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W A T L O W

Auto-Tuning PID
Controllers
SERIES 998/999

The Watlow SERIES 998 (vertical)


and the SERIES 999 (horizontal)
are 1⁄8 DIN dual channel process
controllers offering two channels of
PID control in a single package. With
up to six outputs, this controller is
well suited for most applications
where multiple process parameters
need controlling.
The SERIES 998/999 features a
NEMA 4Xb (IP65) front panel to
withstand wet and corrosive
environments. Compact four-inch
case depth and palm-safe wiring
terminals make installation easy.
The two universal signal conditioner
inputs accept 11 different
thermocouple types, RTD and
Auto-tune
scaleable process inputs. A single Heat/Cool Output Channel A
event input allows operators to turn Dual Outputs
Closed Loop PID,
WATL W
control outputs off, lock out the front Input 1 on-off Control
Type B, C, D, E, J, Open Loop
panel or reset the alarm remotely. K, N, R, S, T or Pt 2 Percent Power
Output options provide application Thermocouple,
PROCESS
DIN/JIS RTD or Output Channel B
flexibility: Process Dual Outputs

Auto-Tuning PID
Multi-Loop
Closed Loop PID,
• Dual heat/cool outputs per Input 2 on-off Control
Type B, C, D, E, J, Open Loop
channel K, N, R, S, T or Pt 2
1A 2A 1B 2B
Percent Power
CH A
Thermocouple, DISPLAY
• Optional two alarm outputs DIN/JIS RTD or
CH B
Output 3
Process Alarm
• Optional retransmit output AUTO
Transmitter Power Supply
MAN
Analog Retransmit
• Optional serial communications Input 3
Digital Event MODE
Performance Capabilities Output 4
SERIES 998 Alarm
• Accuracy to ±0.1 percent of span Transmitter Power Supply
Analog Retransmit
Percent Power
• Operating environment Serial Communications

0 to 65°C (32 to 149°F)


Features and Benefits Hardware and software lockout Applications
Two analog inputs, four control options • Any process requiring multiple
outputs and two alarm outputs • Offer several parameter levels of control loops
• Provide two complete control operator security • Complex process furnaces
loops in a single package UL®, CE, NEMA 4X1 (IP65) front • Environmental chambers
Auto-tuning panel
• Processes needing control/
• For one step tuning of system • Provides corrosion resistance monitoring from a computer
parameters for each channel 5Hz sampling rate per channel and
Optional dual alarm outputs variable time base burst-fire UL® is a registered trademark of Underwriter’s
Laboratories, Inc.
• User-selectable to monitor either control
1 To effect NEMA 4X (IP65) rating requires a
channel • Delivers smooth, accurate minimum mounting panel thickness of
Optional serial communications process control 1.5 mm (0.06 in.) and surface finish not rougher
than 0.000812 mm (0.000032 in.).
• Provides remote operation using a Three-year warranty2 2 Electromechanical relays warranted for 100,000
closures only. Solid state switching devices
host computer • Provides Control Confidence® recommended for applications requiring fast
cycle times or extended service life.
99
Auto-Tuning PID
Controllers
SERIES 998/999 • Sensor break protection RTD Resolution (DIN or JIS)
de-energizes to protect system 1° (DIN) -200 to 800°C
• Selectable bumpless transfer to (-328 to 1472°F)
Specifications
manual operation; latching or 1° (JIS) -200 to 630°C
Control Mode non-latching
• Dual input, four control outputs (-328 to 1166°F)
• °C or °F display or process units,
and two additional output options user selectable 0.1° (DIN and JIS)
selected as retransmit, alarms or -73.3 to 537.7°C
digital communication outputs Input Range
Specified temperature ranges (-99.9 to 999.9°F)
• Programmable direct and
reverse acting control outputs represent the controller's operational Process
span. Refer to ANSI (thermocouple) 0-50mVÎ(dc) 0-5VÎ(dc)
• One step auto-tuning and DIN/JIS (RTD) temperature 1-5VÎ(dc) 0-10VÎ(dc)
Agency Approvals sensor ranges/ tolerances
0-20mA 4-20mA
• 89/336/EEC Electromagnetic Thermocouple
Compatibility Directive -999 to 9999 units
(Available with basic or universal
• EN 50081-2: 1994 Emissions signal conditioner) Control Channel A and B Output
• EN 50082-2: 1994 Immunity Options
Type Cb 0 to 2316°C
• Dual switched dc signal provides
• 73/23/EEC Low Voltage Directive (32 to 4200°F) a source voltage of 23.5 to
• EN 61010-1: 1993 Safety Type D b 0 to 2316°C 30.2VÎ(dc), with a source
• UL® #873, C-UL® File #43684 (32 to 4200°F) resistance of 1500Ω, isolated
• NEMA 4X Type E -200 to 799°C • Dual electromechanical relaya,
Operator Interface (-328 to 1470°F) Form A, 2A @ 120/240VÅ(ac),
2A @ 28VÎ(dc), without contact
• Dual, four-digit LED displays: Type J 0 to 816°C suppression
upper; 10 mm (0.4 in.), (32 to 1500°F)
lower; 8 mm (0.3 in.) • Single process, 0-20mA, 4-20mA,
Type K -200 to 1371°C 0-5VÎ(dc), 1-5VÎ(dc) or
• MODE, AUTO/MANUAL,
(-328 to 2500°F) 0-10VÎ(dc) reverse acting,
DISPLAY, UP and DOWN keys
Type N 0 to 1300°C isolated
Accuracy
(32 to 2372°F) • Dual solid state relay, Form A,
• Calibration accuracy and sensor 0.5A @ 24VÅ(ac) min., 253VÅ(ac)
conformity: ±0.1 percent of span, Type T -200 to 399°C max., opto-isolated, burst fire
±1 LSD, 25°C ±3°C (77°F ±5°F) (-328 to 750°F) switching. Without contact
ambient and rated line voltage Pt 2b 0 to 1395°C suppression. Off state output
±10 percent impedance is 31MΩ without
(32 to 2543°F)
• Accuracy span: 540°C (1000°F) contact suppression
minimum (Available with universal signal
conditioner) Auxiliary Output 3 and 4 Options
• Temperature stability: 0.1°C/°C • Solid state relay, Form A, 0.5A @
(±0.2°F/°F) change in ambient Type B 870 to 1816°C
24VÅ(ac) min., 253VÅ(ac) max.,
(1598 to 3300°F) opto-isolated, burst fire switching.
Sensors/Inputs
• Contact input for software Type R 0 to 1760°C With or without contact
function select (event input) (32 to 3200°F) suppression. Off state output
impedance is 20kΩ with RC
• Thermocouple Types B, Cb, Db, Type S 0 to 1760°C
suppression, 31MΩ without
E, J, K, N, R, S, T and Pt 22 (32 to 3200°F) contact suppression
• RTD resolution in 1° or 0.1°
increments a Electromechanical relays warranted for 100,000
closures only. Solid state switching devices
• Process variables: 0-100mV, recommended for applications requiring fast
cycle times or extended service life.
0-20mA, 4-20mA, 0-5VÎ(dc), b Not an ANSI symbol.
1-5VÎ(dc) or 0-10VÎ(dc)
C-UL® is a registered trademark of Underwriter’s
Laboratories, Inc.

100
W A T L O W

Auto-Tuning PID
Controllers F.O.B.: Winona, Minnesota

SERIES 998/999 Ordering Information


To order, complete the code number to the right with the information below:
Specifications Cont. 99_D-____-____
• Open collector or switched dc
signal provides a minimum turn SERIES 998/999 = Dual channel microprocessor based, dual input,
on voltage of 3VÎ(dc) into a six output temperature control, 1⁄8 DIN vertical or horizontal
minimum 500Ω load; maximum on Hardware
voltage not greater than 32VÎ(dc) 6 = 24-28Vı(ac/dc) nominal, vertical mounting
into an infinite load, isolated 7 = 24-28Vı(ac/dc) nominal, horizontal mounting
8 = 100-240Vı(ac/dc) nominal, vertical mounting
• Electromechanical relaya,
9 = 100-240Vı(ac/dc) nominal, horizontal mounting
Form C, 5A @ 120/240VÅ(ac),
Software
6A @ 28VÎ(dc), 1/8 hp. @
D = Dual channel software
120VÅ(ac), 125VA @ 120VÅ(ac).
S = Special customer feature
With or without contact suppres-
Channel A Input
sion. Off state output impedance
1 = Basic thermocouple signal conditioner (excluding Types B, R and S)
with RC suppression is 20kΩ
2 = Universal signal conditioner (see Range Information)
• Retransmit: 0-20mA, 4-20mA with Channel B Input
600Ω max. load impedance, or 1 = Basic thermocouple signal conditioner (excluding Types B, R and S)
0-5VÎ(dc), 1-5VÎ(dc) and 2 = Universal signal conditioner (see Range Information)
0-10VÎ(dc) with 500Ω min. load Channel A Outputs
impedance C = Dual switched dc, isolated
• EIA/TIA-232 or EIA/TIA-485, E = Dual electromechanical relaya, Form A, 2A, without contact suppression
EIA/TIA-422 communications, F = Single universal process. 0-5VÎ(dc), 1-5VÎ(dc), 0-10VÎ(dc),
opto-isolated 0-20mA, 4-20mA, isolated
K = Dual solid state relay, Form A, 0.5A, without contact suppression
• External transmitter power supply,
Channel B Outputs
5, 12 or 20VÎ(dc) @ 30mA
C = Dual switched dc, isolated

Auto-Tuning PID
Multi-Loop
Line Voltage/Power E = Dual electromechanical relaya, Form A, 2A, without contact suppression
• 100-240Vı(ac/dc) +10 percent, F = Single universal process, 0-5VÎ(dc), 1-5VÎ(dc), 0-10VÎ(dc),
-15 percent; 50/60Hz, ±5 percent 0-20mA, 4-20mA, isolated
K = Dual solid state relay, Form A, 0.5A, without contact suppression
• 24-28Vı(ac/dc) +10 percent,
Output 3
-15 percent; 50/60Hz, ±5 percent
A = None
• Fused internally (factory B = Solid state relay, Form A, 0.5A, with RC suppression
replaceable only) Slo-Blo® type C = Switched dc or open collector, isolated
(time-lag) J = Electromechanical relaya, Form A or B, 5A, without contact suppression
2A, 250V for high voltage versions K = Solid state relay, Form A, 0.5A, without contact suppression
M = Retransmit, 0-20mA, 4-20mA
5A, 250V for low voltage versions N = Retransmit, 0-5VÎ(dc), 1-5VÎ(dc), 0-10Î(dc)
• Power consumption T = External signal conditioner power supply, 5, 12 or 20VÎ(dc) @ 30mA
16VA maximum Output 4
• Data retention upon power failure A = None
via non-volatile memory B = Solid state relay, Form A, 0.5A, with RC suppression
C = Switched dc or open collector, isolated
Availability
D = Electromechanical relaya, Form C, 5A, with RC suppression
Four working days on orders less E = Electromechanical relaya, Form C, 5A, without contact suppression
than 20 units. For orders over 20 K = Solid state relay, Form A, 0.5A, without contact suppression
units, consult factory for releases R = Isolated EIA/TIA-232 communications
and shipment schedules. S = Isolated EIA/TIA-485/EIA/TIA-422 communications
U = EIA/TIA-232, EIA/TIA-485 software selectable
a Electromechanical relays warranted for 100,000 T = External signal conditioner power supply, 5, 12 or 20VÎ(dc) @ 30mA
closures only. Solid state switching devices
Display/Overlay
recommended for applications requiring fast
cycle times or extended service life. GG = Green/Green display RG = Red/Green display
b Not an ANSI symbol.
GR = Green/Red display RR = Red/Red display
Slo-Blo® is a registered trademark of Littelfuse, Inc. XX = Custom overlays or default settings

101
Auto-Tuning PID
Controllers
SERIES 998/999

Sample/Update Rates
100 mm
• 1 input: 10Hz (4.03 in.)
WATL W
• 2 inputs: 5Hz
WATL W
• Retransmit: 1Hz
PROCESS
• Remote set point: 1Hz DSPY MODE

• PID: 10Hz PROCESS 55 mm


100 mm (2.18 in.)
• Outputs: 10Hz 1A 2A 1B 2B (4.03 in.) CH A AUTO

CH A CH B MAN
• Display: 2Hz DISPLAY
CH B SERIES 999
1A 2A 1B 2B
Operating Environment
AUTO
• 0 to 65°C (32 to 149°F) MAN

• 0 to 90 percent RH, MODE


non-condensing
SERIES 998
Panel Adjustable
Storage Temperature Mounting Bracket

• -40 to 85°C (-40 to 185°F) 55 mm


(2.18 in.)
Terminals
• #6 compression universal head
Panel Cutout
screws, accepts 28 to 14-gauge
wire Maximum Panel
Thickness 90 mm
9.65 mm (0.38 in.)
Controller Weight (3.6 in.)

• 0.45 kg (1.0 lb)


Shipping Weight
92 mm + 0.8
• 1.35 kg (3.1 lbs) (3.62 in. + 0.03 -0.00)

15 mm 105 mm
45 mm + 0.6
Dimensions (1.77 in. + 0.02 -0.00) (0.68 in.) (4.06 in.)

Vertical Orientation
Overall
System Diagram High Limit Environmental
Height: 100 mm (4.03 in.) DIN-A-MITE® Mechanical Chamber
Power Controller Contactor
Width: 55 mm (2.18 in.)
Heater
Depth: 120 mm (4.74 in.)
Bezel WATL W

Height: 100 mm (4.03 in.) Cooling


PROCESS
Fan
Width: 55 mm (2.18 in.)
Humidifier
Depth: 15 mm (0.68 in.)
Chassis Dehumidifier
SERIES 982

Height: 90 mm (3.6 in.)


Width: 45 mm (1.7 in.)
Depth: 105 mm (4.06 in.)
SERIES LV Thermocouple
Limit Limit Sensor
Chart Controller
Recorder
Dry Temperature RTD Sensor

Wet Bulb RTD Temperature Sensor


102
W A T L O W

Auto-Tuning PID
Controllers
SERIES PD
Dual Loop

Watlow’s SERIES PD controllers


utilize embedded Ethernet
technology to provide a convenient,
economical means for setting up and
viewing key process variables such
as temperature, pressure and
humidity. Available in single or dual
channel versions, the DIN-rail mount
SERIES PD controllers offer up to four
control/alarm outputs, as well as a
digital/current transformer input
associated with each channel.
Watlow’s SERIES PD controllers are
ideally suited for a wide range of
temperature or process control
applications where the operator
interface is supported from a remote
location. The SERIES PD provides Ethernet
interfacing via embedded firmware Communications
which serves dedicated web pages.
These pages support key functions
including operation, alarm
monitoring, configuration and are

Auto-Tuning PID
Multi-Loop
displayed using standard web
browser software. The SERIES PD is PID Controller
PD
also capable of generating e-mail Power
messages for remote alarm
2 Universal Ethernet Link
notification. Analog Inputs Ethernet Activity 4 outputs
(Dual Channel)
Ethernet-based products are rapidly can be
configured as
gaining popularity in industrial control or event
applications because they allow an 1 Input Error (alarm) outputs.
Any output can
instantaneous exchange of 2 Input Error
be assigned
information between processing Output 1 to either
Event or channel 1 or 2.
equipment and the company’s Output 2
Current
management system. Transformer Output 3
(CT) Inputs Output 4
Advanced features of the SERIES PD Address

controllers include internal data


logging of key control parameters,
smart sensor technology, heater burn
out detection and an enhanced
control algorithm.
The SERIES PD controller is backed Features and Benefits Watlow INFOSENSE™ sensor
by a three-year warranty from Watlow Ethernet connectivity technology
Winona and is UL® 508, C-UL®, CSA • INFOSENSE™ technology
• Convenient, easy to use operator
and CE approved. improves sensor accuracy by a
interface
• Simplified process monitoring minimum of 50 percent
DIN-rail sub panel mounting Advanced control algorithm
• Quick, economic installation • Tighter process control
103
Auto-Tuning PID
Controllers
SERIES PD Controller Type PTII: 0 to 1395°C
(32 to 2543°F)
Dual Loop • Microprocessor based
user-selectable control modes Type R: 0 to 1760°C
• Single or dual channel universal (32 to 3200°F)
Features and Benefits Cont. inputs Type S: 0 to 1760°C
Heater burn out detection • Current transformer inputs/digital (32 to 3200°F)
• Improved process yields inputs Type B: 0 to 1815°C
Internal data logging • Up to four programmable outputs (32 to 3300°F)
• Reduces external hardware • Update rates, inputs = 10Hz, RTD (DIN): -200 to 800°C
demands outputs = 10Hz (-328 to 1470°F)
Single or dual channel versions Operator Interface Process V: 0 to 10VÎ(dc)
Process I: 0 to 20mA
• Provides application versatility • Browser based HMI
Control/Alarm Outputs (1 - 4)
Virtual or hardware alarms with Wiring Termination
e-mail delivery • User selectable as: on-off, P, PI,
• Touch safe removable terminals
PD, PID, heat, cool, alarm action
• Improves quality control and • 14 to 22 AWG or retransmit with process output
reduces maintenance costs
Universal Inputs (Electrically type hardware
Specifications Isolated) • Open collector/switched dc
Power • Thermocouple, grounded or • Open collector 42VÎ(dc)
• 24Vı(ac/dc), +10/-15 percent, ungrounded sensors maximum @ 0.5A
50/60Hz, ±5 percent • RTD 2- or 3-wire, platinum, • Switched dc 22 to 28VÎ(dc)
• 12VA maximum power 100Ω @ 0°C calibration to limited @ 30mA
consumption DIN-curve (0.00385 Ω/Ω/°C)
• Solid state relay, Form A, 0.5A @
• Data retention upon power failure • Process 0-20mA @ <100Ω, or 24VÅ(ac) minimum, 264VÅ(ac)
via nonvolatile memory 0-10VÎ(dc) @ 10kΩ input maximum, opto-isolated, without
Environment impedance (50,000 bits @ full contact suppression
scale)
• 0 to 65°C (32 to 149°F) operating Process Output (Optional
temperature Digital Inputs Retransmit)
• -40 to 85°C (-40 to 185°F) storage • Contact or dc voltage • User-selectable 0-10VÎ(dc), 1KΩ
temperature • 10KΩ input impedance minimum, scalable,
• 0 to 90 percent RH, non-condensing Current Transformer Inputs 0-20mA @ 800Ω maximum,
scalable
Accuracy • 0 to 50mA CT input into 100Ω
impedance • Electromechanical relay. Form C,
• Calibration accuracy and sensor rated 5A @ 120VÅ(ac) or
conformity: ±0.1 percent of span, Allowable Input Operating Range
5A @ 240VÅ(ac) or 5A @ 30VÎ(dc)
±1°C @ the calibrated ambient Type J: 0 to 815°C
temperature and rated line voltage • Ethernet communications
(32 to 1500°F)
• Calibration ambient temperature = • Ethernet RJ 45 connector,
Type K: -200 to 1370°C
25°C ±3°C (77°F ±5°F) 10 base T
(-328 to 2500°F)
• Accuracy span: 540°C (1000°F) • HTTP interface
Type T: -200 to 400°C
minimum (-328 to 750°F) • DHCP, auto IP or fixed IP address
• Temperature stability: ± 0.1°C/°C Type N: 0 to 1300°C Dimensions
(±0.2°F/°F) rise in ambient (32 to 2372°F) • Width x height x depth
maximum Type E: -200 to 800°C 42 mm x 116 mm x 132 mm
Agency Approvals (-328 to 1470°F) (1.64 in. x 4.56 in. x 5.19 in.)
• UL® 508, C-UL®, CSA and CE Type C: 0 to 2315°C DIN-rail or chassis mount,
(32 to 4200°F) DIN-rail spec DIN 5022
35 mm x 7.5 mm
Type D: 0 to 2315°C
(1.38 in. x 0.30 in.)
(32 to 4200°F)
104
W A T L O W

Auto-Tuning PID
Controllers
SERIES PD
Dual Loop

Side View Front View

Bracket for 8 mm
Panel Mounting (0.318 in.)
(#6 Screw
or m3.5 Required) Top/Bottom
Mount
Hole Offset
146 mm
(3.750 in.) DIN-
PD
rail PID Controller

Power

Ethernet Link
107 mm Ethernet Activity
(4.225 in.)

129 mm 1 Input Error


(5.062 in.) 2 Input Error
118 mm Output 1
(4.650 in.)
Output 2 Min. Clearance
Output 3 Between Rail
73 mm
Output 4 Centerlines
(2.875 in.)
Address 146 mm
(5.750 in.)

DIN-
rail
Min. Clearance 51 mm
(2 in.)
42 mm
(1.637 in.)

Auto-Tuning PID
Multi-Loop
PD PD
PID Controller PID Controller

Attachment Angle 10 Power Power

Ethernet Link Ethernet Link

Ethernet Activity Ethernet Activity

1 Input Error 1 Input Error

2 Input Error 2 Input Error

Output 1 Output 1

Output 2 Output 2

Output 3 Output 3

Output 4 Output 4
Address Address

42 mm
(1.650 in.)

105
Auto-Tuning PID
Controllers F.O.B.: Winona, Minnesota

SERIES PD Ordering Information


Dual Loop To order, complete the code number on the right with the information below.
PDD _ -____-_A__

Auxiliary Inputs
1 = Dual digital inputs
2 = One CT input and one digital input
3 = Dual CT inputs (dual channel only)
Output 1
C = Switched dc, open collector
K = SSR, Form A, 0.5A
F = Universal process
E = Mechanical relay, Form C, 2Aa
Output 2
A = None
C = Switched dc, open collector
K = SSR, Form A, 0.5A
E = Mechanical relay, Form C, 2Aa
Output 3
A = None
C = Switched dc, open collector
K = SSR, Form A, 0.5A
F = Universal process
E = Mechanical relay, Form C, 2Aa
Output 4
A = None
C = Switched dc, open collector
K = SSR, Form A, 0.5A
E = Mechanical relay, Form C, 2Aa
On Board Data Logging
0 = None
K = 16 megabytes of memory
Custom Options
AA = Watlow logo
BB = No logo

a Electromechanical relays warranted for 100,000


closures only. Solid state switching devices
recommended for applications requiring fast cycle
times or extended service life.

106
W A T L O W

Auto-Tuning PID
Controllers
4-, 8-, 16-Loop
CLS200 SERIES

The Watlow Anafaze CLS200 SERIES


is a powerful line of controllers,
combining performance and flexibility
with compact design. The four, eight
and 16-loop versions provide complete
control solutions for a broad range of
applications. Support for multiple
types of sensor inputs is available,
including thermocouples, RTDs,
linear voltage, current and frequency.
Each controller can operate as a
stand-alone system, and includes
built-in serial communications for
Multiple and mixed inputs • Enhanced Features— includes
computer interface and data
• Simply change sensor types at the standard firmware features
acquisition. An enhanced features
the last minute with the addition of process
option offers cascade control, ratio
variable retransmit, remote
control, differential control, process • Less to learn, less inventory
analog set point, cascade control,
variable retransmit and remote Sensor failure detection ratio control and differential
analog set point.
• Reduces time troubleshooting control algorithms. Each channel
The CLS200 SERIES controllers are reversed, shorted and open can be configured for standard
UL® and C-UL® listed, meet the sensors PID control or one of the other
requirements of the European control algorithms. Each channel
High/low process and deviation
Community EMC Directive and carry of cascade control or remote
alarms for each input

Auto-Tuning PID
Multi-Loop
the CE mark. analog set point requires two
• Configure alarms as needed to
Features and Benefits controller channels. Unused
integrate with PLC or other control
PID control of up to 16 heat and control outputs on any channel
elements
cool loops can be configured for retransmit.
34 digital outputs
• Minimal panel space per loop • Ramp and Soak see page 119
• Flexible configuration: use outputs
• Reduced installation time Because the CLS200 has no onboard
as needed for control, alarms and
analog outputs, applications that
• More reliable: fewer parts means process variable retransmit
use process variable retransmit
fewer failures EIA/TIA-232 and 485 typically require one SDAC module
Auto-tune communications per retransmitted signal.
• Less time tuning • Use software to configure and
• Achieve excellent control with less operate
expertise • Integrate with other controllers
Menu-guided operation with full and software
text display Firmware Options Watlow Anafaze’s
• Quick controller setup Choose firmware with the features WATVIEW software is
• Easy to operate needed for the application: ideal to use with the
• Standard—includes closed-loop CLS200 SERIES. See
Eight jobs stored and recalled page 197 for more
PID control, auto-tune, alarms,
• Quickly change from one process information and
job memory and failed sensor
to another ordering details.
detection
• Extruder— includes the standard
firmware features, with PID control
specifically adapted for plastic
extruders
107
Auto-Tuning PID
Controllers
4-, 8-, 16-Loop Input Range and Accuracy Pulse Input
CLS200 SERIES Range Accuracy • One TTL-level square wave input
Type B 66 to 1760°C ±4.0°C up to 2kHz
(150 to 3200°F) (±7.2°F) Input Sampling Rate @ 60Hz
Specifications
Type E -200 to 787°C ±1.0°C Each channel has the following
Operator Interface
scans per second:
• 32-character vacuum fluorescent (-328 to 1448°F) (±1.8°F)
• CLS204: 6 samples per second,
display Type J -212 to 760°C ±1.2°C
(update time: 0.167 sec.)
• Eight-key keypad to access (-350 to 1400°F) (±2.2°F)
• CLS208: 3 samples per second,
guided menus and prompts, Type K -268 to 1371°C ±1.3°C (update time: 0.333 sec.)
enter passkey sequence, set
(-450 to 2500°F) (±2.3°F) • CLS216: 1.5 samples per second,
values, switch between
single channel and multiple Type R -18 to 1766°C ±2.8°C (update time: 0.667 sec.)
channel displays (0 to 3210°F) (±5.0°F) Internal Measurement Resolution
• Controller configuration can be Type S -18 to 1760°C ±2.8°C • 0.006 percent, greater than 14 bits
loaded through the standard (0 to 3200°F) (±5.0°F) Calibration
serial port
Type T -268 to 399°C ±1.6°C • Automatic zero and full scale
Analog Inputs
(-450 to 750°F) (±2.9°F) Digital Inputs
• CLS204 4 Differential
RTD’s available on CLS204 and • TTL-level used for selecting
• CLS208 8 Differential CLS208 only recipes or jobs or R/S triggers
• CLS216 16 Single-ended Range Accuracy • Eight inputs and one pulse input
Noise Rejection (RTD1) -100 to 275°C 1.1°C with 50-pin terminal board option
• 120db at 60Hz (-148 to 527°F) (2.0°F) • Two inputs and pulse input or
(RTD2) -120 to 840°C 1.6°C three inputs with 18-pin terminal
Temperature Coefficient (-184 to 1544°F) (2.9°F) block option
• 40 ppm/˚C Note: Accuracy @ 25˚C (77°F) Digital Outputs
Sensors/Inputs ambient. Valid for 10 to 100 percent
of span except Type B, which is • 34 digital outputs are available
• Thermocouples: User-selectable
specified for 427°C to 1760°C with 50-pin terminal board option
type, direct connection,
(800˚F to 3200˚F.) RTD is for 100 • 10 control outputs with 18-pin
linearization, reference junction percent of span
compensation, reversed and terminal block option
shorted T/C detection and Linear Voltage and Current Inputs • One or two control outputs are
upscale break protection with Requires scaling resistors. user assigned for each loop
output averaging See Special Inputs in Ordering • Each control output can be
• RTD: (CLS204 and CLS208 only) Information configured for on-off time
2- or 3-wire, platinum, 100Ω @ 0˚C, 0-10mAÎ(dc) proportioning, or distributed zero
DIN 0.003850Ω/˚C curve. Two 0-20mAÎ(dc)/4-20mAÎ(dc) crossing
user-selectable ranges offer 0-100mVÎ(dc) • Outputs sink up to 60mA each at
different resolutions. Requires 5VÎ(dc)
scaling resistors. See Special/ 0-500mVÎ(dc)
• 350mA at 5VÎ(dc) available from
Linear Inputs in Ordering 0-1VÎ(dc)
on-board supply
Information 0-5VÎ(dc)
Analog Outputs
• Linear: current and voltage 0-10VÎ(dc)
signals from linear transmitters • Use DAC and SDAC accessory
0-12VÎ(dc) modules. For process variable
• Pulse input
Other ranges available. Consult retransmit, use SDAC only.
factory See page 159.

108
W A T L O W

Auto-Tuning PID
Controllers
4-, 8-, 16-Loop Serial Interface Agency Approvals
CLS200 SERIES • EIA/TIA-232 or EIA/TIA-485 • UL®, C-UL® listed: UL® 916,
Baud Rate Standard for Energy
Management Equipment
Alarm Outputs • 2400, 9600 or 19200,
user-selectable • CE Mark: Electromagnetic
• Independent process and Compatibility (EMC) Directive
deviation alarms for each channel Communication Protocol
89/336/EEC
• Alarms can operate any output not • Modbus™ RTU
used for control Line Voltage/Power
• User-programmable deadband, • 15 to 24VÎ(dc) ± 3VÎ(dc) @ 1A
delay and startup suppression (maximum), 300mA (no load)
• Global alarm output activates
when any alarm occurs
• Watchdog output indicates
controller is functioning correctly

Dimensions
Overall Controller Weight
Height: 50 mm (1.96 in.) 0.9 kg (1.98 lbs)
LOOP PROCESS UNITS RAMP
Width: 96 mm (3.78 in.) Shipping Weight SOAK

Depth 203 mm (8.0 in.) 1.8 kg (4.0 lbs) 50 mm (1.96 in.) ALARM
ACK

Bezel ALARM SETPOINT STATUS OUT%

MAN CHNG NO BACK ENTER


Height: 50 mm (1.96 in.) AUTO SP
YES

Auto-Tuning PID
Multi-Loop
Width: 96 mm (3.78 in.)
Depth 25 mm (1.0 in.)
Chassis 96 mm (3.78 in.)

Height: 45 mm (1.76 in.)


Width: 90 mm (3.55 in.)
Depth 178 mm (7.0 in.)

25 mm 178 mm 41 mm*
(1.00 in.) (7.00 in.) (1.60 in.)

Terminals

Bezel Steel Case

SCSI Cable
(not used with TB-18)

*15 mm (0.6 in.) with


Right Angle SCSI Connector

Modbus™ is a trademark of
AEG Schneider Automation. 109
Auto-Tuning PID
Controllers
4-, 8-, 16-Loop Ordering Information
CLS200 SERIES To order, complete the code number to the right with the information below:
2__-_______
Number of Channels
04 = 4 channel
08 = 8 channel
16 = 16 channel
Note: Controller is configured for Controller Type
thermocouples and -10 to 60mVÎ(dc) 1 = Standard EPROM
linear inputs. For other sensors order 2 = Extruder
special inputs, see below. For analog 3 = Ramp and soak
outputs order DAC or SDAC modules, 4 = Enhanced features
Terminal Block
see page 159. For easy setup order
WATVIEW software, see page 197. 0 = No terminal block accessory
1 = 18-pin terminal block (CLS204 and CLS208 only)
2 = 50-pin terminal block installed (includes 3 foot SCSI cable)
Power Supply
0 = No power supply
2 = 120/240VÅ(ac), 50/60Hz power supply adapter
(5VÎ[dc], @ 4A, 15VÎ[dc] @ 1.2A) (CE approved)
SCSI Cables
0 = No SCSI cable (3 foot cable included with 50-pin terminal block)
1 = 6 foot SCSI cable
2 = 3 foot right angle SCSI cable
3 = 6 foot right angle SCSI cable
Serial Communication Cables
0 = No serial communications cable
1 = 10 foot serial communications cable (DB-9 female/bare wire)
2 = 25 foot serial communications cable (DB-9 female/bare wire)
3 = 50 foot serial communications cable (DB-9 female/bare wire)
Serial Communication Jumper Settings
0 = EIA/TIA-232
1 = EIA/TIA-485
2 = EIA/TIA-485 terminated
Special Inputs
(Standard unit is configured for thermocouples and -10 to 60 mV linear inputs. For other sensors,
order special inputs. See below for ordering instructions. For CLS216 specify two digits, for
CLS204 and CLS208 specify one digit.)
0 or 00 = Thermocouples and -10 to 60 mV inputs only
X or XX = Number of current, voltage or RTD inputs
CLSSI__-__-__
Special/Linear Input Type
(Not required for thermocouple sensor inputs.)
20 = RTD 1: 0.1°, -100.0 to 275.0°C (-148.0 to 527.0°F)
Not available on CLS216
21 = RTD 2: 1°, -120 to 840°C (-184 to 1544°F)
Not available on CLS216
43 = 0-10mAÎ(dc)
44 = 0-20mAÎ(dc)/4-20mAÎ(dc)
50 = 0-100mVÎ(dc)
52 = 0-500mVÎ(dc)
53 = 0-1VÎ(dc)
55 = 0-5VÎ(dc)
56 = 0-10VÎ(dc)
57 = 0-12VÎ(dc)
Availability Start Channel
Up to four weeks, depending on XX = Channel number XX
complexity and order release End Channel
quantity. Consult factory for details XX = Channel number XX

110
W A T L O W

Auto-Tuning PID
Controllers
16-, 32-Loop
MLS300 SERIES

The Watlow Anafaze MLS300 SERIES


is a powerful line of controllers that
combines performance and flexibility
with compact design. The 16 and
32-loop versions provide complete
control solutions for a broad range of
applications. Support for multiple
types of sensor inputs is available;
including thermocouples, RTDs,
linear voltage, current and frequency.
Each controller can operate as a
stand-alone system, and includes
built-in serial communications for
computer interface and data acqui-
sition. The enhanced features option
offers cascade, ratio and differential
control, process variable retransmit
Features and Benefits High/low process and deviation
and remote analog set point.
PID control of up to 16 heat and alarms for each input
The remote analog input options • Configure alarms as needed to
cool loops or 32 heat loops
allow for shorter sensor wires and integrate with PLC or other control
flexible mounting which reduces • Minimal panel space per loop
elements
sensor cost and installation time. • Reduces installation time
Watlow’s new CIM option provides TIA/EIA-232 and 485
• More reliable: fewer parts mean

Auto-Tuning PID
communications

Multi-Loop
OEMs with a space and labor saving fewer failures
alternative to the standard AIM • Use software to configure and
Auto-tuning operate
module. This innovation allows users
to construct a wiring harness to • Less time tuning
• Integrate with other controllers
attach sensors via a connector • Achieve excellent control with less and software
instead of connecting individual expertise
34 digital outputs
wires to the controller. Menu guided operation with full • Flexible configuration: use outputs
The MLS300 SERIES controllers are text display as needed for control, alarms and
UL® and C-UL® listed, meet the • Quick controller setup process variable retransmit
requirements of the European • Easy to operate
Community EMC Directive and carry CIM300 option
the CE mark. Eight jobs stored and recalled • Small footprint per loop
• Quickly change from one process • Reduced installation time
to another
Multiple and mixed inputs
• Simply change sensor types at
the last minute
• Less to learn, less inventory
Watlow Anafaze’s
Sensor fail detection WATVIEW software is
• Reduces time troubleshooting ideal to use with the
reversed, shorted and open MLS300 SERIES. See
sensors page 197 for more
information and
ordering details.

111
Auto-Tuning PID
Controllers
16-, 32-Loop Input Range and Accuracy Input Sampling Rate @ 60Hz
MLS300 SERIES Range Accuracy Each channel has the following
Type B 66 to 1760°C ±4.0°C scans per second:
(150 to 3200°F) (±7.2°F) • MLS316: 1.5 samples per
Specifications Type E -200 to 787°C ±1.0°C second, (update time: 0.667 sec.)
Operator Interface (-328 to 1448°F) (±1.8°F) • MLS332: 0.75 samples per
• 32-character vacuum fluorescent Type J -212 to 760°C ±1.2°C second, (update time: 1.33 sec.)
display (-350 to 1400°F) (±2.2°F)
Type K -268 to 1371°C ±1.3°C Internal Measurement Resolution
• Eight-key keypad to access • 0.006 percent, greater than
guided menus and prompts, enter (-450 to 2500°F) (±2.3°F)
Type R -18 to 1766°C ±2.8°C 14 bits
passkey sequence, set values,
switch between single channel (0 to 3210°F) (±5.0°F) Calibration
and multiple channel displays Type S -18 to 1760°C ±2.8°C • Automatic zero and full scale
(0 to 3200°F) (±5.0°F)
• Controller’s configuration can be Type T -268 to 399°C ±1.6°C Digital Inputs
loaded through the standard (-450 to 750°F) (±2.9°F) • TTL level used for selecting
serial port recipes or jobs, or R/S triggers
RTD1 (DIN)-100 to 275°C ±1.1°C
Analog Inputs (-148 to 527°F) (±2.0°F) • Eight inputs and one pulse input
• MLS316 16 Differential RTD2 (DIN)-120 to 840°C ±1.6°C with 50-pin terminal board option
(-184 to 1544°F) (±2.9°F)
• MLS332 32 Differential Digital Outputs
Note: Accuracy @ 25°C (77°F) • 34 outputs available with 50-pin
Noise Rejection
ambient. Valid for 10 to 100 percent terminal board option
• 120dB at 60Hz of span except Type B, which is
• One or two control outputs are
Temperature Coefficient specified for 427°C (800°F) to
user assigned for each loop
• 40 ppm/°C 1760°C (3200°F). RTD is for 100
percent of span • Each control output can be
Temperature Sensors configured for on-off, time
Linear Voltage and Current Inputs
• Thermocouples: User selectable proportioning, or distributed zero
type, direct connection, Requires special inputs.
crossing
linearization, reference junction See Ordering Information
• Outputs sink up to 60mA each at
compensation, reversed and 0-10mAÎ(dc)
5VÎ(dc)
shorted T/C detection and 0-20mAÎ(dc)/4-20mAÎ(dc)
upscale break protection with Alarm Outputs
0-100mVÎ(dc)
output averaging • Independent process and
0-500mVÎ(dc) deviation alarms for each channel
• RTD: 2- or 3-wire, platinum, 100Ω
@ 0°C, DIN 0.003850Ω/°C curve. 0-1VÎ(dc) • Alarms can operate any output
Two user-selectable ranges offer 0-5VÎ(dc) not used for control
different resolutions. Requires 0-10VÎ(dc) • Programmable deadband, delay
special inputs. See Ordering and startup suppression
0-12VÎ(dc)
Information • Global alarm output activates
Other ranges available. Consult
factory when any alarm occurs
Pulse Input • Watchdog output indicates
controller is functioning correctly
One TTL-level square wave input up
to 2kHz Analog Outputs
• Use DAC and SDAC accessory
modules. For process variable
retransmit, use SDAC only, see
page 159.

112
W A T L O W

Auto-Tuning PID
Controllers
16-, 32-Loop Input Module Options
MLS300 SERIES Choose the input module
appropriate for the application:
• AIM316 and AIM332 provides
Specifications Cont. screw terminations for 16 or 32
Serial Interface sensors
• EIA/TIA-232 or EIA/TIA-485 • CIM316 and CIM332 provides
Baud Rate DB-50 connector terminations for
• 2400, 9600 or 19200, 16 or 32 sensors in a compact size
user-selectable
Communication Protocol 41 mm*
25 mm 188 mm
• Modbus™ RTU (1.00 in.) (7.40 in.) (1.60 in.)
Line Voltage/Power
• 15 to 24VÎ(dc) ± 3VÎ(dc) @ 1A
Agency Approvals
50 mm
• UL®, C-UL® Listed: UL® 916, (1.96 in.)
Standard for Energy Management
Equipment
• CE Mark: Electromagnetic *15 mm (0.60 in.) with
Right Angle SCSI Connector
Compatibility (EMC) Directive
89/336/EEC Processor Module (Side)
Firmware Options
Choose firmware with the features
needed for the application:

Auto-Tuning PID
Multi-Loop
• Standard—includes closed-loop
PID control, auto-tune, alarms, job LOOP PROCESS UNITS RAMP
SOAK
memory and failed sensor 50 mm
detection (1.96 in.) ALARM
ACK
ALARM SETPOINT STATUS OUT%
• Extruder— includes the standard
MAN NO ENTER
firmware features, with PID control AUTO
CHNG
SP YES
BACK

specifically adapted for plastic


extruders 96 mm
(3.78 in.)
• Enhanced Features— includes
the standard firmware features Processor Module (Front)
with the addition of process
variable retransmit, remote analog
set point, cascade control, ratio
control and differential control
algorithms. Each channel can be
configured for standard PID
control or one of the other control
algorithms. Each channel of
cascade control or remote analog
set point requires two controller
channels. Unused control outputs
on any channel can be
configured for retransmit
• Ramp and soak see page 123

113
Auto-Tuning PID
Controllers F.O.B.: Winona, Minnesota

16-, 32-Loop Ordering Information


MLS300 SERIES To order, complete the code number to the right with the information below:
3__-_________
Input Module
Analog Input Module 16 = 16 channel analog input module (AIM316)
(AIM332 shown) 32 = 32 channel analog input module (AIM332)
C1 = 16 channel compact input module (CIM316)
C2 = 32 channel compact input module (CIM332)
Processor Module (MLS300-PM)
0 = Input module only (No MLS300-PM)
1 = MLS300-PM with standard firmware
146 mm H
2 = MLS300-PM with extruder firmware
(5.75 in.)
3 = MLS300-PM with enhanced features firmware
4 = MLS300-PM with ramp and soak firmware
Terminal Block
0 = No terminal block accessory
1 = 50-pin terminal block, includes 3 foot SCSI cable
Power Supply
0 = None
165 mm L 2 = 120/240VÅ(ac) 50/60Hz power supply adapter
W [5VÎ(dc) @ 4A, 15VÎ(dc) @ 1.2A] CE approved
(6.5 in.)
127 mm SCSI Cables (For use with 50-pin terminal board)
(5.0 in.) 0 = No special SCSI cable (3 foot cable is included with 50-pin terminal board)
1 = 6 foot SCSI cable
2 = 3 foot right angle SCSI cable
Compact Input Module 3 = 6 foot right angle SCSI cable
(CIM332 shown) Serial Communication Cables (For communications with computer)
0 = No serial communications cable
1 = 10 foot EIA/TIA-232 comm. cable, DB-9 female/RJ12 phone plug
70 mm
95 mm 2 = 25 foot EIA/TIA-232 comm. cable, DB-9 female/RJ12 phone plug
(2.75 in.)
(3.75 in.) 3 = 50 foot EIA/TIA-232 comm. cable, DB-9 female/RJ12 phone plug
7 = EIA/TIA-485 terminal block with 2 foot cable
8 = EIA/TIA-485 terminal block with 4 foot cable
Module Interconnect Cables
0 = No special cable (4 foot cable comes with input module)
1 = 10 foot cable, RJ45 connector/RJ45 connector
2 = 25 foot cable, RJ45 connector/RJ45 connector
Serial Communication Jumper
191 mm 0 = EIA/TIA-232
(7.50 in.)
1 = EIA/TIA-485
2 = EIA/TIA-485 terminated
Special Inputs
(Standard unit is configured for thermocouples and -10 to 60 mV linear inputs.
For other sensors, order special inputs.)
00 = Thermocouples and -10 to 60 mV inputs only
XX = Number of current, voltage, or RTD inputs. Include leading zero as needed
MLS300SI__-__-__
Special Input Type
20 = RTD 1: 0.1° Platinum, -100 to 275°C (-148 to 527°F)
21 = RTD 2: 1° Platinum, -120 to 840°C (-184 to 1544°F)
43 = 0-10mAÎ(dc)
Availability 44 = 0-20mAÎ(dc)/4-20mAÎ(dc)
Up to four weeks depending on 50 = 0-100mVÎ(dc)
52 = 0-500mVÎ(dc)
complexity and order release
53 = 0-1VÎ(dc)
quantity. Consult factory for details 55 = 0-5VÎ(dc)
56 = 0-10VÎ(dc)
57 = 0-12VÎ(dc)
Start Channel
XX = Channel number XX
End Channel
114 XX = Channel number XX
W A T L O W

Auto-Tuning PID
Controllers
SERIES D8

The Watlow Anafaze SERIES D8 is


a powerful line of controllers that
combines performance and flexibility
with compact design. Compliance
with the ODVA and Semiconductor
SIG standards means this controller
is easy to integrate into systems with
DeviceNet™ networks on CAN
(Controller Area Network).
The four and eight loop versions of
SERIES D8 controllers provide
complete control solutions for a
broad range of applications.
Support for multiple types of sensor
inputs including thermocouples,
RTDs, linear voltage and current
is also available. • Rotary baud rate and node Specifications
Each loop can be individually address switches simplify setup Operator Interface
configured for on-off control or PID • Network and module status LEDs • 32-character vacuum fluorescent
control. Loops can be combined to simplify commissioning and display
achieve cascade, ratio or differential troubleshooting a network • Eight-key keypad to access
control. Process variable retransmit Flexible, easy-to-use interface guided menus and prompts, set
and remote analog set point are values and view channel displays
• Easy set up with menu guided,
included.
full-text prompts • Built-in context sensitive help

Auto-Tuning PID
Multi-Loop
The SERIES D8 controllers are UL®
• Context-sensitive, on-screen help Noise Rejection
and C-UL® listed, meet the
saves time • 120dB at 60Hz
requirements of the European
Community EMC Directive and carry Advanced control utilities Temperature Coefficient
the CE mark. • Auto-tune optimizes control with • 40ppm/˚C
Features and Benefits minimal effort and expertise
Analog Inputs
PID control of up to eight loops • Cascade minimizes overshoot
and improves control in systems • Thermocouples: User selectable
• Minimal panel space per loop type, direct connection,
with excessive thermal lag
• Reduced installation time linearization, reference junction
• Ratio and differential enhance compensation, reversed and
• More reliable: fewer parts mean control in areas where the
fewer failures shorted T/C detection and
relationship between two or more upscale break protection with
Complies with ODVA (Open loops is paramount output averaging.
DeviceNet™ Vendors Association)
and Semiconductor SIG (Special • RTD: 2- or 3-wire, platinum,
Interest Group) specifications for 100Ω @ 0˚C, DIN-curve. Requires
DeviceNet™ on CAN (Controller scaling resistors. See special
Area Network) inputs in ordering information
• Integrates with other DeviceNet™ • Linear: current and voltage
nodes and software signals from linear transmitter
• Sealed micro connector minimizes
installation time and footprint while
maximizing reliability

DeviceNet™ is a trademark of the Open DeviceNet


Vendors Association.

115
Auto-Tuning PID
Controllers
SERIES D8 Internal Measurement Resolution DeviceNet™ Interface
• 0.006 percent, greater than • Fully compliant with the interface
Specifications Cont. 14 bits guidelines for DeviceNet™ on
Calibration semiconductor manufacturing tools
Input Range and Accuracy
• Automatic zero and full scale • Supports predefined master/slave
Range Accuracy
connection set
Type B 66 to 1760°C ±4.0°C Digital Inputs
• Group two only slave device
(150 to 3200°F) (±7.2°F) • TTL level used for logic, remote
Type E -200 to 787°C ±1.0°C alarm acknowledge, selecting • Module status and network status
(-328 to 1448°F) (±1.8°F) recipes or jobs LEDs
Type J -212 to 760°C ±1.2°C • Eight inputs with 50-pin terminal • Rotary baud rate and node
(-350 to 1400°F) (±2.2°F) board option address switches
Type K -268 to 1371°C ±1.3°C • Hardware and software selectable
• Three inputs with 18-pin terminal
(-450 to 2500°F) (±2.4°F) baud rates: 125K, 250K and 500K
block option
Type R -18 to 1766°C ±2.8°C
Digital Outputs • Hardware and software selectable
(0 to 3210°F) (±5.0°F)
node address: 0 to 63
Type S -18 to 1760°C ±2.8°C • 18 digital outputs available with a
(0 to 3200°F) (±5.0°F) 50-pin terminal board option • Supports polled I/O and explicit
Type T -268 to 399°C ±1.6°C messaging connections
• 11 outputs available with 18-pin
(-450 to 750°F) (±2.9°F) terminal block option • Polled I/O response: less than 1
RTD (DIN) -200.0 to 621.0°C ±0.5°C millisecond
• One or two control outputs are
(-328.0 to1150.0°F) (±0.9°F) user assigned for each loop • Explicit message response: less
Note: Accuracy @ 25°C (77°F) than 50 milliseconds
• Each control output can be
ambient. Valid for 10 to 100 percent • EDS (Electronic Data Sheet)
configured for on-off, time
of span except Type B, which is
specified for 427°C (800°F) to proportioning, or distributed zero • Connector: 5-pin, micro style,
1760°C (3200°F). RTD is for 100 crossing sealed, male
percent of span • Outputs sink up to 60mA each at • Optically isolated CANBUS
Linear Voltage and Current Inputs 5VÎ(dc) interface
Requires scaling resistors. Alarm Outputs • Bus plugable while hot
See special inputs in Ordering • Independent process and • Bus miswire protection
Information deviation alarms for each channel Line Voltage/Power
0-10mAÎ(dc) • Alarms can operate any output • 15 to 24VÎ(dc) ± 3VÎ(dc) @ 1A
0-20mAÎ(dc)/4-20mAÎ(dc) not used for control (loaded) or 300mA (no load)
0-100mVÎ(dc) • User programmable deadband, Agency Approvals
0-500mVÎ(dc) delay and startup suppression
• UL®, C-UL® Listed: UL® 916,
0-1VÎ(dc) • Global alarm output activates standard for energy management
when any alarm occurs equipment
0-5VÎ(dc)
• Watchdog output indicates • CE Mark: Electromagnetic
0-10VÎ(dc)
controller is functioning correctly Compatibility (EMC) Directive
0-12VÎ(dc)
Analog Outputs 89/336/EEC
Other ranges available. Consult
• Use DAC and SDAC accessory • ODVA conformance tested
factory
modules. See page 159. DeviceNet™
Input Sampling Rate @ 60Hz
Each channel has the following
scans per second:
• D84: Six samples per second,
(update time: 0.167 sec.)
• D88: Three samples per second,
(update time: 0.333 sec.)

116
W A T L O W

Auto-Tuning PID
Controllers
SERIES D8

Front View

50 mm
(2.0 in.)

96 mm (3.8 in.)

Side View

188 mm (7.4 in.)

Data Rate
Address
2 500 Kb PGM
2
4 4 250 Kb

Auto-Tuning PID
Multi-Loop
0 0 125 Kb
6 6
P 8
MSD LSD

41 mm to 53 mm 25 mm
(1.6 in. to 2.1 in.) For Cables (1.0 in.)
and Clearance

D8 with TB18 Option for Digital I/O D8 with SCSI/TB50 Option for Digital I/O

TB50 Terminal Board


Option: Digital I/O
Connects Here

Connect Digital I/O


Here With TB18 Option SCSI Cable

117
Auto-Tuning PID
Controllers F.O.B.: Winona, Minnesota

SERIES D8 Ordering Information


To order, complete the code number on the right with the information below.
D8_0 -0000-__0_

Number of Loops
4 = 4 loop controller
8 = 8 loop controller
Digital I/O Terminations
0 = TB18 (Screw terminals on the controller)
1 = SCSI connector, no terminal board or cable
2 = SCSI connector, TB50 terminal board and 3-foot cable
3 = SCSI connector, TB50 and 6-foot cable
4 = SCSI connector, TB50 and 3-foot right angle cable
5 = SCSI connector, TB50 and 6-foot right angle cable
Power Supply
0 = No power supply
1 = CE power supply
Special Inputs
0 = Thermocouples and -10 to 60 mV inputs only
X = Number of current, voltage and RTD inputs

Special Inputs
Specify an input type for each channel or block of channels that needs factory installed
resistors. Include a descriptor in the controller part description in the form specified below for
each special input type. Make sure the number of special inputs specified is equal to the
number of special inputs in the controller part number
D8SI __ -__-__
Special Input Type
(Not required for thermocouple sensor inputs)
23 = RTD
43 = 0-10mAÎ(dc)
44 = 0-20mAÎ(dc)/4-20mAÎ(dc)
50 = 0-100mVÎ(dc)
52 = 0-500mVÎ(dc)
53 = 0-1VÎ(dc)
55 = 0-5VÎ(dc)
56 = 0-10VÎ(dc)
57 = 0-12VÎ(dc)
Start Channel
XX = Channel Number XX
End Channel
XX = Channel Number XX

Availability
Up to four weeks, depending on
complexity and order release
quantity. Consult factory for details

118

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