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PLANOMAT HP CNC

Cutting edge technology for surface and profile grinding

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More than Precision

PLANOMAT HP CNC

The new definition for surface and profile grinding


The next generation PLANOMAT excels due to substantially increased feed and acceleration rates using high precision re-circulating ball screws and digital servo drives. Nearly maintenance free linear guideways, linear glass measuring scales for Y- and Z-axis as well as powerful grinding spindle drives of 15 kW (opt. 24.5 kW) complete the future orientated PLANOMAT HP CNC concept. The PLANOMAT HP CNC is available with a Siemens 840D or GE Fanuc CNC control. Large dimensioned coolant exit channels ensure that high coolant volumes can be utilized for efficient profile grinding applications. The 3 point location and integrated cabinet guarantee a fast installation.

Power (kW) 25.0 20.0 15.0 10.0 5.0 0.0

0 1,000 2,000 Grinding spindle speed (rpm)

3,000

4,000

5,000

6,000

7,000

8,000

Grinding spindle drive power curves

The modular platform concept with high-grade components made of cast iron is thermal and vibration optimized using 3D-CAD and finiteelement analysis. Selected components guarantee high precision and long life.

Z-axis, direct drive with linear glass scale

High-grade, ground re-circulating ballscrews in all axes for silent operation

Precision guideways for stick-slip free motion

Cartridge type spindle with short taper for repeatable grinding wheel positioning

Technical Data
PLANOMAT HP Grinding range Table clamping area with auxiliary surface Distance table to spindle centre X-axis machine table longitudinal travel Feed rate Y-axis wheel head vertical travel Feed rate Z-axis column cross travel Feed rate Grinding spindle drive, variable speed, AC motor Grinding wheel size (OD x W x ID), max Dimensions Width Depth Height Machine weight 408 mm 400 x 800 mm 400 x 1,200 mm mm 900 mm/min mm mm/min mm 360 mm/min kW/rpm mm mm 3,410 mm 2,200 mm 2,550 kg 4,100 412 608 612 616 620 400 x 1,200 600 x 800 600 x 1,200 600 x 1,600 600 x 2,000 400 x 1,600 600 x 1,200 600 x 1,600 600 x 2,000 600 x 2,400 150 700 (option 950) 1,300 900 1,300 1,700 2,100 30 40,000 30 30,000 550 (option 800) 4 6,000 360 560 560 560 560 4 6,000 15/1,000 (Option 24.5/1,250) 400 x 30 80 x 127 4,410 3,410 4,410 5,450 5,450 2,200 2,600 2,600 2,600 2,600 2,550 2,550 2,550 2,900 2,900 4,400 4,900 5,400 7,000 8,000
Subject to technical alterations 2I3

Table mounted dresser type PEA-TL200S for diamond rolls up to a width of 200 mm or for contour dressing with two universal diamond dressing disks and a rough dressing disk.

Table mounted dresser type PEA-TLR 40 for universal diamond dressing disks for contour dressing. The roll arbors can be tilted by 0.3 mm for calibrating of grinding wheels.

Universal dressing unit, tilting type (pneumatically controlled) for single point dressing diamonds, diamond blades and diamond chisels.

Process optimized accessories

NC indexing table, 1 or 2 axis, indexing accuracies up to 1

Horizontal internal grinding spindle for grinding wheel dia. 25 70 mm, up to 45,000 rpm

Horizontal grinding spindle arm for grinding wheel dia. 50 100 mm, up to 20,000 rpm

Measuring probe, pneumatically retracting from measuring position, up to 2 1/2 axes, measuring accuracy 1 m

Additional accessories - Electro-permanent magnetic chucks - Automatic balancing systems - Coolant filtration units - Automatic coolant nozzle tracing systems - Coolant mist exhaust units - Accessory package for the use of pure grinding oil - Acoustic sensors - Special horizontal or vertical grinding spindles

Vertical auxiliary grinding spindle, on sliding bracket, 5 kW, max. 30,000 rpm

The comfortable solution for profile and contour grinding applications


The BLOHM operator interface with graphical operator guidance for the CNC control Siemens 840D with PCU 50 assists the operator in combining parametric grinding and dressing cycles to a part program. Process parameters can be easily adjusted which leads quickly to an optimal grinding process. Additional options are available to adapt programs even faster and with greater flexibility. BLOHM profile generates automatically grinding and dressing programs with complex contours. The software simulates program sequences as well.

CNC control

The Software option single piece and batch production for the Siemens 840D permits that programs are easily set up to meet individual grinding tasks. The main focus as it relates to dressings cycles is to support the operator at the machine to CNC profile dress the wheel fast with great flexibility. The grinding part of the software supports three different grinding cycles, i.e. plunge, surface and creep feed grinding. Each cycle has two individual input screens, one for the part geometry and one for the grinding technology. The clear software structure makes it very user friendly. The specialties of the new software are related to many manual interventions which are possible before and after the program has been started: - Push button to start dressing on demand while the program is running - Manual downfeed via handwheel to make part contact and continuing in automatic program mode - Program interruption with automatic lift-off and continuation of the program are possible at any time (e.g. for measuring)
Selection out of six pre-defined profile Profile parameters

Definition of part geometry

Definition of grinding technology

4I5

BLOHM solutions
Automotive industry and sub-suppliers

Rocker arm for diesel engine

Sector shaft

Steering rack piston nut

Roller for injection-pump

Bearing industry

Linear guideway

Bearing race

Machine building
Inner profile of hydraulic pump stator Outer profile of hydraulic pump rotor

Hirth-coupling

Vane pump rotor

Turbine industry

Five-sided grinding of shroud components

Vane and blade

Tool and die industry

Broach tool

Press-break tool
6I7

PLANOMAT HP CNC

BLOHM Maschinenbau GmbH Kurt-A.-Krber-Chaussee 63-71 21033 Hamburg Tel +49-40-72 50-02 Fax +49-40-72 50-32 87 sales@blohmgmbh.com www.blohmgmbh.com

PL HP CNC 08/05 e

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