Escolar Documentos
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Houston, Texas
30 June 2005
Agenda
About A.T. Kearney Setting the stage oil is a complex global business A look to the future Petroleum supply chain value creation
Operations
Service Practices
Technology Solutions
Our global service and industry practices enable tailored solutions to specific issues
A.T. Kearney 82/7478 4
We use deep energy expertise to accelerate and expand results for our clients
Selected Oil & Gas Clients Energy Practice
Over 100 professionals specializing in Oil, Gas, and Chemicals Global practice: the group is managed as a fully integrated practice with no geographic or sub-practice boundaries so as to provide the best mix of people for any given engagement Serves the world's leading clients in all markets Capabilities include: Strategy Operations Strategy Technology Strategy and Implementation eBusiness Strategy Merger Integration Benchmarking Restructuring Process and Organisation Redesign Procurement Effectiveness Next Generation Cost Reduction Sourcing Supply Chain Network rationalization Commercial Optimization / Logistics Cost Reduction Contractor Optimization Net Working Capital Reduction Capital Projects Management
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Reserves Much of the traditional oil reserve base is located in the Middle East
Proven Oil Reserves by Country Top 20 (Billion Barrels) - 2005
U .A .E
K u w a it
U n ite d S ta te s
C h in a
B ra z il
Q a ta r
L ib y a
Sau d i A ra b ia
R u s s ia
K a z a k h s ta n
N o rw a y
N ig e ria
A lg e ria
A z e rb a ija n
M e x ic o
O m an
K u w a it
Ira n
Ira q
1,800 1,500 1,200 900 600 300 0 U .A .E Eg yp t Q a ta r S a u d i A ra b ia N o rw a y U n ite d S ta t e s K az akh stan In d o n e s ia M a la y s ia U z b e k is ta n T u rk m e n is ta n N e th e rla n d s V e n e z u e la C an ad a N ig e ria R u s s ia A lg e ria C h in a
7
Ira n
V e n e z u e la
Note:
(1) Canadian Association of Petroleum Producers (CAPP) reports 4.3 billion barrels; considering Alberta Oil Sands (174.5 Bn Barrels on 2004) total reserves amount to178.8 billion barrels A.T. Kearney 82/7478 Sources: EIA (Energy Information Administration), CAPP
Ira q
C an ad a
(1)
Supply The global crude oil production totals to US$ 1.07 trillion
Crude Oil Production in 2004(1)
World Production Key Producing Regions
Americas
Argentina Other 4% 7%
Middle East
Kuwait 10% US 35% United Arabian Emirates 11% Others 11% Iran 17% Iraq 8% Saudi Arabia 43%
Africa
128
Middle East
301
Venezuela 14%
97
Americas
299
Norway 18%
Note: (1) Based on production volume times regional spot crude oil prices Source: BP Statistical review of world energy 2005
Supply Saudi Arabia, Russian Federation and USA dominate crude oil production
Regional Crude Oil Production Breakdown
Key Producing Countries1) (US$ Billion)
80% of global market 50% of Global Market
130
129
110
58 50 47 45 45 43 35 33 30 28 27
25
23
22
18
14
14
12
11
11
10
10
10
Argentina
Norway
Kuwait
Russian Federation
United Kingdom
Kazakhstan
Indonesia
Venezuela
Note: 1) Covering 90% of Entire Oil Production in 2004 Source: BP, statistical review of world energy 2005 / A.T. Kearney Analysis
Malaysia
Saudi Arabia
Mexico
Canada
Nigeria
Algeria
Angola
China
Qatar
Egypt
Brazil
Oman
Libya
India
USA
Iran
Iraq
Demand The global crude oil consumption totals to US$ 1.11 trillion
Crude Oil Consumption in 20041)
World Consumption US$ 1.11 trillion Africa Middle East Asia Pacific
37 65
288
280
Germany 13%
Asia Pacific
Americas
445
Note: (1) Based on production volume times regional spot crude oil prices Source: BP Statistical review of world energy 2005/ A.T. Kearney analysis
Demand The USA, China, Japan are the three dominant petroleum consumers
Regional Crude Oil Consumption Breakdown
Key Consuming Countries1) (US$ Billion)
80% of global market 50% of Global Market
311
82 65 37 36 33 31 29 28 28 28 26 25 22 21 20 18 18
17
14
14
11
Thailand
11
Belgium & Luxembourg
11
Taiwan
11
Japan
Canada
Russian Federation
Mexico
China
India
France
South Korea
Germany
United Kingdom
USA
Indonesia
Note: 1) Covering 85% of Entire Oil Production in 2004 Source: BP, statistical review of world energy 2005/ A.T. Kearney Analysis
Netherlands
Australia
Italy
Saudi Arabia
Brazil
Spain
Other Africa
Iran
Balance: Demand and supply are spatially separate resulting in complex product flows
Regional Crude Oil Production and Consumption (Million Barrels per Day)
Worldwide Comparison
74 77 77 78 80 81
16
= Production = Consumption
2002
2003
2004
2002
2003
2004
2002
2003
2004
2002
2003
2004
8 3 3 2003
9 3 2004
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2002
2003
2004
2002
An imbalance between the supply and demand for oil is driving recent price increases
NYMEX Light Sweet Crude Oil Prices
History
Projections
68% 56%
Domestic supply
Most nations grew US imports with major share gains from Persian Gulf and Canada
US Crude Oil Import Sources
Key Importing Countries - 1983 Total = 5,051 kBPD Key Importing Countries - 2004 Total = 12,264 kBPD
Other
Other
Nigeria
Norway
Venezuela
Mexico
Valero Valero Hunt Hunt Giant Giant Wainco Wainco Time Time Paramou Paramou Pride Pride G G Placid Placid Coastal Coastal PetroStar PetroStar Lion Lion United United Pennzoil Pennzoil Holly Holly Ultramar Ultramar Tesoro Tesoro BHP BHP Farmland Farmland Cenex Cenex Murphy Murphy Sinclair Sinclair Total Total Crown Crown Diamond Diamond Fina Fina Mapco Mapco Coastal Coastal Lyondell Lyondell Solomon Solomon Phillips Phillips Clark Clark Ashland Ashland Texaco Texaco Unocal Unocal Tosco Tosco Arco Arco Dupont Dupont PDV PDV Koch Koch BP BP USX USX Star Star Sun Sun Mobil Mobil Amoco Amoco Exxon Exxon Chevron Chevron Shell Shell
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Return on Equity
30% 25% 20% 15% 10% 5% 0% 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 -5% -10% 1996
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US Majors
Source: Energy Information Agency
Independent Refiners
Year
Average Size
50
302
Pegasus Pegasus Ergon Ergon CHS CHS Frontier Frontier Murphy Murphy Rosemore Rosemore Sinclair Sinclair Chalmette Chalmette Total Total Lyondell Lyondell Deer Park Deer Park Tesoro Tesoro Shell Shell PDV PDV Motiva Motiva Koch Koch Premcor Premcor Sunoco Sunoco Marathon Marathon Chevron Chevron Valero Valero BP BP Exxon Exxon Conoco Conoco
1997 35
2003
485 335
2004 50+
16,000 15,500
100
15,000 14,500 14,000
1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004
50 0
Number of Refineries
16,500
Until this last year, returns still did not achieve the costs of capital
US Refining & Marketing Returns on Invested Capital
(1996-2002)
7.73% 6.94%
5.39%
Top 4
Source: Energy Information Administration
Next 5-12
All Other
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The industry is now more efficient but consolidation and cost focus will continue
US Refined Product Margins and Costs per Barrel of Petroleum Product Sold
(1981-2003)
Source:
Declining crude quality drives costs and capital and is forcing portfolio decisions
US Refining Crude Input Quality Trends
35.0 34.5 34.0 API Gravity, Degrees 33.5 33.0 32.5 32.0 31.5 31.0 30.5 30.0 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 0.85 0.97 1.09 1.21 1.45
API Gravity
Sulfur
Source:
In supply, Kinder & others employ strategies similar to the independents in refining
1994 Top 10 Interstate Oil Pipeline Companies Net Income (millions)
BP Exxon Colonial Shell Amoco SFPP Chevron ARCO Lakehead Point Agguello 0 100 200 300 400 500
There is an emerging trend toward common distribution assets industry pipelines, trucks and terminals in operations that are not differentiators
Source: Oil & Gas Journal Annual Pipeline Survey
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Technology has helped but the holy grail of integrated information is not realized
Proven Technologies SCADA Telemetry Linear Programming Multiphase Flow Models One call response Vision for the Future Demand driven Integrated real-time demand, flow, stock information Some progress Shell / i2 Aspentech Real time damage monitoring Satellite surveillance Opportunity commonly believed to be $0.50/BBL
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Limited market segmentation Over-serve customers that dont value extras Under-serve customers that do value extras Pricing optimization shortfall
-1.5 Product Revenue Freight Revenue Hedging Gains Total Revenue Product Cost Freight cost
-1.4
-1.4
-0.2
The Global Business Policy Council provides deep insight into future trends
The Global Business Policy Council was formed over a decade ago with the objective of providing early warning against accelerating shifts in economics, politics, technology, demographics, and culture that are poised to shape and shake the global business environment Membership in the Global Business Policy Council is limited to a select group of corporate leaders (~50) and their companies joined by a small group of world-renowned policy makers, scholars, and other thought leaders and their companies. Each year, these members have three opportunities to gather for two-to-three days of intense discussion and reflection on the forces shaping a volatile and continually changing global business environment The Council produces a series of intellectual capital products that provide a broad range of insights on important global trends
64%
60%
Terrorist Attacks
Crisis in Latin America 43% Blame External Events War in Iraq September 11 Foreign Exchange Crisis Terrorism
Note: (1) Percentages do not add up due to multiple events reported by some companies Sources: A.T. Kearney analysis, company annual reports
A third gone(1)
500
1970s
1980s
1990s
Today
Note: (1) Bought out or no longer in business Sources: INSEAD, A.T. Kearney analysis
To better understand risks, A.T. Kearney focuses on the forces reshaping the world
The implications for oil and gas supply chains are immense
Demographics Fundamental shift in customer demand and labor supply
Continuous opportunities/threats from new products, processes, technologies Natural Resources & Environment Potential supply disruptions Regulation & Activism Sourcing Labor Conditions Environment Privacy
Wildcards
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New markets will arise almost everywhere how will you seize them?
Canada
United States 68m Ireland 71m 145m Baltics
Mexico Spain
24m
19m Iran
Italy Brazil
33m 9m 9m
India
Hong Kong
Vietnam Malaysia
Middle Income
Upper Middle
Upper Income
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Source: World Bank, EIU, U.S. Census Bureau, A.T. Kearney analysis
The key conventional energy resources will face challenges after 2020
Energy Resources Constraints
Oil
Oil Gas
Technology improvements could retard the oil scarcity High resource uncertainty as gas is likely to be more scarce than oil The future of the nuclear energy supply depends on technology and regulatory advances Resources will focus on limited countries driven by distance from the market Competition with food and leisure for land use Prices will further be reduced, new forms of energy storage required
Gas
Renewable resources
1990
2000
2010
2020
2030
2040
Commercial introduction of new primary energy takes ~ 25 years to obtain 1% of global market Future energy resources will focus on low emissions but several issues have still to be solved Nanotechnology: hydrogen/ energy storage costs efficiency Solar energy Government efforts and interests
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Internal combustion engine, oil Wood, wind, Steam engine, water, coal animals Electric dynamo, coal Nuclear CCGT power gas1) 1970- >1990 1990
Solar energy ?
1800
1850
1900
1950
2000
1) Combined cycle gas turbine Source: A.T. Kearney; Shell Study 2050
Expected Market Share in 2015 2-10% (of new car registrations) 10%
Portable
Prototype phase
Stationary
Prototype phase
30%
10000
5000
Prototype phase
0 2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
1) Market covers only Fuel Cells, excl. revenues from new fuels Source: A.T. Kearney analysis
Potential Transit Chokepoint Politically Unstable Country With Oil Or Gas Resources
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A deregulatory era may be over how will you manage governments visible hand?
Powerful Forces Push New Constraints
Mingling of science and ethics including human cloning and ongoing biotechnology developments
Global Business Policy Council executives recently identified three future scenarios
Circle the Wagons suggests the US becomes isolationist Patchwork World the US remains engaged in world affairs, but with limited friends Open Society combines multilateral problem solving with global open markets
USA
Hotspots Political Water Oil Transit Demographic US isolated and focused inward Friends Allies Rivals Adversaries
Europe seeks to rival US power and/or create Fortress Europe Emergence of Teenage Drivers as rising, unstable China and India flex their muscles International Organizations are ineffective
Patchwork World US remains engaged in world affairs, but with limited friends
USA
Hotspots Political Water Oil Transit Demographic Friends Allies Rivals Adversaries
Resembles 2004 US engages on issues of national interest Mixed EU-US relationship with both cooperation and tensions Most conflicts remain localized International Organizations remain active but weak
Open Society combines multilateral problem solving with global open markets
USA
Hotspots Political Water Oil Transit Demographic Friends Allies Rivals Adversaries
Emphasis on multilateral problem solving Global problems moderated by action Resumption of robust global growth and stability Coalitions counter terror and local conflict
Wild Cards could shock the global operating environment what is your risk?
Country Disintegration
The Petroleum supply chain is truly global with some of the largest complexities
Crude Sources Africa Bonny Forcados Asia Alif Belida Hydra Australia Cossack Gippsland Kutubu... Latin America Leona Isthmus Medanito Middle East Saudi Iranian Iraqi North America Alaska North Slope West Texas Inter. Hibernia North Sea Brent Blend Danish North Sea Liverpool Bay A.T. Kearney 82/7478 46 Inbound Transport Refining & Conversion Product Mix Outbound Transport Bulk Distr. Terminals Markets / Retail Outlets
Asia Refinery U.S. Refinery Asia Refinery U.S. Refinery Europe Refinery U.S. Refinery Asia Refinery U.S. Refinery
Asia Refinery U.S. Refinery Asia Refinery U.S. Refinery Europe Refinery U.S. Refinery Africa Refinery Europe Refinery Asia Refinery Asia Refinery Asia Refinery Asia Refinery
LPG Butane Premium Gasoline Mid Grade Gasoline Regular Gasoline Military Jet Fuel Commercial Jet Fuel Heater Oil Low sulfur diesel High sulfur diesel Aromatics and other Chemical Feedstocks Asphalt Coke Sulfur Others
Retail Outlets
Market Centers
US supply chain infrastructure is one of the most complex systems in the world
Refining Number Capacity (kBPD) Throughput (kBPD) Utilization (%) Crude stocks (mBBL)
Pipelines Total Miles Crude trunk line Crude gathering line Refined Product Throughput (kBPD) Crude + Product
Terminals Number Total storage capacity (mBBL) Typical stocks (mBBL) Utilization (%)
Barge (Excludes Ocean Tankers) Liquid carriers 3,614 Throughput (kBPD) 4,180 Source:
170.4 600
3,411 300
Roughly Equivalent
Retail Price
Taxes
Crude Costs
4 = High
CEOs priorities:
Integrating and making our value chain more effective Create value through effective innovation with key suppliers
2.8 2.6
1.8
1 = Low
Cost Reduction Efforts Delivering Value Beyond Cost
A.T. Kearney has identified four key levers for supply chain value creation
R Su isk pp Ma ly na C ge on m tin en ui t / ty
nt ed e nc em va nag Ad Ma st Co
Value Creation
V O alu pt e im C iz ha at i n io n
n tio th va ow no Gr In d an
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Increasing customer demands and reduced product cycle times have necessitated an increased commitment to innovation
Why Are Companies Focusing On It?
R Su isk pp Ma ly na C ge on m tin en ui t / ty
Customers look for innovation that cuts through the clutter and creates demand, not just satisfies it Long-term profitable growth triggers superior share price performance The pace of innovation in many industries has increased and become a differentiating factor for successful companies
Value Creation
V O alu pt e im C iz ha at in io n
n tio th va ow no Gr In d an
Co
n ed e nc em va nag A d Ma st t
As companies focus on their core competencies, the importance of using the value chain as effectively rises
Why Are Companies Focusing On It?
R Su isk pp Ma ly na C ge on m tin en ui t / ty
Concentrating on activities that make best use of company assets helps fuel growth without investing capital Best-in-class capabilities are often available from other partners in the value chain
Value Creation
V O alu pt e im C iz ha at in io n
n tio th va ow no Gr In d an
Co
n ed e nc em va nag A d Ma st t
Leaders are moving beyond basic savings / efficiency approaches to more advanced concepts
Why Are Companies Focusing On It?
R Su isk pp Ma ly na C ge on m tin en ui t / ty
Basic approaches have yielded major benefits but additional gains will be limited unless tactics are changed Advanced cost management approaches provide an opportunity to improve overall value
Value Creation
V O alu pt e im C iz ha at in io n
n tio th va ow no Gr In d an
Co
n ed e nc em va nag A d Ma st t
Many efforts to improve supply chain efficiency have also increased supply chain risks
Why Are Companies Focusing On It?
Several measures which have improved efficiency have also increased supply risks Supplier consolidation Global sourcing JIT and Lean Manufacturing Supply risk management is an important part of an enterprises overall risk management strategy
R Su isk pp Ma ly na C ge on m tin en ui t / ty
Value Creation
V O alu pt e im C iz ha at in io n
n tio th va ow no Gr In d an
Co
n ed e nc em va nag A d Ma st t
In summary
Petroleum supply chains must anticipate and adapt to the coming change
Over the last 20 years, refiners consolidated inefficient and excess capacity and are beginning to make gains in business returns Consolidation of distribution assets is just beginning Enormous amounts of infrastructure and capital are invested in the fixed asset base particularly in the US These investments are at risk from changing conditions Crude quality Shifting demographic and economic centers China and India Potentially disruptive technologies Petroleum supply chains that employ leading practices can anticipate these changes, capture additional value and thrive well into the future
Houston, Texas
30 June 2005