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PE Pipe Systems
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Large diameter PE pipes, made in 550 meters sections and towed directly to your marine location; thats real efficiency
Pipelifes Stathelle plant in Norway is designed and located for one main purpose: On-demand manufacturing of large diameter solid wall PE pipes in continuous lengths up to 550 meters. Thanks to our capacity, competence and towing experience, we have saved time and money for developers, contractors and communities as far from Norway as Brazil.
Project Mira Fish Farm Intakes- Assembly of concrete ballast weights on 2000 SDR26 pipes in the port of Aveiro, Portugal, 2008.
The Stathelle plant produces continuous pipe lengths directly onto the sea, where they are sealed and prepared for towing.
Dimensions up to 2500mm
In the year 2004 Pipelife installed the worlds first PE pressure pipe extrusion system, enabling the manufacture of PE pipes up to 2000mm. As of late 2011, a new 2500mm extrusion line will be installed, allowing us to also deliver pipes of 2250mm and 2500mm. Yet again, Pipelife is pioneering the long length large diameter PE system and bringing new opportunities for its clients
The towing is both effective and safe we have done it for 50 years
The pipe sections, normally up to maximum 550 m*, are sealed off in both ends with PE end plugs or flange connections. The closed pipe sections are then towed by tugboat to the marine destination wherever that is.
Project Tripoli Sewerage Outfall- Submerging of the 1600 SDR26 outfall Tripoli, Lebanon, 2009.
* We have produced individual large diameter (1400 mm) pipes up to 967 m length!
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Pipelife offers all the competence and technical back-up you may need on the spot, ranging from handling advisory to welding. Pipelifes certified, experienced welding team are experts on large diameter pipe butt fusion. Pipelife has also a well-equipped workshop for production of segment-welded pipe accessories, like bends, T-branches and reducers. As one of our main applications is sewer-outfalls, we have developed special welding equipment for diffuser-risers on the main pipe.
Pipes with end plugs, front blank plates and towing clamps ready for delivery (Brighton, the U.K. 2010)
A) Traditional tow preparation with PE end plugs, front cones and towing clamps.
This method is normally used when the assembly of the joining parts is made on site or when mechanical couplings are used. This preparation method is also used when socalled continuous weight collars are used for ballast on the pipe.
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PE pipes delivered in long lengths are considered the most attractive solution for marine contractors and end users
The characteristics of the PE pipes and the possibility to supply the pipes in long lengths by towing, gives a number of advantages over traditional materials and traditional transport methods. PE pipes have the following technical properties, which are all very important for a long service life and easy installation: Flexible, allowing the pipeline to be installed by using the float and sink method. Non-corrosive, non-toxic and potable water approved. High abrasion and chemical resistance. Permanent low head loss, thus reducing the cost of pumping. Accept much rougher handling during installation than any other pipe material due to high fatigue strength and high resilience to shocks. Light in weight, (density of 0,95 0,96 kg/dm3), which gives buoyancy in sea-water. All these properties are very important and therefore highly valued by the end user, who benefits from a pipeline with longer service life than any alternative pipeline using other
Project Gdynia Sewerage Outfall- Towing of the 1300 SDR26 pipes to the mooring place Gdynia, Poland, 2009.
materials. The cost-saving advantages from supplying PE pipes in long lengths are equally important: No or very little welding work is required. Supply of pipes in lengths of 500 550 m results in very few joints. Low transport costs.The tug takes several thousands metres of large diameter pipe in one tow. Substantial time and cost savings for the marine contractor as normally no land based work site and storage area would be required. Low installation costs due to short installation time and no need of heavy installation equipment. Less risk for damages during handling and storage.
Project Lusail Storm Water Outfalls- Welding of the 1800 SDR21 outfall Doha, Qatar, 2011.
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PE Pipe Standards
Pipelife polyethylene pipes are produced in accordance with existing international and national standards and norms in European countries. The main international standards followed are: -ISO 4427:E -EN12201
It is essential to use skilled and certified operators and certified welding rigs for these operations. There are several internationally accepted standards, like INSTA or WIS, which give excellent guidelines for butt-welding operations. Butt-welding is also utilised in bend machines and welding tables. It is by far the most used jointing method for Polyethylene.
Additionally, pipes can be produced in accordance with national standards to fit with the clients wish and/or special requirements, for example the U.K. standard WIS 4-32-17. Pipelifes Quality Assurance System managed by our skilled personnel and well-equipped laboratory and monitoring equipments guarantee high quality products and services.
Socket-welding
The socket-welding method is closely related to the buttweding but utilises a profiled heating mirror [with male and female parts] instead of a plane mirror. This method is used primarily for joining branches, diffuser orifices or similar insets.
Electro-fusion couplers
For smaller pipes, up to 400 mm diameter, welding of electrofusion couplers has been widespread. The coupler itself has heat-
ing elements inlaid into the socket. When these are electrically heated, the fusion of pipe into the socket takes place. This method is fast and secure, it also avoids the internal beads that occur with butt-welding. This can be important in smaller bore sizes.
Extrusion-welding
Finally, for construction of complex PE items in plate and/or pipe, an extrusion-welding technique is often used. This method is based on local heating of the work pieces and adding melt from PE rods. Gradually building a strong fillet of PE material to fix and strengthen the mated surfaces. Extrusion-welds do not have the same strength as butt- or electro-fusion welds, but the method is often used as a secondary and supplementary aid. A typical use would be to fix stiffeners on branches, manholes, tanks or similar items. Pipelife Norge AS has a wide experience with these different techniques, and is happy to assist you in your selection of the optimum welding or construction method.
Butt- or mirror-weld
The most commonly used welding methods. The two pipe ends are placed in a clamping rig, machined to fit and then a tefloncoated heating mirror is inserted to heat up the ends of the pipe material to approximately 210 oC. The heating mirror is removed and the two pipe ends adjoined together under pressure and for a time, both aspects according to a prescribed procedure. Mostly, these elements are keyed into a controlled and automated welding machine.
Hand extrusion-welding machine. Bend-welding machine.
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Marine waste water discharges: Three successful marine pipe deliveries from three main types of applications
The Montpellier Sea Outfall is the longest marine sewer discharge installed in Europe, almost 11.000 m long. Special attention was given to have no metal parts in the pipeline, so PE stubends and GRP couplings were used for joining the pipe sections together. Pipe specification: OD 1600 x 61,2 mm SDR26 PE100 PN6,3 pipe, total length: 10.825 m The pipe was delivered by tugboat in 20 lengths, (5 x 515 m + 15 x 550 m), in 4 deliveries from March to August 2003. Special accessories like PE stubends for the GRP couplings and diffuser risers were part of the delivery. Pipelife also made the required welding of the stubends to the pipe sections as well as the diffuser riser welding work.
Connection of GRP coupling and submerging of the 1600 mm PE outfall pipeline in Montpellier, France, 2003
The pipeline was installed during the summer and autumn of 2003. Continuous concrete weight collars were used, which gave both ballast and mechanical protection of the pipeline. Additionally, concrete mattresses were laid over the installed pipeline in order to give the specified ballast on the pipeline. The maximum depth of the pipeline at the end of the diffuser is about 35 m. Client and Investor: Agglomration de Montpellier. Consultant: Cabinet Merlin. Draflumar - Sogea Sud. Marine Contractor: Consortium EMCC-Van Oord ACZ -
Project Fouka Desalination, Algiers- Assembly of concrete ballast weights on the 1600 SDR26 intakes Algiers, Algeria, 2009.
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The cooling for the Terga power plant close to Oran, in Algeria is handled through 5 parallel marine cooling water pipelines, each one about 760 m long. The selected pipe was an OD 2000 SDR26 PE100 pipe, delivered in 11 pipe sections to specific lengths from 250 m to 375 m. The shortest length (250 m), was after the 10 pipe lengths had been connected up to form the 5 parallel pipelines, used for producing the spool pieces installed between the sea water intake towers and the on-shore connections. Traditional round shaped concrete collars, (12 tons each), were assembled on the pipe strings in the port of Arzew. The pipelines were placed in trenches the whole way as the installation was in the surf zone and shallow water. Excavated material was used as backfilling. Pipe specification: OD 2000 x 76,9 mm SDR26 PE100 PN6,4 pipe. Total length: 3790 m The pipe was delivered in 11 lengths, (3 x 350 m, 2 x 365 m, 2 x 355 m, 1 x 345 m, 1 x 375 m, 1 x 330 m and 1 x 250 m), all with flange connections ready assembled on the pipe ends. The pipelines were installed in the summer / autumn 2009. The whole marine contract was completed in less than one year.
Pipelife Norge AS delivered the sea water intakes for the desalination plant south of the city center in Barcelona. The two parallel OD 1800 mm SDR26 and SDR30 intakes, each one approximately 2160 m long, where delivered in 10 lengths, from 250 m to 520 m each, all with flange connections ready assembled on the pipe ends. The marine contractor assembled the concrete ballast weights on the pipe sections in a port in Barcelona, and there Pipelife welding specialists also assembled the 800 mm inspection manholes on the pipelines. The intakes were placed in a trench near shore and the deeper part was laid on the sea bottom. Pipe specification: OD 1800 x 69,1 mm SDR26 PE100 PN6,4 and OD 1800 x 60,0 mm SDR30 and OD 1400 x 66,7 mm SDR21 PE100 PN8 pipe. Total length: 4320 m 1800 mm pipe and 1330 m 1400 mm pipe. The 1800 mm pipe was delivered in 10 lengths, 2 x 510 m SDR26 pipe and 2 x 520 m, 2 x 510 m, 2 x 370 m and 2 x 250 m SDR30 pipe), all with flange connections ready assembled on the pipe ends. The 1400 mm pipe was delivered in 3 lengths, 2 x 515 m + 1 x 300 m, also with flange connections on the pipe ends. The 1400 mm pipes were delivered in the late autumn 2007
and installed during the winter. These pipelines were installed under a river by directional drilling. Client and investor: UTE Dessaladora Barcelona, a consortium consisting of 4 partners, Aigues de Barcelona, Drace, Dragados and Degrmont. Marine Contractor: Saneamientos Maritimos S.A. Directional Drilling Contractor: Catalana de Perforacions.
For a full reference list, from the late 1950s until the latest ones, check our website: www.pipelife.com
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Material
Class (MPa) (MPa)
S C
5 6.3 6.3 8
8 8 10 10
PN 3.2 PN 4 PN 4 PN 5
PN 4 PN 5 PN 5 PN 6.3
PN 5 PN 6.3 PN 6.3 PN 8
PN 6.3 PN 8 PN 8 PN 10
PN 8 PN 10 PN 10
PN 10
PN 12.5 PN 16 PN 20 PN 20 PN 25
PN 12.5 PN 16 PN 12.5 PN 16 PN 20
PN 12.5 PN 16
Material: Type og material used (PE-80 can be both PE-MD & PE-HD) MRS: Minimum Required Strength by ISO 9080-2 S: Design stress SDR-class: Outside pipe diameter divided by wall thickness
20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 600 630 710 800 900 1000 1100 1200 1300 1400 1600 1800 2000 2250 2500 2.2 2.7 3.1 3.5 4.0 4.4 4.9 5.5 6.2 6.9 7.7 8.7 9.8 11.0 12.3 13.7 14.7 15.4 17.4 19.6 22.0 24.5 26.8 29.4 31.7 34.3 39.2 43.9 48.8 54.9 61.0 0.633 0.850 1.23 1.50 1.86 2.50 3.08 3.90 4.77 5.96 7.60 9.6 12.5 15.8 19.4 24.4 27.8 30.8 39.0 49.5 62.8 77.0 93.5 111.0 130.5 151.3 198.0 250.0 308.6 390.5 482.0 2.8 3.4 3.9 4.3 4.9 5.5 6.2 6.9 7.7 8.6 9.7 10.9 12.3 13.8 15.3 17.2 18.7 19.3 21.8 24.5 27.6 30.6 34.1 36.7 39.4 42.9 49.0 54.5 60.6 68.2 75.8 0.800 1.17 1.53 1.88 2.50 3.15 3.85 4.89 6.09 7.55 9.7 12.1 15.7 19.9 24.4 30.7 35.2 38.7 49.2 62.4 79.0 98.0 117.9 140.0 161.0 190.9 249.0 308.5 380.8 481.8 594.8 2.0 2.3 2.7 3.0 3.7 4.2 4.7 5.3 6.0 6.7 7.5 8.3 9.3 10.5 11.8 13.3 15.0 16.7 18.7 20.0 21.0 23.7 26.7 30.0 33.3 36.7 40.0 43.3 46.7 53.3 60.0 66.7 75.0 83.3 0.317 0.455 0.640 0.85 1.26 1.63 2.04 2.65 3.35 4.13 5.22 6.44 8.07 10.2 12.9 16.8 21.2 26.2 32.8 37.7 41.5 52.7 66.1 84.7 104.5 126.4 150.4 176.5 204.6 267.2 338.1 417.4 528.2 652.0 2.0 2.5 2.9 3.5 4.2 4.8 5.4 6.2 6.9 7.7 8.6 9.6 10.7 12.1 13.6 15.3 17.2 19.1 21.4 23.1 24.1 27.2 30.6 34.4 38.2 42.3 45.9 50.0 53.5 61.2 69.1 76.9 86.5 96.2 0.317 0.482 0.682 0.987 1.45 1.86 2.35 3.08 3.83 4.74 5.96 7.38 9.2 11.7 14.8 19.1 24.2 29.9 37.5 43.3 47.4 60.2 76.3 97.4 120.0 145.0 173.0 202.4 234.7 306.0 387.9 478.8 605.8 747.9 2.0 2.4 2.9 3.4 4.1 5.0 5.7 6.4 7.3 8.2 9.1 10.2 11.4 12.7 14.3 16.1 18.2 20.5 22.7 25.5 27.3 28.6 32.3 36.4 40.9 45.5 50.0 54.5 59.1 63.6 72.7 81.8 90.9 102.3 113.6 0.251 0.356 0.561 0.791 1.14 1.69 2.18 2.73 3.55 4.49 5.54 7.0 8.64 10.8 13.7 17.4 22.5 28.5 35.2 44.1 50.6 55.8 70.9 89.9 113.8 140.4 169.9 202.2 237.3 275.2 359.3 454.7 561.3 710.3 876.9 2.0 2.4 3.0 3.6 4.3 5.3 6.0 6.7 7.7 8.6 9.6 10.8 11.9 13.4 15.0 16.9 19.1 21.5 23.9 26.7 28.6 30.0 33.9 38.1 42.9 47.7 52.4 57.2 61.9 66.7 76.2 85.7 95.2 107.1 119.0 0.251 0.372 0.586 0.826 1.19 1.77 2.28 2.85 3.73 4.69 5.81 7.35 9.03 11.34 14.3 18.2 23.6 29.8 36.9 46.2 52.9 58.3 74.2 94.0 118.9 147.0 177.6 211.6 247.9 287.5 375.5 475.1 586.5 742.2 916.2
Pipelife can produce any diameter between OD 2000mm and OD2500mm to your projects requirement. Contact Pipelife for further information.
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20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 600 630 710 800 900 1000 1100 1200 1300 1400 1600 1800 2000 2.0 2.3 2.9 3.6 4.3 5.1 6.3 7.1 8.0 9.1 10.2 11.4 12.8 14.2 15.9 17.9 20.1 22.7 25.5 28.3 31.7 34.0 35.7 40.2 45.3 51.0 56.6 62.3 67.9 73.6 79.2 90.6 101.9 113.2 0.197 0.288 0.445 0.695 0.986 1.40 2.10 2.69 3.37 4.40 5.54 6.86 8.64 10.7 13.3 16.9 21.4 27.8 35.1 43.3 54.2 62.3 68.7 87.2 111.0 140.0 173.0 209.0 248.5 291.6 338.2 441.7 558.9 690.2 2.0 2.4 3.0 3.8 4.5 5.4 6.6 7.4 8.3 9.5 10.7 11.9 13.4 14.8 16.6 18.7 21.1 23.7 26.7 29.7 33.2 35.6 37.4 42.1 47.4 53.3 59.3 65.2 70.6 76.5 82.4 94.1 105.9* 117.6* 0.200 0.290 0.460 0.730 1.03 1.47 2.19 2.79 3.50 4.57 5.77 7.10 9.03 11.1 13.9 17.2 22.4 28.9 36.6 45.1 56.6 65.4 71.8 91.0 115.0 146.0 180.0 218.0 257.8 302.3 350.6 457.8 579.3* 715.2* 2.0 2.4 3.0 3.7 4.7 5.6 6.7 8.1 9.2 10.3 11.8 13.3 14.7 16.6 18.4 20.6 23.2 26.1 29.4 33.1 36.8 41.2 44.1 46.3 52.2 58.8 66.2 72.5 80.9 88.2* 94.2 102.9 117.6* 0.151 0.228 0.354 0.550 0.869 1.23 1.76 2.63 3.39 4.25 5.54 7.01 8.65 10.9 13.5 16.9 21.4 27.2 35.2 44.6 55.0 69.0 79.2 87.3 110.8 140.7 178.1 216.9 266.0 316.5* 366.5 430.7 562.5*
2.0 2.3 3.0 3.7 4.6 5.8 6.8 8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.6 32.2 36.3 40.9 45.4 50.8 54.5 57.2 64.5 72.7 81.8 90.9
0.118 0.172 0.274 0.434 0.672 1.06 1.48 2.14 3.18 4.09 5.13 6.74 8.51 10.5 13.3 16.3 20.4 25.9 33.0 42.7 54.1 66.7 83.7 95.4 105.0 134.3 170.4 215.6 266.2
2.3 3.0 3.6 4.5 5.6 7.1 8.4 10.1 12.3 14.0 15.7 17.9 20.1 22.4 25.2 27.9 31.3 35.2 39.7 44.7 50.3 55.8 62.2 67.6* 71.0 80.0* 90.1*
0.133 0.213 0.326 0.507 0.789 1.25 1.77 2.54 3.79 4.89 6.12 7.99 10.1 12.5 15.8 19.5 24.4 30.9 39.3 50.8 64.3 79.4 99.6 115.7* 127.6 162.0* 205.7*
3.0 3.5 4.4 5.5 6.9 8.6 10.3 12.3 15.1 17.1 19.2 21.9 24.6 27.4 30.8 34.2 38.3 43.1 48.5 54.7 61.5
0.156 0.243 0.387 0.607 0.945 1.5 2.11 3.04 4.55 5.85 7.34 9.61 12.13 15.0 18.9 23.4 29.3 37.2 47.2 61.1 77.3
OD = Outside pipe diameter e = Minimum wall thickness kg/m = Weight per metre pipe * =Contact Pipelife for more information about these SDR classes
Unit
Test methods
PE-80 PE-MD
PE-80 PE-HD
PE-100 HPPE 961 0.4 23 8 >600 No failure 61 10000 119 0.2 >15 1100
Density Melt flow rate Yield stress Elongation at yield point Elongation at break Charpy impact strength Shore hardness D Environmental stress crack resistance F50 Vicat softening point Average coefficient of thermal expansion Thermal stability Tensile modulus
ISO 1872/1183 ISO 1133 (190 0C/5kg) ISO 6259 ISO6259 ISO 6259 ISO 179 (Unnotched) ISO R 868
h
0
ASTM D 1693 (condition A) ISO R 306 ASTM 696 ISO/TR-10837(210 0C) ISO 527-2
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Stub ends different SDR classes OD mm DN mm d4 mm SDR 33 SDR 33 SDR 26 SDR 26 SDR 17 SDR 17 SDR 11 SDR 11 h1 h3 h1 h3 h1 h3 h1 h3 d5 d7
Bolt sets
dv
20
15 20 25
45 58 68 78 88 102 122 138 158 158 188 212 212 268 268 320 320 370 430 482 535 585 685 690 690 805 900 100 100 100 100 100 110 120 120 120 120 85 120 120 120 120 140 160 160 180 180 190 215 240 250 270 32 32 32 34 36 40 44 44 47 50 45 56 60 77 88 96 100 100 110 110 115 120 140 160 180 80 80 80 80 80 100 100 100 100 100 110 120 120 120 120 92 120 120 120 120 140 175 160 180 180 190 215 240 270 300 26 28 30 30 32 32 32 32 34 36 40 44 44 47 50 52 56 60 77 86 96 100 100 110 110 115 120 140 180 210
35
10
95 105 115 140 150 165 185 200 220 220 250 285 285 340 340 395 395 445 505 565 615 670 780 780 835 895 1015 1115 1455
32 38 48 55 66 78 92 108 128 135 155 178 188 235 238 288 294 338 376 430 465 533 618 615 645 725 815
65
14
2 2 2 2 2 2 2 2 2 2 3 3 3 5 3 5 3 5 4 4 6 6 7 7 7 7 7 7 7 7 7 10 10 10 10 10
4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 12 12 12 16 16 20 20 20 20 20 24 24 28 28 32 32 36 36 40 44 48 52 58
12 12 12 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 24 24 24 27 27 27 27 30 30 33 36 36 39 39 45 45 45 52 52
14 14 14 18 18 18 18 18 18 18 18 23 23 23 23 23 23 23 23 27 27 27 30 30 30 30 33 33 36 39 39 42 42 48 48 48 56 56
25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 600 630 710 800 900
40 60 75 80 90 100 110 120 130 140 145 150 160 170 190 11 12 14 16 17 18 18 18 18 20 24 24 25 25 25
35 35 40 60 75 80 90 100 110 120 130 140 145 150 160 170 190
9 10 11 12 14 16 17 18 25 25 25 30 32 32 35 35 35
75
85
32 40 50 65 80 100 100 125 150 150 200 200 250 250 300 350 400 450 500 600 600 600 700 800
100 110 125 145 160 180 180 210 240 240 295 295 350 350 400 460 515 565 620 725 725 725 840 950 35 35 35 35 35 35 42 42 42 50 50 60 70
110 30/50 120 33/54 120 120 120 100 120 120 120 120 140 160 160 180 180 190 56 58 60 60 64 70 85 90 100 120 120 130 130 140
205 66/40 220 72/46 120 120 120 110 120 120 120 74 76 80 73 82 85 95
50 56 68
900 1005
1000 1000 1110 1100 1200 1330 1200 1200 1330 1300 1400 1535 1400 1400 1535 1600 1600 1760 1800 1800 1965 2000 2000 2165 2250 2250 2445 2500 2500 2730
1230 1015 1160 1455 1215 1380 1675 1440 1590 1675 1440 1590 1915 1650 1820 2115 1860 2020 2325 2060 2230 2610 2310 2495 2865 2560 2755
10
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11
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Photo in front: Tow with totally 4307 m 2000 SDR33 pipes in 11 lengths passing the Bosphorus in Istanbul, (Turkey), on its journey to Odessa, (Ukraine), 2011. 111045-08 www.hatlehols.no
Pipelife Norge AS is a subsidiary of the international Pipelife Group, one of the leading manufacturers of plastic pipe systems. Pipelife is established in 27 countries with 26 factories. Our goal is to deliver plastic pipe systems of high quality at competitive prices from a manufacturer which leads the technological development in the industry.
In Pipelife Norge AS you find the leading manufacturer of large diameter PE pipe systems with the widest range of extruded PE pressure pipe system, as well as high competence in technical back-up and advice. Contact us in the early stage of your project, and we shall be happy to assist with technical solutions in order to achieve the optimum design.
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IT
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Thiva
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Plant Sales ofce
CY
Siloam Springs
Headoffice Pipelife Norge AS N-6650 Surnadal, Norway Telephone: +47 71 65 88 00 Telefax: +47 71 65 88 01
Pipelife Norge AS P.O.Box 74 Skjerkya N-3995 Stathelle, Norway Telephone: +47 71 65 88 00 Telefax: +47 35 96 03 36
Pipelife Norge AS Biskop Jens Nilssnsgt. 5, 0659 Oslo P.O.Box 6078 Etterstad, N-601 Oslo, Norway Telephone: +47 71 65 88 00 Telefax: +47 22 68 06 46
www.pipelife.com - www.pipelife.no