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Sales Figures

Rane Group sales for the year 2010 - 11 : INR 22,415 Million (~500 million USD) Sales by product lines for the year 2010 - 11 :

MANUAL STEERING & SUSPENSION SYSTEMS


Lower Control Arms Greased for life Ball joint (plastic bearing / cups) Ball head sizes 22 & 25.4 dia For passenger car with Mcphersion strut type suspension Suspension Ball Joints (Lower & Upper) With cylindrical socket housing for press fitting & Flange socket housing for bolted assembly Greased for life Ball joint (plastic bearing / cups) Ball head sizes 25.4, 27, 30, 35 & 38 dia For Passenger Cars & Utility Vehicles Axle Ball Joints With cylindrical socket housing for press fitting Greased for life Ball joint (plastic bearing / cups) Ball head sizes 32 & 38 dia For Utility Vehicles

Stabilizer link Ball Joints Greased for life Ball joint (plastic bearing / cups) Ball head sizes 16 & 19 dia For Passenger Cars & Utility Vehicles

STEERING COLUMS & ELECTRIC POWER STEERING


Electric power steering columns Electric power assisted steering columns (EPS) are predominantly used in passenger car segment Better steering comfort compared to conventional manual columns Usage of EPS will give advantage of better fuel efficiency, Environmental friendly product etc,.

Solid Steering Columns For passenger Cars, MUVs/ SUVs, LCVs & HCVs Single/double UJ options possible to satisfy varying angles of fitment

Energy Absorbing & Collapsible Columns For Passenger Cars & MUVs/SUVs Products to meet 11939/FMVSS 203&208/ ECE 12-03 or equivalent international safety standards for driver protection Choice of cost effective collapse features depending on safety requirement of vehicle crash targets

Tilt & Telescopic Steering Columns Tilt & Telescopic features allow the user to adjust the steering wheels position according to the comfort needs (viz, Up / Down; Towards/ Away from Driver) Cost effective low pivot type tilt arrangement is available High Pivot type tilt arrangement for larger wheel tilt angles possible

Intermediate Shafts Joint assemblies with single & double UJ for various types of body

frame structures Flexible rubber coupling with joint assembly/ Noise isolator for vibration & noise absorption Sliding shaft for telescopic / cab-tilt application

Universal Joint Assemblies Compact sheet metal or forged yokes Bending angle Up-to 90 deg. Maximum Designed to suit specific Articulation torque, Torsinal strength & rigidity requirements

Seat Belts
Retractor Pretensioner Emergency Locking Retractor (ELR) Load Limiters Child Restraint Seat Belt Seat Mounted self aligning ELR Buckle - Strap Mount - Web Mount - Cable Mount 3 Point Static Belt

2 point ELR 2 point Static Belt Height Adjuster Power Steering Reservoir Future Products Automatic Control Retractor (ACR) Buckle Pretensioner

HYDRAULIC POWER STEERING SYSTEM


End take off Rack & Pinion Gear Application Passenger Cars, Utility Vehicles, Light Commercial Vehicles Specification - Hydraulic Rack & Pinion Gear

Number of Turns Rack Travel Front Axle Loading (FAW) Weight Working Fluid Normal Operating Pressure Oil Flow Operating Temperature

2.5 to 3.5 turns lock to lock can be variable over stroke up to 155 mm 700 to 1600 Kgs 6.8kg Automatic Transmission Fluid up to 115 Bar 5 to 9 lpm -40 to +120 Deg. C

Power Steering Gear Assembly Type Re-circulating Ball Type Worm & Roller Type Application Multi Utility Vehicles, Light , Medium & Heavy Commercial Vehicles

Specification - Hydraulic Gear Parameters Steerable GVW (Ton) Output Torque (Nm) Gear ratio Max. design pressure (bar) Output travel (degrees) Approx. Weight (Kg) Std. Config Operating Temperature ( C) RCB Type 2.5 to 40 700 to 7000 15 to 27 70 to 150 100 19 to 42 -40 ~ 120 Worm & Roller Type 1 to 2 500 to 1200 18.2 70 to 90 80 15 -40 ~ 120

Power Steering Pump Assembly Type Advance Vane Pump Application Passenger Cars, Multi Utility Vehicles, Light , Medium & Heavy Commercial Vehicles

Specification - Hydraulic Pump Displacement Flow Flow type Relief pressure Pump RPM Operating Temperature Drive Type

6 to 25 cc 5 to 24 lpm Constant / Drooping flow 60 to 160 Bar 500 to 7000 rpm for Passenger Cars, 500 to 3500 rpm for Commercial Vehicles -40 to +125 Deg. C Direct / Belt / Gear

VALVE TRAIN COMPONENTS


Engine Valves Dimension Stem Dia 4.5 - 15 mm Head Dia 18 - 65 mm Length 65 - 195 mm Material Martensitic & Austentic grades of valve steels and super alloys Special Features Hard faced seat (Cobalt base, Iron base and Nickel base) Bi-metal construction Wafer-welded Stem End Through Hardened & Case hardened Stem End Stellite Tip valve Spiral-polished under head Chrome / Nitrided Stem

Valve Guides Dimension Outer Dia 10 - 30 mm Bore Dia 4 - 14 mm Length 26 - 140 mm Material Cast Iron, Sintered Special Features Nitrided / Phospated finish Semi finished, Fully finished and Super finished Bore Threaded and Plain Bore Guide with Shoulder

Mechanical Tappets Dimension Outer Dia 14 - 35 mm Length 45 - 100 mm Material Chilled Cast Iron, Cold Forgings Special Features Nitrided / Phospated finish

Engine Valves Applications ranging from 5 H.P. to 4000 H.P. engines in segments such as: Agricultural / Industrial / Stationary Marine Locomotives Battle Tanks Farm Tractors Automotive - Passenger cars / Light commercial vehicle / Heavy commercial vehicles High performance cars

Manufacturing capability : MIn Max Head Dia 18 mm 105 mm Stem Dia 5 mm 22 mm Overall Length 50 mm 450 mm Configuration: Monometal Bimetal Head Finish Seat Tip end Friction welded Projection welded Machine finish Forge finish Hardfaced Induction Hardened Flame Hardened Induction Hardened Stellite faced

Material used : Low Carbon Steel Martensitic Valve Steel Austenitic Valve Steel Nickel Alloy Stainless Steel Surface Treatment : Hard Chrome Plated Tufftrided Phosphated

FRICTION MATERIAL PRODUCTS

DIE CASTING PRODUCTS

Engine Valves
Dimension Stem Dia 4.5 - 15 mm Head Dia 18 - 65 mm Length 65 - 195 mm Material Martensitic & Austentic grades of valve steels and super alloys Special Features Hard faced seat (Cobalt base, Iron base and Nickel base) Bi-metal construction Wafer-welded Stem End Through Hardened & Case hardened Stem End Stellite Tip valve Spiral-polished under head Chrome / Nitrided Stem Valve Guides Dimension Outer Dia 10 - 30 mm Bore Dia 4 - 14 mm Length 26 - 140 mm Material Cast Iron, Sintered Special Features Nitrided / Phospated finish Semi finished, Fully

finished and Super finished Bore Threaded and Plain Bore Guide with Shoulder Mechanical Tappets Dimension Outer Dia 14 - 35 mm Length 45 - 100 mm Material Chilled Cast Iron, Cold Forgings Special Features Nitrided / Phospated finish

Tie Rod Assemblies


Ball joint with greased nipple (metallic bearing / cups) Ball head sizes 24, 26, 28.5, 30, 35 & 40 dia Greased for life Ball joint (metallic bearing / cups) Ball head sizes 26, 30, 35 & 40 dia Greased for life Ball joint (plastic bearing / cups) Ball head sizes 22, 25, 25.4, 28 & 30 dia For CV / UV & Farm Tractors

Drag Link Assemblies


Ball joint with greased nipple (metallic bearing / cups) Ball head sizes 24, 26, 28.5, 30, 35 & 40 dia Greased for life Ball joint (metallic bearing / cups) Ball head sizes 26, 30, 35 & 40 dia

Greased for life Ball joint (plastic bearing / cups) Ball head sizes 22, 25, 25.4, 28 & 30 dia For CV / UV & Farm Tractors

Center Link Assemblies Ball joint with greased nipple (metallic bearing / cups) (Two types: Serviceable & Non serviceable) Ball head size 26 dia Greased for life Ball joint (plastic bearing / cups) Ball head size 25.4 dia For Utility Vehicles

Gear Shift Ball Joints Ball joint with greased nipple (metallic bearing / cups) Ball head size 24 dia Greased for life Ball joint (plastic bearing / cups) Ball head sizes 19 & 22 dia For Commercial Vehicles

Outer Ball Joints Greased for life Ball joint (plastic bearing / cups) Ball head sizes 20, 22, 25, 25.4 & 28 dia For Passenger Cars & Utility Vehicles Inner Ball Joints Greased for life Ball joint (plastic bearing / cups) Ball head sizes 22, 24, 25 & 28 dia For Passenger Cars & Utility Vehicles

Career Openings

Company / No Location

Educational Expe Ag Position Qualificatio rienc e n e

Job Description

4 5

Preparation, finalization & uploading of annual tax returns | Computation of overall tax liability & advance tax details | Annual returns & related inputs to DSIR (U/s 35(2AB)) | Deferred tax & Current Rane Brake Dy tax liabilities | Supervising the 28 Lining Ltd. Manager adherence of Statute across the CA - 5 Ambattur Direct Plants ie., TDS deduction & 33 Chennai Taxation remittance, Quarterly returns, Annual returns & issue of relevant forms etc. | Drafting replies to IT notices & attending / representing on behalf of the Company with IT Officials | Other Direct tax related matters Experience on Validation tests | Rane Engine Engineer 20 testing of Rigs & Engines | Valve Ltd. DME / - Product - 1 - 3 Inspection of thermometric valves Alandur DAE Engineering 25 | Inspection of tested & field Chennai samples | Maintenance of spares Achieve OEM Sales | Maintain Rane Engine Market Share | Focus on Enquiry Asst. Valve Ltd. B.Tech, 27 Generation | Improve Customer Manager 3-5 T Nagar MBA -30 Satisfaction | Improve Receivable Marketing Chennai Management | Improve Raw Material Price Correction Rane Knowledge on costing, pricing, Sr. (Madras) material science | Analysing Manager / 12 Ltd. B.E / DME market trend | Relevant Manager 15 Velachery expericence in auto / auto - Materials Chennai ancillary Rane Dy B.E, MBA - 8 Understands the various features (Madras) Manager / and parameters | Knowledge in Ltd. Manager various kind of vechicles and its Velachery - Exports components | Support to MIS, HR Chennai New and Finance | Predict trend in Business market

Dev Sr. Executive / Rane Asst. (Madras) Manager 6 Ltd. B.E, MBA - 3 - 5 Velachery Programme Chennai Manageme nt Rane (Madras) Asst 7 Ltd. Manager BE - 4-6 Velachery MED Chennai

New product development | Review project I Date tracking of NPD | New Business viability check

Sequential Engineering operation that are required to arrive at the end product | Knowledge in raw materials, machines, tools

News & Events

RBL won prizes in ACMA Kaizen Competition 2011 Rane (Madras) Limited received the best TPM practice - 2011 award from ABK-AOTS

Mr.Harish Lakshman received the Japanese Quality Medal (JQM) award for RTSSL - SGD from Chairman of Deming Prize Committee, on 9th November 2011 at Japan RML won 3rd prize in the "Gyandhara" competition held by Maruti Suzuki India Ltd KML Tumkur has won the Silver medal in the 20th QCC convention conducted by "QUALITY CIRCLE FORUM OF INDIA" (QCFI) Bangalore chapter held on 25th Sept 2011

RTSSL - SGD won the first prize at the ACMA's 6th National QC Competition held on 5th August 2011 Rane Group won the 2nd Asia's Best Employer Brand Award 2011 for Excellence in Training from the Employer Branding Institute at Singapore on 22nd July 2011 RTSSL and RNSSL won first and third prize in 6th QC Competition of ACMA Southern Region RNSSL received Best Supplier award for the superior performance in the Vehicle Proprietary category for the M&M Auto division for F11in the M&M Supplier meet - July 2011 REVL Bags Excellent Supplier Award at Cummins Vendor Meet - June 2011 Rane Group received National award for 'Excellence in Training' from the Employer Branding Institute and figures in the top 40 Best Employers for the year 2010 -11 Kar Mobiles Limited won vendor award in the meet organized by Escorts Limited for successful implementation of VA / VE programme on Engine valves Rane (Madras) Limited won the Second Price of CII National Cluster Championship Award 2010 Rane Brake Lining Limited won Gold medal in International

Convention on Quality Concept Circles (ICQCC) Rane Group won QCFI Gold Awards Rane (Madras) Limited won Second Prize and Cash Award in IMTMA -Siemens Productivity Championship Award Rane TRW Steering Systems Ltd won Gold Award in QCFI 2010 Rane (Madras) Limited won Best Supplier Award for Overall performance 2009 -10 from TAFE Rane TRW Steering Systems Limited (Steering Gear Division) won the Best Supplier - Silver Medal 2009-10 from Ashok Leyland Limited Rane NSK Steering Systems Limited won Kaizen Award 2009 from Maruti Suzuki India Limited Rane (Madras) Limited won Outstanding Performance Award 2009 from Mahindra & Mahindra (FES) Rane Group Regional Award for "Excellence in Training" 200809 Rane TRW Steering Systems Ltd (Tata Motors Ltd, Gold Award (Excellence in Cost Efficiency) 2008-09

Rane NSK Steering Systems Limited won Vendor Performance Award 2008-09 from (Maruti Suzuki India Limited Rane Engine Valve Limited won Golden Award 2008-09 from Ashok Leyland Limited Rane Engine Valve Limited (Volkswagen Group Award 2008) Rane Engine Valve Limited (Deutz, Germany - Supplier Award 2003)

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