Você está na página 1de 12

13.

FRAME COVERS/EXHAUST MUFFLER

VITALITY 50

13
__________________________________________________________________________________ __________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

13

__________________________________________________________________________________

FRAME COVERS/EXHAUST MUFFLER


__________________________________________________________________________________

SERVICE INFORMATION........................................................ 13- 1 FRAME COVERS REMOVAL ................................................... 13- 2 EXHAUST MUFFLER .............................................................. 13- 10

13-0

13. FRAME COVERS/EXHAUST MUFFLER


SERVICE INFORMATION

VITALITY 50

When removing frame covers, use care not to pull them by force because the cover joint claws may be damaged.

Items Related for Removal Handlebar front cover Front cover Handlebar rear cover Frame body cover Floor board Leg shield

Handlebar rear cover Headlight wire Speedometer cable and instrument light wire connectors, etc. Met-in box, rear carrier Rear carrier, frame body cover, right and left side cover, battery Front body cover, front right and left side covers, rear body cover, floor board

13-1

13. FRAME COVERS/EXHAUST MUFFLER


FRAME COVERS REMOVAL
HANDLEBAR FRONT COVER REMOVAL/INSTALLATION Remove the screw from the handlebar front cover.

VITALITY 50

Remove the two screws from the handlebar rear cover. Separate the handlebar front cover from handlebar rear cover.

During removal, be careful not to pull

the joint claws forcibly and remove the front cover downward.

Disconnect the winker relay from the handlebar front cover and then remove handlebar front cover. Installation is in the reverse order of removal.

13-2

13. FRAME COVERS


HANDLEBAR REAR COVER REMOVAL/INSTALLATION Remove the handlebar front cover. (13-2) Remove the bolt from handlebar rear cover.

Remove the two mounting screws and disconnect speedometer cable (1). Disconnect the wire connectors (2) and separate handlebar rear cover.

Remove the three screws from the instrument and then remove handlebar rear cover. Installation is in the reverse order of removal.

13-3

13. FRAME COVERS/EXHAUST MUFFLER


FRONT COVER REMOVAL Remove the screw and front cover (1).

VITALITY 50

During removal, be careful not to pull

the joint claws forcibly and remove the front cover downward.

Installation is in the reverse order of removal.

RIGHT/LEFT SIDE COVERS REMOVAL/INSTALLATION Remove the two screws and then remove right/left side cover (1).

During removal, be careful not to pull

the joint claws forcibly and remove the front cover downward.

Installation is in the reverse order of removal.

FRONT FENDER REMOVAL/INSTALLATION Remove the four screws and then remove front fender. Installation is in the reverse order of removal.

13-4

13. FRAME COVERS


REAR CARRIER REMOVAL/INSTALLATION Remove the three bolts and then remove rear carrier (1). Installation is in the reverse order of removal.

MET-IN BOX REMOVAL/INSTALLATION Unlock the seat with ignition key and open the seat. Remove the screw, two bolts and two nuts from met-in box. Remove the oil tank cap (1) and then remove met-in box. Installation is in the reverse order of removal.

SPARK PLUG COVER REMOVAL/INSTALLATION Remove the screw and then remove spark plug cover (1). Installation is in the reverse order of removal.

13-5

13. FRAME COVERS/EXHAUST MUFFLER


CENTER COVER REMOVAL/INSTALLATION Remove the met-in box. (13-5) Remove the two screws and then remove center cover.

VITALITY 50

When removing the right and left side

rails, pull them backward not to damage the joint claws.

Installation is in the reverse order of removal.

REAR BODY COVER REMOVAL/INSTALLATION Remove the following: Met-in box (13-5) Center cover (13-6) Rear carrier (13-5) Remove the two screws from the rear fender.

Remove the two screws form the rear body cover. Disconnect the seat lock cable and then remove rear body cover.

When removing the right and left side

rails, pull them backward not to damage the joint claws.

Installation is in the reverse order of removal.

13-6

13. FRAME COVERS


REAR UPPER FENDER & TAILLIGHT REMOVAL/INSTALLATION Remove the following: Met-in box (13-5) Rear carrier (13-5) Center cover (13-6) Rear body cover (13-6) Remove the two bolts from the taillight and two nuts from the rear upper fender. (1)

Slide the two clips (1) for disconnect fuel hose and vacuum hose (2). Remove the rear upper fender/taillight. Installation is in the reverse order of removal.

BOTTOM COVER REMOVAL/INSTALLATION Remove the right and left side covers. (13-4) Remove the nut from the bottom cover left side.

13-7

13. FRAME COVERS/EXHAUST MUFFLER


Remove the two nuts from the bottom cover right side and then remove bottom cover. Installation is in the reverse order of removal.

VITALITY 50

FLOOR BOARD REMOVAL/INSTALLATION Remove the following: Rear carrier (13-5) Right and left side cover (13-4) Met-in box (13-5) Center cover (13-6) Rear body cover (13-6) Battery cover (1) (16-5) Battery (2) (16-5) Fuse (3) (16-5)

Remove the four bolts and then remove floor board. Installation is in the reverse order of removal.

13-8

13. FRAME COVERS


LEG SHIELD REMOVAL/INSTALLATION Remove the following: Rear carrier (13-5) Right and left side cover (13-4) Met-in box (13-5) Center cover (13-6) Rear body cover (13-6) Battery cover (16-5) Battery (16-5) Fuse (16-5) Floor board (13-8) Remove the ten screws and one bolt from the leg shield. Turn the ignition switch cover (1) counterclockwise and remove ignition switch cover, then remove leg shield.

When removing the right and left side

rails, pull them backward not to damage the joint claws.

Installation is in the reverse order of removal.

FRONT BODY COVER REMOVAL/INSTALLATION Remove the following: Front cover (13-4) Right and left side cover (13-4) Remove the two nuts form the front body cover.

13-9

13. FRAME COVERS/EXHAUST MUFFLER


Remove the ten screws from the leg shield. Disconnect the headlight connector and then remove front body cover.

VITALITY 50

When removing the right and left side

rails, pull them backward not to damage the joint claws.

Installation is in the reverse order of removal.

EXHAUST MUFFLER
REMOVAL/INSTALLATION Disconnect the secondary air hose (2-stroke). (5-3) Remove the two exhaust pipe joint lock nuts (1).

Remove the bolt from the rear lower fender and two Exhaust muffler lock bolts from the exhaust muffler.

13-10

13. FRAME COVERS


Inspect the gasket (1). If the exhaust gas leaks, the gasket should be replaced. Installation is in the reverse order of removal.

When installing the exhaust muffler,

first tighten the two nuts on the front and then tighten the two bolts.

Torque: Exhaust muffler lock bolt: 3.0_ 3.6kgf-m exhaust pipe joint lock nuts: 1.0_ 1.4kgf-m

Be sure to install a new exhaust gasket.

13-11

Você também pode gostar