SANYO LCD TV

OVERVIEW & FAULT DIAGNOSIS 17MB22 Chassis

CE26LC81-B CE26LD81-B

CE32LC81-B CE32LD81-B

SANYO LCD TV 2007-8

PCB Spares Listing For the 2007-8 SANYO TV, ordering of spare parts needs reference taken not only of the TV model number i.e. CE32LD81-B but also of the actual Product Code and Production Code (Batch Number) of that particular model. On occasions the same model number could have a different particular Pcb or a different manufacturer or revision of LCD panel fitted. The Product code and Production Code could be viewed similarly to previous models whereby production changes were notified by use of a different service code i.e. CE32LD6-B-01. The required codes can be easily found on the rating plate on the TV back cabinet under the Model number and 2 bar codes as seen below.
Identification of Production Code (26 Example)

TV RATING PLATE

Production Code (Batch No.) Product Code

During a production run with a particular Product Code, different LCD panels or Pcbs may be fitted. Each of the changes will have a particular Production Code or Batch Number. (Shown above in blue). Therefore the correct Product Code and Production Code numbers must be used to locate the correct part numbers, otherwise incorrect parts may be supplied. Display Panel Inverter and Control Pcbs will be supplied subject to availability. You must consult the appropriate parts list table for information before ordering any parts, otherwise incorrect parts may be supplied.

Signal Pcb (Chassis) Identification (42 Example)

Cabinet Back Rating Plate

Product Code

Main (Chassis) Pcb

Part Number

Production Code (Batch No.)

2 + 1st 7 digits of SN This shows pcb correct for this model

LCD Panel Size - 42

LCD Panel Manufacturer (LG in this example)

TV Model: CE32LD81-B
Inverter Pcb Power Supply Pcb Digital Freeview Pcb (Not fitted to C versions)

Key Pcb

AV Pcb RCU & LED Pcb Signal Pcb (Audio/ Video / CPU & Scaler) Mains Input Pcb HDMI Pcb (LD Only)

LCD Display Panel Replaceable only with prior TECHNICAL AUTHORISATION. Inverter (Back Light) Pcb Display Control Pcb (fitted inside rear of LCD Panel) (Both supplied as part of LCD Panel but available as spare separately). Signal Pcb - spares name - Chassis RCU / LED Pcb - spares name - LED Board Digital Freeview Pcb - spares name - DTT Board Power Supply Pcb - spares name - Power Board Mains Input Pcb - spares name - Mains Input Board HDMI Pcb - spares name - HDMI Input Board AV Pcb - spares name - FAV Board Key Pcb - spares name - Key Board GENERIC USE ONLY. See the following pages for spares ordering.

CE32LD81-B MAINS INPUT PCB

IMPORTANT If this Pcb is fitted, this product must be earthed Chassis mounting screws with star washers are used to secure the mains A/C board to the chassis, thereby developing the class one earth bond to the metal chassis from the mains input earth pin. The star washers must be fitted to the points shown when re-fitting the mains input board. Always check the continuity between the earth pin of the mains plug and the metal chassis after servicing. Mains input Pcb fuse is T3.15A

This Pcb may not be fitted to later models and the mains cable is directly wired to the PSU Pcb. A latching standby button will also be fitted, giving a power save mode and switching off the front LED.

CE26LD81-B POWER SUPPLY PCB

PL809 AC IN from mains input board

C902

TR806

F800 T2.5A

26" POWER SUPPLY PCB

TR803
+24V Run PL804 to Digital Pcb 34V Run PL805 to PL002 Signal Pcb

PL801 to PL001 Signal Pcb PL802 to Inverter Pcb

12V Run PL803 to Signal PL003

All Voltages shown are with reference to chassis

+24V

GND

2v5 3v2

3v2 2v5

2v6

Run Supplies

Run Supplies

11v9 Run 1v7 Stby 0V Run

4v9 3v3 Run Supplies

3v3 5V Standby

Later Models may have a low power mode, with a latching standby button, which switches the front LED off. Also the mains lead will be wired in directly without a mains plug. Please see the 37-42 diagnostic manual PSU diagrams for information.

CE26LD81-B SIGNAL PCB

PL207

26" Signal Processing 17MB22

Side Key Press Norm = 3v3 Stby = 2v9 AV = 2V Menu = 0.56V CH+ = 1V CH - + 2v3 Vol + = 1v6 Vol - = 0.19V PL403 to Keypad Pcb
IC405 Sync Switch

FPC connector to Digital Pcb Audio, Video & Control Bus 4V8 LCD Panel Supplies 2v9 PL806
5V Stby

PL002 to PSU PL805

PL003 to PSU PL803

L/S
3V2 Run

L/S

3V3 Stby

3V3 Run

4V9 Run

11V9 Run 32V Stby 34V Run

1V8 Stby

2V5 Run 1V7 Stby 0V Run

2V5 Run

LVDS Drives & Clocks measure 200mv on 100MHz Scope using x 10 probe. These may be very low or look non existent on a low bandwidth scope If all LVDS drives are present, the clock signals can be assumed to be OK. (See LVDS / Clock waveform pages)

IC 403 NVM (64K)

-+ -+ -+

IC001

CLK - + LVDS Drives to LCD Panel IC400

0.6V Stby
3V3 Stby

IC601 Audio Output

PL302 Digital Pcb PL001To PL801 PSU PL602 to LED / RCU Pcb

24V To Run

VCTP
Main CPU, Video TXT, Audio, Scaler LED 0v7 Run 3v2 Stby 3v9 (Dips with RCU) Always +5V
12V Run

IC 101 AGC

IF out to Digital Pcb (LD Only)

IC100 Analogue IF & CVBS out To PL204 FAV Pcb

LD Only
IC200 PC in

IC902 Video Switch

PL206 To PL104 FAV Pcb PC AUD IN

TU100
Combined UHF / VHF / CATV Analogue & Digital Tuner

IC903 RGB

IC904 Audio Switch

LD Only

IC004

2 x HDMI 1.1 Pcb (LD Model Only)

PL411

10V5 Run
To PL205 FAV Pcb IC905 Audio SW

9.1V Run

IC702 HDMI 1.1 (LC Only)

Service Port To Digital Pcb (LD Only)

Pc Input (LD Only)

Component Video / Audio Inputs Y Pb Pr

L AUD R AUD

RGB, Composite Video in Composite Video Mon out SCART 1

RGB, Composite Video in SVHS IN SCART 2

HDMI (LC) Only

Srv Port

CE32LD81-B POWER SUPPLY PCB

PL809 AC IN from mains input board

C902

TR806

F800 T2.5A

32" POWER SUPPLY PCB

TR803
+24V Run PL804 to Digital Pcb 34V Run PL805 to PL002 Signal Pcb

PL801 to PL001 Signal Pcb PL802 to Inverter Pcb

12V Run PL803 to Signal PL003

All Voltages shown are with reference to chassis

3v2 +24V GND 3v7 0.27V Run Supplies

11v9 Run 3v2 3v7 2v5 0.27V 1v7 Stby Run Supplies 0V Run

4v9 3v3 Run Supplies

3v3 5V Standby

Later Models may have a low power mode, with a latching standby button, which switches the front LED off. Also the mains lead will be wired in directly without a mains plug. Please see the 37-42 diagnostic manual PSU diagrams for information.

CE32LD81-B SIGNAL PCB

PL207

32" Signal Processing 17MB22

Side Key Press Norm = 3v3 Stby = 2v9 AV = 2V Menu = 0.56V CH+ = 1V CH - + 2v3 Vol + = 1v6 Vol - = 0.19V PL403 to Keypad Pcb
IC405 Sync Switch

FPC connector to Digital Pcb Audio, Video & Control Bus 4V8 LCD Panel Supplies PL806
5V Stby

PL002 to PSU PL805

PL003 to PSU PL803

L/S
3V2 Run

L/S

3V3 Stby

3V3 Run

4V9 Run

11V9 Run 32V Stby 34V Run

1V8 Stby

2V5 Run 1V7 Stby 0V Run

3V7 Run

0.27V Run

LVDS Drives & Clocks measure 200mv on 100MHz Scope using x 10 probe. These may be very low or look non existent on a low bandwidth scope If all LVDS drives are present, the clock signals can be assumed to be OK. (See LVDS / Clock waveform pages)

IC 403 NVM (64K)

-+ -+ -+

IC001

CLK - + LVDS Drives to LCD Panel IC400

0.6V Stby
3V3 Stby

IC601 Audio Output

PL302 Digital Pcb PL001To PL801 PSU PL602 to LED / RCU Pcb

24V To Run

VCTP
Main CPU, Video TXT, Audio, Scaler LED 0v7 Run 3v2 Stby 3v9 (Dips with RCU) Always +5V
12V Run

IC 101 AGC

IF out to Digital Pcb (LD Only)

IC100 Analogue IF & CVBS out To PL204 FAV Pcb

LD Only
IC200 PC in

IC902 Video Switch

PL206 To PL104 FAV Pcb PC AUD IN

TU100
Combined UHF / VHF / CATV Analogue & Digital Tuner

IC903 RGB

IC904 Audio Switch

LD Only

IC004

2 x HDMI 1.1 Pcb (LD Model Only)

PL411

10V5 Run
To PL205 FAV Pcb IC905 Audio SW

9.1V Run

IC702 HDMI 1.1 (LC Only)

Service Port To Digital Pcb (LD Only)

Pc Input (LD Only)

Component Video / Audio Inputs Y Pb Pr

L AUD R AUD

RGB, Composite Video in Composite Video Mon out SCART 1

RGB, Composite Video in SVHS IN SCART 2

HDMI (LC) Only

Srv Port

Digital Freeview Decoder

PL501 +12V from PL804 PSU

PL202 FPC to Signal PCB PL207 Audio / Video / Control Bus

PL302 To Signal PCB (IF IN)

The Digital IF signal is fed into PL302 from the combined Analogue / Digital tuner assembly on the signal Pcb on the 'D' series models. The +12V power to PL501 is always present from plug PL804 on the main power supply. PL102 is connected to the Signal Pcb service port, by PL411 and allows firmware updates to the Digital Processor IC.

IC 101

PL102 From Signal Pcb Service Port

IC202

The FPC, flexible printed circuit connector allows Audio & Video data and also control bus operation from PL207 on the signal Pcb. PL103 supplies the SPDIF (Sony Philips Digital Interface) signal to the FAV Pcb for connection to external equipment

Card Reader

SPDIF out to FAV Pcb PL103

UHF-VHF-CATV- DIGITAL TUNER ASSEMBLY

0V 0V 33.7V 1.5V 5V 5V 4V Varying with signal 4V Varying with signal 0V 1.7V 0.05V All voltages measured in RUN mode with normal off air signal.

TU100

Low Voltage Difference Signal Waveforms

Figure 1 Negative LVDS waveform example

This waveform is an example of the differential signal which may be observed on the LVDS output plug. See Signal Pcb Diagam for specific pins. All negative pulses should be similar in amplitude and frequency (70-80Mhz). The signal has a DC level of between 1.125V and 1.375V depending upon the type of input signal.

Figure 2 Positive LVDS waveform example

This waveform compliments the negative version shown above; See Signal Pcb Diagam for specific pins. All positive pulses should be similar in amplitude and frequency (70-80Mhz). The signal has a DC level of between 1.125V and 1.375V depending upon the type of input signal.

Low Voltage Difference Signal Clock Waveforms

Figure 3 LVDS clock waveform

This waveform should be present in both positive and negative form on the LVDS output plug . See the Signal Pcb Diagam for specific pins. The clock frequency is specified as 74.25MHz but may be anywhere between 70MHz and 80MHz. The waveform has an offset of approximately 1V DC.

The LVDS clock waveforms Please note that there are normally two of these clock signals present and as these are 70-80Mhz waveforms they may look to be non existent or very low in amplitude if a low bandwidth oscilloscope is used. i.e. 20-50MHz. An 80-100Mhz Bandwidth oscilloscope will be required to display the correct Clock And LVDS drive signal amplitudes. If a higher bandwidth oscilloscope is not available and all other LVDS drive signals are present, then these two clock signals can be assumed to be OK.

NO SOUND OR PICTURE

Dead Set or Stuck in Standby

Check with RCU, if set comes on replace the TV Keypad Pcb. If set comes on via the keypad, but not the RCU, then check the RCU and if OK, replace the LED / RCU Pcb. (see signal Pcb diagram PL602 for voltages) Check Signal Pcb for all correct Standby voltages at PL002 and PL003. (See Signal PCB Diagram). If incorrect check wiring to PSU, If OK, replace PSU PCB. If OK replace the Signal Pcb. check T3.15A fuse on mains input Pcb. If this is blown and blows again, replace mains input Pcb. If OK, check T2.5A fuse on PSU. If 2.5A fuse is blown and blows again, replace PSU. If fuses OK, check for 240V AC at PL809 on PSU. If not present, check for O/C on/off switch etc. If 240V AC Ok , check PSU Standby voltages at signal Pcb plugs PL002 and PL003. (See Signal Pcb diagram). If voltages OK replace Signal Pcb. If incorrect then replace the PSU.

Yes

Is front LED lit

No

FAULTY SOUND - PICTURE OK

No or Distorted Sound Output from all Sources

Check all Run voltage supplies from PSU at the Signal Pcb (See Signal Pcb Diagram) If incorrect check PSU supplies If all OK. Replace faulty loudspeaker, or replace Signal Pcb.

NO PICTURE - NO OSD - SOUND OK

No Picture from TV or any AV inputs. No OSD. Sound OK Yes No

Check the five LCD panel +Ve supplies at Main Pcb LVDS LCD panel connector Yes PL806. (See Signal Pcb diagram). Also check all eight LVDS and two CLK waveforms with scope at LCD panel connector. (see Signal Pcb and LVDS diagrams) If OK, do continuity check on LVDS cable. If cable OK, try replacement display control pcb (top rear of LCD panel under metal cover). If still faulty then replace the LCD Panel assy. If voltages / waveforms not OK then check all supplies on the Signal Pcb at PL002 and PL003. (see Signal Pcb diagram). If voltages OK, replace the Signal Pcb. If voltages incorrect replace the PSU

Are Backlights

No

Lit ?

Check all voltages to the Inverter Pcb at PSU PL802 and Run voltages at PL803 & PL805. (See PSU diagram) If all voltages from the PSU are OK, check the inverter Pcb for D/J or replace. If after replacing the inverter Pcb, the backlights are still not lit, then one or more of the backlight lamps could be faulty. If PSU voltages are incorrect, then replace PSU Pcb.

If one channel of the inverters is not functioning due to a faulty inverter Pcb or a faulty lamp, then the backlights will light initially and then the inverter board will shut down with no picture, but the sound will still be present if previously tuned in.

Produced in the UK by Mike Burnett Senior Technical Liaison & Training Engineer SANYO Europe Ltd