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Keystone

2- and 3-Way Resilient Seated Butterfly Valve Assemblies

2- and 3-Way Resilient Seat Butterfly Valve Assemblies

Tyco Valves and Controls combines


over 50 years experience and
knowledge in the valve and actuator
industry along with expertise in HVAC
automation systems to provide the
ultimate automated butterfly valve
assemblies for flow control of:
Hot water
Chilled water
Condenser water
Thermal storage systems
Steam

Features Include:
Actuator choices:Pneumatic 20 or
60 psi; Electronic (w/and w/o
spring return): 0-10 V, 4-20mA,
and 2 position.
Bronze bearings ensure longer
service life with low operating
torques.
Bubble-tight shutoff to 150 psi.
Each valve is factory tested to
110% of specified pressure rating.
Extended neck allows adequate
clearance for flanges and insulation.
Integral cast-in top plate is
standardized to allow direct
mounting of actuators.
Round, polished disc and hub edge
provides 360 degree concentric
seating and minimizes flow
restriction for longer seat life.
Simple to configure and order.

Flow Control
Total Flow Control Solutions

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150-US-0602

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

Keystone Figure 222 and Figure AR2 Resilient Seat Butterfly Valves
Features and Benefits
3

6
7
1

(Figure 222) Replaceable resilient seat


provides bubble-tight shutoff to 175 psi
(Figure AR2).
Offered in two body styles: wafer and
lug. The lugged body is drilled and
tapped for isolation and removal of
downstream piping at full rated pressure.
Round, polished disc and hub edge
provides 360 degree concentric seating,
minimum flow restriction, lower torques
and longer seat life.
Upper and lower inboard bronze
bearings ensure longer service life with
low operating torques.
Thru-stem design provides high strength
and positive disc control with
standardized end connection for operator
interchangeability.
Extended neck allows adequate
clearance for flanges and insulation.

Bi-directional, self-adjusting stem seal,


located in the upper journal, is suitable
for vacuum and pressure while also
preventing external contamination of the
stem area.
Heavy-duty corrosion resistant top
bushing, located in the upper journal,
absorbs actuator side thrust.

Materials - Figure 222


Part

Material

Material Standards

1 Body
2 Disc

Cast iron
Aluminum bronze

ASTM-A 126 Class B


ASTM-A 148 UNS C95200 Grade A

3 Stem
4 Molded-in liner

416 Stainless steel


EPDM (-40F - 250F)

ASTM-A 582 UNS S41600

5 Inboard bearings
6 Upper bushing
7 Upper stem seal

Bronze
Polyester
NBR

Cast-in top plate is an integral part of the


body and is standardized to allow direct
mounting of all Keystone actuators.
Each valve is factory tested to 110
percent of specified pressure rating.
Temperature rating for standard EPDM:
-40F -250F.
Flange standard is ANSI 125/150

Materials - Figure AR2


3

Part

Material

Material Standards

1 Body
2 Disc

Cast iron
Aluminum bronze

ASTM-A 126 Class B


ASTM B 148, UNS C95200 Grade A

3 Stem
4 Seat

ASTM A 276 UNS S31600


316 Stainless steel
18-8 Stainless steel (14 - 20) ASTM A 276 UNS S30400
EPDM food grade (-40F - 250F)

5 Upper stem bushing


6 Stem packing

Polyester (2 - 20)
NBR

7 Torque plug (2 - 12)


Disc screws (14 - 20)
8 Bearings (2 12-inch)

316 Stainless steel


316 Stainless steel
Sintered metal

5
6

ASTM A 276 UNS S31600 cond. A


ASTM F 593 Group 2 cond. CW1

7
2
4

Keystone Figure AR1


(Wafer Style pictured, AR2 Lug Style is standard)

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
2

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

Figure 222 - Figure AR2 Valve Assemblies


AR2 Lug

222 Lug

H
F

KEYSTONE

KEYSTONE

45

A
E
Q

B
D

Figure 222* - Dimensions - inches [mm]


Valve
Size

D
Tap Size

Tap Lug Data


Bolt
Circle

No.
Bolts

2.06 [52]

4.13 [105]

5.31 [135] 1.69 [43]

0.625-11 UNC-2B

4.75 [121]

1.38 [35]

4 [102]

1.25 [32]

0.56 [14]

0.38 [10]

2.5
3

2.56 [64]
3.06 [77]

4.63 [118]
5.19 [132]

5.94 [150] 1.81 [46]


6.31 [160] 1.81 [46]

0.625-11 UNC-2B
0.625-11 UNC-2B

5.50 [140]
6.00 [152]

4
4

2.00 [51]
2.63 [67]

4 [102]
4 [102]

1.25 [32]
1.25 [32]

0.56 [14]
0.56 [14]

0.38 [10]
0.38 [10]

4
5

4.06 [103]
5.06 [128]

6.38 [162]
7.38 [188]

7.13 [181] 2.06 [52]


7.69 [195] 2.25 [56]

0.625-11 UNC-2B
0.750-10 UNC-2B

7.50 [191]
8.50 [216]

8
8

3.69 [93]
4.75 [120]

4 [102]
4 [102]

1.25 [32]
1.25 [32]

0.63 [16]
0.75 [19]

0.44 [11]
0.50 [13]

6
8

5.81 [147] 8.50 [216]


7.81 [198] 10.69 [272]

8.31 [210] 2.25 [56]


9.50 [241] 2.38 [60]

0.750-10 UNC-2B 9.50 [241]


0.750-10 UNC-2B 11.75 [298]

8
8

5.56 [141]
7.75 [196]

4 [102]
6 [152]

1.25 [32]
1.25 [32]

0.75 [19]
0.88 [22]

0.50 [13]
0.63 [16]

14.25 [362] 12 9.75 [247]


17.00 [432] 12 11.75 [298]

6 [152]
6 [152]

2.00 [51]
2.00 [51]

1.13 [29]
1.13 [29]

N/A
N/A

10
12

9.81 [249] 13.00 [330] 10.88 [275] 2.69 [68]


11.81 [300] 14.81 [376] 12.25 [311] 3.13 [78]

0.875-9 UNC-2B
0.875-9 UNC-2B

* Figure 222 valves are rated for 250 psi bi-directional service. Standard actuator sizing is based on 150 psi line pressure.

Figure AR2 - Dimensions - inches [mm]


Valve
Size

D
Tap Size

Tap Lug Data


Bolt
Circle

No.
Bolts

4.00 [102]

6.38 [162]

7.00 [178]

2.00 [51] 0.625-11 UNC-2B

7.50 [191]

3.44

[87] 4 [102]

1.25 [32] 0.63 [16]

0.44 [11]

5
6

5.00 [127]
5.75 [146]

7.38 [187]
8.50 [216]

7.50 [191]
8.00 [203]

2.13 [54] 0.750-10 UNC-2B


2.13 [54] 0.750-10 UNC-2B

8.50 [216]
9.50 [241]

8
8

4.54 [115] 4 [102]


5.35 [136] 4 [102]

1.25 [32] 0.75 [19]


1.25 [32] 0.75 [19]

0.50 [13]
0.50 [13]

2.50 [64] 0.750-10 UNC-2B 11.75 [298] 8


2.50 [64] 0.875-9 UNC-2B 14.25 [362] 12

7.36 [187] 6 [152]


9.46 [240] 6 [152]

1.25 [32] 0.88 [22]


2.00 [51] 1.13 [29]

0.63 [16]
N/A

8
10

7.75 [197] 10.69 [272] 9.50 [241]


9.75 [248] 13.00 [330] 10.75 [273]

12 11.75 [298] 14.81 [376] 12.25 [311]


14 13.25 [337] 16.88 [429] 12.00 [305]

3.00 [76] 0.875-9 UNC-2B


3.00 [76] 1.000-8 NC

17.00 [432] 12 11.40 [290] 6 [152]


18.75 [476] 12 12.95 [329] 6 [152]

2.00 [51] 1.13 [29]


3.00 [76] 1.38 [35]

N/A
N/A

16 15.25 [387] 19.25 [489] 12.94 [329]


18 17.25 [438] 21.50 [546] 14.50 [368]

4.00 [102] 1.000-8 NC


4.25 [108] 1.125-7 NC

21.25 [540] 16 14.78 [375] 6 [152] 3.02 [77] 1.63 [41]


22.75 [578] 16 16.79 [426] 8 [203] 4.25 [108] 1.88 [48]

N/A
N/A

20 19.25 [489] 23.75 [603] 15.88 [403]

5.00 [127] 1.125-7 NC

25.00 [645] 20 18.64 [473] 8 [203] 4.25 [108] 1.88 [48]

N/A

Note
AR2 valves are utilized for all assemblies
14-inch 20-inch (150 psi) and undercut
assemblies (50 psi) size 8-inch 20-inch.

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
3

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

Keystone Figure 777 Electric Actuator - (E2, EM and EP Assemblies)


Features and Benefits
Permanently lubricated self-locking
gear train eliminates the need for
motor brakes.
1

14
4

15
16
8
7

17
21

3
11

18

19

12
13

20
5

9
6

Materials
Part

Material

Material Standards

1
2
3
4

Cover
Base
Switch plate
Indicator shaft

ASTM A-380
ASTM A-380

Output drive

6
7
8

Annulus gear
Input gear
Worm gear

Compound gear

Aluminum
Aluminum
Aluminum
Stainless steel
Aluminum
Ductile iron
Aluminum
Glass filled nylon
Steel
Aluminum
Steel
Aluminum
Steel
Steel
Aluminum
Cast iron
Commercial
Commercial
SPDT
SPDT

Planetary carrier
Belleville washers
Handwheel input shaft

13

Handwheel

14
15
16
17
18
19
20
21

Motor
Capacitor
Torque switches
Travel switches
Terminal strip
Cover O-ring
Travel stops
Travel adjustment cams

Mechanical travel stops adjustable


to 15 degrees in both directions for
precise adjustment to valve travel
requirements.
Available in NEMA 4X or NEMA 7
enclosures with Factory Mutual, UL or
CSA approvals.
UL listed motor with thermal overload
devices in motor windings protects the
motor should overheating occur.
Dynamometer calibrated torque
switches available in units with 600
lb.in. or more output torque eliminate
requirement for field calibration.

10

10
11
12

Standard manual override does not


require use of levers or latches.

Nitrile
Steel
Delrin/Brass

Hard anodized, epoxy coated


aluminum housings permit service in
aggressive environments. Explosion
proof versions utilize zinc-aluminum
alloy for maximum enclosure integrity.
(Ductile Iron housings also available
for NEMA 6 applications.)
Visual mechanical position indicator
for accurate visual reference of valve
position.

300/400 grade
ASTM A-360
ASTM A-536-80 Grade 65-45-12
ASTM A-360
Minlon

ASTM A-360

Exclusive K-CAM limit switch cams


allow for simple and convenient travel
adjustment.
Direct mounting to Keystone valves or
readily adaptable to other quarter-turn
valves minimizes costs associated
with adaptation.

ASTM A-360
Commercial grade

Note

ASTM A-536

Keystone Figure 777

Commercial grade
Commercial grade
Commercial grade
Commercial grade
Commercial grade
Commercial grade
Commercial grade
Commercial grade

Actuators are capacitor start motors and can not


be wired in parallel without relays. Please
consult manufacturer for proper wiring diagram.

Minlon is a registered trademark of E.I. du


Pont de Nemours & Company.

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
4

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

Motor Data by Size


Actuator
Model Service
EPI-3
EPI-3
EPI-6
EPI-6
EPI-13
EPI-13
EPI-36
EPI-36
EPI-51
EPI-51
EPI-91
EPI-91
EPI-151
EPI-151

Open/Close (17 sec. for 90)


Modulating (18 sec. for 90)
Open/Close (21 sec. for 90)
Modulating (22 sec. for 90)
Open/Close (21 sec. for 90)
Modulating (22 sec. for 90)
Open/Close (22 sec. for 90)
Modulating (23 sec. for 90)
Open/Close (22 sec. for 90)
Modulating (23 sec. for 90)
Open/Close (60 sec. for 90)
Modulating (61 sec. for 90)
Open/Close (60 sec. for 90)
Modulating (61 sec. for 90)

120 VAC
1 Phase
F.L.A.

L.R.A.

0.5
0.5
0.7
0.7
1.1
1.1
1.9
1.9
2.3
2.3
2.2
2.2
2.7
2.7

0.6
0.6
1.2
1.2
1.3
1.3
6
6
6
6
6
6
6
6

F.L.A. = Full Load Amperage


L.R.A. = Locked Rotor Amperage

Performance Data - Open / Close Service


Actuator
Model

Gear Ratio
Electric
Manual

Handwheel
Rim Pull
Lbs.

Torque Output
Lb.-in.

90 Travel
(second)*
Range

Weight
(Lbs.)

EPI-3

1700:1

70:1

15

300

17

EPI-6
EPI-13

1025:1
1025:1

61:1
61:1

18
30

600
1300

21
21

20
20

8.8

EPI-36
EPI-51

1140:1
1140:1

65:1
65:1

65
75

3500
5100

22
22

53
53

EPI-91
EPI-151

3420:1
3420:1

195:1
195:1

90
90

9100
15100

60
60

110
110

Performance Data - Modulating Service with Solid State Servo-Amplifier


Actuator
Model

Gear Ratio
Electric
Manual

Handwheel
Rim Pull
Lbs.

Torque Output
Lb.-in.

90 Travel
(second)*
Range

Weight
(Lbs.)

EPI-3

3500:1

70:1

15

240

18-54

EPI-6
EPI-13

2105:1
2105:1

61:1
61:1

16
30

480
1040

22-66
22-66

20
20

EPI-36
EPI-51

2205:1
2205:1

65:1
65:1

65
75

2880
4080

23-69
23-69

53
53

EPI-91
EPI-151

2205:1
6615:1

195:1
195:1

90
90

7280
12080

61-183
61-183

110
110

Copyright 2006 Tyco Flow Control. All rights reserved.

8.8

KEYMC-0150
5

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

Two Position Wiring Diagram AW-0018 (E2 Assemblies)


Two Position and Modulating
1-Phase Motor

F777 1PH Electric Actuator

T.P.

Cap. Open Torque


Switch
Red NC
Com
NO

Blue

Close Torque
Switch
NC
Com
NO

Aux. Open Limit Switch


NC
Com
NO
Open Limit Switch
NC
Com
NO

Ref.

Description

Close

CAP.
G

Capacitor
Ground

Anti-condensation heater with


thermal cutout (optional)
Live

N
O

Neutral
Open

S
TB-1

Stop
8-way terminal block

T.P.

Thermal protector
(with auto reset)

HEATER

Aux. Close Limit Switch


NC
Com
NO
Close Limit Switch
NC
Com
NO

Heater
(Optional)

Notes
1 2 3 4 5 6 7 8
TB-1
G
S
O
C
C
O

1. Diagram drawn in mid-travel position.


2. Red wiring counterclockwise (open) direction.
3. Blue wiring clockwise (close) direction.

4. Customer/field wiring shown in dashed lines.

Lamp
1-Phase
Power Supply Supply

5. Remote position indication lamps can be AC


or DC supplied. For 1-phase connection, live
wire must be connected to TB-1/5 (TB-1/7 for
modulating) (neutral must not be switched).

L N
Heater
Supply*

6. (Modulating) On loss of command signal,


actuator will run to its low signal position.
Diagram shown for variable DC remote
command signal. Card can be configured for
fail-open, fail-closed, or fail-last. Please
consult manufacturer.

Modulating Service Wiring Diagram BW-1301 (EP/EM Assemblies)

Options

Servo-amp Connection
Adjustment Chart
Remote Command Servo-amp Wiring to
Signal
Actuator Terminal Strip
0-10 VDC

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
6

Move wire from


J2-5 to J2-6

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

OpenAir - Electric Actuators / G Series


Features and Benefits
Self-centering shaft coupling
Rugged all metal housing, rated NEMA 2
Accepts shaft diameters up to 1 (25 mm)
Available input signals
-0 to 10 Vdc
-4 to 20 mA
3-position (floating) control
Quiet,low-power operation
Brushless motor technology with stall
protection
Assembled in USA
Manual override
GCA only
The GCA Series spring return actuators
are designed to return to a fail-safe
position when there is a power failure.
Bi-directional fail-safe spring return
2-position (on off) control

G1 - G5

G6 - G8

GCA Series Spring Return Rotary


Electric Damper Actuator

GIB Series Non-Spring Return Rotary


Electric Damper Actuator

142 lb.-in.torque

310 lb.-in.torque

Options
Independently adjustable dual auxiliary
switches
Potentiometer for 3-position models

Specifications
Operating Voltage (G-G0)

Switch Range
Switch A . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 90 with 5 intervals
Recommended Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 45
Switch B . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 90 with 5 intervals
Recommended Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 45

GCA and GIB models . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Vac 20%


GCA 2 position model . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Vac 10%

Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 to 60 Hz
Power Consumption
Running Max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 VA
Holding Max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 VA

Switching Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Feedback Potentiometer
(3 position models) . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 1000 Ohm <10 mA

Input Signal
Voltage-input . . . . . . . . . . . . . . . . . . . . . . . . 0 to 10 Vdc (max. 35 Vdc)
Input Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 K Ohms
Current-input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 to 20 mA*
Input Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 K Ohms

Torque
GCA Running Torque . . . . . . . . . . . . . . . . . . . . . . . . 142 lb.-in.[16 Nm]
Spring Return Torque . . . . . . . . . . . . . . . . . . . . . . . . 142 lb.-in.[16 Nm]
GIB Running Torque . . . . . . . . . . . . . . . . . . . . . . . . 310 lb.-in.[35 Nm]

GCA Runtime for 90 operating with motor . . . . . . . . . . . 90 seconds

Position Output Signal (U-G )


Voltage-output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 10 Vdc

Closing (on power loss) with Spring Return . . . . . . . . . . . . 15 seconds

Holding Max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 mA

GIB Runtime for 90 open or close . . . . . . . . . . . . . . . . . 125 seconds


Nominal Angle of Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Ambient Temperature

Equipment Rating for Operating Voltage,


Input Signal and Position Output Signal . . . . . . . . . . . . . . . . . Class 2
Pre-cabled Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AWG 18
Control Signal Adjustment
Offset (start point) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 5 Vdc
Factory setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 V
Span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 to 30 Vdc
Factory setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 K Ohms

Dual Auxiliary Switch


Contact Rating
Standard Cable . . . . . . . . . . . . . . . . . . 6 A resistive, 2 A inductive
Voltage
Standard Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 to 250 Vac

Operation . . . . . . . . . . . . . . . . . . . . . . . . . -25 to +130F [-32 to +55C]


Storage and Transport . . . . . . . . . . . . . . . -25 to +158F [-32 to +70C]

Ambient Humidity . . . . . . . . . . . . . . . . . . . . . . 95% RH, non-condensing


Housing Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NEMA 2*
Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Die-cast Aluminum alloy

Cable Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 [0.9 m]


Agency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UL 873
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CSA C22.2 No.24-93

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 H x 4.75 W x 2.88 D


[305 mm H x 121 mm W x 73 mm D]

Shipping Weight (approx.) . . . . . . . . . . . . . . . . . . . . . . . 4.85 lb. (2.2 kg)

* Note: Kit #985-124 required for 4-20mA


Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
7

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

GCA Series
0-10Vdc and 4-20mA Modulating Actuator Components

Legend
1. Position scale for angle of rotation.
2. Manual override wrench opening
and direction of rotation arrow.
3. Span adjustment.
4. Offset (start point) adjustment.
5. Connection cables.
6. Gear train lock pin.
7. Auxiliary switch B.
8. Auxiliary switch A.
9. Position indicator.
10. Self-centering shaft adapter.
11. Shaft adapter locking clip.
12. Position indicator adapter.
13. Mounting bracket.

GCA Series
2- and 3-position Actuator Components
Legend
1. Position scale for angle of rotation.
2. Manual override wrench opening
and direction of rotation arrow.
3. Connection cables.
4. Gear train lock pin.
5. Auxiliary switch B.
6. Auxiliary switch A.
7. Position indicator.
8. Self-centering shaft adapter.
9. Shaft adapter locking clip.
10. Position indicator adapter.
11. Mounting bracket.

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
8

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

GIB Series
Modulating Actuator Components

Legend
1. Positioning scale for angle of rotation.
2. Span adjustment.
3. Offset (start point) adjustment.
4. Direction of rotation arrow.
5. Connection cables.
6. Gear train lock pin.
7. Auxiliary switch B.
8. Auxiliary switch A.
9. Position indicator.
10. Self-centering shaft adapter.
11. Shaft adapter locking clip.
12. Position indicator adapter.
13. Mounting bracket.

G Series Actuator Reference


Spring Return (G1 - G5)
Valve Torque @ G1
G2
Size 100 psi
On/Off
On/Off
120 Vac
24 Vac

G3
Floating
24 Vac

G4
Modulating
24 Vac 0-10V

G5
Modulating
24 Vac 4-20mA

GCA131.1U
GCA131.1U
GCA131.1U

GCA151.1U
GCA151.1U
GCA151.1U
1/GCA164.1P-MAS
1/GCA161.1P-SLA
---------

2
2.5
3

77
103
126

GCA221.1U
GCA221.1U
GCA221.1U

GCA121.1U
GCA121.1U
GCA121.1U

207

2/GCA221.1U

2/GCA121.1U 2/GCA131.1U

5
6

355
481

---------

---------

---------

GCA161.1U
GCA161.1U
GCA161.1U
1/GCA161.1P/MAS
1/GCA161.1P/SLA
---------

2
2.5

100
134

GCA221.1U
GCA221.1U

GCA121.1U
GCA121.1U

GCA131.1U
GCA131.1U

GCA161.1U
GCA161.1U

GCA151.1U
GCA151.1U

164

2/GCA221.1U

2/GCA121.1U 2/GCA131.1U

269

2/GCA221.1U

2/GCA121.1U 2 GCA131.1U

5
6

462
625

---------

---------

1/GCA161.1P/MAS
1/GCA161.1P/SLA
1/GCA161.1P/MAS
1/GCA161.1P/SLA
---------

1/GCA164.1P-MAS
1/GCA161.1P-SLA
1/GCA164.1P-MAS
1/GCA161.1P-SLA
---------

Non-Spring Return (G6 - G8)


G6
G7
G8
Floating
Modulating
Modulating
24 Vac
24 Vac 0-10V 24 Vac 4-20mA1
GIB131.1U
GIB131.1U
GIB131.1U

GIB161.1U
GIB161.1U
GIB161.1U

GIB163.1U
GIB163.1U
GIB163.1U

GIB131.1U

GIB161.1U

GIB163.1U

2/GIB131.1U
2/GIB131.1U

2/GIB161.1U
2/GIB161.1U

1/GIB164.1P-NA
1/GIB164.1P-NA

GIB131.1U
GIB131.1U

GIB161.1U
GIB161.1U

GIB163.1U
GIB163.1U

GIB131.1U

GIB161.1U

GIB163.1U

GIB131.1U

GIB161.1U

GIB163.1U

2/GIB131.1U
2/GIB131.1U

2/GIB161.1U
2/GIB161.1U

1/GIB164.1P-NA
1/GIB164.1P-NA

3-Way

---------

*Note: Kit #985-124 required for 4-20mA

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
9

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

Keystone Figure 79U Pneumatic Actuator - (S6 and D6 Assemblies)


Features and Benefits
9

Compact rack and pinion design


utilizes the whole piston area to
develop output torque.

Pistons with integral rack drive reduce


the number of dynamic seals,
minimizing air leakage.
Double pistons nullify sideloads on the
pinion shaft, minimizing bearing wear
and extending life.
Internal air porting eliminates external
tubing.
Hard anodized aluminum body with
external electrostatic powder coating
(ESPC) finish protects against
corrosive environments.
Female output drive enables direct
mounting of most Keystone valves,
eliminating special adaptation
connections and assuring correct
alignment.
Bottom entry pinion shaft simplifies
assembly and provides anti-blowout
feature.
11

10

Anti-friction piston pads ensure no


metal-to-metal contact, providing
smooth operation. Ideal for modulating
or on/off control applications.

Adjustable travel stops standard in


both directions on models 065S, 090S
and 180S.

Materials of Construction
Item

Material

US Material Standard

UK Material Standard

DIN Material Standard

Body

Extruded aluminum
(hard anodized & ESPC*)

ASTM B221

BS1474 6063

DIN 3.33206.51

Spring housing

ASTM B85

BS1490

DIN 1725 - 230 or 226

Piston (003S only)

Die-cast aluminum
LM6 or LM24 (ESPC*)
Glass filled nylon 66

Piston (006S-090S)

Die-cast aluminum (anodized)


LM6 or LM24

ASTM B85

BS1490

DIN 1725 - 230 or 226

4
5

Pinion shaft
Bearings

Carbon steel (sealbond - N coated)


Engineered polymer

ASTM A108

BS970 080M40

C40

6
7

O-rings
Fasteners

Nitrile
304 stainless steel

ASTM A193

BS970 Part 3 - 304/305

DIN 267 Part 3

8
9

Indicator
Spring

ABS
Spring steel (ESPC*)

ASTM A401

BS5216 HS3

DIN 17223 Pti

Spring cone
Spring retaining bolt

Die-cast aluminum LM6


Steel (plated)

ASTM B85

BS1490

DIN 1725

10
11

* electrostatic powder coating

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
10

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

Pneumatic Actuator - 30 psi


Features and Benefits

Options

4-inch [102 mm] stroke;


6-inch [160 mm]

Positioning relay

Rugged all metal device


Replaceable diaphragm
High torque

No. 6 Pneumatic Actuator Components


331-3060
No. 6 Pneumatic Actuator
pivot mounting type.

Item Part No.

Description

Qty.

Material

047-061J

E Retaining Ring

Steel

2
3

331-090

1 x 11/4 Hex. Nut


Spring Retainer

1
1

Brass

4
5

Stem Guide Assembly


Lower Housing

1
1

Aluminum

6
7

333-206 (pkg. of 5)
599-00413

5/16

Diaphragm
x 1 lg. Hex. Cap Screw

1
6

Steel

8
9

331-091
331-208
331-094

Upper Housing
Helical Compression Spring
1 - 13 psi [21 -90 kPa]
3 - 8 psi [21 - 55 kPa]
8 - 13 psi [55 - 90 kPa]

1
1

Aluminum

10

11

Piston Plate and


Stem Assembly
C Retaining Ring

12

333-197

Stop Kit

Aluminum/SS

Steel

Steel

Specifications
Model: 331-3060

Model: MP920

Effective Diaphragm .................................................. 17.9 in. [115 cm]


Stroke .................................................................................... 4 [102 mm]
Max. Air Pressure ...................................................... 30 psig [207 kPa]
Ambient Temperature Range

Effective Diaphragm .................................................... 24.8 in. [160 cm]


Stroke .................................................................................... 6 [150 mm]
Max. Air Pressure ........................................................ 29 psig [200 kPa]
Ambient Temperature Range

Operating .............................................. -20 to +160F [-29 to +71C]


Storage .................................................. -20 to +160F [-29 to +71C]

Operating ................................................ -20 to +160F [-29 to +71C]


Storage .................................................. -20 to +160F [-29 to +71C]

Materials

Materials

Housing ................................................................................ Aluminum


Stem ............................................................ Type 416 Stainless Steel
Diaphragm .................................................... Ozone-resistant Rubber
Spring .......................................................................................... Steel
Bearing .......................................................................... Bronze Oilite

Air Connection .............................................................. 1/8 NPT female


Type of Mounting ............................................................................ Pivot
Shipping Weight (Actuator only) ................................ 9.0 lb. (4.08 kg)

Housing ............................................................ Enamel Painted Steel


Diaphragm .......................................................................... Neoprene
Spring .......................................................................................... Steel

Air Connection .......................................................................... 1/4 Barb


Type of Mounting ............................................................................ Pivot
Shipping Weight (Actuator only) .............................. 13.25 lb. (6.0 kg)

Maximum Thrust lb. (N)


Part No.

Full Stroke Forward

Nominal Spring Rating


15 psig (103 kPa)

18 psig (124 kPa)

25 psig (172 kPa)

Spring Return
(No Stroke)
0 psig (0 kPa)

331-3060

8 to 13 psi (55 to 90 kPa)

36 (160)

89 (396)

214 (952)

54 (240)

MP920

8 to 13 psi (55 to 90 kPa)

50 (222)

124 (551)

289 (1324)

173 (769)

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
11

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

Accessories and Additional Products


Pneumatic Modulating Double Acting Assembly

Pneumatic Positioner

Valve positioning is proportionally controlled via a


pneumatic signal for precise control of flow. A Mastergear
manual override provides valve positioning in the event of
a loss of air supply.

Double Acting
Actuator

Manual
Override

K-Switch Limit Switch Enclosure

Keystone Figure 222

Pneumatic
Fail Open
Actuator

Spring Fail Safe Pneumatic Assembly


ANSI Class 150# high performance butterfly valves
offer enhanced materials and engineering to provide
products for demanding applications with elevated
pressures and temperatures. The pneumatic fail safe
actuator offers fail open or closed positioning in the
event of power failure. The limit switch provides
position indication in the full open/closed positions or
intervals between.

Figure 312 ANSI 150#


High Performance Butterfly Valve

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
12

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

G Series Electric Actuated


Three-way Valve Assemblies

Minimum Allowable
Clearance For
Arm Stroke

Minimum Allowable
Clearance For
Arm Stroke

Minimum Clearance
Required For
Actuator Removal
Minimum Clearance
Required For
Actuator Removal

KSDP261

KSDP262

KSDP261 Dimensions, inches [mm]


Valve
Size

E
Tap Size

F
Bolt

G
No.

H1

Notes

3.25
[83]

5.25
[133]

4.00
[102]

11.84
[301]

8.35
[212]

7.25
[184]

9.22
[234]

10.69
[272]

1&2

3.25
[83]
3.25
[83]

5.25
[133]
5.25
[133]

4.00
[102]
4.00
[102]

13.41
[341]
13.98
[355]

8.35
[212]
8.35
[212]

7.25
[184]
7.25
[184]

10.31
[262]
11.44
[291]

12.31
[313]
12.88
[327]

3.25
[83]

5.25
[133]

4.00
[102]

16.06
[408]

8.35
[212]

7.25
[184]

13.06
[332]

15.06
[383]

Circle Bolts
2
21/2
3
4

8.50
[216]

6.00
[153]

5.31
[135]

1.69
[43]

0.625-11
UNC-2B

4.75
[121]

9.31
[236]
10.00
[254]

6.75
[172]
7.25
[184]

5.94
[150]
6.31
[160]

1.81
[46]
1.81
[46]

0.625-11
UNC-2B
0.625-11
UNC-2B

5.50
[140]
6.00
[152]

11.38
[288]

8.81
[223]

7.13
[180]

2.06
[52]

0.625-11
UNC-2B

7.50
[191]

4
4
4
8

1&2
1&2
1&2

KSDP262 Dimensions, inches [mm]


Valve
Size

E
Tap Size

F
Bolt

G
No.

H1

H2

Notes

3.25
[83]

9.00
[229]

7.00
[178]

4.00
[102]

13.98
[355]

8.35
[212]

7.25
[184]

11.44
[291]

12.88
[327]

1, 2 & 3

3.25
[83]
3.25
[83]

9.00
[229]
9.00
[229]

7.00
[178]
7.00
[178]

4.00
[102]
4.00
[102]

16.06
[408]
18.06
[459]

8.35
[212]
8.35
[212]

7.25
[184]
7.25
[184]

13.06
[332]
14.44
[367]

15.06
[383]
17.13
[435]

3.25
[83]

9.00
[229]

7.00
[178]

4.00
[102]

19.06
[484]

8.35
[212]

7.25
[184]

15.38
[391]

18.13
[460]

Circle Bolts
3
4
5
6

10.00
[254]

7.25
[184]

6.31
[160]

1.81
[46]

0.625-11
UNC-2B

6.00
[152]

11.13
[283]
12.19
[310]

8.75
[222]
10.00
[254]

7.00
[178]
7.50
[191]

2.00
[51]
2.13
[54]

0.625-11
UNC-2B
0.750-10
UNC-2B

7.50
[191]
8.50
[216]

13.25
[337]

11.00
[279]

8.00
[203]

2.13
[54]

0.750-10
UNC-2B

9.50
[241]

4
8
8
8

1, 2 & 3
1, 2 & 3
1, 2 & 3

Notes
1. 100 psi shutoff pressure
2. Undercut assemblies

3. Tandem actuators (KSDP262)


(Consult Actuator Reference Sheet, page 9)

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
13

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

G Series Electric Actuated


Two-way Valve Assemblies

Minimum Clearance
Required For
Actuator Removal

Minimum Clearance
Required For
Actuator Removal

KSDP263-1

KSDP263-2

KSDP263-1 Dimensions, inches [mm]


Valve
Size

E
Tap Size

F
Bolt
Circle

G
No.
Bolts

8.50
[216]

6.00
[153]

5.31
[135]

1.69
[43]

0.625-11
UNC-2B

4.75
[121]

9.31
[236]
10.00
[254]

6.75
[172]
7.25
[184]

5.94
[150]
6.31
[160]

1.81
[46]
1.81
[46]

0.625-11
UNC-2B
0.625-11
UNC-2B

5.50
[140]
6.00
[152]

11.38
[288]

8.81
[223]

7.13
[180]

2.06
[52]

0.625-11
UNC-2B

7.50
[191]

2
21/2
3
4

4
4
8

H1

Notes

3.25
[83]

5.25
[133]

4.00
[102]

10.35
[263]

8.35
[212]

1&2

3.25
[83]
3.25
[83]

5.25
[133]
5.25
[133]

4.00
[102]
4.00
[102]

10.35
[263]
10.35
[263]

8.35
[212]
8.35
[212]

1&2

3.25
[83]

5.25
[133]

4.00
[102]

10.35
[263]

8.35
[212]

1&2

1&2

KSDP263-2 Dimensions, inches [mm]


Valve
Size

4
5
6

E
Tap Size

F
Bolt

G
No.

11.13
[283]

8.75
[222]

7.00
[178]

2.00
[51]

0.625-11
UNC-2B

Circle

Bolts

7.50
[191]

12.13
[310]
13.25
[337]

10.00
[254]
11.00
[279]

7.50
[191]
8.00
[203]

2.13
[54]
2.13
[54]

0.75-10
UNC-2B
0.75-10
UNC-2B

8.50
[216]
9.50
[241]

8
8

H1

H2

3.25
[83]

9.00
[229]

7.00
[178]

4.00 14.84
[102] [377]

12.84
[327] 1, 2 & 3

3.25
[83]
3.25
[83]

9.00
[229]
9.00
[229]

7.00
[178]
7.00
[178]

4.00 14.84
[102] [377]
4.00 14.84
[102] [377]

12.84 1, 2 & 3
[327]
12.84
1, 2 & 3
[327]

Notes
1. 100 psi shutoff pressure
2. Undercut assemblies

3. Tandem actuators (KSDP263-2)


(Consult Actuator Reference Sheet, page 9)

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
14

Notes

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

S2 Series Pneumatic Actuated


Two-way Valve Assemblies - 20 psi Pneumatic Spring Return
2-inch 6-inch
5-inch and 6-inch*

5-inch and
6-inch
J
8-inch 10-inch*

12-inch*

D
D

D
M

H
C
A

E
F
G

C
A

E
F
G
E
F
G

E
F
G

Dimensions, inches [mm]


Valve Valve
Model Size
222
222
222
222
222
222
222
222
AR2
AR2
AR2

2
2.5
3
4
5
5
6
6
8*
10*
12*

A
Valve
Height
8.50 [216]
9.31 [236]
10.00 [254]
11.38 [288]
12.81 [325]
12.81 [325]
13.94 [354]
13.94 [354]
16.19 [411]
19.00 [483]
21.63 [549]

B
Body
O.D.

C
CL Pipe to
Top Plate

D
Face/
Face

6.00 [153] 5.31 [135]


6.75 [172] 5.98 [150]
7.25 [184] 6.31 [160]
8.81 [223] 7.13 [180]
10.00 [254] 7.69 [195]
10.00 [254] 7.69 [195]
11.00 [279] 8.31 [210]
11.00 [279] 8.31 [210]
13.25 [336] 9.50 [240]
15.88 [403] 10.75 [273]
18.63 [473] 12.25 [311]

1.69 [43]
1.81 [46]
1.81 [46]
2.06 [52]
2.25 [56]
2.25 [56]
2.25 [56]
2.25 [56]
2.50 [64]
2.50 [64]
3.00 [76]

E
Tap Size

F
Bolt
Circle

.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.875-9 UNC-2B
.875-9 UNC-2B

4.75 [121]
5.50 [140]
6.00 [152]
7.50 [191]
8.50 [216]
8.50 [216]
9.50 [241]
9.50 [241]
11.75 [298]
14.25 [362]
17.00 [432]

G
H
J
No. Actuator Actuator
Bolts Height
Width
4
4
4
8
8
8
8
8
8
12
12

7.75 [197]
7.75 [197]
7.75 [197]
7.75 [197]
7.75 [197]
7.75 [197]
7.75 [197]
7.75 [197]
7.75 [197]
7.75 [197]
9.25 [235]

7.13 [181]
7.13 [181]
7.13 [181]
7.13 [181]
7.13 [181]
7.13 [181]
7.13 [181]
7.13 [181]
7.13 [181]
7.13 [181]
8.25 [210]

L
M
Actuator Notes
CL
Stroke Model
Length Clearance
18.00
18.00
18.00
18.00
18.00
18.00
18.00
18.00
18.00
18.00
17.75

[457] 5.0 [127]


[457] 5.0 [127]
[457] 5.0 [127]
[457] 5.0 [127]
[457] 5.0 [127]
[457] 5.0 [127]
[457] 5.0 [127]
[457] 5.0 [127]
[457] 7.5 [191]
[457] 7.5 [191]
[451] 7.5 [191]

331279
3&4
331279
3&4
331279
3&4
331279
3&4
331279
3&5
331279
4
331279 3, 5, 6
331279
4
331279 1, 4, 5, 6
331279 1, 4, 5, 6
MP920 1, 4, 5, 6

Notes
1. * 50 psi shutoff pressure.
2. For complete assembly details, consult master
catalog or contact the factory.
3. Fullcut assemblies (150 psi shutoff).
4. Undercut assemblies (100 psi shutoff 2 - 6 inches;
50 psi shutoff 8 - 12 inches).
5. Two actuators included in assembly.
6. Maximum angle of disc opening is 70.

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
15

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

S2 Series Pneumatic Actuated


Three-way Valve Assemblies - 20 psi Pneumatic Spring Return
2-inch 3-inch

4-inch 6-inch

6-inch 12-inch

L
L

J
J

N
N

M
M

D
D

H
H
H

C
B

C
C

C
B
A

B
B

A
A

C
B

A
E
F
G
E
F
G

E
E
F
F
G
G

E
F
G

P
P
P

Dimensions, inches [mm]


Valve Valve
A
B
C
D
Model Size Valve Body CL Pipe to Face/
Height O.D. Top Plate Face
222

222

2.5

222

222

222

222

222

AR2

8*

AR2

10*

AR2

12*

E
Tap Size

F
G
H
J
L
M
N
P
Actuator Notes
Bolt No. Actuator Actuator CL
Stroke
Tee
Run
Model
Circle Bolts Height
Width Length Clearance Width Length

8.50
[216]

6.00
[153]

5.31
[135]

1.69
4.75
[43] .625-11 UNC-2B [121]

7.75
[197]

7.13
[181]

18.00
[457]

8.38
[213]

9.22
[234]

9.31
[236]
10.00
[254]

6.75
[172]
7.25
[184]

5.94
[150]
6.31
[160]

1.81
5.50
.625-11 UNC-2B
[46]
[140]
1.81
6.00
[46] .625-11 UNC-2B [152]

7.75
[197]
7.75
[197]

7.13
[181]
7.13
[181]

18.00
[457]
18.00
[457]

8.38
[213]
10.38
[264]

10.31 12.31
[262] [313]
11.44 12.88
[291] [327]

11.38 8.81
[288] [223]
12.19 10.00
[310] [254]

7.13
[180]
7.69
[195]

2.06
7.50
.625-11 UNC-2B
[52]
[191]
2.25
8.50
.750-10 UNC-2B
[56]
[216]

7.75
[197]
7.75
[197]

7.13
[181]
7.13
[181]

18.00
[457]
18.00
[457]

7.25
[184]
8.69
[221]

13.13 15.13
[333] [384]
14.56 17.25
[370] [438]

13.94 11.00
[354] [279]
13.94 11.00
[354] [279]

8.31
[210]
8.31
[210]

2.25
9.50
.750-10 UNC-2B
[56]
[241]
2.25
9.50
[56] .750-10 UNC-2B [241]

7.75
[197]
9.25
[235]

7.13
[181]
8.25
[210]

18.00
[457]
20.00
[508]

10.38
[264]
15.00
[381]

15.50 18.25
[394] [464]
15.50 18.25
[394] [464]

16.19 13.25
[411] [337]
19.00 15.88
[483] [403]

9.50
[241]
10.75
[273]

2.50
.750-10 UNC-2B
[64]
2.50
[64] .875-9 UNC-2B

11.75
8
[298]
14.25
[362] 12

9.25
[235]
9.25
[235]

8.25
[210]
8.25
[210]

20.00
[508]
20.00
[508]

15.00
[381]
15.00
[381]

17.81 20.50
[452] [521]
21.38 24.25
[543] [622]

21.63 18.63
[549] [473]

12.25
[311]

3.00
[76]

17.00
12
[432]

9.25
[235]

8.25
[210]

20.00
[508]

15.00
[381]

23.41 27.00
[595] [686]

.875-9 UNC-2B

4
4
4
8
8
8

Notes
1.
2.
3.
4.
5.
6.

* 50 psi shutoff pressure.


For complete assembly details, consult master catalog or contact the factory.
Fullcut assemblies (150 psi shutoff).
Undercut assemblies (100 psi shutoff 2 - 6 inches; 50 psi shutoff 8 - 12 inches).
Two actuators included in assembly.
Maximum angle of disc opening is 70.

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
16

10.69
[272]

331279

3&4

331279

3&4

331279

3, 4
&6

331279

3-6

331279

3-6

331279

4-6

MP920

3, 5
&6

MP920

4-6

MP920

4-6

MP920

4-6

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

Two-way and Three-way Valve Assemblies - 60 psi Pneumatic Spring Return


Two-way assemblies, 2-inch 12-inch
F
F

1.00
[25 mm]

.31
[8 mm]
.31
[8 mm]

Three-way assemblies, 2-inch 12-inch

.31
[8 mm]

K
1.00
[25 mm]
1.00
[25 mm]

C
A

B
B
D

D
D
P

1.00
[25 mm]

Two-way Valve Assemblies Dimensions, inches [mm]


Valve Valve
Model Size
222
222
222
222
222
222
222
222
222
AR2
222
AR2
222
AR2

2
2.5
3
3
4
5
6
6
8
8
10
10
12
12

A
Valve
Height
8.50
9.31
10.00
10.00
11.38
12.81
13.94
13.94
16.44
16.19
19.00
19.00
21.63
21.63

[216]
[237]
[254]
[254]
[289]
[325]
[354]
[354]
[417]
[411]
[483]
[483]
[549]
[549]

B
Body
O.D.
6.00
6.75
7.25
7.25
8.81
10.00
11.00
11.00
13.25
13.25
16.00
15.88
18.75
18.63

C
CL Pipe to
Top Plate

[152]
[171]
[184]
[184]
[224]
[254]
[279]
[279]
[337]
[337]
[406]
[403]
[476]
[473]

5.31
5.94
6.31
6.31
7.13
7.69
8.31
8.31
9.50
9.50
10.88
10.75
12.25
12.25

[135]
[151]
[160]
[160]
[181]
[195]
[211]
[211]
[241]
[241]
[276]
[273]
[311]
[311]

D
Face/
Face
1.69
1.81
1.81
1.81
2.06
2.25
2.25
2.25
2.38
2.50
2.69
2.50
3.13
3.00

[43]
[46]
[46]
[46]
[52]
[57]
[57]
[57]
[60]
[64]
[68]
[64]
[80]
[76]

Tap Size
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.875-9 UNC-2B
.875-9 UNC-2B
.875-9 UNC-2B
.875-9 UNC-2B

Flange Drilling
E
Bolt
No. Actuator
Circle
Bolts Height
4.75 [121]
5.50 [140]
6.00 [152]
6.00 [152]
7.50 [191]
8.50 [216]
9.50 [241]
9.50 [241]
11.75 [298]
11.75 [298]
14.25 [362]
14.25 [362]
17.00 [432]
17.00 [432]

4
4
4
4
8
8
8
8
8
8
12
12
12
12

4.13
4.13
5.00
4.13
5.00
5.94
6.88
5.94
8.56
6.88
12.31
8.56
12.31
8.56

[105]
[105]
[127]
[105]
[127]
[151]
[175]
[151]
[217]
[175]
[313]
[217]
[313]
[217]

F
Actuator
Width
T3.69

3.69
4.38
3.69
4.38
5.38
6.00
5.38
8.00
6.00
9.86
8.00
9.86
8.00

.31

K [8 mm]Actuator Notes
C
Model
L
Length

[94]
5.06 [129]
[94]
5.06 [129]
[111] 5.56 [141]
[94]
5.06 [129]
[111] 5.56 [141]
[137] 6.94 [176]
[152] 8.38 [213]
[137] 6.94 [176
[203] 9.88
[251]
D
[152] 8.38 [213]P
[250] 13.67 [347]
[203] 9.88 [251]
[250] 13.67 [347]
[203] 11.50 [292]

79U-006
79U-006
79U-012
79U-006
79U-012
79U-024
79U-036
79U-024
79U-065
79U-036
79U-180
79U-065
79U-180
79U-091

1&2
1&2
1
C2
1 & 2A
1&2
1
B
2
1
2
1
2
1
2

Three-way Valve Assemblies Dimensions, inches [mm]


Valve Valve
Model Size
222
222
222
222
222
222
222
222
222
222
AR2
AR2
AR2

2
2
2.5
3
3
4
5
5
6
8
8
10
12

A
Valve
Height

8.50
8.50
9.31
10.00
10.00
11.38
12.81
12.81
13.94
16.44
16.19
19.00
21.63

[216]
[216]
[237]
[254]
[254]
[289]
[325]
[325]
[354]
[418]
[411]
[483]
[549]

B
Body
O.D.
6.00
6.00
6.75
7.25
7.25
8.81
10.00
10.00
11.00
13.25
13.25
15.88
18.63

C
CL Pipe to
Top Plate

[152] 5.31 [135]


[152] 5.31 [135]
[171] 5.94 [151]
[184] 6.31 [160]
[184] 6.31 [160]
[224] 7.13 [181]
[254] 7.69 [195]
[254] 7.69 [195]
[279] 8.31 [211]
[337] 9.50 [241]
[337] 9.50 [241]
[403] 10.75 [273]
[473] 12.25 [311]

D
Face/
Face
1.69
1.69
1.81
1.81
1.81
2.06
2.25
2.25
2.25
2.38
2.50
2.50
3.00

[43]
[43]
[46]
[46]
[46]
[52]
[57]
[57]
[57]
[60]
[64]
[64]
[76]

Tap Size

Flange Drilling
P
Bolt
No. Pipe Run
Circle Bolts Length

.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.875-9 UNC-2B
.875-9 UNC-2B

4.75 [121]
4
4.75 [121]
4
5.50 [140]
4
6.00 [152]
4
6.00 [152]
4
7.50 [191]
8
8.50 [216]
8
8.50 [216]
8
9.50 [241]
8
11.75 [298]
8
11.75 [298]
8
14.25 [362] 12
17.00 [432] 12

10.69
10.69
12.31
12.88
12.88
15.13
17.25
17.25
18.25
20.38
20.50
24.25
27.00

[271]
[272]
[313]
[327]
[327]
[384]
[438]
[438]
[464]
[518]
[521]
[616]
[686]

R
Total
Width
9.22
9.22
10.31
11.44
11.44
13.13
14.56
14.56
15.50
17.69
17.81
21.38
23.41

[234]
[234]
[262]
[291]
[291]
[334]
[370]
[370]
[394]
[449]
[452]
[543]
[595]

S
T
Actuator Notes
Total Bracket Model
Length Height
12.00
12.00
12.14
12.70
12.70
16.59
20.13
20.13
21.13
22.72
20.13
28.25
29.50

[305]
[305]
[308]
[323]
[323]
[421]
[511]
[511]
[537]
[577]
[511]
[718]
[749]

4 [102]
4 [102]
4 [102]
4 [102]
4 [102]
4 [102]
4 [102]
4 [102]
4 [102]
4 [102]
4 [102]
4 [102]
4 [102]

79U-012-S40
1
79U-006-S40
2
79U-012-S40 1 & 2
79U-024-S40
1
79U-012-S40
2
79U-024-S40 1 & 2
79U-065-S40
1
79U-036-S40
2
79U-065-S40 1 & 2
790-180-S40
1
79U-090-S40
2
79U-180-S40
2
79U-180-S40
2

Notes
1. Fullcut assemblies (150 psi shutoff).
2. Undercut assemblies (100 psi shutoff 2 - 6
inches; 50 psi shutoff 8 - 12 inches).

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
17

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

Three-way Spring Fail Close/Fail Open Valve Assemblies


10-inch

12-inch

Dimensions, inches [mm]


Valve
Size
10
12

Valve Dimensions
B
C
D

Size

19.00

16.00 10.88

2.69

[483]

[406]

[275]

[68]

21.63
[549]

18.75 12.25
[476] [310]

3.13
[78]

79B-210-SR
79B-270-SR

Actuator Dimensions
N
P
R

9.13

11.88

18.00

22.13

8.88

24.25 21.38 31.63

4.00

[232]

[302]

[457]

[714]

[226]

[622]

[803]

[102]

9.13
[232]

9.50
[241]

25.13
[638]

41.75
[1060]

8.88
[226]

27.00 23.41 32.69


[686] [595] [830]

4.00
[102]

[543]

Notes
1. Minimum allowable clearance for arm stroke.
2. Minimum clearance required for removal of
actuator.

Flange Drilling Dimensions, inches [mm]


Size

Tap Size

10

0.88-9UNC-2B

12

0.88-9UNC-2B

Bolt Circle
14.25
[361]
17.00
[432]

No. Holes
12
12

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
18

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

Two-way and Three-way Valve Assemblies - 60 psi Pneumatic Double Acting


Two-way assemblies, 2-inch 12-inch

1.00
[25 mm]

Three-way assemblies, 2-inch 12-inch


S

.31
[8 mm]

.31
[8 mm]
E

1.00
[25 mm]

C
A

B
B

D
D
P

1.00
[25 mm]

Two-way Valve Assemblies Dimensions, inches [mm]

.31
[8 mm]

Valve Valve
Model Size
2
2.5
3
4
5
5
6
6
8
8
10
10
12
12

222
222
222
222
222
222
222
222
222
AR2
222
AR2
222
AR2

A
Valve
Height
8.50
9.31
10.00
11.38
12.81
12.81
13.94
13.94
16.44
16.19
19.00
19.00
21.63
21.63

B
Body
O.D.

[216]
[237]
[254]
[289]
[325]
[325]
[354]
[354]
[418]
[411]
[483]
[483]
[549]
[549]

6.00
6.75
7.25
8.81
10.00
10.00
11.00
11.00
13.25
13.25
16.00
15.88
18.80
18.63

C
D
CL Pipe to Face/Face
Top Plate

[152] 5.31 [135]


[171] 5.94 [151]
[184] 6.31 [160]
[224] 7.13 [181]
[254] 7.69 [195]
[254] 7.69 [195]
[279] 8.31 [211]
[279] 8.31 [211]
[337] 9.50 [241]
[337] 9.50 [241]
[406] 10.88 [276]
[403] 10.75 [273]
[476] 12.3 [311]
[473] 12.25 [311]

1.69
1.81
1.81
2.06
2.25
2.25
2.25
2.25
2.38
2.50
2.69
2.50
3.13
3.00

[43]
[46]
[46]
[52]
[57]
[57]
[57]
[57]
[60]
[64]
[68]
[64]
[80]
[76]

Tap Size
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.875-9 UNC-2B
.875-9 UNC-2B
.875-9 UNC-2B
.875-9 UNC-2B

Flange Drilling
E
Bolt
No. Actuator
Circle Bolts Height

F
Actuator
Width

4.75 [121]
5.50 [140]
6.00 [152]
7.50 [191]
8.50 [216]
8.50 [216]
9.50 [241]
9.50 [241]
11.75 [298]
11.75 [298]
14.25 [362]
14.25 [362]
17.00 [432]
17.00 [432]

3.27
3.27
3.27
3.69
4.38
3.69
5.38
4.38
6.00
5.38
8.00
6.00
8.00
6.00

4
4
4
8
8
8
8
8
8
8
12
12
12
12

3.54
3.54
3.54
4.13
5.00
4.13
5.94
5.00
7.25
5.94
8.56
7.25
8.56
7.25

[90]
T
[90]
[90]
[105]
[127]
[105]
[151]
[127]
[184]
[151]
[217]
[184]
[217]
[184]

[83]
[83]
[83]
[94]
[111]
[94]
[137]
[111]
[152]
D
[137]
[203]
[152]
[203]
[152]

J
Actuator
Length
5.57 [141]
5.57 [141]
5.57 [141]
6.56 [167]
7.13 [181]
6.56 [167]
9.19 [233]
7.13 [181]
10.72 [272]
9.19 [233]
P
12.81 [325]
10.72 [272]
12.81 [325]
10.72 [272]

Actuator Notes
Model
79U-003
79U-003
79U-003
79U-006
C
79U-012
79U-006
79U-024
B
79U-012
79U-036
79U-024
79U-065
79U-036
79U-065
79U-036

1&2
1&2
1&2
1&2
1
2
1
2
1
2
1
2
1
2

Three-way Valve Assemblies Dimensions, inches [mm]


Valve Valve
Model Size
222
222
222
222
222
222
222
222
222
222
222
222
AR2
222
AR2
222
AR2

2.5
2
2.5
2.5
3
3
4
4
5
6
6
8
8
10
10
12
12

A
Valve
Height
9.31 [237]
8.50 [216]
9.31 [237]
9.31 [236]
10.00 [254]
10.00 [254]
11.38 [289]
11.38 [289]
12.81 [325]
13.94 [354]
13.94 [354]
16.44 [418]
16.19 [411]
19.00 [483]
19.00 [483]
21.63 [549]
21.63 [549]

B
Body
O.D.

C
CL Pipe to
Top Plate

6.75 [171] 5.94 [151]


6.00 [152] 5.31 [135]
6.75 [171] 5.94 [151]
6.75 [171] 5.94 [151]
7.25 [184] 6.31 [160]
7.25 [184] 6.31 [160]
8.81 [224] 7.13 [181]
8.81 [224] 7.13 [181]
10.00 [254] 7.69 [195]
11.00 [279] 8.31 [211]
11.00 [279] 8.31 [211]
13.25 [337] 9.50 [241]
13.25 [337] 9.50 [241]
16.00 [406] 10.88 [276]
15.88 [403] 10.75 [273]
18.80 [476] 12.3 [311]
18.63 [473] 12.25 [311]

D
Face/
Face

Tap Size

Flange Drilling
P
Bolt
No. Pipe Run
Circle Bolts Length

1.81 [46]
1.69 [43]
1.81 [46]
1.81 [46]
1.81 [46]
1.81 [46]
2.06 [52]
2.06 [52]
2.25 [57]
2.25 [57]
2.25 [57]
2.38 [60]
2.50 [64]
2.69 [68]
2.50 [64]
3.13 [80]
3.00 [76]

.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.875-9 UNC-2B
.875-9 UNC-2B
.875-9 UNC-2B
.875-9 UNC-2B

5.50 [140]
4.75 [121]
5.50 [140]
5.50 [140]
6.00 [152]
6.00 [152]
7.50 [191]
7.50 [191]
8.50 [216]
9.50 [241]
9.50 [241]
11.75 [298]
11.75 [298]
14.25 [362]
14.25 [362]
17.00 [432]
17.00 [432]

4
4
4
4
4
4
8
8
8
8
8
8
8
12
12
12
12

12.31 [313]
10.69 [271]
12.31 [313]
12.31 [313]
12.88 [327]
12.88 [327]
15.13 [384]
15.13 [384]
17.25 [438]
18.25 [464]
18.25 [464]
20.38 [518]
20.50 [521]
24.69 [627]
24.25 [616]
27.13 [689]
27.00 [686]

R
Total
Width

S
Total
Length

10.31 [262]
9.22 [234]
10.31 [262]
10.31 [262]
11.44 [291]
11.44 [291]
13.13 [334]
13.13 [334]
14.56 [370]
15.50 [394]
15.50 [394]
17.69 [449]
17.81 [452]
21.56 [548]
21.38 [543]
23.53 [598]
23.41 [595]

11.30 [287]
11.66 [296]
11.30 [287]
11.30 [287]
11.86 [301]
11.86 [301]
16.28 [414]
16.28 [414]
18.81 [478]
19.81 [503]
19.81 [503]
21.41 [544]
20.13 [511]
27.34 [695]
26.25 [667]
34.25 [870]
29.50 [749]

T
Actuator Notes
Bracket Model
Height
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

[102]
[102]
[102]
[102]
[102]
[102]
[102]
[102]
[102]
[102]
[102]
[102]
[102]
[102]
[102]
[102]
[102]

79U-006
79U-003
79U-006
79U-003
79U-006
79U-003
79U-012
79U-006
79U-012
79U-024
79U-012
79U-065
79U-024
79U-065
79U-036
790-090
79U-065

1
1&2
1
2
1
2
1
2
1&2
1
2
1
2
1
2
1
2

Notes
1. Fullcut assemblies (150 psi shutoff).
2. Undercut assemblies (100 psi shutoff 2 - 6 inches;
50 psi shutoff 8 - 12 inches).
Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
19

Keystone
C
2- and 3-Way Resilient Seated
Butterfly Valve Assemblies
A

Two-way and Three-way Electric Actuated Valves


B

Two-way assemblies, 2-inch 12-inch

Three-way assemblies, 2-inch 12-inch


S

OPEN

T
C

CLOSE

A
C
A

B
D

K
Two-way Valve
Assemblies Dimensions, inches [mm]

Valve
Size

Valve
Model

A
Valve
Height

B
Body
O.D.

OPEN

8.50
9.31
10.00
11.38
11.38
12.81
12.81
13.94
13.94
16.44
16.19
19.00
19.00
21.63
21.63
21.63
CLOSE

2
2.5
3
4
4
5
5
6
6
8
D
8
10
10
12
12
12

222
222
222
222
222
222
222
222
222
222
AR2
222
AR2
222
AR2
AR2

[216]
[237]
[254]
[289]
[289]
[325]
[325]
[354]
[354]
[418]
[411]
[483]
[483]
[549]
[549]
[549]

6.00
6.75
7.25
8.81
8.81
10.00
10.00
11.00
11.00
13.25
13.25
16.00
15.90
18.75
18.60
18.60

C
CL Pipe to
Top Plate

[152]
[171]
[184]
[224]
[224]
[254]
[254]
[279]
[279]
[337]
[337]
[406]
[403]
[476]
[473]
[473]

5.31
5.94
6.31
7.13
7.13
7.69
7.69
8.31
8.31
9.50
9.50
10.88
10.80
12.25
12.30
12.30

[135]
[151]
[160]
[181]
[181]
[195]
[195]
[211]
[211]
[241]
[241]
[276]
[273]
[311]
[311]
[311]

D
Face/
Face
1.69
1.81
1.81
2.06
2.06
2.25
2.25
2.25
2.25
2.38
2.50
2.69
2.50
3.13
3.00
3.00

[43]
[46]
[46]
[52]
[52]
[57]
[57]
[57]
[57]
[60]
[64]
[68]
[64]
[80]
[76]
[76]

E
Actuator
Height
7.75
7.75
7.75
9.63
7.75
9.63
9.63
9.63
9.63
13.00
9.63
13.00
13.00
13.00
13.00
17.375

[197]
[197]
[197]
[245]
[197]
[245]
[245]
[245]
[245]
[330]
[245]
[330]
[330]
[330]
[330]
[441]

G
PipeCL
to H.W.
4.56
4.56
4.56
6.50
4.56
6.50
6.50
6.50
6.50
8.25
6.50
8.25
8.25
8.25
8.25
8.25

[116]
[116]
[116]
[165]
[116]
[165]
[165]
[165]
[165]
[210]
[165]
[210]
[210]
[210]
[210]
[210]

H
H.W.
D.A.
5.00
5.00
5.00
8.00
5.00
8.00
8.00
8.00
8.00
12.00
8.00
12.00
12.00
12.00
12.00
12.00

J
Valve CL
to H.W. Ring

[127]
4.94
T
[127]
4.94
[127]
4.94
[203]
7.13
[127]
4.94
[203]
7.13
[203]
7.13
[203]
7.13
[203]
7.13
[305] 10.31
[203]
7.13
[305] 10.31
[305] 10.31
[305] 10.31
[305] 10.31
[305] 16.312

[125]
[125]
[125]
[181]
[125]
[181]
[181]
D
[181]
[181]
[262]
[181]
[262]
[262]
[262]
[262]
[414]

K
Total
Width

Actuator Notes
Model

7.88 [200]
7.88 [200]
7.88 [200]
10.94 [278]
7.88 [200]
10.94 [278]
10.94 [278]
10.94 [278]
P
10.94 [278]
4.00 [102]
10.94 [278]
4.00 [102]
4.00 [102]
4.00 [102]
4.00 [102]
23.375 [594]

EPI-3
EPI-3
C
EPI-3
A
EPI-6
EPI-3
B
EPI-13
EPI-6
EPI-13
EPI-6
EPI-36
EPI-13
EPI-51
EPI-36
EPI-51
EPI-36
EPI-91

1-4
1-4
1-4
2-4
1
3&4
1&2
2-4
1
2-4
1
3&4
1&2
3
1&2
4

Three-way Valve Assemblies Dimensions, inches [mm]


Valve Valve
A
Model Size Valve
Height
222
222
222
222
222
222
222
222
222
222
222
222
AR2
222
AR2
222
AR2

2
2
2.5
2.5
3
3
4
4
5
6
6
8
8
10
10
12
12

8.50 [216]
8.50 [216]
9.31 [237]
9.31 [236]
10.00 [254]
10.00 [254]
11.38 [289]
11.38 [289]
12.81 [325]
13.94 [354]
13.94 [354]
16.44 [418]
16.19 [411]
19.00 [483]
19.00 [483]
21.63 [549]
21.63 [549]

B
Body
O.D.
6.00
6.00
6.75
6.75
7.25
7.25
8.81
8.81
10.00
11.00
11.00
13.25
13.25
16.00
15.88
18.75
18.60

[152]
[152]
[171]
[171]
[184]
[184]
[224]
[224]
[254]
[279]
[279]
[337]
[337]
[406]
[403]
[476]
[473]

C
CL Pipe to
Top Plate
5.31
5.31
5.94
5.94
6.31
6.31
7.13
7.13
7.69
8.31
8.31
9.50
9.50
10.88
10.75
12.25
12.30

[135]
[135]
[151]
[151]
[160]
[160]
[181]
[181]
[195]
[211]
[211]
[241]
[241]
[276]
[273]
[311]
[311]

D
Face/
Face

Tap Size

Flange Drilling
P
Bolt
No. Pipe Run
Circle Bolts Length

1.69 [43]
1.69 [43]
1.81 [46]
1.81 [46]
1.81 [46]
1.81 [46]
2.06 [52]
2.06 [52]
2.25 [57]
2.25 [57]
2.25 [57]
2.38 [60]
2.50 [64]
2.69 [68]
2.50 [64]
3.13 [80]
3.00 [76]

.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.625-11 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.750-10 UNC-2B
.875-9 UNC-2B
.875-9 UNC-2B
.875-9 UNC-2B
.875-9 UNC-2B

4.75 [121]
4.75 [121]
5.50 [140]
5.50 [140]
6.00 [152]
6.00 [152]
7.50 [191]
7.50 [191]
8.50 [216]
9.50 [241]
9.50 [241]
11.75 [298]
11.75 [298]
14.25 [362]
14.25 [362]
17.00 [432]
17.00 [432]

4
4
4
4
4
4
8
8
8
8
8
8
8
12
12
12
12

10.69
10.69
12.31
12.31
12.88
12.88
15.13
15.13
17.25
18.25
18.25
20.38
20.50
26.69
24.50
27.13
27.00

Notes
1. Undercut 2 position assemblies.

3. Fullcut 2 position assemblies.

2. Undercut modulating assemblies.

4. Fullcut modulating assemblies.

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
20

[272]
[272]
[313]
[313]
[327]
[327]
[384]
[384]
[438]
[464]
[464]
[518]
[521]
[678]
[622]
[689]
[686]

R
Total
Width
9.22
9.22
10.31
10.31
11.44
11.44
13.13
13.13
14.56
15.50
15.50
17.69
17.81
23.09
21.38
23.53
23.41

[234]
[234]
[262]
[262]
[291]
[291]
[334]
[334]
[370]
[394]
[394]
[449]
[452]
[587]
[543]
[598]
[595]

S
Total
Length
14.38
14.38
15.95
15.95
16.52
16.52
20.59
20.59
22.63
23.63
23.63
25.66
25.69
33.81
31.50
33.81
33.75

[365]
[365]
[405]
[405]
[420]
[420]
[523]
[523]
[575]
[600]
[600]
[652]
[652]
[859]
[800]
[859]
[857]

T
Actuator Notes
Bracket Model
Height
4.0 [102]
4.0 [102]
4.0 [102]
4.0 [102]
4.0 [102]
4.0 [102]
4.0 [102]
4.0 [102]
4.0 [102]
4.0 [102]
4.0 [102]
4.0 [102]
4.0 [102]
4.0 [102]
4.0 [102]
4.0 [102]
4.0 [102]

EPI-3
EPI-6
EPI-6
EPI-3
EPI-6
EPI-3
EPI-13
EPI-6
EPI-13
EPI-36
EPI-13
EPI-51
EPI-36
EPI-91
EPI-36
EPI-91
EPI-36/51

1&3
2&4
2-4
1
2-4
1
4
1-3
1-4
3&4
1&2
4
1-3
3&4
1&2
3&4
1&2

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

Flow Coefficients
Figure 222 and AR2 Valves
Valve Size
2
21/2
3
4
5
6
8
10
12
14
16
18
20

10

20

0.7
1.7
3
4
6
9
12
75
100
130
150

1.3
1.4
1.5
15
32
47
84
133
192
340
440
570
710

30

40

5
6
8
48
99
145
239
360
509
770
1000
1300
1600

Angle of Disc Opening


50
60

14
21
29
107
206
295
450
652
899
1400
1800
2300
2900

26
44
67
196
362
510
751
1064
1449
2200
2800
3600
4600

70

40
74
115
318
579
810
1190
1683
2288
3400
4500
5800
7200

80

52
107
175
463
832
1160
1754
2524
3470
5600
7400
9600
12000

59
138
234
589
1045
1450
2385
3596
5085
7900
10800
15000
18400

90
60
151
262
647
1141
1580
2892
4593
6682
10000
13000
18000
22000

Three-Way Valve Assembly Cv, Corrected for Tee Losses - Total, Both Valves
0
90

10
80

20
70

30
60

40
50

50
40

60
30

70
20

80
10

90
0

54
114
188
385
642
935
1688
2667
3938
5109
6735
9060
11229

53
108
178
374
627
909
1573
2430
3531
4825
6462
8724
10799

49
93
148
348
600
867
1424
2132
3019
4416
5832
7650
9545

43
74
114
313
563
809
1271
1856
2579
3719
4904
6372
7901

38
52
55
150
270
483
796
1142
1629
2433
3213
4433
5619

40
64
95
295
549
780
1175
1685
2312
3514
4498
5778
7339

44
78
120
345
630
895
1367
1971
2715
3992
5265
6815
8449

52
102
165
419
740
1051
1661
2439
3401
5259
6943
9056
11309

57
126
210
482
829
1180
1994
3046
4368
6342
8567
11695
14423

58
135
229
511
870
1242
2254
3570
5240
7173
9410
12785
15770

Notes
1. Three-way valve assemblies Cvs are
corrected from published two-way Cvs to
account for line losses generated by the
tee, and are calculated values only. The
pipe friction losses are a function of fluid
velocity through the pipe and the threeway Cvs listed are apparent for full flow
through the pipe. Operation at less than
full capacity (lower velocity) will increase
the actual Cvs.
2. The chart is based on percentages and
will reflect any valves Cvs when two
butterfly valves are installed on a tee.
This includes all Keystone Valves and all
other manufacturers valves. The
percentages are only a reflection of the
tee losses.

6 222/AR2 at Constant Valve Differential Pressure (corrected for tee loss)


100%

Percent Full Flow


(based on max. tee flow, run = 90 and branch = 0)

Run ->
Branch ->
Valve Size
2
21/2
3
4
5
6
8
10
12
14
16
18
20

90%
80%
70%
60%

Mixing

50%

Branch Leg
40%
30%
20%

Run Leg

10%
0%

Percent Branch Valve Open 0%


Percent Run Valve Open 100%

20%
80%

40%
60%

Copyright 2006 Tyco Flow Control. All rights reserved.

60%
40%

80%
20%

100%
0%

KEYMC-0150
21

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

Torque Data
Valve Torque Data (seating and unseating)
Valve
Model
222
222
222
222
AR2-u/c
222
AR2-u/c
222
AR2-u/c
222
AR2-u/c
222
AR2-u/c
222
AR2-u/c
AR2
AR2-u/c
AR2
AR2-u/c
AR2
AR2-u/c
AR2
AR2-u/c

Valve
Size
(inches)

50 psi
in.lbs.
Nm.

2
21/2
3
4
4
5
5
6
6
8
8
10
10
12
12
14
14
16
16
18
18
20
20

147
192
228
359
350
600
477
798
663
2070
1110
3567
1721
4173
2318
5147
3747
6808
5008
8810
6610
11172
8372

[16.61]
[21.69]
[25.76]
[40.56]
[39.54]
[67.79]
[53.89]
[90.16]
[74.91]
[233.88]
[125.41]
[403.02]
[194.45]
[471.49]
[261.90]
[581.53]
[423.35]
[769.20]
[565.83]
[995.40]
[746.83]
[1262.27]
[945.91]

100 psi
in.lbs.
Nm.
154
[17.40]
206
[23.27]
246
[27.79]
395
[44.62]

668
[75.47]

893
[100.90]

2268
[256.25]

4964
[560.86]

4746
[536.23]

5995
[677.35]

8116
[916.99]

10720 [1211.20]

13845
[1564.28]

Differential Pressure
150 psi
in.lbs.
Nm.

200 psi
in.lbs.
Nm.

250 psi
in.lbs.
Nm.

162
[18.30]
218
[24.63]
264
[29.82]
430
[48.58]

734
[82.93]

989 [111.74]

2466 [278.62]

4362 [492.84]

5319 [600.97]

6842 [773.04]

9424 [1064.77]

12630 [1427.00]

16517 [1866.17]

171
231
282
466

799

1085

2664

4761

5892

178
243
300
501

866

1180

2862

5158

6465

Electric Actuator Output Torques


Actuator
Current
Model

Output Torque

Time for

in.lbs.

Nm.

90 Travel
(sec)

Full Load
(amp)

EPI-3

300

[33.89]

17

0.8

EPI-6
EPI-13

600
1300

[67.79]
[146.88]

21
21

0.75
1.1

EPI-36
EPI-51

3600
5100

[406.75]
[576.22]

22
22

1.5
2.1

EPI-91
EPI-151

9100
15100

[1028.16]
[1706.07]

60
60

1.8
2.5

Electric Actuator Output Torques Modulating


Actuator
Current
Model

Output Torque
in.lbs.

Nm.

Time for
90 Travel
(sec)

Full Load
(amp)

EPI-3

240

[27.11]

17

0.8

EPI-6
EPI-13

480
1040

[54.23]
[117.50]

21
21

0.75
1.1

EPI-36
EPI-51

2880
4080

[325.40]
[460.98]

21
21

1.5
2.1

EPI-91
EPI-151

7280
12080

[822.53]
[1364.86]

60
60

1.8
2.5

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
22

[19.32]
[26.10]
[31.86]
[52.65]

[90.28]

[122.59]

[300.99]

[537.92]

[665.71]

[20.11]
[27.46]
[33.90]
[56.60]

[97.85]

[133.32]

[323.36]

[582.78]

[730.45]

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

Torque Data
Pneumatic Double Acting Actuators
Actuator
Model

60 psi
in.lbs. Nm.
[27.12]

Air Supply Pressure


80 psi
100 psi
in.lbs.
Nm.
in.lbs.
Nm.
325

[36.72]

409

[46.21]

120 psi
in.lbs. Nm.

79U-003

240

79U-006
79U-012

459 [51.86]
893 [100.90]

621 [70.16]
1207 [136.37]

782 [88.35]
1520 [171.74]

493

943 [106.54]
1834 [207.21]

79U-024
79U-036

1785 [201.68]
2668 [301.44]

2411 [272.41]
3604 [407.20]

3038 [343.25]
4540 [512.95]

3884 [413.98]
5476 [618.71]

79U-065
79U-090

5157 [582.66]
6550 [740.05]

6966 [787.05]
8848 [999.69]

8775 [991.44]
11146 [1259.33]

10585 [1195.95]
13444 [1518.97]

79U-180

13458 [1520.55]

18180 [2054.06]

22902 [2587.58]

NA

[55.70]

[NA]

Pneumatic Spring Return Actuators


Actuator
Model

60 psi
in.lbs.
Nm.

Air Supply Pressure


80 psi
100 psi
in.lbs.
Nm.
in.lbs. Nm.

79U-003
79U-003
79U-003
79U-003

SST
SET
AST
AET

162
100
127
65

[18.30]
[11.30]
[14.35]
[7.34]

221
137
175
91

[24.97]
[15.48]
[19.77]
[10.28]

279
174
222
117

[31.52]
[19.66]
[25.08]
[13.22]

79U-006
38U-006
79U-006
79U-006

SST
SET
AST
AET

312
197
238
123

[35.25]
[22.26]
[26.89]
[13.90]

425
272
325
172

[48.02]
[30.73]
[36.72]
[19.43]

538
346
412
220

[60.79]
[39.09]
[46.55]
[24.86]

79U-012
79U-012
79U-012
79U-012

SST
SET
AST
AET

616
391
455
295

[69.60]
[44.18]
[51.41]
[33.33]

836
536
624
324

[94.46]
[60.56]
[70.50]
[36.61]

1058 [119.54]
709 [80.11]
764 [86.32]
415 [46.89]

79U-024
79U-024
79U-024
79U-024

SST
SET
AST
AET

1221 [137.95]
771 [87.11]
920 [103.95]
470 [53.10]

1660 [187.56]
1059 [119.65]
1258 [142.14]
657 [74.23]

2098 [237.04]
1347 [152.19]
1597 [180.44]
846 [95.59]

79U-036
79U-36
79U-036
79U-036

SST
SET
AST
AET

1794 [202.70]
1149 [129.82]
1379 [155.81]
734 [82.93]

2438
1579
1885
1026

[275.46]
[178.40]
[212.98]
[115.92]

3083
2006
2392
1317

[348.33]
[226.65]
[270.26]
[148.80]

79U-065
79U-065
79U-065
79U-065

SST
SET
AST
AET

3530
2226
2660
1356

[398.84]
[251.50]
[300.54]
[153.21]

4578
3059
3636
2117

[517.25]
[345.62]
[410.81]
[239.19]

6064
3892
4612
2440

[685.14]
[439.74]
[521.09]
[275.68]

79U-0091
79U-0091
79U-0091
79U-0091

SST
SET
AST
AET

4484
2827
3378
1721

[506.62]
[319.41]
[381.66]
[194.45]

6093
3885
4618
2410

[688.42]
[438.95]
[521.76]
[272.29]

7703
4943
5858
3098

[870.32]
[558.48]
[661.87]
[350.03]

79U-180
79U-180
79U-180
79U-180

SST
SET
AST
AET

9212
5810
6938
3537

[1040.82]
[656.44]
[783.89]
[399.63]

12518
7983
9487
4952

[1414.34]
[901.96]
[1071.88]
[559.50]

15825
10155
12036
6367

[1787.98]
[1147.36]
[1359.88]
[719.37]

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
23

Keystone
2- and 3-Way Resilient Seated Butterfly Valve Assemblies

Part Number Configuration


KV

02

S2

Assembly Configuration

Manual Override
M Manual Override (Pneumatic actuator only) - consult
factory (Standard feature of electric actuators;
M not required)
X Not Used

A 2-way
B 3-way

Valve Size
02 2-inch
25 2.5-inch
03 3-inch

Heater

up to 20 - 20 inch

H Heater (Electric actuator only). Used with all EM and EP


Electric Modulating Actuators. Include H in Part Number, but
cost already included in valve/actuator price. Optional for E2
electric 2-position actuators, G1 thru G8 not available.
X Not Used

Disc Type
F Fullcut Disc - Valve sizes 2 - 20 inches (see notes)
U Undercut Disc - Valve sizes 5 - 20 inches (see notes)

Actuator Type
S2
S6
D6
E2
EM
EP
K1
K2
K3
K4
K5
K6
K7
K8

Accessories/Switches

Pneumatic Spring Return - 30 psi (valve sizes 2 - 12 inches)


Pneumatic Spring Return - 60 psi
Pneumatic Double Acting - 60 psi, Non-spring return
Electric 2 Position/Floating Control, 120VAC Power, Non-spring Return
Electric Modulating 0-10VDC Control, 120VAC Power, Non-spring Return
Electric Modulating 4-20mA Control, 120VAC Power, Non-spring Return
Electric On/Off Control, 120VAC Power, Spring Return
Electric On/Off Control, 24VAC Power, Spring Return
Electric Floating Control, 24VAC Power, Spring Return
Electric Modulating 1-10VDC Control, 24VAC Power, Spring Return
Electric Modulating 4-20mA Control, 24VAC Power, Spring Return
Electric Floating Control, 24VAC Power, Non-spring Return
Electric Modulating 0-10VDC Control, 24VAC Power, Non-spring Return
Electric Modulating 4-20mA Control, 24VAC Power, Non-spring Return*

S Limit (end) Switches for Pneumatic Actuators only


A Limit (end) Switches for G Series Electric Actuators, except G3 & G6
X Not Used

Actuator Accessories/Options
P
Q
R
F
T
U
V
W
Y
Z
X

Body Type
L Lug, Cast Iron (Standard)
W Wafer, Cast Iron (Non-standard)

Pneumatic Positioner, 30 psi Actuator


Pneumatic Positioner, 60 psi Actuator, SR
Pneumatic Positioner, 60 psi Actuator, DA
Electro/Pneumatic Positioner, 60 psi SR & DA
E/P Valve, 120VAC, 20 psi SR Actuator
E/P Valve, 24VAC, 20 psi SR Actuator
E/P Valve, 120VAC, 60 psi SR Actuator
E/P Valve, 24VAC, 60 psi SR Actuator
E/P Valve, 120VAC, 60 psi DA Actuator
E/P Valve, 24VAC, 60 psi DA Actuator
Not Used

* Note: Kit #985-124 required for 4-20mA Control

Fail Position/Assembly Configuration


O Spring Return 2-way Assembly, Fail Open
C Spring Return 2-way Assembly, Fail Close
N Non-spring Return 2-way Assembly, Non Fail Safe

A thru F Spring Return 3-way Assembly (see 3-way diagram below )


A thru F Non-spring Return 3-way Assembly (see 3-way diagram below )

3-way Butterfly Valve Configurations


View from Top of Valve/Actuator Assembly (Shaft or Actuator End)

A
F.C.

D
F.C.

F.O.

E
F.O.
F.C.

F.C.
F.O.

ACT

ACT

ACT

ACT

ACT

F.O.

F
F.O.

F.C.

F.O.

ACT

F.C.

Notes
1. For 2-way valve assemblies with pneumatic
non-spring return actuators, fail last position.
For 2-way valve assemblies with electric nonspring return actuators, fail position will
depend on type of failure and controls
installed; consult factory.
2. For 3-way valve assemblies with spring return
actuators, 1 port Fail Close (FC), 1 port Fail
Open (FO) as indicated in above diagrams.
3. For 3-way valve assemblies with pneumatic
non-spring return actuators, fail last position.
For 3-way valve assemblies with electric non-

spring return actuators, fail position will


depend on type of failure and controls
installed; consult factory.
4. Actuator location indicated by ACT
in above diagrams.
5. Items marked (standard) are typically stocked;
items marked (non-standard) are non-stock.
Consult factory.
6. Standard close-off ratings are as follows:
(When required, 2-12 inch valves with fullcut
disc can be provided with a 200 psi close-off
rating , except 20 psi ACT; consult factory.)

Valve
Size
(in)

Actuator
Type

2-6
8 - 12
2-6
8 - 12
8 - 12
14 - 20

20 psi
20 psi
60 psi & Elec
60 psi & Elec
60 psi & Elec
60 psi & Elec

Valve Fullcut Undercut


Type
Disc
Disc
222
AR2
222
222
AR2
AR2

150 psi
N/A
150 psi
150 psi
N/A
150 psi

100 psi
50 psi
100 psi
N/A
50 psi
50 psi

www.tycoflowcontrol.com
Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products
and services. Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particular purpose and system
requirements. TFC MAKES NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE WITH RESPECT TO THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATION REFERS. ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE
FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING INCIDENTAL, INDIRECT, OR CONSEQUENTIAL DAMAGES) RESULTING FROM THE USE OF OR RELIANCE UPON THIS INFORMATION. Patents
and Patents Pending in the U.S. and foreign countries. Tyco reserves the right to change product designs and specifications without notice.

Copyright 2006 Tyco Flow Control. All rights reserved.

KEYMC-0150
24

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