Aficio 250

A224 COPIER SERVICE MANUAL
The A224 copier is based on the A193 copier.
Only the differences from the base copier are described in the following pages. Therefore, this document should be treated as an insert version of the base copiers service manual, although it has a separate binder. It should always be used together with the base copiers service manual.
+ IMPORTANT SAFETY NOTICES

PREVENTION OF PHYSICAL INJURY
1. Before disassembling or assembling parts of the copier and peripherals, make sure that the copier power cord is unplugged. 2. The wall outlet should be near the copier and easily accessible. 3. Note that some components of the copier and the paper tray unit are supplied with electrical voltage even if the main switch is turned off. 4. If any adjustment or operation check has to be made with exterior covers off or open while the main switch is turned on, keep hands away from electrified or mechanically driven components. 5. If the Start key is pressed before the copier completes the warm-up period (the Start key starts blinking red and green alternatively), keep hands away from the mechanical and the electrical components as the copier starts making copies as soon as the warm-up period is completed. 6. The inside and the metal parts of the fusing unit become extremely hot while the copier is operating. Be careful to avoid touching those components with your bare hands.
HEALTH SAFETY CONDITIONS

1. Never operate the copier without the ozone filters installed. 2. Always replace the ozone filters with the specified ones at the specified intervals. 3. Toner and developer are non-toxic, but if you get either of them in your eyes by accident, it may cause temporary eye discomfort. Try to remove with eye drops or flush with water as first aid. If unsuccessful, get medical attention.
OBSERVANCE OF ELECTRICAL SAFETY STANDARDS

1. The copier and its peripherals must be installed and maintained by a customer service representative who has completed the training course on those models. 2. The RAM board on the system control board has a lithium battery which can explode if replaced incorrectly. Replace the battery only with an identical one. The manufacturer recommends replacing the entire RAM board. Do not recharge or burn this battery. Used batteries must be handled in accordance with local regulations.
SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL

1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly when exposed to an open flame. 2. Dispose of used toner, developer, and organic photoconductors in accordance with local regulations. (These are non-toxic supplies.) 3. Dispose of replaced parts in accordance with local regulations. 4. When keeping used lithium batteries in order to dispose of them later, do not put more than 100 batteries per sealed box. Storing larger numbers or not sealing them apart may lead to chemical reactions and heat build-up.
LASER SAFETY
The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based optical units in the field. The optical housing unit can only be repaired in a factory or at a location with the requisite equipment. The laser subsystem is replaceable in the field by a qualified Customer Engineer. The laser chassis is not repairable in the field. Customer engineers are therefore directed to return all chassis and laser subsystems to the factory or service depot when replacement of the optical subsystem is required.
+ WARNING
Use of controls, or adjustment, or performance of procedures other than those specified in this manual may result in hazardous radiation exposure.
+ WARNING FOR LASER UNIT

WARNING: Turn off the main switch before attempting any of the procedures in the Laser Unit section. Laser beams can seriously damage your eyes.
CAUTION MARKING:
!
DANGER
INVISIBLE LASER RADIATION WHEN OPEN. AVOID DIRECT EXPOSURE TO BEAM.
>PS<
>P S<
!
DANGER
INVISIBLE LASER RADIATION WHEN DISCONNECT OPTICAL FIBER CABLE. AVOID DIRECT EXPOSURE TO BEAM.
>PS<
25 April 1997
SPECIFICATIONS
Desktop Dry electrostatic transfer system Sheet/Book Maximum: A3/11" x 17" Minimum: A5/8.5" x 5.5" sideways As for A193 (paper tray) A6/5.5" x 8.5" lengthwise (by-pass feed) Copy Paper Weight: Paper tray: 60 ~ 90 g/m2, 16 ~ 24 lb As for A193 By-pass: 2 60 ~ 157 g/m , 16 ~ 24 lb Reproduction Ratios: 5 Enlargement and 7 Reduction Non-memory copy: (5E7R) 5E6R (25% is excluded) Memory copy: Letter: 5E7R Others: 5E6R (25% is excluded; it can be included with an SP mode) Zoom: 25% to 400% in 1% steps Non-memory copy: 50% to 400% in 1% steps Memory copy: Letter: 25% to 400% Others: 50% to 400% in 1% steps (down to 25% can be included with an SP mode) Power Source: 120V/60 Hz: more than 12A (for North America) 220V ~ 240V/50 Hz: As for A193 more than 7A (for Europe) 220V ~ 240V/60 Hz: more than 7A (for Asia) Dimensions (W x D x H): 550 x 580 x 652 mm (21.7" x 22.9" x 25.7") Measurement conditions As for A193 1) With by-pass feed table closed 2) Without all options Weight: Less than 57 kg (126 lb) Less than 58 kg (128 lb) Warm-up Time: Less than 40 s (20C, 68F): Less than 30 s (20C, 68F): 115V/230V machine 115V machine Less than 35 s (20C, 68F): 230V machine
Items Configuration: Copy Process: Originals: Original Size:
A193
A224 As for A193 As for A193 As for A193
A224 Copier
1. SPECIFICATIONS
SPECIFICATIONS
25 April 1997
Items First Copy Time
A193 Less than 9.8 s (from 1st paper tray to face-down copy tray) Less than 8.8 s (from 1st paper tray to face-up copy tray)
A224 Less than 9.8 s (from 1st paper tray to face-down copy tray) Less than 8.8 s (from 1st paper tray to face-up copy tray) Less than 9.5 s (from LCT to face-down copy tray) As for A193 As for A193 As for A193 30 min. is the standard setting; it can be changed with a UP mode.
Copy Number Input: Manual Image Density: Automatic Reset:
Auto Shut Off
Copy Paper Capacity:
Toner Replenishment: Toner Yield:
Optional Equipment:
Copy Tray Capacity
Ten-key pad, 1 to 99 (count up or count down) 7 steps 60s is the standard setting; it can be changed with a UP mode. 15 min. is the standard setting; it can be changed with a UP mode. Paper Tray: 250 sheets Option Paper Tray Unit: 500 sheets x 2 By-pass: 100 sheets (A4, LT ) 10 sheets (>A4, LT ) 1 sheet (non-standard) Cartridge exchange (216 g/cartridge) 8 k copies (A4 sideways, 6% full black, 1 to 1 copying, ADS mode) -Platen cover -ADF -ARDF -Paper tray unit -1-bin sorter -Finisher -4 MB memory -8 MB memory -Key counter -Tray heater -Optical anti-condensation heater face-down mode: 500 sheets face-up mode: 100 sheets
As for A193
As for A193 As for A193 -Platen cover -ADF -ARDF -Paper tray unit -1-bin sorter -Finisher -LCT -Key counter -Tray heater -Optical anti-condensation heater -Drum heater As for A193
25 April 1997
SPECIFICATIONS
Power Consumption: - A193 Mainframe Only 120 V 220 V ~ 240 V Less than 1.1 kW Less than 850 W Approx. 470 W Approx. 500 W Approx. 1.0 kW Approx. 750 W Approx. 130 W Approx. 130 W Approx. 2.0 W Approx. 2.2 W Full System 120 V 220 V ~ 240 V Less than 1.2 kW Less than 1 kW Approx. 500 W Approx. 530 W Approx. 1.0 kW Approx. 750 W Approx. 140 W Approx. 140 W Approx. 2.2 W Approx. 2.4 W
Maximum Copying Warm-up Stand-by Auto Shut-off
- A224 Mainframe Only 120 V 220 V ~ 240 V Less than 1.1 kW Less than 850 W Approx. 570 W Approx. 570 W Approx. 1.0 kW Approx. 750 W Approx. 130 W Approx. 130 W Approx. 2.0 W Less than 2.0 W Full System 120 V 220 V ~ 240 V Less than 1.2 kW Less than 1 kW Approx. 600 W Approx. 600 W Approx. 1.0 kW Approx. 750 W Approx. 140 W Approx. 140 W Approx. 2.2 W Approx. 2.4 W
Maximum Copying Warm-up Stand-by Auto Shut-off
Noise Emission: - A193 Mainframe Only 1. Sound Power Level Copying 61.5 dB (A) Stand-by 30.0 dB (A) 2. Sound Pressure Level at the Operation Position Copying 47.5 dB (A) Stand-by 17.5 dB (A) Full System 64.5 dB (A) 30.0 dB (A) 52.0 dB (A) 17.5 dB (A)
- A224 Mainframe Only 1. Sound Power Level Copying 62.5 dB (A) Stand-by 40.0 dB (A) 2. Sound Pressure Level at the Operation Position Copying 47.5 dB (A) Stand-by 17.5 dB (A) Full System 66.0 dB (A) 40.0 dB (A) 52.0 dB (A) 17.5 dB (A)
A224 Copier
SPECIFICATIONS
25 April 1997
Copying Speed in Multicopy Mode: - A193 A4 sideways/ 11" x 8.5" 15 20 A3/11" x 17" 9 11 B4/8.5" x 14" 10 12
Non-memory copy mode Memory copy mode
- A224 A4 sideways/ 11" x 8.5" 20 25 A3/11" x 17" 11 13 B4/8.5" x 14" 13 15
Non-memory copy mode Memory copy mode
Memory Capacity: - A193 Standard (4 MB) Optional 4 MB x O O O x O x O 35 99 15 45 Optional 8 MB O O O O 99 75
Multi-page duplex copy Sort, Rotate Sort A4, LT B4, LG A3, DLT Number of pages A4, 6% ITU-T #4
x: Not available - A224 -
O: Available
Multi-page duplex copy Sort, Rotate Sort A4, LT B4, LG A3, DLT Number of pages A4, 6% ITU-T #4
Standard 12 MB (4 MB + 8 MB) O O O O 99 75
x: Not available
O: Available
25 April 1997
MACHINE CONFIGURATION
E G
A224V501.wmf
Version Copy
Item Copier ADF (Option) ARDF (Option) Platen Cover (Option) Paper Tray Unit (Option) Duplex Unit 1-bin Sorter (Option) Finisher (Option) LCT Memory 4 MB Memory 8 MB Fax Controller (Option) Telephone (Option) ISDN (Option) HDD (Option) Memory Card (Option) Function Card (Option) Page Memory (Option) Printer Controller (Option) PS (Option) HDD (Option)
Fax
Printer
Machine Code A193 A224 A193 A224 A628 A661 A645 G697 G694 (Option) Standard A629 A666 N/A A667(Option) A642-01 (Option) N/A A642-02 (Option) Standard A693 A804 H160 A644 A641 H130-54 H130-52 A640 A643-00 (115V) A805-00 (115V) A643-01 (230V) A805-01 (230V) A643-02 A643-03
No. D B C F H G E
A224 Copier
2. MACHINE CONFIGURATION
ELECTRICAL COMPONENT DESCRIPTIONS
25 April 1997
3. ELECTRICAL COMPONENT DESCRIPTIONS

Refer to the electrical component layout and the point-to-point diagram on the waterproof paper in the pocket for the locations of these components.
Index Description No. Printed Circuit Boards High Voltage Supply PCB1 54 Board Symbol PCB2 PCB3 PCB4 PCB5 PCB6 PCB7 PCB8 PCB9 PCB10 Motors M1 M2 M3 M4 M5 M6 M7 Sensors S1 S2 S3 S4 50 58 61 63 51 55 52 53 62 Note
Supplies high voltage to the drum charge roller, development roller, transfer roller, and discharge brush. Lamp Stabilizer Provides dc power for the exposure lamp. PSU Provides dc power to the system and ac power to the fusing lamp. LD Unit Controls the laser diode. Operation Panel Controls the touch panel display and LED matrix, and monitors the key matrix. SBU Contains the CCD, and outputs a video signal to the BICU board. IOCSS Controls the mechanical parts of the printer. BICU Controls all copier functions both directly or through other control boards. MSU Compresses the image data, stores the data, and applies the image editing. Polygon Motor Driver Drives the polygon motor. (A224 only)
45 37 47 49 38 35 46
Main Scanner Drive Transport Vacuum Fan Polygonal Mirror Toner Supply Exhaust Fan Fusing Unit Fan (A224 only)
Drives the main body components. Drives the 1st and 2nd scanners (dc stepper motor). Aids paper transportation from the transfer roller to the fusing unit. Turns the polygonal mirror. Rotates the toner bottle to supply toner to the toner supply unit. Removes heat from around the fusing unit. Removes heat from around the fusing unit.
33 31 28 27
Upper Exit Lower Exit Left Vertical Door Left Door Relay
S5
17
Detects misfeeds. Detects misfeeds. Cuts the +5 and +24 Vdc power lines. Detects whether the left door is open or closed. Detects the leading edge of paper from the paper tray and duplex unit to determine the stop timing of the paper feed clutch and duplex feed motor. Also detects misfeeds.
25 April 1997
S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 Switches SW1 SW2 SW3 SW4 SW5 SW6
15 16 13 12 59 4 5 6 3 1 23
Upper Tray Paper End (A193 only) Lower Tray Paper End By-pass Feed Paper End Registration
By-pass Feed Paper Width Humidity Original Width Original Length-1 Original Length-2 Platen Cover
Scanner H.P. Toner Density (TD)
Detects when a new PCU is installed. Detects misfeeds. Informs the CPU when the drum charge roller is at home position. Informs the CPU when the upper paper tray runs out of paper. Informs the CPU when the lower paper tray runs out of paper. Informs the CPU when there is no paper in the by-pass tray. Detects the leading edge of the copy paper to determine the stop timing of the paper feed clutch, and detects misfeeds. Detects the width of the paper in the by-pass feed table. Monitors the humidity around the PCU. Detects the width of the original. This is one of the APS (Auto Paper Select) sensors. Detects the length of the original. This is one of the APS (Auto Paper Select) sensors. Detects the length of the original. This is one of the APS (Auto Paper Select) sensors. Informs the CPU whether the platen cover is up or down (related to APS/ARE functions). ARE: Auto Reduce and Enlarge Informs the CPU when the 1st and 2nd scanners are at the home position. Detects the amount of toner inside the development unit.
20 32 14 19 26
AC Main Right Vertical Guide Upper Paper Size (A193 only) Lower Paper Size Front Door Safety
Supplies power to the copier. Supplies power to operate the machine. Cuts the +5 and +24 Vdc power lines. Determines what size of paper is in the upper paper tray. Determines what size of paper is in the lower paper tray. Cuts the +5VLD and +24V dc power lines and detects whether the front cover is open or not.
Magnetic Clutches MC1 MC2 MC3 36 42 43 Charge Roller Contact Controls the touch and release movement of the drum charge roller. Upper Relay Drives the upper relay rollers. Lower Relay Drives the lower relay rollers.
A224 Copier
Symbol
Index Description No. 10 PCU 29 Fusing Exit Charge Roller H.P 9
Note
25 April 1997
Symbol MC4 MC5 MC6 MC7 MC8 Solenoids SOL1 Lamps L1 L2 L3 Heaters
Index No. 41 44 40 39
Description By-pass Feed Upper Paper Feed (A193 only) Lower Paper Feed Registration Development
Note Starts paper feed from the by-pass feed table. Starts paper feed from the upper paper tray. Starts paper feed from the lower paper tray. Drives the registration rollers. Drives the development roller.
48
Junction Gate
Moves the junction gate to direct copies to the face-up or face-down copy tray.
60 2 8
Quenching Scanner Fusing
Neutralizes any charge remaining on the drum surface after cleaning. Applies light to the original for exposure. Provides heat to the hot roller.
Tray (option) H1 H2 H3 Thermistors TH1 TH2 TH3 Thermofuses TF1 Counters CO1 25 Total Key (option) CO2 7 Fusing 24 21 22 Charge Roller Fusing Fusing Edge (A224 only) 18 34 11 Anti-condensation (option) Drum (option)
Turns on when the main switch is off to keep paper in the paper tray dry. Tray heaters are also available for the optional paper feed unit. Turns on when the main switch is off to prevent moisture from accumulating. Keeps the drum warm to prevent condensation on the drum.
Monitors the temperature of the drum charge roller. Monitors the temperature of the hot roller. Monitors the temperature for the front edge of the hot roller.
Provides back-up overheat protection in the fusing unit.
Keeps track of the total number of copies made. Used for control of authorized use. The copier will not operate until it is installed.
25 April 1997
DRIVE LAYOUT
Others LSD1 NF CB 30 56 57 Laser Synchronization Detector Noise Filter (230V machine only) Circuit Breaker (230V machine only) Detects the laser beam at the start of the main scan. Removes electrical noise from the AC input line. Guards against voltage surges in the AC input line.
4. DRIVE LAYOUT
1 2 3
9 8 7 4
A224V502.wmf
1. Scanner Drive Motor 2. Development Clutch 3. Charge Roller Contact 4. Main Motor 5. Registration Clutch
6. Lower Paper Feed Clutch 7. Lower Relay Clutch 8. Upper Relay Clutch 9. By-pass Feed Clutch
A224 Copier
Symbol
Index No.
Description
Note
COPY PROCESS
25 April 1997
5. COPY PROCESS
5.1 OVERVIEW
1
A224V503.wmf
Pow er Pack
- 90 V
-1750 V 8 2 3 - 140 V
4 7 - 600V
5 + 15 A
Pow er Pack
- 1.8 kV (Front Side) - 2.1 kV (Rear Side)
A224V500.wmf
The separation (discharge brush) voltage has been changed.
10
25 April 1997
MAIN SCAN MAGNIFICATION/REDUCTION
The specification of the reproduction ratios in the memory mode (binary picture processing mode) has been changed to 5 enlargement and 6 reduction. This is because the higher copy speed of this model causes poor copy quality at a reproduction ration of 25%. Reproduction ratios of 48% ~ 400% are achieved for main and sub scan magnifications in the same way as for the A193 copier, and for reproduction ratios of 25% ~ 47%, it is done by changing the scanner speed and deleting every other line.
11
A224 Copier
6. MAIN SCAN MAGNIFICATION/REDUCTION
LASER EXPOSURE
25 April 1997
7. LASER EXPOSURE
7.1 OVERVIEW
The strength of the beam is 0.6 mW on the drum surface (10 mW output from the LDDR board) at a wavelength of 780 nm. The polygon motor speeds have been changed as follows:
Resolution (dpi) 400 dpi 600 dpi 391.16 dpi 406.4 dpi Modes Copy and Fax Printer Fax (image rotation) Fax (mm printing) Motor Speed (rpm) 17952.8 26926.1 18240.0 17556.0 Data Frequency (MHz) 11.750 26.438 11.674 11.674
The polygon mirror motor and motor driver are separated to prevent the laser unit from being heated by the motor driver. Also, the laser unit has a polygon motor cover and shield glass to reduce the noise from the polygon motor.
7.2 OPTICAL PATH

[I] [C] [D]
[B] [D] [F] [G] [E] [H] [A]
[E] [H] [B]
[I]
G] The shield glass has been added. [A]: LD Unit [B]: Polygon Mirror [C]: Cylindrical Lens [D]: Shield Glass [E]: F - Theta Mirror [F]: 1st Mirror [G]: BTL [H]: 2nd Mirror
A224D501.wmf
[I]: Laser Syncronization Detector
12
25 April 1997
PAPER FEED
8.1 OVERVIEW
A224D503.wmf
This machine has a duplex unit as a standard component, so the following parts have been deleted. 1. Upper Paper Feed Rollers 2. Upper Paper Feed Clutch 3. Upper Paper End Sensor and Feeler 4. Upper Paper Size Sensor
13
A224 Copier
8. PAPER FEED
PAPER SEPARATION AND TRANSPORT
25 April 1997
8.2 DRIVE MECHANISM
[B]
[A]
A224D502.wmf
Drive transfers to the upper relay clutch [A] through the gear [B] instead of the paper feed clutch.
9. PAPER SEPARATION AND TRANSPORT

The voltage for the discharge brush has been changed. -1.8 kV (feeding from a paper tray) -2.1 kV (second side of duplex copies, feeding from the duplex unit)
14
25 April 1997
IMAGE FUSING
10.1 OVERVIEW
12
1 2
11
3, 4
10
6 7 9 8
A224D506.wmf
Two new parts; fusing edge thermistor and antistatic brush have been added. The fusing edge thermistor is for over heat prevention at the end of the hot roller. The antistatic brush is for prevention of off-set fusing image. 1. Fusing thermofuse 2. Hot roller 3. Fusing thermistor 4. Fusing edge thermistor 5. Lower entrance guide 6. Pressure roller 7. Pressure lever 8. Antistatic brush 9. Cleaning roller 10. Pressure spring 11. Hot roller strippers 12. Fusing lamp
15
A224 Copier
10. IMAGE FUSING
IMAGE FUSING
25 April 1997
10.2 PRESSURE ROLLER
[A]
[C]
[D]
[B]
[D]
[B]
A224D207.wmf
The pressure of the pressure roller can be changed in the same way as for the A193 machine. It is done by adjusting the position of the pressure springs [A]. In this machine, the fusing pressure can also be adjusted with the lever handle [B] (this is a finer adjustment than the pressure springs). The user can do this when printing on a thicker medium, such as an envelope. The lever shaft [C] contacts the pressure lever [D]. When the lever handle rotates down, the shaft lowers the pressure lever. At this time, the pressure of the pressure roller is decreased. The upper position of the lever is normal.
16
25 April 1997
IMAGE FUSING
10.3 FUSING UNIT FAN

A224 Copier
[A]
A224D505.wmf
The fusing unit fan [A] has been added below the fusing unit. The fusing unit fan is necessary because the wattage of the fusing lamp is higher than in the A193 machine, as a result of the higher copy speed. The fusing unit fan turns on if the charge roller thermistor detects a temperature in the machine of over 43C when the main motor starts to rotate or at any time that the main motor is rotating. The fusing unit fan stops either when the main motor stops or when the temperature in the machine falls below 40C.
17
IMAGE FUSING
25 April 1997
10.4 FUSING TEMPERATURE CONTROL AND OVERHEAT PROTECTION

[B]
[A]
A224D504.wmf
The fusing control type can be either phase control or on-off control, depending on an SP mode setting. The fusing edge thermistor [A] has been added. It measures the temperature at the end of the hot roller. This is because this machine has a higher copy speed and more power is supplied to the fusing lamp. So, when making a multi-copy run with A4 size paper, the temperature at the ends of the hot roller is higher than at the middle. Usually, the fusing temperature is controlled using the fusing thermistor [B] (at the middle). However, if the temperature at the end of the hot roller becomes greater than 230 C, the fusing lamp turns off until the temperature at the middle of the hot roller has fallen by 5C.
18
25 April 1997
ENERGY SAVER MODES
Basically, the function and performance of the energy saver mode in all machine configurations, except the copier configuration for the 230V machine, are the same as for the A193 machine. The following are the items which have been changed. 1. Fusing temperature in the energy saver level 2 80C (230V machine) 2. The recovery time from energy saver level 2 30 s (230V machine) 3. When the auto shut-off timer runs out in the copier configuration (230V machine only) When the auto shut-off timer runs out, the machine enters auto shut off mode and the ac switch turns off automatically. This function can be disabled with SP 5-948. If this function is disabled, the main switch turns off when the timer runs out. NOTE: This function is necessary to meet new BAM regulations in Germany (enforced from January, 1999). The new BAM regulation requires low power consumption in the auto-shut off mode (less than 2 W). 4. Power consumption in the copier configuration
Mode Energy Saver Level 1 Energy Saver Level 2 Auto Shut-off Mode (SP5-948 enabled) AC Switch On Main Switch On Energy Fusing System Saver LED Lamp +5V On 165C 140C (115 V) 80C (230 V) On Note The machine returns to standby mode if the DF is lifted or an original is placed in the ADF or ARDF.
On
On
On
On
Off (230V ) On (230V ) On (115V ) Off (115V )
Off
Off
Off
The machine returns to standby mode only if either the main switch or ac switch is turned on.
19
A224 Copier
11. ENERGY SAVER MODES
SERVICE PROGRAM MODE TABLE
9 May 1997
12. SERVICE PROGRAM MODE TABLE

12.1 MAIN SP MODE TABLE
NOTE: 1) A # mark after the mode number means that this SP mode is only used for the A193 machine. 2) A ## mark after the mode number means that this SP mode is only used for the A224 machine. 3) In the Function column, comments are in italics. 4) In the Settings column, the default value is in bold letters. 5) An asterisk ( * ) after the mode number means that this mode is stored in the NVRAM. If the RAM is reset, all these SP modes will return to their factory settings.
Mode No. Class Class 3 1 and 2 Leading Edge Registration (Normal copying, and 1 duplex 1st side) 1-001 * Function Settings +9 ~ -9 0.1 mm/step + 0.0 mm
1#
1-002 *
Adjusts the printing leading edge registration using the Trimming Area Pattern (SP5-902, No.10). Use the / key to toggle between + and -. The specification is 3 2 mm. See Replacement and Adjustment - Copy Image Adjustments for details. Leading Edge Adjusts the printing leading edge Registration registration using the Trimming Area (Duplex: 2nd Pattern (SP5-902, No.10). side) Use the / key to toggle between + and -. The specification is 3 2 mm. See Replacement and Adjustment - Copy Image Adjustments for details. Side-to-Side Adjusts the printing side-to-side Registration registration from the 1st paper feed (1st paper station using the Trimming Area Pattern feed) (SP5-902, No.10). Use the / key to toggle between + and -. The specification is 2 1.5 mm. See Replacement and Adjustment - Copy Image Adjustments for details. Side-to-Side Adjusts the printing side-to-side Registration registration from the 2nd paper feed (2nd paper station using the Trimming Area Pattern feed) (SP5-902, No.10). Use the / key to toggle between + and -. The specification is 2 1.5 mm.
+12.5 ~ -12.5 0.1 mm/step + 0.0 mm
+9 ~ -9 0.1 mm/step + 0.0 mm
+9 ~ -9 1 mm/step + 0.0 mm
20
9 May 1997
Mode No. Class Class 3 1 and 2 Side-to-Side Registration (3rd paper 3 feed: Option PFU tray 1)
1-002 * 5
7 ##
1-003 *
3 ##
1-006 *
1-007 *
Adjusts the printing side-to-side registration from the 3rd paper feed station using the Trimming Area Pattern (SP5-902, No.10). Use the / key to toggle between + and -. The specification is 2 1.5 mm. Adjusts the printing side-to-side Side-to-Side registration from the 4th paper feed Registration station using the Trimming Area Pattern (4th paper (SP5-902, No.10). feed: Option PFU tray 2) Use the / key to toggle between + and -. The specification is 2 1.5 mm. Side-to-Side Adjusts the printing side-to-side Registration registration from the by-pass feed table (By-pass feed) using the Trimming Area Pattern (SP5-902, No.10). Use the / key to toggle between + and -. The specification is 2 1.5 mm. Side-to-Side Adjusts the printing side-to-side Registration registration from the duplex tray using the (Duplex) Trimming Area Pattern (SP5-902, No.10). Use the / key to toggle between + and -. The specification is 2 1.5 mm. Adjusts the printing side-to-side Side-to-Side registration from the LCT using the Registration Trimming Area Pattern (SP5-902, No.10). (LCT) Use the / key to toggle between + and -. The specification is 2 1.5 mm. Paper Feed Adjusts the relay clutch timing (or Timing transport motor timing when using the (Paper Feed LCT) at registration. The relay clutch Trays) timing (transport motor timing) determines the amount of paper buckle at Paper Feed registration. (A larger setting leads to Timing more buckling.) (By-pass) Paper Feed Timing (LCT) Double copy Adjusts the position of the second copy registration from the center line in double copy mode. Use the / key to toggle between + and -. See Replacement and Adjustment Copy Image Adjustments for details. By-pass Feed Displays the paper width sensor data for the by-pass feed table. Paper Size Display
+9 ~ -9 1 mm/step + 0.0 mm
+9 ~ -9 0.1 mm/step + 0.0 mm
+9 ~ -9 0.1 mm/step + 0.0 mm
+9 ~ -9 0.1 mm/step + 0.0 mm
+9 ~ -9 0.1 mm/step + 0.0 mm
0 ~ 10 1 mm/step 7 mm 0 ~ 10 1 mm/step 8 mm 0 ~ 10 1 mm/step 7 mm +9 ~ -9 1 mm/step + 0 mm
21
A224 Copier
Function
Settings
9 May 1997
Mode No. Class Class 3 1 and 2 Fusing 1-104 * Temperature Control Fusing Temperature 1 Adjustment (Operation) Fusing Temperature Adjustment 1-105 * (Energy Saver Level 2) 2
Function Selects the fusing temperature control mode. Adjusts the fusing temperature in the operation mode.
Settings 0: On/Off 1: Phase 100 ~ 200 1C/step 180C 0 ~ 165 1C/step 140C (115V machine) 0C (A193 - 230V machine) 80C (A224 - 230V machine)
Adjusts the fusing temperature in the energy saver level 2 mode. With a lower value, the machine takes more time to reach the ready condition.
1-106 1-901
Fusing Temperature Display Auto Restart Interval Fusing Control Frequency Display
Displays the fusing temperature. Press the key to exit the display. Do not change the value.
1-902
1-903 *
2-001 *
1 2-101 * 2
Displays the fusing control frequency which is detected by the zero cross signal generator. Around 50" equals 50 Hz. Around 60" equals 60 Hz. Envelope Adjusts the by-pass feed clutch on time Feeding when the paper is fed by the registration roller. The by-pass feed clutch turns on again after paper buckling to help the registration roller to feed thick paper. Charge Roller Adjusts the voltage applied to the charge roller. Bias Adjustment Do not change the value. Leading Edge Adjusts the leading edge erase margin. Erase Margin The specification is 3 2 mm. See (Printing) Replacement and Adjustment - Copy Image Adjustments for details. Trailing Edge Adjusts the trailing edge erase margin. Erase Margin The specification is 2 2 mm. See (Printing) Replacement and Adjustment - Copy Image Adjustments for details.
0 ~ 10 1 mm/step 3 mm
-1000 ~ -2500 1 V/step - 1750 V 0~9 1 mm/step 3.0 mm 0~9 1 mm/step 2.0 mm
22
9 May 1997
Mode No. Class Class 3 1 and 2 Left Side Edge Erase 3 Margin (Printing) 2-101 * Right Side Edge Erase 4 Margin (Printing) 2-103 * LD Power Adjustment ID Adjustment for a Test Pattern Development Bias Adjustment
Adjusts the left side erase margin. The specification is 2 1.5 mm. See Replacement and Adjustment - Copy Image Adjustments for details. Adjusts the right side erase margin. The specification is 2 1.5 mm. See Replacement and Adjustment - Copy Image Adjustments for details. Adjusts the LD power. Do not change the value. Adjusts the image density level for black pixels on test pattern printouts (made with SP5-902). Adjusts the development bias during copying. This can be adjusted as a temporary measure if faint copies appear due to an aging drum. Selects the number of copies after toner near-end has been detected.
0~9 1 mm/step 2.0 mm 0~9 1 mm/step 2.0 mm -128 ~ +127 1 W/step - 103 0 ~ 255 1/step 255 -500 ~ -700 1 V/step - 600 V
2-106*
2-201 *
2-213*
2-220 *
2 2-301 *
Number of Copies After Toner Near End Detection VT Display Displays the TD sensor output voltage. Press the key to exit the display. Transfer Adjusts the current applied to the transfer Current roller during printing from the paper tray. Adjustment If the user uses thicker paper, the current (Paper Tray) may have to be increased to ensure sufficient transfer of toner. Adjusts the current applied to the transfer Transfer roller during printing from the by-pass Current feed table. Adjustment (By-pass If the user uses thicker paper, the current Feed Table) may have to be increased to ensure sufficient transfer of toner. Transfer Adjusts the current applied to the transfer Current roller during printing from the duplex tray. Adjustment If the user uses thicker paper, the current (Duplex) may have to be increased to ensure sufficient transfer of toner. Transfer Adjusts the current applied to the transfer Current roller during roller cleaning. Adjustment If toner remains on the roller after (Cleaning) cleaning, increase the current.
0: 50 copies 1: 20 copies
0: -2 1: 0 A 2: +2 A 3: +4 A 0: -2 1: 0 A 2: +2 A 3: +4 A 0: -2 1: 0 A 2: +2 A 3: +4 A -10 ~ 0 1 A/step - 4 A
23
A224 Copier
Function
Settings
9 May 1997
Mode No. Class Class 3 1 and 2 TD Sensor Initial Setting 2-801
Function Performs the TD sensor initial setting. This SP mode controls the voltage applied to the TD sensor to make the TD sensor output about 2.0 V. After installing a new PCU, the machine performs this function automatically. Do not use this SP mode. Adjusts the discharge brush voltage at the leading edge on the front side. Increase if the paper is getting wrapped around the drum.
Settings 0: No 1: Yes
Separation Voltage Adjustment (Front side leading edge) Separation Voltage Adjustment (Front side other areas) Separation Voltage Adjustment (Rear side leading edge)
-1000 ~ -4000 (A193) -1200~-4000 (A224) 1 V/step - 1800 V
2-901* 3
-1000 ~ -4000 (A193) -1200~-4000 (A224) 1 V/step - 1800 V Adjusts the discharge brush voltage at the -1000 ~ -4000 leading edge on the rear side. (A193) -1200~-4000 For the rear side in duplex mode, higher (A224) voltage is needed. The paper has more static on it, and there is toner on one side 1 V/step - 2500 V of the paper. (A193) - 2100V (A224) -1000 ~ -4000 (A193) -1200~-4000 (A224) 1 V/step - 2500 V (A193) - 2100V (A224) Selects whether the FCI smoothing 0: No function to remove jagged edges is (Disabled) enabled or disabled (this adjustment does 1: Yes not affect fax mode) (Enabled) 0: Center Selects the laser pulse positioning type that is used for independent black or gray 1: Right 2: Left pixels (white pixels to left and right). 3: Item 3 is not used. Concentrated Adjusts the discharge voltage on the rear side except at the leading edge.
Adjusts the discharge brush voltage on the front side except at the leading edge.
Separation Voltage Adjustment (Rear side other areas)
2-902*
FCI Smoothing (Letter Mode) LD PWM Laser Pulse Positioning (Independent Pixels)
2-903*
24
9 May 1997
Mode No. Class Class 3 1 and 2 LD PWM Laser Pulse 2 Positioning (Left Edge) LD PWM Laser Pulse Positioning (Right Edge) LD PWM Laser Pulse Positioning (Continuous)
Selects the laser pulse positioning type that is used for the the leftmost pixel of a series of black or gray pixels. Item 3 is not used. Selects the laser pulse positioning type that is used for the rightmost pixel of a series of black or gray pixels. Item 3 is not used. Selects the laser pulse positioning type that is used for pixels in the middle of a series of black or gray pixels. Item 3 is not used.
0: Center 1: Right 2: Left 3: Concentrated 0: Center 1: Right 2: Left 3: Concentrated 0: Center 1: Right 2: Left 3: Concentrated
2-903*
ID Adjustment Density of independent black or gray 0 ~ 255 - Binary pixels in binary processing mode (white 1/step Processing pixels to left and right). 128 1 Mode (Independent pixel) ID Adjustment Density of the leftmost pixel of a series of 0 ~ 255 - Binary black or gray pixels in binary processing 1/step 2 Processing mode. 128 Mode (Left Edge) 2-904* ID Adjustment Density of the rightmost pixel of a series 0 ~ 255 - Binary of black or gray pixels in binary 1/step 3 Processing processing mode. 255 Mode (Right Edge) ID Adjustment Density of pixels in the middle of a series 0 ~ 255 of black or gray pixels in binary 1 / step - Binary 255 processing mode. 4 Processing Mode (Continuous) The threshold value for binary picture mode is set with SP 4-418. The SP2-904 settings determine how black the black pixels are. Gradation This is for the designers test purposes. 2-905 Type Do not change the value. Laser Pulse Selects the laser pulse position type that 0: Center 1: Left Positioning is used for test pattern printouts (printed 2: Right with SP5-902). 2-907* 3: Item 3 is not used. Concentrated
25
A224 Copier
Function
Settings
9 May 1997
Mode No. Class Class 3 1 and 2 Forced Toner Supply 2-908
Function
2-909
2-910
Forces the toner bottle to supply toner to the toner supply unit for 1.5 minutes. Toner supply finishes automatically after 1.5 minutes. This process is not normally needed in the field for this model, as the machine can handle most cases where toner runs short temporarily. Forces charge roller cleaning. Forced Charge Roller After selecting 1", press Enter or to Cleaning to stop. start this feature. Press Forced Forces transfer roller cleaning. Transfer After selecting 1", press Enter or to Roller to stop. start this feature. Press Cleaning Image Density Selects the humidity coefficients for Selection determining VTREF and VTE from the TD sensor initial setting output. This setting can be adjusted by the key operator to make image density lighter or darker (see Replacement and Adjustment - Image Density Adjustment by Key Operator). Charge Roller Corrects the charge roller temperature. Temperature Do not use this SP mode unnecessarily Correction (i.e., unless it is impossible to cure dirty backgrouund by any other means). Auto TD Selects whether or not the TD sensor Sensor Initial initial setting process is performed Setting Mode automatically at installation. Select No if the PCU detection mechanism has a problem. However, usually do not use this SP mode. Printer Table Selects the printer table (GAVD) type. (GAVD) This SP mode is only effective in the Selection grayscale processing mode. A larger value gives a darker image. Displays the humidity sensor output data Humidity Sensor Output in hex code as %Rh. Display TD Sensor Displays the TD sensor control value Control Value (VCONT), which was adjusted in the Display factory. The machine normally uses this (Factory) value, unless SP 2-999 is changed away from 0.

0: No 1: Yes 0: No 1: Yes
2-911*
0: Darker 1: Dark 2: Normal (A224) 3: Light (A193) 4: Lighter -5 ~ +5 1 (25V)/step 0 (A193) 2 (A224) 0: No 1: Yes
2-912*
2-913*
2-916*
1~4 1/Step 2
2-980
2-995*
26
9 May 1997
Mode No. Class Class 3 1 and 2 Factory VCONT Counter 2-995* 2
TD Sensor Control Value Setting 1 2-996*
1 2-997* 2
2-998*
Manual VCONT Counter TD Sensor Control Value Display (Installation) Installation VCONT Counter Printer Main Scan Magnification
TD Sensor Control Value Selection 2-999*
4-008 *
Main Scan Magnification (Scanning)
Displays what the total counter value was when the TD sensor control value was adjusted in the factory. When VCONT is adjusted at the factory, the counter is automatically set at 9999999". Inputs the TD sensor control value (VCONT) If the VCONT voltage is out of specification after replacing the IOCSS board, adjust VCONT using this SP mode. After changing this value, SP2-999 should be set at 1". See Replacement and Adjustment - IOCSS Board". Displays what the total counter value was when the TD sensor control value was adjusted in the field. Displays the TD sensor control value (VCONT) which was adjusted at installation. The machine uses this value only if SP 2-999 is set to 2. Displays what the total counter value was when the TD sensor control value was adjusted at machine installation. Adjusts the magnification in the main scan direction for the printer. Use the / key to toggle between + and -. The specification is 1%. See Replacement and Adjustment - Copy Image Adjustments for details. Selects the TD sensor control voltage If the VCONT value is out of specification after replacing the IOCSS board, this value should be changed to 1" after inputting the correct value with SP 2-996. See Replacement and Adjustment IOCSS Board". Adjusts the magnification in the main scan direction for scanning. Use the / key to toggle between + and -. See Replacement and Adjustment Copy Image Adjustments for details.
80 ~ 170 1/step 140 (A193) 120 (A224)
- 0.5 ~ + 0.5 0.1%/step 0.0 %
0: Factory 1: Manual 2: Installation Never select 2.
- 1.0 ~ + 1.0 0.5 %/step + 0.0 %
27
A224 Copier
Function
Settings
9 May 1997
Mode No. Class Class 3 1 and 2 Leading Edge Registration (Scanning) 4-010 *
Function
Settings - 2.0 ~ + 9.0 0.5 mm/step + 0.0 mm
4-011 *
4-012 *
Adjusts the leading edge registration for scanning. (-): The image moves in the direction of the leading edge Use the / key to toggle between + and -. See Replacement and Adjustment Copy Image Adjustments for details. Side-to-side Adjusts the side-to-side registration for Registration scanning. (Scanning) (-): The image disappears at the left side. (+): The image appears. Use the / key to toggle between + and -. See Replacement and Adjustment Copy Image Adjustments for details. Leading Edge Adjusts the leading edge margin for Erase Margin scanning. (Scanning) Do not adjust this unless the user wishes to have a scanner margin that is greater than the printer margin. Trailing Edge Adjusts the trailing edge margin for Erase Margin scanning. (Scanning) See the comment for SP 4-012-1. Left Side Adjusts the left side margin for scanning. Erase Margin See the comment for SP 4-012-1. (Scanning) Right Side Erase Margin (Scanning)
- 6.0 ~ + 6.0 0.1 mm/step + 0.0 mm
0.0 ~ 9.0 0.1 mm/step 1.0 mm
0.0 ~ 9.0 0.1 mm/step 1.0 mm 0.0 ~ 9.0 0.1 mm/step 1.0 mm
Adjusts the right side margin for scanning. 0.0 ~ 9.0 0.1 mm/step See the comment for SP 4-012-1. 1.0 mm Performs a scanner free run with the exposure lamp on. After selecting 1", press Enter or twice to start this feature. Press to stop. Adjusts the scanning start position on the white plate for auto shading. The default is 6 mm from the leading edge. The setting specifies how far scanning starts from the default position. Adjusts the width of the area on the white plate (in the sub scan direction) that is scanned for auto shading. The default is 5 mm (for 41 - 400% reproduction ratios) or 6.5 mm (25 - 40%). The current setting specifies the difference from these defaults. 0: No 1: Yes
Scanner Free Run 4-013
White Plate Scanning Start Position
- 3.0 ~ + 6.0 0.5 mm/step 0 mm
4-015* 2
White Plate Scanning Area
- 3.0 ~ + 6.0 0.5 mm/step 0 mm
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9 May 1997
Mode No. Class Class 3 1 and 2 Sub Scan Magnification (Scanning: 4-101* Book Mode)
4-301
4-303 *
4-401*
4-402*
4-403*
4-406*
4-407*
Adjusts the magnification in the sub scan direction for scanning. If this value is changed, the scanner motor speed is changed. Use the / key to toggle between + and -. See Replacement and Adjustment Copy Image Adjustments for details. APS and Displays the status of the APS sensors Platen/DF and platen/DF cover sensor. Sensor Output See APS and Platen/DF Sensor Output Display Display after the SP mode table. APS Small Selects whether or not the copier Size Original determines that the original is A5 size Detection when the APS sensor does not detect the size. If A5 lengthwise is selected, paper sizes that cannot be detected by the APS sensors are regarded as A5 lengthwise. If Not detected is selected, Original size will be displayed. Japanese version only. Binary Do not change the value. Processing Mode (Neg./Pos.) Japanese version only. Binary Do not change the value. Processing Mode (Marker Mode) Selects whether binary picture processing Gradation or grayscale processing mode is done. Processing Mode for For example, if binary processing mode is One-to-one selected, all image processing is handled Copying using binary picture processing mode. Note that memory copying always uses binary picture processing, regardless of this setting. Japanese version only. Marker Do not change the value. Detection MTF Filter Selects the MTF filter level for Letter Selection in mode. A stronger filter gives sharper lines. Letter Mode For how to adjust, refer to Detailed (25% ~ 64%) Descriptions - Filtering and Main Scan Magnification/Reduction. Never select 1".
- 1.0 ~ + 1.0 0.5 %/step + 0.0 %
0: No (Not detected) 1: Yes (A5 lengthwise)
0: No (Grayscale processing) 1: Yes (Binary processing)
0 ~ 11 1/step 4
29
A224 Copier
Function
Settings
9 May 1997
Mode No. Class Class 3 1 and 2 MTF Filter Selection in Letter Mode 2 (65% ~ 154%)
Function
Settings 0 ~ 11 1/step 7
4-407* 5
Selects the MTF filter level for Letter mode. A stronger filter gives sharper lines. For how to adjust, refer to Detailed Descriptions - Filtering and Main Scan Magnification/Reduction. Never select 1". MTF Filter Selects the MTF filter level for Letter Selection in mode. A stronger filter gives sharper lines. Letter Mode For how to adjust, refer to Detailed (155% ~256%) Descriptions - Filtering and Main Scan Magnification/Reduction. Never select 1". Selects the MTF filter level for Letter MTF Filter mode. A stronger filter gives sharper lines. Selection in Letter Mode For how to adjust, refer to Detailed (257% ~ Descriptions - Filtering and Main Scan 400%) Magnification/Reduction. Never select 1". Smoothing Selects the smoothing filter level for Photo Filter mode. A stronger filter gives a smoother Selection in image. Photo Mode For how to adjust, refer to Detailed Descriptions - Filtering and Main Scan Magnification/Reduction. Never select 1". MTF Filter Selects the MTF filter level for Selection in Letter/Photo mode. A stronger filter gives Letter/Photo sharper lines. Mode For how to adjust, refer to Detailed Descriptions - Filtering and Main Scan Magnification/Reduction. Never select 1". Japanese version only. MTF Filter Selection in Marker Mode Selects the MTF filter level for Letter MTF Filter mode (binary picture mode). A stronger Selection in Letter Mode - filter gives sharper lines. Binary picture For how to adjust, refer to Detailed mode Descriptions - Filtering and Main Scan (25% ~ 83 %) Magnification/Reduction. Never select 1".
0 ~ 11 1/step 3
0 ~ 11 1/step 10
0~8 1/step 3
0 ~ 11 1/step 2
0 ~ 11 1/step 0
30
9 May 1997
Mode No. Class Class 3 1 and 2 MTF Filter Selection in Letter Mode 4-407* 9 Binary picture mode (84% ~ 400 %) AGC Default Setting Video Data Path
4-410*
Selects the MTF filter level for Letter mode (binary picture mode). A stronger filter gives sharper lines. For how to adjust, refer to Detailed Descriptions - Filtering and Main Scan Magnification/Reduction. Never select 1". Not used Do not change the value.
0 ~ 11 1/step 4
-5~2 1/step 0
4-412*
4-417
1 4-418* 2
1 4-419* 2
Selects one of the following video data outputs, which will be used for printing. 0. Normal video processing 1. After auto shading processing 2. After MTF processing 3. After gamma correction 4. Data straight through (no video processing) Do not change the value. IPU Test Prints the test pattern for the IPU or selects one of the Pattern Print following video data outputs for printing. 0. No Print 1. Grayscale 1 2. Grayscale 2 3. Vertical Bands 4. Vertical Line - 1 dot 5. Vertical Line - 2 dot 6. Grid Pattern Change to the copy mode display by pressing the Interrupt key, then print the test pattern. Selects the threshold level for Letter 0 ~ 255 Threshold 1/step Level in Letter Mode - Binary picture processing mode 48 Mode Threshold Selects the threshold level for 0 ~ 255 Level in Letter/Photo Mode - Binary picture 1/step Letter/Photo 240 processing mode Mode Japanese version only. Threshold Level for Marker Mode (Main scan magnification) Threshold Level for Marker Mode (Sub scan magnification)
31
A224 Copier
Function
Settings
9 May 1997
Mode No. Class Class 3 1 and 2 Dither Pattern Selection 1 (Grayscale Mode/Photo Mode) 4-421* Dither Pattern Selection (Binary 2 Picture/Photo Mode) 4-902 Exposure Lamp On SBU Gain Adjustment 4-904*
Function Selects the dither pattern used in grayscale processing mode. A greater number of lines gives a more detailed copy. If the value is changed, the UP mode setting is also changed. Selects the dither pattern used in binary picture processing mode. A greater number of lines gives a more detailed copy. If the value is changed, the UP mode setting is also changed. Turns on the exposure lamp. To turn off the exposure lamp, select 0". Adjusts the coefficient of the D/A converter for the standard AGC gain curve Do not adjust this value. However, after performing the memory all clear (SP5-801), use it to re-input the previous value. Adjusts the coefficient of the D/A converter for the AGC gain curve for dc count. Do not adjust this value. However, after performing the memory all clear (SP5-801), use it to re-input the previous value. Adjusts the coefficient of the D/A converter for the AGC gain curve for scanning the white plate. Do not adjust this value. However, after performing the memory all clear (SP5-801), use it to re-input the previous value. Adjusts the coefficient of the D/A converter for the offset (Z/C) for the analog image data processing Do not adjust this value. However, after performing the memory all clear (SP5-801), use it to re-input the previous value. Performs the auto scanner adjustment. Using this SP mode after replacing the white plate or the memory on the BICU board. See Replacement and Adjustment - Standard White Level for details on how to do this. Japanese version only. Do not change the value.
Settings 0: 180-line 1: 140-line 2: 95-line
0: 140-line 1: 95-line 2: 70-line
0: No (Off) 1: Yes (On) 0 ~ 255 1/step 30
SBU DC Count Adjustment 4-905*
0 ~ 255 1/step 30
4-906*
SBU Reference Value Adjustment
0 ~ 255 1/step 147
SBU Offset Value Adjustment 4-907*
0 ~ 255 1/step 180
SBU Auto Adjustment 4-908*
0: Normal operation 1: Start the adjustment
4-909*
EDU Test Mode
32
9 May 1997
Mode No. Class Class 3 1 and 2 Scanner Motor Control 4-910* Method
1 4-912* 2
4-913*
4-914 4-915*
Light and heat may affect the scanner response. If copy quality indicates that white level is drifting during a DF copy job, reduce this setting. Mirroring Test These SP modes are for designer use. Do not change the values. Image Data Through Mode Selects the MTF filter level for Letter MTF Filter 0 ~ 11 Selection in mode (binary picture mode) at notch 1 1/step Letter Mode - image density level. A stronger filter gives 0 Binary Picture a sharper line. Mode for Never select 1. Notch1
MTF Filter Selection in Letter Mode Binary Picture Mode for Notch 2 MTF Filter Selection in Letter Mode Binary Picture Mode for Notch 3
White Level Value Display (Current) White Level Value Display (Factory) Shading Interval Time in DF Mode
Selects the scanner motor control method. 0: Normal 1: Special If 1" is selected, the current for the scanner motor will be reduced and jitter copy image problems will be alleviated. However, copy speed will be reduced. Displays the current white level value.
Displays the white level value for the white plate scanned at the factory. Adjusts the interval for shading processing in DF mode. 0 ~ 60 1 s/step 30 s
4-998*
Selects the MTF filter level for Letter 0 ~ 11 mode (binary picture mode) at notch 2 1/step image density level. A stronger filter gives 0 a sharper line. Never select 1. Selects the MTF filter level for Letter 0 ~ 11 mode (binary picture mode) at notch 3 1/step image density level. A stronger filter gives 9 a sharper line. Never select 1.
33
A224 Copier
Function
Settings
9 May 1997
Mode No. Class Class 3 1 and 2 MTF Filter Selection in Letter Mode 4 Binary Picture Mode for Notch 4 MTF Filter Selection in Letter Mode Binary Picture Mode for Notch 5 MTF Filter Selection in Letter Mode Binary Picture Mode for Notch 6 MTF Filter Selection in Letter Mode Binary Picture Mode for Notch 7 Threshold Level in Letter Mode - Binary Picture Mode for Notch 1 Threshold Level in Letter Mode - Binary Picture Mode for Notch 2 Threshold Level in Letter Mode - Binary Picture Mode for Notch 3
Function
Settings
Selects the MTF filter level for Letter 0 ~ 11 mode (binary picture mode) at notch 4 1/step image density level. A stronger filter gives 9 a sharper line. Never select 1. Selects the MTF filter level for Letter 0 ~ 11 mode (binary picture mode) at notch 5 1/step image density level. A stronger filter gives 2 a sharper line. Never select 1. Selects the MTF filter level for Letter 0 ~ 11 mode (binary picture mode) at notch 6 1/step image density level. A stronger filter gives 2 a sharper line. Never select 1. Selects the MTF filter level for Letter 0 ~ 11 mode (binary picture mode) at notch 7 1/step image density level. A stronger filter gives 2 a sharper line. Never select 1. Selects the threshold level for Letter mode (binary picture mode) at notch 1 image density level. 0 ~ 255 1/step 45
5 4-998*
4-999*
Selects the threshold level for Letter mode (binary picture mode) at notch 2 image density level.
0 ~ 255 1/step 50
0 ~ 255 1/step 40
34
9 May 1997
Mode No. Class Class 3 1 and 2 Threshold Level in Letter 4 Mode - Binary Picture Mode for Notch 4 Threshold Level in Letter 5 Mode - Binary Picture Mode for Notch 5 4-999* Threshold Level in Letter Mode - Binary 6 Picture Mode for Notch 6 Threshold Level in Letter Mode - Binary 7 Picture Mode for Notch 7 All Indicators On 5-001*
0 ~ 255 1/step 45
0 ~ 255 1/step 30
0 ~ 255 1/step 30
5-103*
5-104 *
5-106 *
Turns on all indicators on the operation panel. Press to check. to exit this SP mode. Press Auto Paper Selects whether auto paper tray shift is Tray Shift done or not. A3/11"x17" Specifies whether the counter is doubled Double Count for A3/11"x17" paper. If YES is selected, the total counter (mechanical counter) and the current user code counter counts up twice when A3/11"x17" paper is used. ADS Level Selects the image density level that is Selection used in ADS mode. Option Counter Type

0 ~ 255 1/step 30
0: No 1: Yes No Yes
5-113*
5-116*
Total Counter Up Timing
Selects the optional counter type. When the optional key counter is installed, this value should be set at 1". The values 2","3", and 4" are used for the Japanese version only. Determines whether the total counter 0: Feed-in counts up at paper feed-in or at paper exit. 1: Exit
1~7 1 notch/step 4 0: No counter 1: Key Counter 2: Key Card 3: Coin Lock 1 4: Coin Lock 2
35
A224 Copier
Function
Settings
9 May 1997
Mode No. Class Class 3 1 and 2 User Code Mode 1 (Copier) User Code Mode (Fax) User Code Mode (Printer) PM Alarm Interval 1 5-501 * PM Alarm 2 3 5-504* 1 5-507* 2 3 1 5-508* 2 3 PM Alarm (Original) PM Alarm (Jam Alarm) PM Alarm (Copy Size) PM Alarm (Staple) PM Alarm (Toner End) CE Call (Jam Level 1) CE Call (Jam Level 2) CE Call (Door Open) Memory All Clear
Function Selects whether the user code function is enabled in copy mode or not. If this value is changed, the UP mode setting is also changed. Selects whether the user code function is enabled in facsimile mode or not. If this value is changed, the UP mode setting is also changed. Selects whether the user code function is enabled in printer mode or not. If this value is changed, the UP mode setting is also changed. Sets the PM interval, with an alarm. The Auto Service Call feature of the fax option also refers to this setting. When the setting is 0", this function is disabled. Selects whether the PM alarm is enabled or not. If this is 0", the Auto Service Call feature of the fax option is also disabled. Japanese version only. Do not change the value. Japanese version only. Do not change the value. Japanese version only. Do not change the value.
5-401*
0: No 1: Yes
0: No 1: Yes
0 ~ 255 1k copies/step 100 k copies
0: No 1: Yes
Japanese version only. Do not change the value.
5-801
Resets all software counters. Also, returns all modes and adjustments to the default settings. See the MEMORY ALL CLEAR section for how to use this SP mode correctly. Normally, this SP mode should not be used. It is used only after replacing the NVRAM, or when the copier malfunctions due to a damaged NVRAM.
36
9 May 1997
Mode No. Class Class 3 1 and 2 Free Run 5-802
5-803
5-804
2 5-808*
Performs a free run for both the scanner and the printer. To perform the free run, press 1 then twice. Press to stop. press Input Check Displays the signals received from sensors and switches. See the INPUT CHECK section for details. Press to exit the program. Output Check Turns on the electrical components individually for test purposes. See the OUTPUT CHECK section for details. Display Selects the display language for 115V Language machines. (115V machines) Selects the standard display language for Display 230V machines. Language (230V machines Standard) Display Language (230V machines Option) Selects the option display language for 230V machines.

Function
0: No 1: Yes
0: English 1: French 2: Spanish 0: English 1: German 2: Dutch 3: French 4: Italian 5: Spanish 0: English 1: German 2: Dutch 3: Swedish 4: Norwegian 5: Danish 0: No 1: Yes
SC Code Reset 5-810
5-812 *
5-816* 5-817 1 2
Resets Type A service call conditions. After performing this SP mode, turn the machine main switch off and on. See Troubleshooting - Service Call Conditions for how to use this mode. Service Use this to input the telephone number of Telephone the service representative (this is Number displayed when a service call condition occurs). Press the /# key if you need to input a pause (). key to delete the Press the telephone number. CSS Function Japanese version only. Do not change the value. CE Start Call Japanese version only. CE Finish Call Do not change the value.

37
A224 Copier
Settings
Mode No. Class Class 3 1 and 2 Printer Free Run 5-901 Test Pattern Printouts 5-902
5-903*
LCD Contrast Adjustment
5-904*
Auto Shut-off Mode Timer Setting CSS 25H Off Detection Exhaust Fan Control Timer Setting
Performs the printer free run. To perform the free run, press 1 then twice. Press to stop. press Prints the test pattern. See the TEST PATTERN PRINTING section for how to print a test pattern. Change to the copy mode display by pressing the Interrupt key, then print out the test pattern. Adjusts the contrast for the LCD on the operation panel. Use the Zoom (+ or -) key to change the contrast. Inputs the auto shut-off mode timer. If 0" is selected, the timer function is disabled. Japanese version only. Do not change the value. Inputs the exhaust fan control timer in the energy saver mode This time is for entering the exhaust fan motor control mode after the fusing lamp off or the main motor turns off. Until this timer expires, the exhaust fan stays on. Then the fan turns off and on in accordance with the fan control mode algorithm. Selects the brand name and the product name for the Plug and Play function of Windows 95. The brand name and the product name for the Plug and Play function are registered in the NVRAM. If the NVRAM is defective, these names should be registered again after replacing the NVRAM. Press down the Photo mode key and the key at the same time to register the setting. Specifies whether the machine selects LT sideways paper if the original is A4. If Yes is selected, LT sideways is selected automatically when the APS sensors detect an A4 sideways original. This feature does not work in reverse (A4 sideways paper is not selected for an LT sideways original).

Function
9 May 1997
1~7 1/step 3 0 ~ 120 1 min/step 15 (A193) 30 (A224)
5-905*
30 ~ 120 1 s / step 30
5-906*
Brand Name and Product Name Setting
5-907
APS A4/LT Sideways Priority 5-911*
0: No 1: Yes
38
9 May 1997
Mode No. Class Class 3 1 and 2 PCU Alarm Interval 1 5-912* 2
5-913
5-930*
5-932
5-940*
5-941*
5-942*
5-943*
5-944*
Inputs the PCU alarm interval. When the machine reaches the value, Change Photoconductor Unit will be displayed on the LCD to inform the user. PCU Alarm Selects whether the PCU alarm function Mode is performed or not. User Program Resets the UP mode data to the defaults, except for the user codes, counters for (UP) Mode each user code, and restricted access Data Reset features. Fax Selects whether the fax mode application Forwarding key is accepted or not in the SC condition. Mode When an SC condition occurs while incoming data has been stored in the SAF memory, change the value to 1" to access fax mode. Then forward the incoming data to another fax machine by using the fax mode bit switches. Program Downloads the system program from a Download ROM board to the Flash Memory on the BICU board. (Copier mode software only) See Service Tables - Program Download for details. This SP can be operated when the ROM board is installed in the machine. Image Selects whether the image rotation Rotation Mode function is performed or not. If there is a problem with the MSU, image rotation may lead to abnormal copies. If so, disable image rotation while waiting for new parts. Duplex Blank Selects whether the blank page is made Page on the front side or back side when duplex copy mode is selected. Image Selects the image compression method Compression for memory mode copying. Method Charge Roller Selects whether the charge roller home H.P Detection position is detected or not. Do not use in the field, except in the following case. If the power goes off during TD sensor initialization, the charge roller is in contact with the PCU, so the PCU cannot be removed. Set SP 5-943 to 1, and the roller goes back to home position. APS Mode Selects whether the APS mode is selected as power-up default or not.
1 ~ 255 1 k / Step 45 k 0: No 1: Yes 0: No 1: Yes
0: No 1: Yes
0: No 1: Yes
0: Yes 1: No
0: Back side 1: Front side 0: MH 1: MR 2: MMR 0: No 1: Yes
0: No 1: Yes
39
A224 Copier
Function
Settings
9 May 1997
Mode No. Function Class Class 3 1 and 2 Memory Copy Selects whether or not the memory copy 5-945* Priority mode is selected when the main switch is turned on. Auto Shut-off Selects whether the auto shut-off mode is Mode disabled or not when there is paper in the 1-bin sorter. Disabling when there is When the machine enters the auto shut5-946* paper in the off mode while there is paper in the 1-bin 1-bin sorter sorter, the sorter paper indicator will go off. If this is not acceptable, this SP mode should be set at 1" Use of 25% Determines whether a reduction ratio of Reduction 25% can be used in the Photo and 5-947* Ratio in the Letter/Photo modes (binary picture mode). ## Photo and Letter/Photo Modes 5-948* ## Selects whether the ac switch auto shut-off mode or not. If at 1", the ac switch turns off automatically when entering the auto shut off mode. VRAM Data This SP mode is only used by the Download designer. Do not change the value. System Prints the machine status history data list. Parameter See the SYSTEM PARAMETER AND and Data List DATA LISTS section for how to print the Printing lists. ADF Side-to Adjusts the printing side-to-side Side registration in the ADF mode. Registration Use the / key to toggle between + and -. ADF Leading Adjusts the leading edge registration in the ADF mode. Edge Registration Use the / key to toggle between + and -. ADF Trailing Adjusts the trailing edge erase margin in Erase Margin ADF mode. Use the / key to toggle between + and -. ADF Adjusts the magnification in the sub-scan Sub-scan direction for ADF mode. Magnification Use the / key to toggle between + and -. See Replacement and Adjustment Copy Image Adjustments for details. ADF Free Run Performs an ADF free run. To perform the free run, press 1 then twice. Press to stop. press AC Switch Auto Shut Off
Settings 0: No 1: Yes 0: No 1: Yes
0: No (50% 400%) 1: Yes (25% 400%)
0: No (115V Machine) 1: Yes (230V machine) 0: Off 1: On 0: No Print 1: SP mode 2: UP mode 3: Log data -1.5 ~ +1.5 0.5 mm/step + 0.0 mm -10 ~ +10 0.5 mm/step + 6.0 mm -3.0 ~ +3.0 0.1 mm/step + 0.0 mm - 4.0 ~ + 4.0 0.1 %/step 0.0 %
5-991*
5-992
6-006 *
6-007*
6-009

40
0: No 1: Yes
9 May 1997
Mode No. Class Class 3 1 and 2 Stamp 6-010* Position Adjustment ADF Original Sensor Output 6-901 Display ADF Original Scanning Method
Adjusts the stamp position in the sub-scan direction in facsimile mode. Displays the status of the original sensor for the ADF and paper size. See DF APS Original Sensor Output Display after the SP mode table. Selects the original scanning method in ADF mode.
- 10 ~ + 10 1 mm/step 0 mm
6-902*
0: Original 1: Copy paper size + magnification 0: No 1: Yes
6-903*
6-904*
6-905*
6-906*
6-910
6-911
Selects whether original non-waiting start is performed or not. If the user often feeds originals that slip, and the leading edge is catching up with the trailing edge of the previous page, set this SP mode to No. Original Adjusts the interval between originals in Scanning original non-waiting start mode. Interval This SP mode is only effective when SP 6-903 is set at 1". A224 only: If the user wishes to use the ARDF at the highest copy speed possible, set SW1 on the ARDF main board to EX, and change SP 6-904 to -85. ARDF Skew Selects whether the skew correction is Correction done or not when the ARDF feeds the rear side of the original. ARDF Original Adjusts the amount of original buckle at Buckle the ARDF registration roller when the Adjustment ARDF starts to feed the rear side original. This SP mode is only effective when SP 6-905 is at 0. ADF and Performs both an ADF and printer free Printer Free run . Run To perform the free run, press 1 then twice. Press to stop. press Binding Hole Selects the range for which binding holes Range in originals are ignored An original jam may occur when an original with binding holes is fed, because these holes are detected by the sensors. However, if using this SP mode, this can be avoided. For example, when this value is set at 12", the machine ignores binding holes within 12 mm of the leading edge of the original. Original Non-waiting Start
30 ~ 50 (A193) -110 ~ +110 (A224) 1 mm/step 40 mm (A193) 0 mm (A224)
0: Yes 1: No 10 ~ 40 1 mm/step 15 mm

41
0: No 1: Yes
0 ~ 20 1 mm/step 12 mm
A224 Copier
Function
Settings
9 May 1997
Mode No. Class Class 3 1 and 2 Total 7-001 Operation Time Display Total Original 1 Counter (Copy + Fax) Total Original 7-002* 2 Counter (Copy Total Original 3 Counter (Fax) Total Copy 1 Counter (All Modes) Total Copy 2 Counter (Copy mode) 7-003* Total Copy 3 Counter (Fax mode) Total Copy 4 Counter (Printer mode) CE Counter 7-004* Reset Total Copies 1 by Paper Size (A3) Total Copies 2 by Paper Size (B4) Total Copies 3 by Paper Size (A4) Total Copies 7-101* 4 by Paper Size (B5) Total Copies 5 by Paper Size (11" x 17") Total Copies 6 by Paper Size (8 1/2 x 14") Total Copies 7 by Paper Size (8 1/2 x 11")
Function Displays the total operation time (total drum rotation time). Displays the total number of scanned originals (copy + fax modes). Displays the total number of scanned originals (copy mode only). Displays the total number of scanned originals (fax mode only). Displays the total number of copies (all modes). Displays the total number of copies (copy mode only). Displays the total number of copies (fax mode only). Displays the total number of copies (printer mode only). Japanese version only. Do not change the value. Displays the total number of copies by paper size.
Settings
42
9 May 1997
Mode No. Class Class 3 1 and 2 Total Copies 8 by Paper Size (81/2 x 51/2) 7-101* Total Copies 9 by Paper Size (Other Size) Total Number 7-201* of Scans Total Paper Tray Counter 1 (1st paper tray) Total Paper Tray Counter 2 (2nd paper tray) Total Paper Tray Counter 3 (3rd paper tray) 7-204* Total Paper Tray Counter 4 (4th paper tray) Total Paper 5 Tray Counter (By-pass feed) Total Paper 6 Tray Counter (Duplex tray) Total Paper 7 ## Tray Counter (LCT) ADF Total 7-205* Counter
Displays the total number of copies by paper size.
Displays the total number of scanned originals. Displays the total number of copies fed from each paper feed tray.
Displays the total number of originals fed by the ADF.
43
A224 Copier
Function
Settings
9 May 1997
Mode No. Function Class Class 3 1 and 2 Total Copies Displays the total number of copies by reproduction ratio. by 1 Reproduction Ratio (25% ~ 49%) Total Copies by 2 Reproduction Ratio (50% ~ 99%) Total Copies by Reproduction 3 Ratio (Full size) Total Copies by Reproduction 4 Ratio (101% ~ 7-301* 200%) Total Copies by 5 Reproduction Ratio (201% ~ 400%) Total Copies by 6 Reproduction Ratio (Direct Mag.) Total Copies by 7 Reproduction Ratio (Direct Size Mag.) Total Copies by 8 Reproduction Ratio (Size Mag.)
Settings
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9 May 1997
Mode No. Class Class 3 1 and 2 Total Copies 1 ~ 23 by Image Editing Mode Total Copies by Image 24 Editing Mode (Memory Sort) Total Copies by Image 25 7-303* Editing Mode (Combine) Total Copies by Image 26 Editing Mode (Repeat Copy) Total Copies by Image 27 Editing Mode (Erase Copy) Total Copies 1 by Copy Mode (Overlay) Total Copies 2 by Copy Mode (Letter) Total Copies 3 by Copy Mode (Letter/Photo) Total Copies 7-304* 4 by Copy Mode (Photo) Total Copies 5 by Copy Mode (Duplex) Total Copies 6 by Copy Mode (ADF) Total Copies 7 by Copy Mode (Double-copy) Total SC 7-401* Counter Total Jam Counter 7-501* (Copies + Original) Total Copy 7-502* Jam Counter
Japanese version only.
Displays the total number of copies by image editing mode.
Displays the total number of copies by copy mode.
Displays the total number of service calls that have occurred. Displays the total number of copy jams and original jams.
Displays the total number of copy jams.
45
A224 Copier
Function
Settings
9 May 1997
Mode No. Function Class Class 3 1 and 2 Total Original Displays the total number of original jams. 7-503* Jam Counter Total Jams by Displays the total copy paper jam 1 Location counters by location. (A Jams) Total Jams by 2 Location (B Jams) Total Jams by 3 Location (C Jams) Total Jams by 4 Location (D Jams) Total Jams by 5 Location (R Jams) Total Jams by 6 ## Location (U Jams) Total Jams by 7 Location 7-504* (W Jams) Total Jams by 8 Location (Y Jams) Total Jams by 9 Location (Z Jams) Total Jams by Location 10 (1st Paper Tray) Total Jams by Location 11 (2nd Paper Tray) Total Jams by Location 12 (3rd Paper Tray) Total Jams by Location 13 (4th Paper Tray)
Settings
46
9 May 1997
Mode No. Class Class 3 1 and 2 Total Jams by Location 14 (By-pass 7-504* Feed) Total Jams by 15 ## Location (Duplex Tray) ROM/CPU Version 1 (IOCSS) ROM/CPU Version (BiCU) ROM/CPU Version (Edit) ROM/CPU Version (Duplex) ROM/CPU Version (Fax Control) ROM/CPU Version (Printer Control) ROM/CPU Version (ANITA) ROM/CPU Version (Scanner Control) ROM/CPU Version (Stapler) PM Counter Display PM Counter Reset
Displays the total copy paper jam counters by location.
Displays the ROM version. NOTE: Class 3 nos, 3, 7, and 8 are used only for the Japanese version.
7-801
9 7-803*
Displays the PM counter after the last PM. 0: No 1: Yes
7-804
7-807
Resets the PM counter. Press down the Photo mode key and the key at the same time to reset the counter. SC/Jam Resets the SC and jam counters. Counter Reset Press down the Photo mode key and the key at the same time to reset the counter.
0: No 1: Yes
47
A224 Copier
Function
Settings
9 May 1997
Mode No. Class Class 3 1 and 2 Resets Counters (except for the total counter) 7-808
Function
7-810
7-901*
7-902
7-903*
7-904
7-905*
7-906
7-907
7-908 7-909 7-991
Resets the counters except for the following counters: 1. Total counter (SP7-003) 2. PCU counter (SP7-908) 3. Timer counter (SP7-991) Press down the Photo mode key and the key at the same time to reset the counter. User Code Resets the user code numbers. Number Reset Press down the Photo mode key and the key at the same time to reset the counter. SC History Displays the SC codes that have occurred. Display SC History Clears the SC history. Clear Press down the Photo mode key and the key at the same time to reset the data. Copy Jam Displays the copy jams that have History Display occurred. Copy Jam Clears the copy jam history. History Clear Press down the Photo mode key and the key at the same time to reset the data. Original Jam Displays the original jams that have History Display occurred. Original Jam Clears the original jam history. History Clear Press down the Photo mode key and the key at the same time to reset the data. Timer Counter Clears the timer counter. Clear Press down the Photo mode key and the key at the same time to reset the counter. PCU Counter Displays the number of copies that have Display been made using the current PCU. PCU Counter Japanese version only Clear Do not use. Timer Counter Displays the time since the last time that Display the main switch was turned on.
0: No 1: Yes
0: No 1: Yes
0: No 1: Yes
0: No 1: Yes
0: No 1: Yes
0: No 1: Yes
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9 May 1997
12.1.1 Input Check (SP5-803)

A224 Copier
A224M500.wmf
1. Access SP mode 5-803. 2. Select the number which will access the switch or sensor you wish to check (see the following table). 3. Check the status of the sensor or switch. 4. If you wish to check the signal during a copy cycle, select the required copy modes, then press the Start key. After that, re-enter the SP mode to check the next signal. 5. The reading (0" or 1") will be displayed. The meaning of the display is as follows.
Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 By-pass Feed Paper End Sensor Upper Tray Paper End Sensor -A193 onlyLower Tray Paper End Sensor Description Front Door Safety Switch - +24V Front Door Safety Switch - LD5V Right Vertical Guide Switch Left Vertical Door Sensor Left Door Sensor Fusing Exit Sensor Upper Exit Sensor Lower Exit Sensor Registration Sensor Upper Relay Sensor Charge Roller H. P. Sensor Reading 0 Closed Closed Closed Closed Closed Paper not detected Paper not detected Paper not detected Paper not detected Paper not detected Not home position (Off) Paper not detected Paper not detected Paper not detected 1 Opened Opened Opened Opened Opened Paper detected Paper detected Paper detected Paper detected Paper detected At home position (On) Paper detected Paper detected Paper detected
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9 May 1997
Number 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Description Upper Paper Size Sensor -A193 onlyLower Paper Size Sensor Main Motor Lock PCU ensor Not used
Reading 0 1 See Table 1 See Table 1 Not locked Locked PCU not PCU detected detected
Upper Paper End Sensor (Optional Paper Tray Unit) Lower Paper End Sensor (Optional Paper Tray Unit) Upper Relay Sensor (Optional Paper Tray Unit) Lower Relay Sensor (Optional Paper Tray Unit) Upper Paper Size Sensor (Optional Paper Tray Unit) Lower Paper Size Sensor (Optional Paper Tray Unit) Tray Cover Switch (Optional Paper Tray Unit) Paper Tray Unit Set (Optional Paper Tray Unit) Main Motor Lock (Optional Paper Tray Unit) Upper Tray Upper Limit Sensor (Optional Paper Tray Unit) Lower Tray Upper Limit Sensor (Optional Paper Tray Unit) Not used
Paper not detected Paper not detected Paper not detected Paper not detected See Table 1 See Table 1 Closed Not connected Not locked Paper not at high position Paper not at high position
Paper detected Paper detected Paper detected Paper detected
Opened Connected Locked Paper at high position Paper at high position
Duplex Entrance Sensor (Optional Duplex Unit) Inverter Unit Set (Optional Duplex Unit) Duplex Unit Set (Optional Duplex Unit) Not used
Paper not Paper detected detected Not connected Connected Not connected Connected
1-bin Vertical Guide Door Switch (Optional 1-bin Sorter) 1-bin Sorter Unit Set (Optional 1-bin Sorter) 1-bin Sorter Paper Sensor Finisher Set (Optional Finisher Unit) Not used Feed Cover Open Sensor (Optional ADF and ARDF)
Closed
Opened
Not connected Connected Paper not Paper detected detected Not connected Connected Closed Opened
50
9 May 1997
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74
ARDF Set (Optional ARDF) Not connected Connected ARDF Reverse Table Sensor (Optional ARDF) Paper not Paper detected deteted Not used Polygonal Mirror Motor Lock Not used Fusing Unit Set Main Switch BiCU Connection Not used Total Counter Connection Not used Key Counter Connection Not used LCIT Set (Optional LCIT) LCIT Unit Set Sensor (Optional LCIT) -A224 onlyLCIT Cover Sensor (Optional LCIT) -A224 onlyLCIT Paper Size Sensor (Optional LCIT) -A224 onlyLCIT Upper Limit Sensor (Optional LCIT) -A224 onlyLCIT Lower Limit Sensor (Optional LCIT) -A224 onlyLCIT Tray Down Switch (Optional LICT) -A224 onlyLCIT Paper Near End Level (Optional LCIT) -A224 onlyNot used Not locked Locked
Not connected Connected Off On Not connected Connected Not connected Connected Not connected Connected Not connected Connected LCIT closed LCIT opened Cover closed A4 Shift tray not at upper limit position Shift tray not at lower limit position Switch is not pressed See Table 2 Cover opened 11" x 8.5" Shift tray is at upper limit position Shift tray is at lower limit position Switch is pressed
75 76 77 78 79
51
A224 Copier
Number
Reading 0 1 Original Set Sensor (Optional ADF and ADRF) Paper not Paper detected detected DF Position Sensor (Optional ADF and ARDF) DF closed DF opened Registration Sensor (Optional ADF and ARDF) Paper not Paper detected detected ADF Set (Optional ADF) Not connected Connected Not used Description
9 May 1997
Table 1: Paper Size Data (No. 15, 16, 27, and 28)
SW No. 1
4
A224M502.wmf
Number
SW 1 0 0 0 0 0 1 1 1 1
SW 2 0 0 0 1 1 0 1 1 1
SW 3 0 0 1 0 1 1 0 0 1
SW 4 0 1 1 1 1 1 0 1 1
15,16,27,28
SP Value 0 1 3 5 7 11 12 13 15
Paper Size A3, F(81/2 x 13") A4 Sideways A4 Lengthwise A5 Sideways, 11" x 17" B4, 81/2 x 14" * (Asterisk) B5 Sideways, 11" x 81/2 B5 Lengthwise, 81/2 x 11"
1: Pushed
Table 2: LCT Paper Near End Level (No.77)

SP value Level 000 Paper end 001 Near-end 025 25% full 050 50% full 075 75% full 100 Full
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9 May 1997
12.1.2 Output Check (SP5-804)

A224 Copier
A224M501.wmf
CAUTION: To prevent mechanical or electrical damage, do not keep an electrical component on for a long time. 1. Access SP mode 5-804. 2. Select the SP number that corresponds to the component you wish to . check (see the following table), then press 3. Press 1", then press
to check that component.
4. Exit the SP mode to interrupt the test. 5. If you wish to check another component, re-enter the SP mode. - Output check table No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Description Junction Gate Solenoid Registration Solenoid Upper Relay Clutch Lower Relay Clutch Charge Roller Contact Clutch By-pass Feed Clutch Upper Paper Feed Clutch -A193 onlyLower Paper Feed Clutch Development Clutch Toner Bottle Drive Motor Main Motor (Forward) Main Motor (Reverse) Exhaust Fan No. 14 15 16 17 18 19 20 21 22 23 24 25 26 Description Transport Fan Fusing Unit Fan -A224 onlyNot used
Upper Paper Feed Clutch (Optional Paper Tray Unit) Lower Paper Feed Clutch (Optional Paper Tray Unit) Upper Relay Clutch (Optional Paper Tray Unit) Lower Relay Clutch (Optional Paper Tray Unit) Main Motor (Optional Paper Tray Unit) Upper Paper Lift Motor (Up) (Optional Paper Tray Unit) Lower Paper Lift Motor (Up) (Optional Paper Tray Unit) Upper Paper Lift Motor (Down) (Optional Paper Tray Unit)
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9 May 1997
No. 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
Description Lower Paper Lift Motor (Down) (Optional Paper Tray Unit) Not used Duplex Junction Gate Solenoid (Optional Duplex Unit) Not used
No. 44 45 46 47 48 49 Not used
Description
ARDF Junction Gate Solenoid (Optional ARDF) ARDF Transport Motor (Foward) (Optional ARDF) ARDF Transport Motor (Reverse) (Optional ARDF) Not used
1-bin Junction Gate Solenoid (Optional 1-bin Sorter) 1-bin Transport Motor (Optional 1-bin Sorter) 1-bin Paper indicator (Optional 1-bin Sorter) Not used DF Feed Motor (Optional ADF and ARDF) DF Feed Motor (Power Down) (Optional ADF and ARDF) DF Pick-up Solenoid (Optional ADF and ARDF) Stamper Solenoid (Optional ADF and ARDF) DF Paper Feed Clutch (Optional ADF and ARDF) Not used
50 51 52 53 54 55 56 57 58 59 60 Polygonal Mirror Motor Not used LCIT Paper Feed Motor (Optional LCIT) LCIT Transport Motor (Optional LCIT) LCIT Tray Lift Motor (up) (Optional LCIT) LCIT Tray Lift Motor (down) (Optional LCIT) Tray Down LED (Optional LCIT) Not used
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9 May 1997
PREVENTIVE MAINTENANCE SCHEDULE
13.1 PM TABLE
NOTE: The amounts mentioned as the PM interval indicate the number of prints. Symbol key: C: Clean, R: Replace, L: Lubricate, I: Inspect
A224 SCANNER/OPTICS Reflector 1st Mirror 2nd Mirror 3rd Mirror Scanner Guide Rails Platen Sheet Cover EM 100K C C C C C C Exposure Glass Toner Shield Glass APS Sensor AROUND THE DRUM Transfer Roller Quenching Lamp Discharge Brush PAPER FEED Registration Roller Paper Feed Roller (By-pass feed table) Registration Mylar Relay Rollers Paper Feed Guides Paper Feed Rollers Bottom Plate Pad Bottom Plate Pad (By-pass feed) FUSING UNIT Fusing Entrance and Exit Guide Plates Hot Roller Pressure Roller Fusing Thermistors Cleaning Roller Cleaning Roller Bushings I C C C 200K 300K C C C C C I C C C C C C C C I C C C NOTE Optics cloth Optics cloth Optics cloth Optics cloth Do not use alcohol. Replace the platen sheet, if necessary. Dry cloth or alcohol Dry cloth or alcohol Optics cloth Dry cloth or alcohol
R C R
R C R
R C R
To clean, use a blower brush. Dry cloth
C C C C I C R C C
C C C I C R C C
C C C I C R C C
Clean with water or alcohol. Clean with water or alcohol. Clean with water or alcohol. Clean/replace if necessary Clean with water or alcohol. Clean with water or alcohol. Clean with water or alcohol.
C R R I C C
C R R I C C
C R R I C C
Clean with water or alcohol.
Clean if necessary Clean with water or alcohol. Alcohol
55
A224 Copier
13. PREVENTIVE MAINTENANCE SCHEDULE
PREVENTIVE MAINTENANCE SCHEDULE
9 May 1997
A224 Hot Roller Strippers Cleaning Roller Discharge Brush OTHERS Drive Belts
EM
100K R R I
200K 300K R R R I R I
NOTE
Replace if necessary
EM LCT Paper Feed Roller Transport Roller Bottom plate pad C C C
200K R
400K R
600K R
800K R
NOTE Dry or damp cloth Dry or damp cloth Dry or damp cloth
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9 May 1997
REPLACEMENT AND ADJUSTMENT
14.1 LASER UNIT
+ WARNING
Turn off the main switch and unplug the machine before attempting any of the procedures in this section. Laser beams can seriously damage your eyes.
- CAUTION DECALS Three caution decals and the optical fiber cable [A] are located in the laser section as shown below.
INVISIBLE LASER RADIATION WHEN OPEN. AVOID DIRECT EXPOSURE TO BEAM.
!
DANGER
>PS<
>PS<
[A]
A224R506
A224R505.wmf
!
DANGER
INVISIBLE LASER RADIATION WHEN DISCONNECT OPTICAL FIBER CABLE. AVOID DIRECT EXPOSURE TO BEAM.
>PS<
57
A224 Copier
14. REPLACEMENT AND ADJUSTMENT
9 May 1997
14.2 LASER UNIT/MAIN SCAN SYNCHRONIZATION DETECTOR

[B] [A]
[C]
A224R512.wmf
+ WARNING
Turn off the main switch and unplug the machine before attempting any of the procedures in this section. Laser beams can seriously damage your eyes. 1. Remove the copy tray. 2. Disconnect the harness [A] from the polygon motor driver [B]. 3. Remove the main scan syncronization detector [C]. 4. Remove the laser unit (4 screws and 1 connector).
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9 May 1997
14.3 POLYGON MIRROR MOTOR

[A]
A224 Copier
A224R501.wmf
[B]
1. Remove the laser unit (see Laser Unit/Main Scan Syncronization Detector). 2. Remove the polygon motor cover [A] (3 screws). 3. Remove the polygon motor [B] (4 screws, 1 connector). NOTE: When reinstalling the polygon motor, the securing order should be as shown below. Otherwise, the polygon motor board may be bent.
4
A224R510.wmf
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9 May 1997
14.4 POLYGON MOTOR DRIVER

[B] [A]
[C]
A224R502.wmf
1. Remove the copy tray. 2. Disconnect two harnesses [A] from the polygon motor driver [B]. 3. Remove the polygon motor driver bracket [C] (1 screw). 4. Remove the polygon motor driver [B] (3 screws).
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9 May 1997
14.5 FUSING THERMISTOR/FUSING EDGE THERMISTOR

[A]
A224 Copier
[C]
[B]
A224R511.wmf
1. Pull out the fusing unit (1 screw). 2. Remove the upper cover [A] (1 screw). 3. Remove the fusing thermistor [B] (1 screw, 1 connector). 4. Remove the fusing edge thermistor [C] (1 screw, 1 connector).
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9 May 1997
14.6 FUSING UNIT FAN
[C]
[A] [B]
A224R503.wmf
[F] [D] [E]

A224R504.wmf
1. Remove the front cover and rear cover. 2. Remove the PCU, transfer roller unit, fusing unit, duplex inverter unit, duplex unit, paper feed tray, and inner cover. 3. Remove the PSU. 4. Disconnect the fusing unit fan harness [A] and unclamp this harness from the harness clamps. 5. Cut the clamp [B]. NOTE: Take care not to cut the harnesses. 6. Remove the duplex entrance guide [C]. 7. Remove the total counter [D] (1 connector). 8. Remove the fusing unit fan bracket [E] (3 screws). 9. Remove the fusing unit fan [F] (2 screws, 1 connector).
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9 May 1997
SERVICE CALL CONDITIONS
15.1 SUMMARY
There are 3 levels of service call conditions.
Level A Definition To prevent the machine from being damaged, the SC can only be reset by a service representative (see the note below). The copier cannot be operated at all. The SC can be reset by turning the main switch off and on if the SC was caused by a sensor error. The copier can be operated as usual except for the unit related to the service call.
B C
NOTE: 1) If the problem concerns electrical circuit boards, first disconnect then reconnect the connectors before replacing the PCBs. 2) If the problem concerns a motor lock, first check the mechanical load before replacing motors or sensors. 3) To reset a Level A SC, enter SP 5-810 (SC code reset) and select 1". Then hold down the Photo mode key and the key at the same time for at least 3 seconds (this does not require the main switch to be turned off and on). 4) When a Level A or B SC occurs while in an SP mode, the display does not indicate the SC number. If this occurs, check the SC number after leaving the SP mode.
63
A224 Copier
15. SERVICE CALL CONDITIONS
SC CODE DESCRIPTIONS
9 May 1997
16. SC CODE DESCRIPTIONS

SC101: Xenon lamp error (A193/A224) - Definition - [B] The standard white level was not detected properly when scanning the white plate. - Possible cause Xenon lamp defective Xenon lamp harness defective SBU board defective SBU harness defective SC120: Scanner home position error 1 (A193/A224) -Definition- [B] The scanner home position sensor does not detect the off condition during initialization or copying. - Possible causes Scanner home position sensor defective Scanner drive motor defective IOSCC board defective Scanner home position sensor harness defective SC121: Scanner home position error 2 (A193/A224) -Definition- [B] The scanner home position sensor does not detect the on condition during initialization or copying. - Possible causes Scanner home position sensor defective Scanner drive motor defective IOCSS board defective Scanner home position sensor harness defective
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9 May 1997
SC122: Scanner home position error 3 (A193/A224) -Definition- [B] The scanner home position sensor detects the on condition while the scanner is returning to the home position. - Possible causes Scanner home position sensor defective Scanner drive motor defective IOCSS board defective Scanner home position sensor harness defective SC123: Scanner home position error 4 (A193/A224) -Definition- [B] The scanner home position sensor does not detect the on condition after the scanner returns to the home position. - Possible causes Scanner home position sensor defective Scanner drive motor defective IOCSS board defective Scanner home position senor harness defective SC192: Automatic SBU adjustment error (A193/A224) -Definition- [B] An error is detected during automatic SBU adjustment. - Possible cause SBU defective BiCU board defective Lamp regulator defective Exposure lamp deective Dirty white plate
A224 Copier
65
9 May 1997
SC302: Charge roller current leak (A193/A224) -Definition- [B] A charge roller current leak signal is detected. - Possible causes Charge roller damaged Charge high voltage supply board defective Poor connection of the PCU SC306: Charge roller home position error (A193/A224) -Definition- [B] The charge roller home position sensor does not detect the on condition. - Possible causes Charge roller home position sensor defective Charge roller contact clutch defective SC320: Polygon motor error (A193/A224) -Definition- [B] The polygon motor does not reach its operating speed within 10 seconds after the polygon motor on signal, or the lock signal is not detected for more than 40 ms continuously during operation. - Possible causes Polygon motor defective Poor connection of the interface harness which connects the polygon motor driver and the IOCSS board IOCSS board defective SC321: No laser start signal (F-GATE error) (A193/A224) NOTE: This SC code is only for copy mode. - Definition- [B] The CPU does not detect the laser start signal (F-GATE) after the copy paper reaches the registration sensor. - Possible causes BiCU board defective MSU board defective
66
9 May 1997
SC322: Laser synchronization error (A193/A224) -Definition- [B] The laser synchronization signal cannot be detected by the main scan synchroniziation detector board for more than 5 consecutive 100 ms intervals. - Possible causes Poor connection of the interface harness which connects the laser synchronization detector board and the BiCU board Laser synchronization detector board out of position Laser synchronization detector board defective BiCU board defective SC324: LD drive current over (A193/A224) -Definition- [B] The LD drive board applies more than 100 mA to the LD. - Possible causes LD unit defective (not enough power, due to aging) Poor connection of the interface harness which connects the LD unit and the BiCU board Temperature around the LD unit is too high SC390: TD sensor error 1 (A193/A224) -Definition- [B] The TD sensor outputs less than 0.5V, 20 s after the TD sensor initial setting has been performed. - Possible causes TD sensor abnormal Poor connection of the PCU SC391: Development bias leak (A193/A224) -Definition- [B] A development bias leak signal is detected. - Possible causes Poor connection of the PCU High voltage supply board defective
A224 Copier
67
9 May 1997
SC393: TD sensor error 2 (A193/A224) -Definition- [B] TD sensor output voltage falls out of the adjustment range (2.0 0.2 V) after the TD sensor initial setting has been finished. - Possible causes TD sensor abnormal Poor connection of the PCU SC401: Transfer roller leak error 1 (A193/A224) SC402: Transfer roller leak error 2 (A193/A224) -Definition- [B] A transfer roller current leak signal is detected. - Possible causes High voltage supply board defective Poor connection of the PCU Transfer roller damaged SC411: Separation bias error (A193/A224) -Definition- [B] A separation bias leak signal is detected. - Possible causes High voltage supply board defective Poor connection of the PCU Discharge brush defective SC500: Main motor lock (A193/A224) -Definition- [B] A main motor lock signal is detected for more than 5 seconds or the lock signal is not detected for more than 500 ms during rotation. - Possible causes Too much load on the drive mechanism Main motor defective
68
9 May 1997
SC503: Upper tray lift motor malfunction (optional paper tray unit only) (A193/A224) SC504: Lower tray lift motor malfunction (optional paper tray unit only) (A193/A224) -Definition- [C] The paper upper limit sensor is not activated after the tray lift motor has been on for 10 seconds. - Possible causes Upper limit sensor defective Tray lift motor defective IOCSS board defective SC506: Paper tray unit main motor lock (optional paper tray unit only) (A193/A224) -Definition- [C] A main motor lock signal is detected for more than 5 seconds or the lock signal is not detected for more than 5 seconds during rotation. - Possible causes Paper tray unit main motor defective Too much load on the drive mechanism SC542: Fusing temperature warm-up error (A193/A224) -Definition- [A] The fusing temperature does not reach the fusing standby temperature within 50 seconds after the main switch is turned on. - Possible causes Fusing thermistor defective or out of position Fusing lamp open Fusing thermofuse open Power supply board defective Poor connection of the fusing unit
69
A224 Copier
9 May 1997
SC543: Fusing overheat error (A193/A224) -Definition- [A] A fusing temperature of over 231C is detected for 1 second by the fusing thermistor. - Possible causes Fusing thermistor defective Power supply board defective SC544: Fusing low temperature error (A193/A224) -Definition- [A] A fusing temperature of below 100C is detected for 1 second by the fusing thermistor. - Possible causes Fusing thermistor defective Power supply board defective SC546: Fusing ready temperature malfunction (A193/A224) -Definition- [A] The fusing temperature goes 10 C below or 10 C over the stand-by temperature after warm-up is completed. - Possible causes Thermistor defective Poor connection of the fusing unit Power supply board defective SC547: Zero cross signal malfunction (A193/A224) -Definition- [A] Zero cross signals are not detected within a certain period. - Possible causes Power supply board defective IOCSS defective BICU defective
70
9 May 1997
SC548: Fusing edge temperature error 1 (A224) - Definition - [A] A fusing temperature of over 251C is detected for 3 seconds by the fusing edge thermistor. - Possible causes Fusing edge thermistor defective PSU defective SC549: Fusing edge temperature error 2 (A224) - Definition - [A] A fusing temperature of below 100C is detected for 1 second by the fusing edge thermistor. - Possible causes Fusing edge thermistor defective PSU defective Poor connenction of the fusing unit SC610: Communication error between IOCSS and duplex unit (A193/A224) -Definition- [B] The IOCSS board cannot communicate with the duplex unit properly. - Possible causes Poor connection of the duplex unit IOCSS board defective Duplex control board defective SC681: Fax option version error (A224) - Definition - [C] The machine detected that a A639 fax unit is installed. - Possible causes Installing an A639 fax unit in an A224 machine. Downloading the software for the A639 fax unit to the A224 machine.
A224 Copier
71
9 May 1997
SC682: Printer option version error (A224) - Definition - [C] The machine detected that a A643 printer controller is installed. - Possible causes Installing an A643 printer controller in an A224 machine. Downloading the software for the A643 printer controller to the A224 machine. SC691: Communication error between BICU and fax controller (A193/A224) -Definition- [B] The BiCU board cannot communicate with the fax controller properly. - Possible causes Poor connection of the interface harness which connects the BiCU board and the fax controller BICU board defective Fax controller defective SC692: Communication error between BiCU and printer controller (A193/A224) -Definition- [B] The BICU board cannot communicate with the printer controller properly. - Possible causes Poor connection of the interface harness which connects the BICU board and the mother board. Poor connection between the mother board and the printer controller BICU board defective Printer controller defective Mother board defective
72
9 May 1997
- Definition - [B] The BiCU board cannot communicate with the finisher properly. - Possible causes Poor connection of the interface cable for the finisher. BiCU board defective Finisher drive board defective SC700: Finisher feed out error (A193/A224) - Defenition - [B] 1. The stack height sensor does not detect the on condition within 12 seconds after the shift tray lift motor is turned on so that the shit tray keeps moving up. 2. The stack height sensor does not detect the off condition within 5 seconds after the shift tray lift motor is turned on so that the shift tray keeps moving down. 3. The shift tray position sensor does not detect the on condition within 1.25 seconds after the shift motor is turned on. - Possible causes Shift tray lift motor defective Shift motor defective Finisher drive board defective
73
A224 Copier
SC696: Communication error between finisher and BiCU board (A193/A224)
9 May 1997
SC701: Finisher inverter error (A193/A224) - Defenition - [B] 1. The jogger H.P sensor does not detect the off condition within 3 seconds after the jogger motor is turned on. 2. The jogger H.P sensor does not detect the on condition within 576 pulses (about 80 mm) after the jogger motor is turned on. 3. The Feed belt H.P sensor does not detect the off condition within 3 seconds after the feed-out motor is turned on. 4. The Feed belt H.P sensor does not detect the on condition within 2059 pulses (about 700 mm) after the feed-out motor is turned on. - Possible causes Jogger motor defective Feed-out motor defective Finisher drive board defective SC702: Finisher staple error (A193/A224) - Defenition - [B] The staple home position sensor does not detect the on condition within 0.485 seconds after the staple motor on signal. - Posible causes Staple motor defective Finisher drive board defective SC900: Total counter error (A193/A224) -Definition- [C] The total counter is not working properly. - Possible causes Total counter defective IOCSS board defective
74
9 May 1997
SC920: MSU connection error (A193/A224) -Definition- [B] The MSU set signal is not detected - Possible cause Poor connection between the BICU board and the MSU BICU board defective MSU defective SC921: MSU hardware error (A193/A224) -Definition- [B] The hardware of the MSU is defective - Possible cause MSU defective BICU defective Front door safety switch does not work properly SC980: Program loading error (A193/A224) -Definition- [C] The program cannot load properly. - Possible cause Poor connection between the BICU and the ROM board BICU board defective ROM board or the program defective SC981: NVRAM clear error (A193/A224) -Definition- [C] The data stored in the NVRAM is not cleared properly when the Memory All Clear is performed. - Possible cause NVRAM defective
A224 Copier
75
9 May 1997
SC990: Communication error between BICU and IOCSS board (A193/A224) -Definition- [B] The BiCU board cannot communicate with the IOCSS board properly. - Possible cause Poor connection between the BiCU board and the IOCSS board BiCU board defective IOCSS board defective SC999: Program version error (A193/A224) - Definition - [C] Downloading the incorrect type of main software - Possible cases Downloading the main software for the A224 machine to the A193 machine or the opposite case.
76
ELECTRICAL COMPONENT LAYOUT Copier (A224)
1 34 33 32 31 30 29 28 27 26 25
3 4 5 6 7 8 9 10 11 12 13 14
24 16 17 23 22 21 20 19 18
15
A224s502.wmf
35 49
36 37
38 39 48 40 41 42
47 46 45 44
43
A224s501.wmf
50
51 52
63 53 54 62 55 61 56
60 59 68
67
A224s500.wmf
Copier
Symbol Index No. Printed Circuit Boards PCB1 54 PCB2 50 PCB3 58 PCB4 61 PCB5 63 PCB6 51 PCB7 55 PCB8 52 PCB9 53 PCB10 62 Motors M1 M2 M3 M4 M5 M6 M7 Sensors S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 Switches SW1 Description High Voltage Supply Board Lamp Stabilizer PSU LD Unit Operation Panel SBU IOCSS BICU MSU Polygon Motor Driver (A224 only) P to P (2/2) K17 M16 C7 E5 F1 H1 I14 H12 I6 E3
45 37 47 49 38 35 46
Main Scanner Drive Transport Vacuum Fan Polygonal Mirror Toner Supply Exhaust Fan Fusing Unit Fan (A224 only)
I17 N17 O17 D4 F17 D17 P11
33 31 28 27 17 10 29 9 15 16 13 12 59 4 5 6 3 1 23
Upper Exit Lower Exit Left Vertical Door Left Door Relay PCU Fusing Exit Charge Roller H.P Upper Tray Paper End (A193 only) Lower Tray Paper End By-pass Feed Paper End Registration By-pass Feed Paper Width Humidity Original Width Original Length-1 Original Length-2 Platen Cover Scanner H.P. Toner Density (TD)
B17 B17 B17 C17 C17 C17 D17 D17 E17 E17 F17 G17 G17 C11 L17 L17 L17 M17 M17 H17
20
AC
B6
Symbol SW2 SW3 SW4 SW5 SW6
Index No. 32 14 19 26
Description Main Right Vertical Guide Upper Paper Size (A193 only) Lower Paper Size Front Door Safety
P to P (2/2) D2 H17 N17 O17 D11
Magnetic Clutches MC1 36 MC2 42 MC3 43 MC4 41 MC5 MC6 44 MC7 40 MC8 39 Solenoids SOL1 Lamps L1 L2 L3 Heaters H1 H2 H3 Thermistors TH1 TH2 TH3 Thermofuses TF1 Counters CO1 CO2 Others LSD1 NF CB
Charge Roller Contact Upper Relay Lower Relay By-pass Feed Upper Paper Feed (A193 only) Lower Paper Feed Registration Development
E17 E17 I17 F17 I17 I17 F17 J17
48
Junction Gate
B17
60 2 8
Quenching Scanner Fusing
E17 M17 B7
18 34 11
Tray (option) Anti-condensation (option) Drum (option)
C3 C3 C3
24 21 22
Charge Roller Fusing Fusing Edge (A224 only)
H17 B6 B6
Fusing
B7
25 -
Total Key (option) Laser Synchronization Detector Noise Filter (230V machine only) Circuit Breaker (230V machine only)
I17 G17
30 56 57
D4 C10 B8
10
11
12
13
14
15
16
17
18
A193 and A224 Point to Point Diagram (1/2)
(Ver. 2)
Duplex Unit (Option for A193)
AC SW (SW1) Duplex Entrance Sensor S1
5V /DUPK0[J5] CGND /TRG[J5] -1 -2 -3 -4 -5 S1 -1 -2 -3 -4 -5 -6 -7 -8 S4 -4 -5 -6 -7 -8 -9 Left Door Sensor S3 Left Vertical Door Sensor S2 Lower Exit Sensor Upper Exit Sensor -13 24V -14 /TRG [J24] SOL1 Junction Gate C1
Duplex Junction Gate Sol SOL1 Circuit Breaker Duplex Transport Motor M1
C D B A 24V A /A /B B 24V 24V A /A -1 -2 -3 -4 -5 -6 -1 -2 -3 -4 -5 -6 -1 -2 -3 -4 -5 -6 -7 -8
24V 24V GND 5V GND RESET[J5] TXD[J5] RXD[J5] SET[J5]
(230V machine only) (CF1)
M2
/B B 24V
S2
Duplex Turn Sensor Duplex Exit Sensor

5V -1 -2 -3 -1 -2 -3 -4 24V 24V.S 5V LD5V.S -1 -2 -3 -6 -1 -2 -4 -5 CN120 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 /NEW [J5] GND 24V /TRG [J24] GND EXIT 3 [J5] +5V GND CONT [J5] +5V 24V /TRG [J24] 24V /TRG [J24] GND F1PE [I5] +5V GND F2PE [I5] +5V 24V.S2 /TRG [J24] 24V /TRG [J24] 24V /TRG [J24] MC4 By-pass Feed Cl MC2 S10 S9 L1 Quenching Lamp MC1 S8 S7 Fusing Exit Sensor Charge Roller H.P Sensor Charge Roller Contact Cl M6 Exhaust Fan S6 PCU Sensor B C D GND SVRH [A] A S5 Relay Sensor
-1
Tray Heater (Option)
Duplex Feed
H1
-5 -3 -7
PSU(PCB3)
Motor
S3
Anti-condensation Heater (Option)
-2
Humidity Sensor Noise Filter (230V machine only) (NF 1)
S14
H2
-6
Laser Syncronization
Front Door Safety SW (SW6)

H G F E
Main Switch (SW2) Polygonal Mirror Motor M4
Detector (LSD)
LD Unit (PCB4)
/ACDET Zero cross [J5]
-1 -2 -3 -4 -5 -6 -7
-14 -1 -2 -3 -4 -5 -6 -1 -2 -1 -2
Fusing Heat Trigger [I5] Fusing Heat Relay [J24] 24V.S ENGOFF 5VE
Upper Tray Paper End Sensor(A193 only) Lower Tray Paper End Sensor
-16 -14 -12 -10
Upper Relay Cl
MC7
Registration Cl
<CN301>
PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
(SBU)
F
Operation Panel (PCB5)
GND OPDATA [JI5] GND OPCLK -12V /BEEP [J5] +5V +5V /OP-KEY [J5] /OP-LED +5VE
-1 -3 -5 -7 -9 -11 -13 -15 -2 -4 -6 +5VE
SBU (PCB6)
NAME PIN < /OPBSYNC 26 /RDSYNC > 27 GND 28 /CLK 0 > 29 GND 30 /WTGT > 31 /PWIND > 32 /AEMODE > 33 GND 34 DAD 1 > 35 GND 36 DACLK > 37 GND 38 DALD > 39 GND 40 < AD7 41 < AD6 42 GND 43 < AD5 44 < AD4 45 GND 46 < AD3 47 < AD2 48 GND 49 < AD1 50
NAME < AD0 GND AGC0 AGC1 GND AGC2 AGC3 GND +12 +12 +12 +12 +12 +12 GND -12V -12V -12V GND +5V +5V +5V +5V +5V +5V
> > > >
<CN311> (BICU - ROM Board) PIN NAME PIN NAME 1 GND 21 A12 > 2 < D3 > 22 A7 > 3 < D4 > 23 A6 > 4 < D5 > 24 A5 > 5 < D6 > 25 A4 > 6 < D7 > 26 A3 > 7 /CE1 > 27 A2 > 8 A10 > 28 A1 > 9 /OE > 29 A0 > 10 A11 > 30 < D0 > 11 A9 > 31 < D1 > 12 A8 > 32 < D2 > 13 A13 > 33 NC 14 A14 > 34 GND 15 /WE > 35 GND 16 /BSY > 36 GND 17 +5V 37 NC 18 VPP1 38 < D11 > 19 A16 > 39 < D12 > 20 A15 > 40 < D13 >
PIN 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
NAME < D14 > < D15 > /CE2 > NC NC NC A17 > A18 > A19 > A20 > A21 > +5V VPP2 A22 > A23 > < /WP < /BYTE NC NC < /EXCARD
PIN 61 62 63 64 65 66 67 68 69 70
NAME < /SLEEP NC NC NC < D8 > < D9 > < D10 > NC GND GND
<CN308> (BICU - IOCSS) PIN NAME PIN NAME 1 -12V 21 < FUTMP 2 -12V 22 < PP-C 3 +5VE 23 < PP-B 4 +5VS 24 < HUM 5 S1 > 25 < PP-D 6 S3 > 26 GND 7 A0 > 27 GND 8 A2 > 28 MA1 > 9 A3 > 29 MA2 > 10 < D9 > 30 MA4 > 11 < D10 > 31 MA5 > 12 < D12 > 32 MA7 > 13 < D13 > 33 MA8 > 14 < D15 > 34 MA10 > 15 /RD > 35 MB1 > 16 /RST, 10B> 36 MB2 > 17 < /INT 1 37 MB3 > 18 CLKP > 38 MB4 > 19 GND 39 /RTRG > 20 GND 40 < SN-ON
-1
PIN 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
NAME +12V BDTCT +12V +5V +5V S2 > +5V A1 > +5V < D8 > +5V < D11 > +5V < D14 > +5V /HWR > +5V < /INT2 GND GND
PIN 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
NAME GND < CHTMP GND < PP-TP GND < TSENS GND GND GND MA3 > GND MA6 > GND MA9 > GND GND GND +24V +24V BDTCT
-2
M5
Toner Supply Motor By-pass Feed Paper End Sensor Registration Sensor
S11
S12 -1 -2 -3 -4 -5 -1 -2 -3 -4 -1 -2 /MPS1 [J5] /MPS2 [J5] /MPS3 [J5] /MPS4 [J5] GND /TRG [J24] 24V CNTOK [J5] GND 24V 24V.S2 C02 S13
By-pass Feed Paper Width Sensor
Key Counter (Op)
Right Vertical Guide SW (SW3) TH1 Charge Roller Thermistor
-1
GND VTH [A] TSENS [A] +5V CONTL [I5] 24V /TRG [J24] 24V.S2 /TRG [J24] 24V /TRG [J24] 24V /TRG [J24] 24V /TRG [J24] Direction [I5] Motor Start [J5] +5V Motor Ready [J5] 24VS 24VS GND GND +5V GND Charge Roller [I5] Development [I5] F.B C [A] F.B B [A] Trans Roller (+)[I5] Trans Roller (-)[I5] F.B T [A] Discharge [I5] F.B D [A] 24V.S +5V GND GND /F1 [J5] /F2 [J5] +5V /ON [J5] GND /L1 [J5] /L2 [J5] +5V /ON [J5] GND /W1 [J5] /W2 [J5] +5V /ON [J5] /ON GND /TRG [J5] GND AKS0 [J5] +5V GND HPS [I5] +5V +24V +24V A [J24] /A [J24] B [J24] /B [J24] PS4 [J5] PS3 [J5] GND PS2 [J5] PS1 [J5] PS4 [J5] PS3 [J5] GND PS2 [J5] PS1 [J5] 24V /TRG [J24]
BICU (PCB8)
-2 -3 -4 -5 -1 -2
S20
TD Sensor
MC5
Upper Paper Feed Cl (A193 only)
MSU(PCB9) I
-1 -2 -1 -2 -1
MC3
Lower Relay Cl
MC6
Lower Paper Feed Cl
<
CN310>
P IN 1 2 3 4 5 6
(BICU-Mother Board)
N M A E G D N P IN 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 0 N M A E G D N T D2 > X < R D2 X G D N T D3 > X < R D3 X G D N /B D N . .C /W S N > R Y C >
<
CN303>
PIN 1 2 3 4 5 6 7 8 9 10 11 12 13
(BICU - MSU)
NAME GND GND /MWCLK > /MWLGT > /MWLSYC > MOD > GND PIN 31 32 33 34 35 36 37 38 39 40 41 42 43 44 > > > > > > > > > 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 < < < < NAME GND GND GND GND /MWFGT > GND GND GND /WRSYNC > < /MRFGT GND GND A6(N,C) A4 A2 A0 GND D14 D12 D10 D8 /HWR /CS51 < /MDTCT GND +5V +5V +5V GND GND > > > > > > > > >
< /V E ID O G D N /F A E > G T /O E2 > /O E3 > N . .C G D N /R S > T < /C S T
Paper Tray Unit Option
IOCSS (PCB7)
-2 -1 -2 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -1 -2 -3 -4 -5 -A1 -A2 -A3 -A4 -A5 -A6 -A7 -A8 -A9 -A10 -B2 -B3 -B4 -B5 -B6 -B7 -B8 -B9 -B10 -1 -2 -3 -4 -5 -6 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -1 -2
CO1 Total Counter
MC8
Development Cl
7 8 9 1 0
< /MRCLK < /MRLGT < /MRLSYC < MID GND A7(N,C) A5(N,C) A3 A1 GND < < < < D15 D13 D11 D9 /RD CS50 /RESET GND +5V +5V +5V GND GND
M1
Main Motor
E F
+5V GND
Mother Board
CN304
14 15 16 17 18 19 20 21 22 23 24
High Voltage Supply Board
ADF (Option)
Printer Controller (Op) See 2/2
Fax Unit (Op) See 2/2
25 26 27 28 29 30
S16
Original Length Sensor 1 (230V machine only)
L
S17
Original Length Sensor 2
S15
Original Width Sensor
ARDF (Option) M
Scanner Lamp
PCB2
L2
Lamp Stabilizer Platen Cover Sensor Scanner H.P Sensor
S18
S19
M2
Scanner Drive Motor
N
Signal Table AC Line DC Line Pulse Signal
N
SW4
Upper Paper Size Sensor (A193 only)
PSU (PCB3)
Finisher (Option)
SW5
Lower Paper Size Sensor
<
> Signal Direction
M3
Transport Vacuum Fan
s t
[ ] [A]
Active High Active Low Voltage Analog Signal
-1 -2 -3 -4 -5 -6
Junction Gate Sol [J5] Motor Speed [I5] Motor Start [J5] Paper Indicator1 [J5] Paper Indicator2 [J5] Paper Detect [I5] DOOR SW [I5] Sorter Set [J5] 24V
Sorter Transport Motor -1 -2 -4 -5 -6 -7 Sorter Paper Indicator (PCB2)
M1
LCT (Option for A224)
-7 -8 -9
PCB2
-1 -2 Sorter Vertical Guide Door SW (SW1)
-10 24V -11 GND
-12 GND -13 5V -14 GND
-1 -2
SOL1
Sorter Junction Gate Sol
Q 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 bin Sorter (Op)
S1
Sorter Pape Sensor
16
17
18
10
11
12
13
14
15
16
17
18
A193 and A224 Point to Point Diagram (2/2)

BICU
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 5
+24V COM3 RSEL(US-Not used) Not used DOSW [I5] (US - Not used) CMLSW [I5] OHDISW [I5] COM1 EXTDI [J5] HOOK1 [J5] HOOK0 [J5] EXRING COM2 Not used TRXD (Tx/Rx Signal) CSEL1 (US - Not used) CSEL0 (US - Not used) GSSW [I5] (US - Not used) +5VE (US - Not used) +5VEE (US - Not used)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5
See Table 1
NCU
FCU
4 3 2 1
Table 1 (BICU - FCU)

BICU CN304 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 < NAME +24V +24V +12V -12V TXD 1 RXD 2 GND /AWCLK GND /AWLGT /AWLSYC /AWFGT GND /AWKS 0 /AWKS 1 /AWKD 0 /AWKD 1 /AWKD 2 /AWKD 3 /AWKD 4 /AWKD 5 /AWKD 6 /AWKD 7 GND < /ARCLK > > > > > > > > > > > > > > > FCU CN501 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 BICU CN304 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 < < < < < < < < < < < NAME GND < /ARLGT < /ARLSYC < /ARFGT /WRSYNC > /FSYNC > GND /ARKS 0 /ARKS 1 /ARKS 2 /ARKS 3 /ARKS 4 /ARKS 5 /ARKS 6 /ARKS 7 /OE 1 GND /OP-LED /RTRG /OP-KEY > /SW-ON /SN-ON EX-FCU +5VE +5VE > > > FCU CN501 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 COM1 COM1 +5V +5V 1 2 MONSP COM1 1 2 +5V COM1
C
PSU
Speaker
HDD I/F
See Table 2
Function Upgrade Card
See Table 3
See Table 4
See Table 5
See Table 6
Page Memory Card
E
SAF/HDD I/F CIG4 DIU (RS232C)
Table 2 (Function Upgrade Card - FCU)

FCU CN502 NAME COM1 < < < < < CPD 3 CPD 4 CPD 5 CPD 6 CPD 7 CPA 10 /MRD CPA 11 CPA 9 CPA 8 CPA 13 CPA 14 /MWRL < BSY +5V +12VP CPA 16 > CPA 15 > CPA 12 > CPA 7 CPA 6 CPA 5 CPA 4 CPA 3 CPA 2 CPA 1 CPA 0 < < < CPD 0 CPD 1 CPD 2 RTCCS COM 1 > > > > > > > > > > > > > > > > > > > > > > > > > FCU CN502 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 < < < < < < < < < < < < < < < NAME COM1 CD1 CPD 11 > CPD 12 > CPD 13 > CPD 14 > CPD 15 > N.C < /FROMCS > N.C CPA 17 CPA 19 CPA 20 RAMCS +5V +12VP N.C N.C /WP /BYTE N.C /MWRH > /EXCARD > /SLEEP /VPCNT0 > < /VPCNT1 /CSCNT CPD 8 CPD 9 CPD 10 CD2 COM 1 > > > > > > CPA 18 >
Table 3 (Page Memory Card - FCU)

FCU CN503 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 < < < < < < < < NAME COM1 DMD 3 DMD 4 DMD 5 DMD 6 DMD 7 /RAS 4 N.C /DMRD N.C DMA 9 DMA 8 N.C N.C /DMWR N.C +5V N.C N.C N.C N.C DMA 7 DMA 6 DMA 5 DMA 4 DMA 3 DMA 2 DMA 1 DMA 0 DMD 0 DMD 1 DMD 2 N.C COM 1 > > > > > > > > > > > > > > > > > > > > > FCU CN503 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 < < < < < < < < < < NAME COM 1 CD 1 DMD 11 > DMD 12 > DMD 13 > DMD 14 > DMD 15 > /RAS5 N.C N.C N.C N.C N.C N.C N.C N.C +5V N.C N.C N.C /DCAS 1 > /DCAS 0 > N.C N.C N.C N.C N.C N.C N.C DMD 8 DMD 9 CD 2 COM 1 > > >
Table 4 (SAF/HDD interface - FCU)

FCU CN504 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 < < < < < < < < < < < < < < < < < NAME COM 1 CPD 0 CPD 2 CPD 4 CPD 6 CPD 8 CPD 10 CPD 12 +5V CPD 10 /MWRL CPA 1 CPA 3 +5V CPA 6 CPA 9 CPA 11 CPA 12 CPA 14 RTCCS +12V DMD 13 > DMD 2 DMD 5 DMD 7 DMD 8 +5VD /CAS0 > /DMMRD > DMD 12 > /DMIORD > +5V DMA 1 DMA 3 DMA 5 DMA 7 DMA 9 COM 1 > > > > > > > > > /EXCARD > > > > > > DMD 14 > > > > > DMD 15 > > > > > > > > FCU CN504 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 < < < < < < < < < < < < < < < < NAME COM 1 CPD 1 CPD 3 CPD 5 CPD 7 CPD 9 CPD 11 CPD 13 CPD 14 /MRD /MWRH COM 1 CPA 2 CPA 4 CPA 5 CPA 7 CPA 8 CPA 10 COM 1 CPA 13 CPA 15 /SRAMCS /INTHDD DMD 0 DMD 1 DMD 3 DMD 4 DMD 6 COM 1 DMD 9 /RAS 0 /CAS 1 /HDCS /RESET DMA 2 DMA 4 DMA 6 DMA 8 > > > > > > > > > DMD 11 > > > > > > > > > > > > > > > > > > > > > > > > >
Table 5 (CIG4 - FCU)

FCU CN505 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 < < < NAME VTXMD VRXMDM COM3 -12V /G4CS /RESET COM3 /INTG4 /CWAIT /CODCCS > CPA 14 > CPA 13 > CPA 12 > CPA 10 > CPA 9 CPA 8 CPA 7 CPA 6 CPA 5 CPA 4 > > > > > > > > > FCU CN505 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 < < < < < < < < NAME CPA 3 CPA 2 CPA 1 CPA 0 COM 3 CPD 7 CPD 6 CPD 5 CPD 4 CPD 3 CPD 2 CPD 1 CPD 0 /MWRL N.C /MRD COM 3 +24V COM 3 +24V > > > > > > > > > > > > > >
Table 6 (DIU (RS232C) - FCU)

FCU CN506 1 2 3 4 5 6 7 8 9 10 11 12 < < < < < < < NAME CPD 0 CPA 0 > CPD 1 CPD 2 CPD 3 CPD 4 N.C CPD 5 /IORD > > > > > > > FCU CN506 13 14 15 16 17 18 19 20 21 22 23 24 < < < NAME CPD 6 /IOWR CPD 7 /RST232 IOIT2 /R232CS N.C N.C +5V N.C COM 1 N.C > > > > >
1 2 3 4 5 6 7 8 9 10 11 12
< CPA 1 > < CPA 2 > < CPA 3 >
/CROMCSO >
/CRAMCSO >
13 14 15 16 17 18 19 20 21 22 23 24 25
/FROMCS >
26 27 28 29 30 31 32 33 34
DMD 10 >
DMD 10 >
/DMMWR >
/DMIOWR >
I
Motor Board
DMA 10 > DMA 11 > COM 1
HDDACK >
CN304
See Table 10 J4
Table 7
Table 9 (Hard Disk Driver - Printer Controller)

PIN 1 > > > > > > > > > > > > 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 > 21 22 23 24 25 < < NAME CPURST > GND < DATA 7 < DATA 8 < DATA 6 < DATA 9 < DATA 5 < DATA 4 < DATA 3 < DATA 2 < DATA 1 < DATA 0 GND NC NC GND / IOWR GND /IORD > > > > > > > > > > PIN 26 27 28 29 30 31 32 33 34 35 36 37 38 39 41 42 44 47 48 49 50 NAME GND CHRDY (5V) GND NC GND < HDDINT NC ADDRESS 3 > NC ADDRESS 2 > ADDRESS 4 > / HDDCS0 / HDDCS1 NC +5V +5V NC NC NC NC NC > >
SIMM
J1 and J2 See Table 11 See Table 9
Hard Disk Driver
(Parallel Porl - Printer Controller)

PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 < < < < < < < < < NAME /STROBE DATA BIT 0 DATA BIT 1 DATA BIT 2 DATA BIT 3 DATA BIT 4 DATA BIT 5 DATA BIT 6 DATA BIT 7 /ACKNLG BUSY PE SLCK < NC GND GND NC GND < /INIT /ERROR GND NC NC < /SLCT IN
Parallel Port K
See Table 7
< DATA 10 > < DATA 11 > < DATA 12 > < DATA 13 > < DATA 14 > < DATA 15 >
Printer Controller Serial Port
14 15 16 17 18 19~30 31
/AUTO FEED XT
See Table 8 See Table 14 J9 J2 See Table 15 J10 J3
See Table 12
Network I/F Board
32 33 34 35 36
Table 8 (Serial Porl - Printer Controller)

PIN 2 3 4 < < NAME STXD SRXD +10V SDSR SDTR > > >
Table 10 (Motor Board - Printer Controller)

PIN A1 A2 A3 A4 A5 A6~10 B1~3 B4 B5 B6~10 < < < NAME < / EBD / CVDO / EVSYNC / ESTS ECMD +5V NC / ESBSY / ECBSY GND > > >
Printer Enhancement Unit
20
See Table 13
Local Talk
Table 11
Table 12 (Network I/F Board - Printer Controller)

NAME NC NC GND CAS 0 CAS 2 CAS 3 CAS 1 RAS 0 RAS 1 NC / WE NC < DATA 8 < DATA 9 > > < DATA 24 > < DATA 25 > < DATA 10 > < DATA 26 > < DATA 11 > < DATA 27 > < DATA 12 > < DATA 28 > +5V < DATA 29 > < DATA 13 > < DATA 30 > < DATA 14 > < DATA 31 > < DATA 15 > NC NC NC NC NC NC GND > > > > > > > PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 < < < < < < < < < < < < < < < < NAME NC +5V GND DATA 0 DATA 1 DATA 2 DATA 3 DATA 4 DATA 5 DATA 6 DATA 7 DATA 8 DATA 9 +5V +5V DATA 11 > DATA 12 > DATA 13 > DATA 14 > DATA 15 > GND ADDRESS 0 > ADDRESS 1 > ADDRESS 2 > ADDRESS 3 > > > > > > > > > > > PIN 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 < < < < NAME ADDRESS 4 ADDRESS 5 ADDRESS 6 ADDRESS 7 ADDRESS 8 ADDRESS 9 > > > > > > 37 > > > > 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 NAME GND < < < < < < < < DATA 0 DATA 1 DATA 2 DATA 3 +5V NC ADDRESS 0 > ADDRESS 1 > ADDRESS 2 > ADDRESS 3 > ADDRESS 4 > ADDRESS 5 > ADDRESS 6 > ADDRESS 10> < < < < < < < < DATA 4 DATA 5 DATA 6 DATA 7 > > > > DATA 40 > DATA 21 > DATA 22 > DATA 23 > NC +5V ADDRESS 8 > ADDRESS 9 > RAS 3 RAS 2 NC NC > > DATA 16 > DATA 17 > DATA 18 > DATA 19 > PIN
Table 14 (Printer Enhancement Unit - Printer Controller)

PIN A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 > > > > > > > > A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32 > < < < < < < < < < < < < < < < < NAME DATA16 DATA19 DATA22 DATA25 GND ADDRESS 0 ADDRESS 3 ADDRESS 6 + 5V ADDRESS 10 ADDRESS 13 ADDRESS 16 ADDRESS 17 ADDRESS 20 ADDRESS 23 GND ADDRESS 27 ADDRESS 30 GND /BLAST + 5V /ARAMWR > AMA 1 AMA 4 AMA 7 AMA 10 /ACAS 1 + 5V + 5V /ARAS 2 /ARAS 5 + 5V > > > > > > > PIN > > > > B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30 B31 B32 < < < < < < < < < < < < < < < < < < NAME DATA17 DATA20 DATA23 + 5V SCCCS ADDRESS 1 ADDRESS 4 ADDRESS 7 GND ADDRESS 11 ADDRESS 14 + 5V ADDRESS 18 ADDRESS 21 ADDRESS 24 ADDRESS 25 ADDRESS 28 ADDRESS 31 /ALE /W/R GND /ARAMOE AMA 2 AMA 5 AMA 8 ALE ACAS 2 GND /ARAS 0 /ARAS 3 /ARAS 6 > GND > > > > > > > > > > PIN C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32 < < < < < < < < < < < < < < < < NAME DATA18 DATA21 DATA24 GND /ROMCS 1 ADDRESS 2 ADDRESS 5 ADDRESS 8 ADDRESS 9 ADDRESS 12 ADDRESS 15 GND ADDRESS 19 ADDRESS 22 + 5V ADDRESS 26 ADDRESS 29 GND /DEN CPURST + 5V AMA 0 AMA 3 AMA 6 AMA 9 /ACAS 0 /ACAS 3 GND /ARAS 1 /ARAS 4 + 5V GND > > > > > > > > > > >
Table 15 (Printer Enhancement Unit - Printer Controller)

PIN A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32 < < < < < < < < < < < < < < < < < < NAME DATA 0 DATA 3 GND DATA 7 GND DATA 11 GND DATA 15 GND DATA 28 DATA 31 + 5V /D5BACK + 5V + 5V + 5V GND CLK 2 + 5V /IOWR + 5V DMA 1 DMA 4 DMA 7 DMA 10 GND /DCAS 2 GND /DRAS 2 /DRAS 5 /DRAS 8 + 5V > > > > > > > PIN B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30 B31 B32 < < < < < < < < < < < < < < < < < < < < NAME DATA 1 DATA 4 DATA 5 DATA 8 DATA 9 DATA 12 DATA 13 + 5V DATA 26 DATA 29 GND GND /SCCREQ GND /SOO1INT GND + 5V GND + 5V /DRAMOE + 5V DMA 2 DMA 5 DMA 8 DMA 11 /DCAS 0 /DCAS 3 /DRAS 0 /DRAS 3 /DRAS 6 /DRAS 9 GND > > > > > > > > > > PIN C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32 < < < < < < < < < < < < < < < < < < NAME DATA 2 GND DATA 6 + 5V DATA 10 GND DATA 14 GND DATA 27 DATA 30 + 5V /D5BREQ NC GND /SCCINT GND /RDY GND /IORD /ORAMWR DMA 0 DMA 3 DMA 6 DMA 9 GND /DCAS 1 + 5V /DRAS 1 /DRAS 4 /DRAS 7 + 5V GND > > > > > > >
(SIMM - Printer Controller)

PIN 1 2 3 4 5 6 7 8 9 10
ADDRESS 10 > ADDRESS 11 > ADDRESS 12 > ADDRESS 13 > ADDRESS 14 > ADDRESS 15 > GND GND / XNICID / NICINT / PNTIRQ / BHE / NICREQ / NICACK / IOWR / NICCS / IORD / RDY CPURST CLK2
11 12 13 14 15 16 17 18 19 20 21 22
DATA 10 >
23 24 25 26 27 28 29 30 31 32 33 34
ADDRESS 7 >
Table 13 (Local Talk - Printer Enhancement Unit)

PIN 1 2 3 4 5 6 7 8 < < < NAME GND HSK TXDGND RXDTXD+ NC RXD+ >
Q 1
35 36
Q 7 8 9 10 11 12 13 14 15 16 17 18

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A224 COPIER SERVICE MANUAL

The A224 copier is based on the A193 copier.

+ IMPORTANT SAFETY NOTICES

HEALTH SAFETY CONDITIONS

OBSERVANCE OF ELECTRICAL SAFETY STANDARDS

SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL

+ WARNING FOR LASER UNIT

INVISIBLE LASER RADIATION WHEN OPEN. AVOID DIRECT EXPOSURE TO BEAM.

Items Configuration: Copy Process: Originals: Original Size:

A224 As for A193 As for A193 As for A193

Items First Copy Time

Copy Number Input: Manual Image Density: Automatic Reset:

Auto Shut Off

Copy Paper Capacity:

Toner Replenishment: Toner Yield:

Copy Tray Capacity

Maximum Copying Warm-up Stand-by Auto Shut-off

Maximum Copying Warm-up Stand-by Auto Shut-off

Non-memory copy mode Memory copy mode

- A224 A4 sideways/ 11" x 8.5" 20 25 A3/11" x 17" 11 13 B4/8.5" x 14" 13 15

Non-memory copy mode Memory copy mode

Memory Capacity: - A193 Standard (4 MB) Optional 4 MB x O O O x O x O 35 99 15 45 Optional 8 MB O O O O 99 75

x: Not available - A224 -

ELECTRICAL COMPONENT DESCRIPTIONS

3. ELECTRICAL COMPONENT DESCRIPTIONS

ELECTRICAL COMPONENT DESCRIPTIONS

Scanner H.P. Toner Density (TD)

Index Description No. 10 PCU 29 Fusing Exit Charge Roller H.P 9

ELECTRICAL COMPONENT DESCRIPTIONS

Quenching Scanner Fusing

Provides back-up overheat protection in the fusing unit.

The separation (discharge brush) voltage has been changed.

MAIN SCAN MAGNIFICATION/REDUCTION

6. MAIN SCAN MAGNIFICATION/REDUCTION

7.2 OPTICAL PATH

[B] [D] [F] [G] [E] [H] [A]

[E] [H] [B]

[I]: Laser Syncronization Detector

PAPER SEPARATION AND TRANSPORT

8.2 DRIVE MECHANISM

9. PAPER SEPARATION AND TRANSPORT

10. IMAGE FUSING

10.2 PRESSURE ROLLER

10.3 FUSING UNIT FAN

10.4 FUSING TEMPERATURE CONTROL AND OVERHEAT PROTECTION

ENERGY SAVER MODES

Off (230V ) On (230V ) On (115V ) Off (115V )

11. ENERGY SAVER MODES

SERVICE PROGRAM MODE TABLE

12. SERVICE PROGRAM MODE TABLE

+12.5 ~ -12.5 0.1 mm/step + 0.0 mm

+9 ~ -9 0.1 mm/step + 0.0 mm

SERVICE PROGRAM MODE TABLE

+9 ~ -9 0.1 mm/step + 0.0 mm

+9 ~ -9 0.1 mm/step + 0.0 mm

+9 ~ -9 0.1 mm/step + 0.0 mm

+9 ~ -9 0.1 mm/step + 0.0 mm

0 ~ 10 1 mm/step 7 mm 0 ~ 10 1 mm/step 8 mm 0 ~ 10 1 mm/step 7 mm +9 ~ -9 1 mm/step + 0 mm

SERVICE PROGRAM MODE TABLE

SERVICE PROGRAM MODE TABLE

SERVICE PROGRAM MODE TABLE

Mode No. Class Class 3 1 and 2 TD Sensor Initial Setting 2-801