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EXAMINATION OF JAPANESE "BROWNING" MACHINE GUN FOREWORD A Japanese a i r c r a f t "Browning" . 5 0 c a l i b e r machine gun (BMI #437 - CEE #2950) S e r i a l # 2 3 4 9 , manufactured i n November 1 9 4 2 , was r e c e i v e d from t h e T e c h n i c a l A i r I n t e l l i g e n c e C e n t e r , Naval Air S t a t i o n , A n a c o s t i a , D. C. for m e t a l l u r g i c a l examination. The gun was captured a t I a e , New Guinea, on September 1 6 , 1943, complete and i n good working order. I t had been used for a nominal period of time on a Japanese f i g h t e r CSCAR. Markings found on the gun are recorded i n Figure 3 of the Appendix. 5 1 - 1 / 2 pounds when r e c e i v e d . The weapon weighed
Seventeen per cent of the metal parts used i n the manufacture of the Japanese "Browning" .50 c a l i b e r machine gun were made from tungsten s t e e l , three per cent from nickel-chromium s t e e l , and t h e remainder were unalloyed. The s t e e l s were made i n the b a s i c open hearth or e l e c t r i c furnace w i t h graded scrap forming a large part of the charge. The weapon was copied from an e a r l y American model with minor modifications. Heat t r e a t Bents were simpler than American p r a c t i c e s , and flame hardening was used e x t e n s i v e l y . An i n t e r e s t i n g feature was chromium p l a t i n g i n the bore of the b a r r e l . ECONOMIC COIBIDERATIONS The gun shows manufacturing methods similar t o other Japanese guns examined and displayed good workmanship. Bearing parts possessed a good f i n i s h while a large number of e x t e r i o r s u r f a c e s showed hand f i n i s h i n g . No brazed or stamped parts were used. Contrary t o American and German p r a c t i c e s , but in keeping with t h e i r own, the Japanese used high-carbon tungsten s t e e l (carbon .59% - .67%, tungsten 1.7% - 2.2%) in parts subjected t o extreme wear. Residual amounts of other a l l o y i n g elements i n d i c a t e the use of graded scrap i n t h e furnace charges. The e x t e n s i v e use of flame hardening on the parts i s an i n d i c a t i o n of conservation of h e a t t r e a t i n g equipment. DISCUSSION OF RESUITS The Japanese "Browning" machine gun a s - r e c e i v e d and disassembled i s shown i n Figures 1 t o 3 , i n c l u s i v e , i n the Appendix. While t h i s gun was obviously copied from an early American design, some f e a t u r e s are of i n t e r e s t and are discussed i n d e t a i l . The bore of the b a r r e l of t h i s gun was chromium plated from the shoulder of the chamber t o t h e muzzle. Very l i t t l e wear had occurred a t each end where the p l a t i n g showed a thickness of .000080 i n c h . The p l a t i n g was almost e n t i r e l y removed from the shoulder up t o about 6 inches back of t h e muzzle. The chromium p l a t i n g seemed t o have a s a t i s f a c t o r y adherence, as there was no evidence of f l a k i n g o f f . This barrel had apparently had considerable s e r v i c e . Type of S t e e l Each part was spark t e s t e d and c a r e f u l l y i n s p e c t e d . Those showing unusual features we^e analyzed and the r e s u l t s shown i n Tables 1 and 2 i n the Appendix. Twenty parts were found t o contain tungsten in l i b e r a l amounts. The use of tungsten s t e e l s i n machine guns appears t o be standard Japanese practice as evidenced i n previous reports sub mitted on t h i s p r o j e c t . The choice of t h i s a l l o y appears t o be on the b a s i s that these parts are subjected t o extreme wear. However, as evidenced by the physical t e s t s made on the gun barrel (Table 3 ) , i t i s doubtful that the wear r e s i s t a n c e of tungsten s t e e l s would be improved over t h a t of a p l a i n carbon s t e e l of equal hardness. The carbon and tungsten l e v e l s used are not high enough to/produce w e a r - r e s i s t a n t , free tungsten carbide p a r t i c l e s , and the parts are not massive enough t o require any a l l o y i n g element for h a r d e n a b i l i t y . -1
The steels appear to have been made In the basic open hearth or electric furnace. They were
ilicon and aluminum killed. The residual amounts of various alloying elements indicate the use
of considerable scrap in the charges. Aluminum may have been added in some cases for grain size
control.
A minor number of small parts were made from high-sulphur screw stock for its free machin ing qualities.
Heat Treatment
Seventy-two per cent of the 115 parts examined were heat treated. This is a high percent age for Japanese practice, but the treatments appear simpler than American specifications since
only the firing pin and the extractor were differentially hardened. The bolt, for example, was
uniformly heat treated to a lower hardnese than specified on the American counterpart. Hardening
of wearing parts was accomplished by flame heating and quenching.
Method of Manufacture
Of a total of 115 parts available for examination, the following distribution according to
manufacturing method was made:
22% - Forged and machined
1+2$ - Machined from bar stock
11$ - Coiled wire springs
U& - Cut from rod or wire
11$ - Cut from plate or sheet
These ratios are in proportion to other Japanese machine guns examined. However, the advan tage of forging was largely lost through improper forging and machining.
Careful examination of the barrel revealed that it had been rifled rather than broached*
Exterior Coatings
All the outer parts of the gun were given an oxide chemical treatment by dipping to produce
a dark dull finish. This treatment, while producing some corrosion resistance, is designed prin cipally to reduce reflectivity.
The automatic trigger housing (#97) was nickel plated .00006" on the entire exterior surface;
the auxiliary hand-cocking lever extension (#112) was cadmium plated .0002"j and the breech lock
depressors (#17) were chromium plated e 00005 n over the flame hardened wearing surface.
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27723
Figure 1. Japanese "Browning" 12.7 mm.
(.50 cal.) machine gun as-
received. (BMI #437) (CEE #2950)
30821 Figure 2. Japanese "Browning" 12.7 mm.
machine gun disassembledo
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27722
-A
31309 Figure L. Macroetched view of the accelerator showing flow lines and flame-hardened area.
IS w
Www
^^
^ & ^ >
'i
Figaro 5. Micrograph of typical tungsten s t e e l core, Nital Etch 1000X Vickers Hardness 280
Li
i
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TABLE 1.
Part No. 1
Remarks
Microstructure and
Heat Treatment
8,825
248
2 Housing Cover
736
27
53
7 4 127
core case
8 Barrel
2,975 1,320
core case
295
258 689
Barrel Extension
909 291
220
351
273
267 580 core case 480 733
95
H4
8 151
284 38 22
core case
292 187
505 795
18 Breech Lock
Depressor Pin 18A Breech Lock Pin 18B Breech Lock Spring
195
483
15
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TABLE 1. (CQWT.1)
Part No. 19 Weight, Hardness,
Grams Vickers
84 345 Microstructure and
Heat Treatment
20
360
21 22 23 24
Belt Feed Pawl Belt Feed Pawl Pins Belt Feed Pawl Spring Belt Feed Lever 3 1 152
458 218
337
25 26 27
Belt Feed Lever Bolt Belt Feed Lever Washer Cartridge Feed Retainer
27 2
295 200
23 29 30 31 32 33
Cartridge Feed Hinge Pin Cartridge Feed Retainer Spring Cartridge Receiver Stop Cartridge Receiver Pin Bolt Bolt Decelerator
62 3 1,556
270
303
34
35 36 37 38
Bolt Decelerator Spring Bolt Decelerator Spring Cap Bolt Decelerator Spring Cap Locking
Pin
5 37 40
Quenched below critical range and tempered. Shows undissolved car bides . Machined from medium car Quenched below critical bon steel bar stock. range and tempered. Shows undissolved car bides. Forged from medium carbon Quenched and tempered. steel. Riveted to pawl. Shows undissolved carbides. Cut from medium carbon Hot rolled and normaliz steel rod. ed. High carbon steel coiled Cold drawn. wire spring. Forged from medium carbon Quenched below critical steel bar stock. Flame range and tempered. hardened on tips. Not Shows MnS inclusions differentially hardened. and undissolved car bides. Flame heated .36" and quenched. Machined from medium car- Normalized. bon steel bar stock. Cut from low carbon steel Rolled and normalized. sheet. Machined from medium car Core quenched and tem pered. Case flame bon steel bar stock. heated .08" and tem Flame hardened on wearpered. ing surface. Machined from medium car Spheroidized condition. bon steel bar stock. Cold drawn. High carbon steel coiled wire spring. Machined from medium car Quenched and highly tem pered. Shows undis bon steel bar stock. solved carbides. Hot rolled and normal Low carbon steel. ized steel. Hot head ed and annealed. Quenched and tempered. Machined from tungsten steel bar stock. Quenched and tempered. Machined from tungsten Case heated by flame steel bar stock. Flame and quenched. hardened on wearing surface. Pin rolled and normal Pin machined from medium ized. Arm spheroi carbon steel bar stock. dized. Arm cut from high carbon steel strip. Pin mach ined down at head and used as rivet to attach arm. Cold drawn. High carbon steel coiled wire spring. Machined from medium car Quenched and tempered. bon steel bar stock. Cold drawn. Cut from drawn wire. Forged from medium car bon steel.
Quenched and tempered.
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(CONT.)
Microstructure and
Heat Treatment
Quenched and tempered.
Remarks Machined from tungsten steel bar stock. Forged from tungsten steel. Flame hardened on wearing surface (see Figure 4 ) .
Accelerator Pin
27
423
42
Accelerator Catch
93 core 280
case 700
43 44 45 46 47 48
Accelerator Catoh Lock Pin Accelerator Lock Spring Firing Pin Firing Pin Spring Firing Pin Spring Container Firing Pin Spring Stop Pin Firing Pin Spring Stop Arm Sear Sear Spring Sear Slide Cocking Lever Driving Spring Rod Outer Driving Spring Inner Driving Spring Extractor
3 19
245 510
49
419
50 51 52 53 54
18 1
395
395
404 186 608 -
5
17 99 81
55 56 57
33
35 core 312
Core quenched slightly below critical range and tempered. Case flame heated .08" and quenched. Quenched and tempered. Cut from medium carbon Shows small amounts steel rod. of undissolved car bides . Forged from tungsten steel. Quenched and highly Flame hardened on working tempered. Shows t i t a nium nitride and M S n surface. inclusions. Flame hardened .25" and quenched. Rolled and rapidly Cut from mild carbon cooled. steel rod. Cut from high carbon Quenched and tempered. steel sheet. Forged from tungsten Differentially quenched and uniformly tempered. steel bar stock. Cold drawn. High carbon steel coiled wire spring. Machined from tungsten Quenched and tempered. steel bar stock. Shows M S inclusions. n Cut from medium carbon Quenched and tempered. steel rod. End maShows excess carbides. chined down and used as rivet to attach arm. Cut from medium carbon Quenched and tempered. steel sheet. Shows excess carbides and titanium nitride inclusions. Forged from Ni-Cr-fl steel Quenched and tempered. but not differentially hardened. High carbon steel coiled Cold drawn. wire spring. Machined from low Ni-Cr Quenched and tempered. steel bar stock. Forged from tungsten steel. Quenched and tempered. Machined from mild carbon Hot rolled and normalsteel. Head and rod one ized. piece. High carbon steel coiled Cold drawn. wire spring. High carbon steel coiled Cold drawn. wire spring. Forged from tungsten steel* Differentially quenched Flame hardened and dif and uniformly tempered. ferentially heat treated, Flame heated .055" and quenched. Stamped from high carbon Quenched and slightly steel sheet. tempered. Forged from medium carbon Quenched and tempered. steel. Flame hardened .04 on edges and quenched.
-8
TABIE 1 . Part Ho. 60 61 62 Weight, Hardness, Grains Vickers 5 1 9 1 153 570 293 261
(CONT.) Micro8tructure and Heat Treatment Normalized. Cold drawn. Quenched and tempered. Cold drawn.
Name Extractor Cam Guide Nut Extractor Cam Guide Spring Ejector Ejector Spring
Remarks Machined from loir carbon steel bar stock. High carbon steel wire clip. Forged from medium carbon steel bar stock. High carbon steel coiled wire spring. Cut from medium carbon steel rod. Forged from tungsten steel. Carburized case Oil".
63
64 Ejector Pin 65
66
67 68 69
70 71 72 73 74 75 76
77 78 79 80 81 82 83
Quenched and highly tempered Recoil Housing 795 284 Quenched slightly below the critical range and tempered. Case is quenched and tempered showing undis8olved carbidos. Main Recoil Spring 127 362 SAE 1070 Modified steel Cold drawn. Decarbur coiled wire spring. ised surface. Secondary Recoil 326 SAE 1080 steel coiled wire Cold drawn. 46 . Spring spring. Spring Buffer Tube 266 Machined from medium car Quenched and highly U6 tempered. Shows un bon steel bar stock. dissolved carbides. 45 435 Machined from medium car Quenched and tempered. Spring Buffer Tube Rod bon steel bar stock. Shows MnS inclusions and undi3solved car bides Annealed after heading Spring Buffer Tube 220 Hot headed from medium 33 operation. carbon steel. Guide Normalised. 16 Spring Buffer Tube Cap 179 Machined from mild car bon steel screw stock. Quenched and tempered. 302 Machined from low tungs Spring Buffer Tube Head 29 ten steel bar stock. Shows excess carbides. High carbon steel coiled Cold drawn. 8 Spring Buffer Tube wire spring. Inner Spring Cold drawn and tempered, 562 High carbon steel coiled 29 Spring Buffer Tube Decarburized .004" wire spring. Outer Spring Quenched and tempered. 400 Machined from tungsten Spring Buffer Tube Seat 62 Shows large amounts steel bar stock. of MnS inclusions. Quenched and tempered. 72 core 300 Machined from SAE 1070 Spring Buffer Tube Base flame heated modified steel bar case 700 Cover and quenched. stock. Face,flame hardened. Quenched and tempered. 284 Cut from medium carbon Spring Buffer Tube Pin 4 Shows signs of decar steel rod. bur izat ion. Quenched and tempered. 500 SAE 1080 steel coiled Auxiliary Buffer Spring 65 Decarburlzed .003" wire spring. Quenched and highly 300 Forged from SAE 1080 Back Plate 850 tempered. Shows excess carbon steel. carbides 144 Machined from medium car Highly annealed. Back Plate Cap 99 bon steel bar stock. Annealed, 240 Ditto Back Plate Bolt 111 150 Machined from mild carbon Normalised, Back Plate Bolt Nut 5 steel bar stock. 374 Machined from medium car Quenched and tempered. Back Plate Latch Pin 17 bon steel bar stock.
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(CONT.)
Microstructure and
Heat Treatment
Normalized. Quenched and tempered. Quenched and Carburized on ends. Pin quenched ered. Arm dized. tempered. case .04" and temp spheroi
Remarks Machined from AESI A513O steel bar stock. Forged from medium carbon steel. Machined from tungsten steel.
440
core 385 case 689 pin arm 400 175
64
17
88 89 90 91 92
Mechanical Trigger Mechanical Trigger Spring Mechanical Trigger Guide Mechanical Trigger Screws Mechanical Trigger Nut Automatic Trigger
23
33
1
93
3 6
10 30
0ft
Pin cut from medium car bon steel bar stock. Arm cut from high carbon steel strip. Pin machined down at head and used as rivet to attach arm. 660 Forged from medium car bon steel* High carbon steel coiled wire spring. weld 134 Welded bar stock and curved metal of medium metal 190 carbon steel. 292 Machined from mild car bon steel. Cut from mild carbon steel. core 365 Machined from Ni-Cr steel bar stock. case 700 core 376 case 680 core 374 case 708 Machined from Ni-Cr steel bar stock. Ditto High carbon steel coiled
wire spring.
Machined from low carbon steel bar stock. Nickel
plated on exterior
.00006".
Machined from medium car bon steel bar stock.
Machined from medium car bon steel bar stock and
copper bushed.
Headed from mild carbon
steel.
Headed from mild carbon
steel.
Cut from mild carbon
steel bar stock.
Cut- from mild carbon
steel bar stock.
Hook bent from medium
carbon steel.
Machined from medium
carbon steel bar stock.
Cut from medium carbon
steel rod. -10
Quenched and sligb ly tempered. Not heat treated after welding. Normalized. Quenched and highly tempered. Quenched and tempered. Carburized .04" deep on t i p . Quenched and tempered. Carburized on wearing surface .04" deep. Ditto Cold drawn wire. Annealed.
94 Automatic Trigger
Retainer
95 96 97 98
99
100
101
102
103
104
105
106
536
124
255
25
25
160
steel 164
copper 133
205
-
218
216
200
Rolled and annealed. Steel normalized. Copper cast. Hot headed and annealed. Hot headed and annealed* Normalized. Normalized. Normalized. Quenched below c r i t i c a l range and tempered. Quenched below c r i t i c a l range and tempered.
16
11
410
18
11
350
410
TABLE 1.
Part
No. 107 108 109 110 111 112 113 1U 115
Weight, Hardness, Name Grams Vickers Hand Cocking Lever 200 29 Front Guide Bracket Hand Cocking Lever 13 316 Front Guide Bracket Seat Hand Cocking Lever 37 182 Rear Guide Bracket Hand Cocking Lever 226 3 Cap Screws Auxiliary Hand Cocking 709 100 Lever Auxiliary Hand Cocking 70 136 Lever Extension 203 Auxiliary Hand Cocking 40 Lever Coupling 7 220 Auxiliary Hand Cocking Lever Bolt 250 Auxiliary Hand Cocking 4 Lever Bolt
Remarks Machined from mild carbon steel plate. Machined from mild carbon steel plate. Machined from mild carbon steel plate. Headed from screw stock. Cut from rolled plate. Low carbon s t e e l . Ditto Cadmium plated .0002". Machined from screw stock. Machined from screw stock. Machined from screw stock.
Microstructure and Heat Treatment Normalized. Quenched and tempered. Normalized. Hot headed and annealed. Annealed. Annealed. Normalized. Normali^d. Normalized.
TABLE 2 . ANALYSES OF SELECTED PARTS OF JAPANESE "BROWNING" MACHINE GUN (BMI #437 - CEE #2950) Part No. 1 8
Name Housing
Mn
Si
Ni
Sn .11
Al .009 .030
V**
Ti**
.55 .42 .43 .53 .48 .45 .63 .47 .44 .41 .47 .44 .58 .42 .57 .37 .54 .46 .28 .62
.33 .32
.20
.15
.17 .20 .20 .17 .17
<;oi
2.23 1.89 2.08 2.20
.016 .011
.29 .24 .31 .28 .23 .23 .23 .26 .23 .20
9 12
U
15 18A
32 33 39 40 45 Ul
.37 50 .67 53 .70 57 Extractor 65 Recoil Housing .61 .73 66 Main Recoil Spring .81 67 .Secondary Recoil Spring
Assembly Barrel Barrel Extension Barrel Booster Breech Lock Breech Lock Cam Breech Lock Pin Bolt Bolt Decelerator Bolt Release Lever Pin Accelerator Accelerator Catch Firing Pin Firing Pin Spring Con tainer Sear Cocking Lever
.ou .ou
.U
.12 .17 .21 .12 .17
.20
.ou
.065 .071 .057 .090 .041 .067 .042 .043 .050 .054 .036 .066
.053 .012 .008 .013 .008 .018 .010 .011 .018 .026 .028 .015 . 0 U .033
.64 .59
.71
.47
.27 .28
.64 .62
.70 .76
.53
.27 .30 .30 .21 .29 .30. .37 .37 .22
.16 .24
.20
.58 1.85
1.70 1.20 2.10 2.05 1.85 2.05 2.08 .08 1.70 1.88
.13
.20 .21 .12
.021 .021
*
.26
.27
.008
.U
3.70 .15 .21
.U .19
#
1.54 .18
.08
.33 .12
.15 .05
.037
.U
.019 .053 .ou .045 .015 .056 .015 .004 <.005 .092 .019
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TABLE 2
(CONT.)
Part
No.
Name Spring Buffer Tube Head Spring Buffer Tube S e a t Spring Buffer Rube Cover Auxiliary Buffer Spring Back P l a t e Lock B o l t T r i g g e r Bar Extension Automatic Trigger Automatic Trigger Retainer Automatic Trigger P i s t o n
lemlca!I
M n .52 .42
.70
Si
Ni .28 .16
Cr
SpectrocraDhic
Mo W Cu .18 .009 .016 .030 .24 .24 .29
V**
Ti*
72 75 76 78 84 86 93 94 95
.23
.13
.76
.05 -c.03 <:.01 -<.005 .20 ~ .14 .11 1.03 <.01 .18
.17 .22
44 .26
.52 .48
.30-
.u
.16 .33
* * #
.32
2.22 -C005
.40 .48
.20
.10-
.098 <C.005
Part
No. 1 8
Name
Impact
Charpy VNotch, F t . Lbs.
Hard-
ness
Rc*21
A Housing B A Barrel B
Plates
2-1/456 Tungsten
50.3 49.8
31 33
Re'29
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py NAVY
T.TRT Copies
The Commanding Officer, Naval Air S t a t i o n , Anacostia 20, D. C. The Commanding Officer, Naval Air S t a t i o n , Patuxent River, Maryland BuAer, Equipment & Material S e c t i o n , Room 2*36, Navy Dept. BuAer, Aircraft Maintenance, Navy Department, Room 1N69 BuAer, Technical Information, Navy Department, Room W5U BuAer, Military Requirements, Navy Department, Room 2916 BuAer, Armament, Navy Department, Washington, D. C. DCNO ( A i r ) , Navy Department, Room 2082 Op-l6-Z, Munitions B l d g . , Room 1226, Attn: Comdr. J . L. Rlheldaffer Executive Office of Secretary, Naval Research and Development, Navy Dept., Rm. 0 U 8 Naval Liaison Officer, Army Air Forces Board, Orlando, Florida Naval Liaison Officer, Proof D i v i s i o n , Army Proving Ground Command, Eglin F i e l d , Fla. BuQrd, RE-7, Navy Department, Washington, D. C. ARMY
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Military I n t e l l i g e n c e S e r v i c e , Distribution Branch, War Department, Pentagon Bldg., Room 2C-800, Washington, D. C. U Headquarters Army Air Forces, Development Engineering Branch, M & S, Washington, D.C. 1 Army Air Forces, Materiel Command, Wright F i e l d , Dayton, Ohio, Attn: Chief Evaluation Branch, Technical Data Laboratory 2 Research and Developments Division, Army Service Forces, Room 4E-632, Pentagon B l d g . , Washington, D. Co U President, Army Air Forces Board, Orlando, Florida 3 Commanding General, School of Applied T a c t i c s , Orlando, Florida 3
Air Ministry, AI2(g), Whitehall, London S.W. 1 Air Member, New Zealand Joint Staff Mission, Munitions Bldg., Room 2501 Canadian Joint S t a f f , 2222 S S t r e e t , Washington, D. C. Air Member - Attnt Air Intelligence Office Naval Member - Attn: Naval Intelligence Office B r i t i s h Air Commission, 1785 Mass. Ave., Washington, D. C. Royal Australian Air Force Representative, Munitions Bldg., Room 4503, Washington, D. C. Naval Air Representative, Room 3H11, Navy Department, Washington, D. C.
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