Escolar Documentos
Profissional Documentos
Cultura Documentos
VITALITY 50
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SERVICE INFORMATION........................................................ 13- 1 FRAME COVERS REMOVAL ................................................... 13- 2 EXHAUST MUFFLER .............................................................. 13- 10
13-0
VITALITY 50
When removing frame covers, use care not to pull them by force because the cover joint claws may be damaged.
Items Related for Removal Handlebar front cover Front cover Handlebar rear cover Frame body cover Floor board Leg shield
Handlebar rear cover Headlight wire Speedometer cable and instrument light wire connectors, etc. Met-in box, rear carrier Rear carrier, frame body cover, right and left side cover, battery Front body cover, front right and left side covers, rear body cover, floor board
13-1
VITALITY 50
Remove the two screws from the handlebar rear cover. Separate the handlebar front cover from handlebar rear cover.
the joint claws forcibly and remove the front cover downward.
Disconnect the winker relay from the handlebar front cover and then remove handlebar front cover. Installation is in the reverse order of removal.
13-2
Remove the two mounting screws and disconnect speedometer cable (1). Disconnect the wire connectors (2) and separate handlebar rear cover.
Remove the three screws from the instrument and then remove handlebar rear cover. Installation is in the reverse order of removal.
13-3
VITALITY 50
the joint claws forcibly and remove the front cover downward.
RIGHT/LEFT SIDE COVERS REMOVAL/INSTALLATION Remove the two screws and then remove right/left side cover (1).
the joint claws forcibly and remove the front cover downward.
FRONT FENDER REMOVAL/INSTALLATION Remove the four screws and then remove front fender. Installation is in the reverse order of removal.
13-4
MET-IN BOX REMOVAL/INSTALLATION Unlock the seat with ignition key and open the seat. Remove the screw, two bolts and two nuts from met-in box. Remove the oil tank cap (1) and then remove met-in box. Installation is in the reverse order of removal.
SPARK PLUG COVER REMOVAL/INSTALLATION Remove the screw and then remove spark plug cover (1). Installation is in the reverse order of removal.
13-5
VITALITY 50
REAR BODY COVER REMOVAL/INSTALLATION Remove the following: Met-in box (13-5) Center cover (13-6) Rear carrier (13-5) Remove the two screws from the rear fender.
Remove the two screws form the rear body cover. Disconnect the seat lock cable and then remove rear body cover.
13-6
Slide the two clips (1) for disconnect fuel hose and vacuum hose (2). Remove the rear upper fender/taillight. Installation is in the reverse order of removal.
BOTTOM COVER REMOVAL/INSTALLATION Remove the right and left side covers. (13-4) Remove the nut from the bottom cover left side.
13-7
VITALITY 50
FLOOR BOARD REMOVAL/INSTALLATION Remove the following: Rear carrier (13-5) Right and left side cover (13-4) Met-in box (13-5) Center cover (13-6) Rear body cover (13-6) Battery cover (1) (16-5) Battery (2) (16-5) Fuse (3) (16-5)
Remove the four bolts and then remove floor board. Installation is in the reverse order of removal.
13-8
FRONT BODY COVER REMOVAL/INSTALLATION Remove the following: Front cover (13-4) Right and left side cover (13-4) Remove the two nuts form the front body cover.
13-9
VITALITY 50
EXHAUST MUFFLER
REMOVAL/INSTALLATION Disconnect the secondary air hose (2-stroke). (5-3) Remove the two exhaust pipe joint lock nuts (1).
Remove the bolt from the rear lower fender and two Exhaust muffler lock bolts from the exhaust muffler.
13-10
first tighten the two nuts on the front and then tighten the two bolts.
Torque: Exhaust muffler lock bolt: 3.0_ 3.6kgf-m exhaust pipe joint lock nuts: 1.0_ 1.4kgf-m
13-11