, Ports, Sound pressure level Chiller Type Oil charging dm PP 450 PP 550 PP 650 PP 900 110 110 120 120 Refrigerant charging kg 52 55 85 89 Cold water NB 100 100 100/150 100/150 Cooling water NB 100 100 100/150 100/150 Oil cooler NB 1 1 1 1 Power supply kW 110 132 160 200 Sound press. level dB(A) 1m 80 81 83 84
2001.12
FX PP
P+I DIAGRAM
Grasso
Refrigeration Division
1)
1)
2001.12
FX PP
STANDARD CHILLER
Grasso
Refrigeration Division
Secondary refrigerant temperature +12C/+6C and Cooling medium temperature +27C/+32C For other conditions there might be divergent data.
Dimensions and Weights Chiller Type ST PP 800 PP 1100 PP 1300 PP 1700 PP 2400 PP 2800 PP 3300 3100 3150 3850 4000 4300 4900 6700 L (mm) HP 3100 3750 3850 4600 6700 6700 6700 B (mm) 2100 2300 2300 2500 2500 2500 3000 H (mm) 2900 2900 2900 3100 3100 3100 3500 Weight without charging (kg) ST 8100 9000 9600 11000 12800 13700 14900 HP 8400 9300 10100 11600 14000 15000 16500 Operating weight (kg) ST 8400 9400 10050 11700 13750 14800 16250 HP 8750 9800 10650 12650 15350 16600 18400
Chargings, Ports, Sound pressure level Chiller Type Oil charging dm PP 800 PP 1100 PP 1300 PP 1700 PP 2400 PP 2800 PP 3300 130 190 190 220 260 280 280 Refrigerant charging kg 83 115 135 227 284 332 450 Cold water NB 150 150 150 200 200 200 200 Cooling water NB 150 150 150 200 200 200 200 Oil cooler NB 11/2" 11/2" 11/2" 2" 2" 2" 2" Power supply kW 200 250 315 355 450 560 630 Sound press. level dB(A) 1m 83 83 84 85 85 86 87
STANDARD CHILLER
Grasso
Refrigeration Division
Below mentioned data are valid for following standard conditions: Secondary refrigerant temperature +12C/+6C and Cooling medium temperature +27C/+32C For other conditions there might be divergent data.
Dimensions and Weights Chiller Type L B H Weight without charging kg 25000 27500 30000 Operating weight
Chargings, Ports, Sound pressure level Chiller Type Oil charging dm PP 4200 PP 5000 PP 5800 550 680 750 Refrigerant Cold water charging kg 450 550 650 NB 200 300 300 Cooling water NB 200 300 300 Oil cooler Power supply kW 850 1000 1200 Sound press. level dB(A) 1m 88 88 89
NB 50 65 65
2001.12
FX PP
P+I DIAGRAM
Grasso
Refrigeration Division
GIBT
H L EICT H
TSZA
TCB
TSA
PIT
TIZA
PIT
2001.12
FX PP
STANDARD CHILLER
Grasso
Refrigeration Division
Secondary refrigerant temperature +12C/+6C and condensation temperatures of +35C (VP) and +45C (LP) For other conditions there might be divergent data.
Dimensions and Weights Chiller Type L (mm) B (mm) H (mm) Weight without charging (kg) ST LP, VP 200 LP, VP 250 LP, VP 300 LP, VP 350 2050 2050 2050 2050 1700 1700 1700 1700 2200 2200 2200 2200 2885 2935 3035 3085 HP 2935 2985 3085 3135 Operating weight (kg) ST 3050 3100 3150 3200 HP 3100 3150 3200 3250
Chargings, Ports, Sound pressure level Chiller Type Oil Refrigerant charging charging (dm) LP, VP 200 LP, VP 250 LP, VP 300 LP, VP 350 80 80 80 80 (kg) 40 41 42 43 Cold water 100 100 100 100 Connection NB hot gas pipe 50 50 50 50 liquid pipe 32 32 32 32 return pipe 25 25 25 25 Power supply (kW) LP 75 75 90 90 VP 55 55 75 90 Sound press. level dB(A) 1m LP*) 78 78 80 80
ST Standard : T=5K at heat exchangers HP High Performance: T<5K at heat exchangers *) - Sound pressure level for VP see at PP
2001.12
FX LP, VP
P+I DIAGRAM
Grasso
Refrigeration Division
2001.12
FX LP, VP
STANDARD CHILLER
Grasso
Refrigeration Division
Secondary refrigerant temperature +12C/+6C and condensation temperatures of +35C (VP) and +45C (LP) For other conditions there might be divergent data.
Dimensions and Weights Chiller Type L (mm) B (mm) H (mm) Weight without charging (kg) ST LP, VP 450 LP, VP 550 LP, VP 650 LP, VP 900 2800 2800 3200 3400 2000 2000 2200 2200 2300 2300 2800 2800 3650 3950 5400 6300 HP 3700 3950 5500 6500 Operating weight (kg) ST 3850 4200 5650 6560 HP 3950 4250 5770 6800
Chargings, Ports, Sound pressure level Chiller Type Oil Refrigerant charging charging (dm) LP, VP 450 LP, VP 550 LP, VP 650 LP, VP 900 110 110 120 120 (kg) 95 98 103 110 Cold water 100 100 100/150 100/150 Connections NB discharge liquid line line 50 50 65 65 50 50 50 50 return line 40 40 50 50 Power supply (kW) LP 132 160 200 250 VP 110 132 160 200 Sound press. level dB(A) 1m LP*) 81 83 84 85
ST Standard : T=5K at heat exchangers HP High Performance: T<5K at heat exchangers *) - Sound pressure level for VP see at PP
2001.12
FX LP, VP
P+I DIAGRAM
Grasso
Refrigeration Division
Grasso
1)
1)
H
Grasso
2001.12
FX LP, VP
STANDARD CHILLER
Grasso
Refrigeration Division
Below mentioned data are valid for following standard conditions: Secondary refrigerant temperature +12C/+6C and condensation temperatures of +35C (VP) and +45C (LP) For other conditions there might be divergent data.
Dimensions and Weights Chiller Type ST LP; VP 800 LP, VP 1100 LP, VP 1300 LP, VP 1700 LP, VP 2400 LP, VP 2800 LP, VP 3300 3250 3650 3650 3800 4550 4550 5800 L (mm) HP 3400 3650 4100 4350 5100 5100 5800 2100 2300 2300 2500 2500 2500 3000 2900 2900 2900 3100 3100 3100 3500 B (mm) H (mm) Weight without charging (kg) ST HP 6000 6750 7300 8500 10050 10800 11700 6100 6900 7600 8700 10700 11450 12500 Operating weight (kg) ST 6300 7150 7700 9050 10800 11650 12650 HP 6400 7350 8100 9500 11700 12600 13700
Chargings, Ports, Sound pressure level Chiller Type Oil charging (dm) 130 190 190 220 260 280 380 Refrigerant charging (kg) 129 160 178 281 334 380 430 Connections NB Cold water 150 150 150 200 200 200 200 discharge liquid line line 65 80 80 100 125 150 150 50 50 65 65 80 80 100 return line 50 50 50 65 65 65 65 Power supply (kW) LP VP 250 315 355 450 560 630 710 200 250 315 355 450 560 630 Sound press. level dB(A) 1m LP*) 83 84 85 85 86 87 87
LP, VP 800 LP, VP 1100 LP, VP 1300 LP, VP 1700 LP, VP 2400 LP, VP 2800 LP, VP 3300
ST Standard : T=5K at heat exchangers HP High Performance: T<5K at heat exchangers *) - Sound pressure level for VP see at PP
2001.12
FX LP, VP
STANDARD CHILLER
Grasso
Refrigeration Division
Secondary refrigerant temperature +12C/+6C and condensation temperatures of +35C (VP) and +45C (LP) For other conditions there might be divergent data.
Dimensions and Weights Chiller Type L mm LP, VP 4200 LP, VP 5000 LP, VP 5800 6500 7000 7500 B mm 4000 4500 4500 H mm 5000 5000 5000 Weight without charging (kg) kg ca. 23200 ca. 24300 ca. 24600 Operating weight (kg) kg ca. 25200 ca. 26600 ca. 27100
Chargings, Ports, Sound pressure level Chiller Type Oil Refrigerant charging charging (dm) LP, VP 4200 LP, VP 5000 LP, VP 5800 550 680 750 (kg) 450 550 650 Cold water 200 300 300 Connections NB discharge liquid line line return line Power supply (kW) LP 1100 1300 1500 VP 850 1000 1200 Sound press. level dB(A) 1m LP*) 89 90 91
2001.12
FKS LP, VP
P+I DIAGRAM
Grasso
Refrigeration Division
Grasso
GIBT
H L EICT H
TSZA
TCB
TSA
PIT
TIZA
PIT
TC L
Grasso
2001.12
FX LP, VP
PERFORMANCE PARAMETERS
Grasso
Refrigeration Division
Chiller type
14/8
215 44 249 253 51 292 303 61 348 359 72 414 459 87 529 542 103 626 666 130 786 820 157 945 882 167 1012 1059 202 1226 1314 251 1519 1699 312 1952 2379 438 2750 2849 524 3293 3363 623 3860
16/10
223 44 258 262 52 303 314 61 360 372 72 428 476 88 548 561 103 648 690 131 813 850 158 978 914 168 1048 1087 203 1268 1361 253 1572 1760 314 2020 2465 440 2846 2951 526 3408 3484 625 3995
18/12
238 46 276 279 54 324 335 63 385 397 75 458 507 91 586 538 108 693 736 136 870 906 164 1045 975 175 1121 1170 212 1357 1452 263 1681 1877 327 2160 2628 458 3044 3147 548 3645 3716 651 4273
PP 200
PP 250
PP 300
PP 350
PP 450
PP 550
PP 650
PP 800
PP 900
PP 1100
PP 1300
PP 1700
PP 2400
PP 2800
PP 3300
Q0 Qc Pe -
Refrigerating capacity Condensing capacity at cooling water temperatures in-/outlet = 27/ 32C Power consumption
2001.12
FX PP
PERFORMANCE PARAMETERS
Grasso
Refrigeration Division
Chiller type
Performance parameters in kW
Qo Pe Qc Qo Pe Qc Qo Pe Qc Qo Pe Qc Qo Pe Qc Qo Pe Qc Qo Pe Qc Qo Pe Qc Qo Pe Qc Qo Pe Qc Qo Pe Qc Qo Pe Qc Qo Pe Qc Qo Pe Qc Qo Pe Qc
12/6
228 41 261 267 48 306 320 57 364 379 67 433 485 82 554 571 96 654 716 129 817 862 147 982 918 166 1054 1113 190 1275 1380 236 1587 1785 294 2035 2499 411 2862 2992 492 3433 3499 614 4015
14/8
235 42 269 275 50 315 329 59 375 390 69 446 499 85 571 588 99 674 737 133 842 888 152 1013 946 171 1086 1146 196 1314 1421 244 1636 1838 304 2098 2574 425 2950 3081 509 3539 3604 632 4135
16/10
243 43 278 285 50 326 341 59 387 404 70 461 517 85 590 609 100 696 764 134 870 920 153 1046 980 173 1123 1187 198 1358 1472 246 1690 1904 306 2167 2666 428 3048 3192 512 3656 3733 640 4276
18/12
259 44 296 304 52 347 364 62 413 431 73 491 552 89 628 649 104 742 815 139 927 981 159 1115 1045 179 1196 1266 206 1447 1570 255 1801 2031 318 2310 2843 445 3248 3404 532 3896 3982 663 4557
PP 200
PP 250
PP 300
PP 350
PP 450
PP 550
PP 650
PP 800
PP 900
PP 1100
PP 1300
PP 1700
PP 2400
PP 2800
PP 3300
Q0 Qc Pe -
Refrigerating capacity Condensing capacity at cooling water temperatures in-/outlet = 27/ 32C Power consumption
2001.12
FX PP
PERFORMANCE PARAMETERS
Grasso
Refrigeration Division
Chiller type
14/8
208 51 259 245 59 304 292 71 363 349 80 429 442 102 544 521 119 640 655 154 809 796 184 980 851 200 1050 1030 234 1264 1277 290 1567 1640 370 2010 2305 508 2813 2755 611 3366 3231 741 3973
16/10
216 52 268 254 60 314 304 72 376 363 82 445 460 103 563 542 121 663 682 157 837 826 197 1013 886 203 1085 1070 238 1308 1326 295 1621 1700 375 2075 2387 516 2903 2854 621 3475 3363 753 4106
18/12
230 54 284 270 62 332 322 75 397 385 84 469 488 107 595 576 125 701 725 162 886 880 193 1073 942 210 1149 1138 246 1384 1411 305 1716 1812 388 2200 2548 532 3080 3042 641 3683 3575 779 4347
LP 200
LP 250
LP 300
LP 350
LP 450
LP 550
LP 650
LP 800
LP 900
LP 1100
LP 1300
LP 1700
LP 2400
LP 2800
LP 3300
Q0 Qc Pe
- Refrigerating capacity - Condensing capacity at air inlet temperature = 32C - Power consumption
2001.12
FX LP
PERFORMANCE PARAMETERS
Grasso
Refrigeration Division
Chiller type
14/8
222 54 276 260 64 324 312 74 387 369 89 457 472 108 580 566 127 693 705 162 866 850 194 1044 913 208 1122 1098 251 1349 1367 304 1671 1758 378 2136 2462 529 2991 2947 633 3580 3468 774 4242
16/10
230 55 285 269 64 333 324 74 399 382 89 471 489 108 598 576 128 704 729 164 894 880 195 1075 944 210 1158 1137 252 1389 1410 313 1723 1811 389 2200 2536 545 3081 3036 653 3688 3585 782 4377
18/12
245 56 301 288 66 354 347 76 423 409 91 501 524 111 635 617 131 748 777 167 944 941 200 1141 1007 215 1223 1215 259 1474 1507 321 1828 1934 399 2333 2708 559 3267 3242 669 3910 3824 799 4624
LP 200
LP 250
LP 300
LP 350
LP 450
LP 550
LP 650
LP 800
LP 900
LP 1100
LP 1300
LP 1700
LP 2400
LP 2800
LP 3300
Q0 Qc Pe
- Refrigerating capacity - Condensing capacity at air inlet temperature = 32C - Power consumption
2001.12
FX LP
PERFORMANCE PARAMETERS
Grasso
Refrigeration Division
Chiller type
14/8
220 40 260 257 48 305 309 55 364 367 65 432 468 80 547 552 93 645 695 123 817 833 143 976 891 157 1048 1074 187 1261 1331 232 1563 1730 283 2013 2425 394 2819 2895 478 3373 3406 586 3990
16/10
228 41 269 266 49 315 320 57 376 380 66 446 484 81 565 572 94 666 723 124 844 862 145 1007 928 159 1082 1112 190 1302 1378 236 1614 1791 288 2079 2511 400 2911 2998 486 3484 3548 591 4120
18/12
243 42 285 284 50 334 341 58 399 405 68 473 516 84 600 610 98 708 767 129 896 920 150 1070 984 165 1149 1186 196 1382 1470 244 1714 1910 297 2207 2678 413 3091 3197 502 3699 3762 614 4373
VP 200
VP 250
VP 300
VP 350
VP 450
VP 550
VP 650
VP 800
VP 900
VP 1100
VP 1300
VP 1700
VP 2400
VP 2800
VP 3300
Q0 Qc Pe
- Refrigerating capacity - Condensing capacity at wet bulb temperature = 21C - Power consumption
2001.12
FX VP
PERFORMANCE PARAMETERS
Grasso
Refrigeration Division
Chiller type
14/8
235 43 278 275 50 325 332 57 389 393 68 461 502 82 584 592 97 689 752 124 876 893 148 1041 962 160 1122 1153 192 1345 1429 238 1667 1848 296 2144 2587 414 3001 3097 496 3593 3666 591 4258
16/10
243 43 286 285 50 335 342 59 401 405 70 475 521 83 604 610 100 710 774 128 902 920 153 1073 990 165 1155 1188 198 1386 1473 245 1718 1903 305 2208 2665 428 3093 3190 512 3702 3775 610 4384
18/12
260 44 304 306 51 357 367 60 427 434 71 505 555 87 642 654 102 756 828 130 959 985 156 1141 1059 167 1227 1272 201 1473 1578 249 1827 2036 310 2346 2851 435 3286 3413 520 3933 4037 618 4658
VP 200
VP 250
VP 300
VP 350
VP 450
VP 550
VP 650
VP 800
VP 900
VP 1100
VP 1300
VP 1700
VP 2400
VP 2800
VP 3300
Q0 Qc Pe
- Refrigerating capacity - Condensing capacity at wet bulb temperature = 21C - Power consumption
2001.12
FX VP
PERFORMANCE PARAMETERS
Grasso
Refrigeration Division
Version PP
Chiller type Performance parameters in kW
PP 4200 Qo Pe Qc Qo Pe Qc Qo Pe Qc
12/6
4077 793 4693 4815 936 5542 5700 1108 6560
14/8
4376 804 5027 5168 949 5937 6118 1123 7028
16/10
4690 815 5376 5539 962 6349 6557 1139 7516
18/12
5019 828 5743 5928 978 7017 1157 8029
PP 5000
PP 5800
Qc -
Version LP
Chiller type Performance parameters in kW
LP 4200 Qo Pe Qc Qo Pe Qc Qo Pe Qc
12/6
3913 961 4875 4622 1135 5757 5471 1344 6815
14/8
4202 978 5181 4963 1155 6119 5875 1368 7243
16/10
4506 990 5496 5322 1169 6492 6300 1384 7684
18/12
4825 1002 5828 5699 1184 6883 6746 1402 8148
LP 5000
LP 5800
Qc
Version VP
Chiller type Performance parameters in kW
VP 4200 Qo Pe Qc Qo Pe Qc Qo Pe Qc
12/6
4118 754 4873 4864 891 5755 5757 1055 6812
14/8
4419 765 5185 5220 903 6123 6179 1069 7249
16/10
4736 777 5513 5593 917 6511 6621 1086 7708
18/12
5068 790 5858 5985 933 6919 7085 1104 8190
VP 5000
VP 5800
Qc Q0 Pe
- Condensing capacity at wet bulb temperature = 21C - Refrigerating capacity - Power consumption
2001.12
FX PP, LP, VP
REMOTE CONDENSER
Grasso
Geschftsbereich Kltetechnik
REMOTE CONDENSER IN WINTER OPERATION If a chiller with remote condenser is not in operation during winter time, that means outside temperature is lower than machine room temperature, all the refrigerant can gather in the condenser. The low temperature keeps the refrigerant in the condenser. If the chiller is switched on again in this situation the refrigerant is missed on the suction side. The compressor has not enough to compress, no discharge pressure will be generated and the liquid wont push off the condenser. The suction pressures decreases and the result is a suction pressure failure. We suggest as remedy, shut up the in- and outlet of the condenser during longer standstill of the chiller to prevent liquid moving to the condenser. Proposal Chiller with evaporative condenser and thermosyphom oil cooling
KE
M
KA
H=Hmin +0,5m
KE
M
KA
H=H min+0,5m
08.01.02/ 0
060_600e.doc - 1/3
Chiller with remote air cooled condenser and separate circuit for oil cooling
KE
M
KE
H=Hmin+0,5m
KA
KA
Motor driven valve inlet condenser (KE) and motor driven valve outlet condenser (KA), and additional for suggestion 3 motor driven valve oil cooler inlet (KE) and motor driven valve oil cooler outlet (KA), are controlled depending on compressor operation and ambient outside temperature. Compressor ON motor driven valve OPEN Compressor OFF and outside tempertaure < setpoint motor driven valve CLOSED In this control mode is a feedback signal from the motor driven valves required. Please find on the following page the minimal required heights of the condenser for thermosyphon oil cooling and keep it consequently. For the calculation of the minimal height H min take into consideration the entire pressure loss p in the circuit Condenser Receiver - Condenser via pipes, fittings, valves. H min
p / g
p g
The vapour return line of the oil cooler must be connected as close as possible to the condenser inlet. (see Fig. 1 and 2)
08.01.02/ 0
060_600e.doc - 2/3
external condenser
cooled oil
liquid ammonia
210
pipe 1
(liquid line)
Grasso
stop valve oil cooler stop valve oil charge and drain refrigerant cooled oil cooler thermosyphon sight glass oil drain
thermostatic 3-way valve stop valve bypass oil cooler HP receiver vent valve safety valve port
Approximate values for the required height difference between HP receiver and condenser pressure loss of condenser in Pa 5000 10000 20000 30000 40000 50000 minimal required height differnce in m 0,9 1,9 3,7 5,5 7,3 9,1
. .
recommended velocities (pipe 1) (pipe 2) 0,3 0,8 m/s 2,0 6,0 m/s
Additional fittings and longer horizontal pipework will increase the height difference.
08.01.02/ 0
060_600e.doc - 3/3
OIL PUMPS
Grasso
Refrigeration Division
The oil pump of types LG and KF are external gear pumps. They are particularly suited to conveying refrigerating machine oil. The shaft is sealed by means of a maintenance-free slide ring seal. 1. OIL PUMPS LG TYPE Type LG 1 / 25 LG 2 / 35 LG 2 / 65 LG 3 / 110 LG 4 / 110 So LG 4 / 155 So delivery rate l/min 16 40 76 150 220 310 protection class IP 54 IP 54 IP 54 IP 54 IP 54 IP 54 speed rpm 1400 1410 1405 1450 1450 1450 capacity kW 0,55 1,1 1,5 3,0 5,5 7,5 rated current A 1,6 2,8 3,5 6,8 11,4 15,1 ident number 456 098 044 456 098 043 456 098 022 456 098 023 456 098 051 456 098 053
2. OIL PUMPS KF TYPE Type KF 10 KF 25 KF 3 / 63 KF 3 /112 KF 4 /150 KF 5 /200 delivery rate l/min 14 34,6 85 153 212 281 protection class IP 54 IP 54 IP 54 IP 54 IP 55 IP 55 speed rpm 1450 1410 1420 1430 1435 1440 capacity kW 0,55 0,75 1,5 3,0 4,0 5,5 rated current A 1,6 2,1 3,4 6,7 8,4 11,0 ident number 456 098 020 456 098 042 456 098 030 456 098 031 456 098 045 456 098 049
3. APPLICATION IN LIQUID CHILLERS Standard Chiller: External oil pump Excl.: FX PP 200 ... 900 NH3 (FX Small and FX Medium) Series FX Small FX Medium Screw Compressor C, D, E, G H, L M, N FX Large P, R, S V, Y, Z, XA FX X-Large FX Duo Small FX Duo Medium XB, XC, XD C, D, E, G H, L M, N 16 X Swept Volume in l/min 34,6 ... 40 76 ... 85 150 X X Standard X X Standard X Standard X X Standard X Standard 212 ... 220 X Standard X
2002.03/1
FX PP, LP, VP
Grasso
Refrigeration Division
Measuring-surface sound-pressure level Distance to the machine surface: 1 m (A-sound level at free field conditions on reflecting surface) for Ammonia Liquid Chillers (1 compressor and 1 driving motor)
Screw Compressor/ Ammonia Liquid Chiller E/ 300 78 78 79 80 80 G/ 350 78 78 79 80 80 81 H/ 450 78 78 79 80 80 81 83 L/ 550 78 78 79 80 80 81 83 84 78 79 80 80 81 83 84 85 79 80 80 81 83 84 85 M/ 650 N/ 900
Without secondary sound protection. Reduce the above mentioned values by 25-30 dB in case of totally machine casing. Measuring-surface sound-pressure level depends on the package type and especially on the driving motor (manufacturer, type, degree of protection). Because of this the values are guide values, which have to be confirmed by project specifications.
2002.03/1
FX PP, LP, VP
Measuring-surface sound-pressure level Distance to the machine surface: 1 m (A-sound level at free field conditions on reflecting surface) for Ammonia Liquid Chillers (1 compressor and 1 driving motor)
Motor at 40C Pe in kW 160 200 250 315 355 400 450 500 560 630 700 710 800 900 1100 1600 P 800 82 83 83 83 83 84 83 84 85 84 85 85 85 R 1100 S 1300 V 1700
Screw Compressor/ Ammonia Liquid Chiller W 2000 Y 2400 Z 2800 XA 3300 XB 4200 XC 4800 XD 5800
84 85 85 85 85 85 85 86 86 87 85 85 86 86 87 87 87 87 85 86 86 87 87 87 87 88 86 86 87 87 87 87 88 89 86 87 87 87 87 88 89 90 87 87 87 88 89 90
Without secondary sound protection. Reduce the above mentioned values by 25-30 dB in case of totally machine casing. Measuring-surface sound-pressure level depends on the package type and especially on the driving motor (manufacturer, type, degree of protection). Because of this the values are guide values, which have to be confirmed by project specifications.
FX PP, LP, VP
2002.03/1
Grasso
Refrigeration Division
Specifications
Standard housing with an engineered modular Grasso configuration and a standard terminal. 115/ 230 V AC, 50/ 60 Hz Controls are installed in the door of the housing and labelled. The terminal has a 4-line text display. All analogue process data are displayed at the terminal. Texts can be displayed in various languages. Process parameters are parameterized, after having entered a password, from the controls at the terminal to adapt the controller to the process. Return to the state prior to power failure. Available software function.
Parameterization:
Analog inputs
All process variables are processed in analogue mode. Sensor inputs are designed for standadized input signal (4 20) mA. Suitable for 24 V DC. Control slide position as non-floating signal (4 20) mA. Floating contacts for signal transfer to L. V. Switching Station and Master Control. All solenoid valves are designed for 24 V DC. No maritime or airborne applications (maritime application on request). process temperature in C (Standard evaporating temperature or temperature of secondary refrigerant). Controlled by a three-position controller. Set point and neutral zone can be parameterized. Setpoints can be adjusted through the unit controller by a higher-level master control using analog signal (4 20) mA.
2001.12
FX PP, LP, VP
Grasso
Refrigeration Division
Start-up modes
MANUAL AUTO
SC unit/ chiller is switched ON / OFF manually, independently of the refrigerating demand. SC unit/ chiller is switched ON / OFF automatically depending on local refrigerating demand. Manual key-operated capacity control (the control slide is shifted manually). Automatic setpoint-dependent capacity control (the control slide is shifted automatically). SC unit/ chiller can be operate independently (no master control). SC unit/ chiller is controlled by master control only.
Operating modes
MANUAL AUTO
Control modes
LOCAL CENTRAL
Fault massages
Each fault is displayed as an on-line message and stored in a histogram buffer. A fault log printer can be connected. Simple sequential routine can be achieved by using a master control via floating contacts. with a higher level control (master control) All status messages and all analogue data sent to a higher-level master control via a MPI interface (standard) or via a PROFIBUS-DP (Master-Slave) interface (optionally).
Sequential control
Communication
via BUS-coupling
Up to 32 SCP/ chiller controls can be connected to a higher-level master control using this method. The master control must know the MPI or PROFIBUS-DP Master-Slave protocol.
To higher-level control:
Chiller/ SCP ready Chiller/ SCP fault. The control slide position may be passed on as an analogue signal using a buffer amplifier. Status messages Chiller/ SCP ON/ OFF Fault acknowledgement Increase/ reduce SC capacity.
Status messages
MPI (standard) or PROFIBUS-DP Master-Slave (optionally) Hardware descriptions Circuit diagrams User manual German, English, French German (acc. to DIN), English German, English
FX PP, LP, VP
2001.12
Grasso
Refrigeration Division
In-/ output configuration for Standard Ammonia Liquid Chiller Series FX PP, LP, VP NH3, including all types of optional equipment. digital signal (input/output) Standard Chiller X Chiller FX X analog signal (input/output) Oil separator level X signal lamp Input Compact Output Signal Control Signal
Upper oil separator level ok * Liquid separator level ok * Safety sequence ok Gas sensor ok Flow rate of secondary refrigerant ok Vi solenoid valve Y5 * Vi solenoid valve Y6 *
Suction pressure Discharge pressure Control slide position Oil pressure Oil temperature Discharge temperature Suction temperature External temperature (secon. refrigerant)
Chiller or
Control slide MIN-position solenoid valves (Y2, Y3) Control slide MAX-position solenoid valves (Y1, Y4) Oil drain (draining) SV 2305 Oil drain (overrunning) SV 2310
Refrigerat. plant
S
Motor current compressor
Motor protection driving motor ok Check-back signal compressor driving motor operation Check-back signal pump operation Check-back signal condenser system Oil pump ON Compressor driving motor ON Pump release Condenser system release
C
Capacity increasing (CENTRAL) Capacity decreasing (CENTRAL) Chiller ON (CENTRAL) Signal Chiller ready for operation in CENTRAL MODE Signal compressor driving motor runs Signal centralized alarm Control slide position
Master Control
Master Control
* optional equipment
2001.12
FX PP, LP, VP
Grasso
Refrigeration Division
Control Mode CENTRAL/ LOCAL Starting Mode AUTO/ MANUAL Operating Mode AUTO/ MANUAL Command Capacity increasing Command Capacity decreasing Command Failure acknowledgement Command Lamp test
G S C
level
FX PP, LP, VP
2001.12
Grasso
Refrigeration Division
LOW-VOLTAGE SWITCHGEAR INSTALLATION WITH INTEGRAL CONTROL GSC LIQUID CHILLERS FX PP, LP, VP 200 ... 5800
As a standard, each Grasso liquid chiller FX PP, LP, VP comprises a low-voltage switchgear installation (IP54) with integral freely programmable logic controller (PLC) GSC. The software functions and the assignment of inputs/outputs of the GSC control are described separately. THE STANDARD SCOPE OF DELIVERY FOR THE LOW-VOLTAGE SWITCHGEAR INSTALLATION FOR LIQUID CHILLERS FX COMPRISES: Main switch (load break cut-out) star/delta combination for drive motor motor fuse motor current transformer motor winding protector PLC hardware oil pump contactor control transformer with double control fuse on primary and secondary side 24 V DC current supply emergency Off button signal lamp - compressor running signal lamp fault signal lamp - warning
CONTROL Main functions: 1. Control of supply temperature controlled variable is the supply temperature of the secondary refrigerant with the suction- and condensing pressure as well as the motor current limitation being active. 2. Electronic protection of packages and storage of operating hours - limit values are factory-preset. All parameters can be changed via the terminal depending on the password. 3. Releasing contacts: for the secondary refrigerant pumps and the condenser system (no regulation of the condensing pressure). 4. Operational signals, all analogue values are indicated 5. Fault signals for in-service monitoring, signal lamp and text. 6. Floating signalization of conditions of the liquid chiller for the control station of the building. Main operational functions on foil keyboard: ON /OFF Control mode CENTRAL/LOCAL Starting mode AUTO/MANUAL Operating mode MANUAL/AUTO INCREASE capacity DECREASE capacity DISPLAY MENU
2001.12
FX PP, LP, VP