DB

Customised, Most Reliable, High Power UPS solution

PRO

Trusted by Industrial users year after years

Synergy
5 to 300 kVA UPS

INTRODUCTION Unmatched expertise of DB Power coupled with interaction with industry leading consultants has created enviable domain expertise for us in the field of clean and critical power requirement. This has created many success stories in UPS industry and landmark achievements in the power electronics field. This expertise has helped us designing Synergyi
PRO

FEATURES

State-of-the-art l Advanced l Total l Input l

IGBT based design

Rectifier design

Digital control to output Galvanic Isolation electrical performance capability

UPS series, which

Robust l

addresses issues about the clean and critical power requirements. The Synergyi PRO UPS gives maximum reliability and optimum usage of the available resources, making it the best solution for mission critical applications.

Customisation l Advanced l User l

interface using SNMP/MODBUS

friendly LCD display management features

Battery l

Core Competence in Power Electronics

Synergy
Custom Built UPS

Specifications

PARAMETERS INPUT Nominal Voltage

STANDARD OFFERINGS

OPTIONAL

415 V AC (380 / 400 V AC) 3 phase, 3 wire 1 (+10%, - 20%)

lV 220

AC, 3 phase,

3 wire (+10%, - 15%)

l 60 Hz

Nominal Frequency Input Power Factor Input Fault Level

50 Hz ( 10%) > 0.92 2 10 kA

( 6%)

l > 0.96 l 35 to l Input

65 kA / 31 to 46 MVA (MCCB) Isolation transformer 3

RECTIFIER Type CHARGER Type IGBT based Dual mode of charging Suitable to charge VRLA-SMF, Lead Acid, Ni-CD battery Nominal Voltage Regulation Ripple (without Battery) Charging Method 1% < 1% Constant Voltage Constant Current (CVCC) Auto & Manual with 0 to 24 hr programmable timer BATTERY Battery Voltage 5 to 15 kVA 20 kVA 25 to 200 kVA 250, 300 kVA Type Battery Charging Capacity 240 V DC 300 V DC 360 V DC 408 V DC l Extended

Full wave, A-PFC rectifier

l 12 pulse,

above 20 kVA rating

mode charging

Ni-CD / Tubular / VRLA

l 20 5 to l 25 to

kVA, 20 A
l 80 to

l As per

customer request 4

60 kVA, 40 A

300 kVA, 60 A
l Reverse

Protection OUTPUT Power Capacity Synergyi PRO 3100 Single Phase Output
(at 230 V)

Battery breaker 5, Reverse battery indication

kVA / kW 5 /4 15 / 12 30 / 24 45 / 36 60 / 48 105 / 84 120 / 96 kVA / kW 10 / 8 30 / 24 80 / 64 160 / 128 300 / 240 kVA / kW 7.5 / 6 20 / 16 35 / 28 50 / 40 80 / 64 110 / 88 150 / 120 kVA / kW 15 / 12 40 / 32 100 / 80 200 / 160 kVA / kW 10 / 8 25 / 20 40 / 32 55 / 44 100 / 80 115 / 92

polarity

l Battery

earth fault

Output Voltage
l 220 /

240 V AC,

110 / 115 / 120 V AC

Synergyi PRO 3300 Three Phase Output (at 400 V)

kVA / kW 20 / 16 60 / 48 120 / 96 250 / 200

Output Voltage
lVAC 415

Load PF Support capacity

0.6 to unity (within its kVA / kW rating)

Synergy
Custom Built UPS

Specifications

PARAMETERS Voltage Regulation Frequency

STANDARD OFFERINGS 1% for 230 V 50 Hz ( 0.1 Hz) in Free Running Mode 5% ( 1 to 5% adjustable) in Synchronous mode

OPTIONAL
l 2% l 60 Hz

for 110 V ( 0.1 Hz)

Waveform Total Harmonic Distortion

True Sine wave < 2% Max. for 100% Linear load < 5% Max. for 100% Non-linear load (IEC 62040 - Part III)

Overload Capacity

110% for 60 min, 125% for 10 min, 150% for 60 sec

Duty Inverter Philosophy

Continuous IGBT based PWM with INSTANTANEOUS sinewave control

Dynamic Response

For 0 to 100% step load change the output shall remain within 5% and recover to 98% within 1 cycle (IEC 62040 - Part III, Class 1) -

Crest Factor Distribution STATIC SWITCH Frequency Synchronisation Slew Rate Transfer (Inverter to Bypass) Retransfer (Bypass to Inverter) Overload Capacity MANUAL BYPASS Operation BYPASS SOURCE

3:1 -

l ACDB

(as per the site requirement) 4

2.5 Hz 0.1 Hz / sec In Sync. Mode - No break in transfer In Async. Mode - <10 ms In Sync. Mode - No break in Retransfer In Async. Mode - Not Applicable 1000% for 10 ms

Make Before Break -

l Isolation l Static l Servo

transformer 3

Stabiliser Controlled Voltage Stabiliser

(in separate cabinet) SYSTEM CONFIGURATION Stand alone

l Parallel

Redundant with by

separate battery bank

lStand Hot

EFFICIENCY (INVERTER) 5 & 7.5 kVA 10 & 15 kVA 20 to 40 kVA 45 to 300 kVA upto 88% upto 90% upto 92% upto 94% -

Synergy
Custom Built UPS

Specifications

PARAMETERS PHYSICAL Enclosure Protection Grade Colour Paint Thickness Type Cooling Cable Entry

STANDARD OFFERINGS

OPTIONAL

IP - 41 RAL 7035 (Hawells Gray)

structure

l42 IP l 7032 RAL

/ IS 5-631 / RAL 9001

Structure or as per customer requirement

90 micron ( 10) Epoxy Powder Coated Forced Air Bottom

l Top

WOUND COMPONENTS (TRANSFORMER / INDUCTOR) Class of Insulation Class H PROTECTIONS Rectifier Input MCCB 5 Input Single Phasing Input Fuse Fail Input Under / Over Voltage Rectifier Over Voltage Converter Over Temperature Inverter Over Temperature Output Under Voltage Output Over Voltage Output Short Circuit Output Overload Battery MCCB 5 Battery Low Battery Over Voltage Battery Charging Current Limit
*Alarms are provided for all important protections

l Output

Inverter

MCCB

Battery

l Battery l Battery

Reverse Polarity Earth Fault

GENERAL SPECIFICATIONS Ambient temp. Relative Humidity Storage temp. Utility Socket Illumination Lamps Gland Plate Earth Bus bar POTENTIAL FREE CONTACTS One relay contact for each (Rating 250 VAC, 1 A)

0 to 40 C 0 to 95 % non condensing 0 to 550 C 230 V / 5 A 5W / 9W CFL 3 mm undrilled - MS 3 X 25 mm GI

l Rectifier l on Load

l upto

50 C 4

l Space l 5 mm

Heaters undrilled - AL (Non magnetic) mm Cu / GI

l 6 X 25

trip l trip Inverter Battery l Battery low pre alarm l on static bypass Load RS 232 / RS 485

l Provided

as per customer requirement 250 V AC, 2 A / 6 A rating l Transducers 4 to 20 mA (as per customer specifications for DCS)
l with PFC l LCD with l UPSMON l NETMON

REMOTE PANEL UPS MONITORING SOFTWARE CONNECTIVITY

(Ethernet Connectivity) II II (SNMP, MODBUS)

l Ethernet
4. Please consult Project Engineer for details PRO 5. Applicable only for < 60 kVA in Synergyi 3300 model

/ RS 485

1. 4 wire system for Synergyi PRO 3300 - 60 kVA and above 2. Input Power Factor for 5 kVA > 0.90 3. Depending upon the size it is provided in separate cabinets, Consult Project Engineer for details

Synergy
Custom Built UPS

LCD Mimic Display

Synergy

3100

BYPASS

=
INPUT
1

TO LOAD

Flashing LED indicates fault condition To reset, press 'ON switch for 2 sec.

1 INPUT OK 2 INVERTER OK 3 LOAD ON INVERTER 4 BYPASS OK 5 LOAD ON BYPASS 6 LOAD ON MANUAL BYPASS 7 LOAD ON BATTERY

Input PARAMETERS DISPLAYED ON LCD Rating & Time l on Battery Time l on Bypass Time
l Date l System l Input

Battery

Output

Bypass

Voltage Current l Rectifier Voltage

l Input

l Battery

Voltage Current l Battery backuptime in minutes (optional)

l Battery

Voltage Current % (A) l Output Frequency l Sink Temp. Heat l Bus Voltage*
l Output

l Output

l Bypass

Voltage l Bypass Frequency

MESSAGES DISPLAYED ON LCD

l Input

abnormal

l Battery l Battery

l Rectifier

Over Voltage l DC Under Voltage l SW / Input Breaker open l fail Fuse lfail Fan INDICATIONS ON MIMIC
l Input

Low Pre alarm Over Voltage l Normal charge l Battery SW / Breaker open l Battery reverse-polarity l Battery ground fault (optional)

l Output l Output

Under Voltage Over Voltage l Output Overload l Inverter Over temperature l Output short circuit l No sync

l Bypass

abnormal

OK

l Load

on Battery

l Inverter l Load

OK on Inverter

l Bypass l Load

OK on Static Bypass l on Load Manual Bypass

Flashing LED Indicates fault condition in respective group * For Parallel Redundant Systems

MECHANICAL DIMENSIONS
100

Synergyi

PRO

3100 (5 to 150 KVA) Dimensions

W D H

kVA Rating SYNERGY I PRO 3100 (5 TO 120 KVA) 5 / 7.5 / 10 / 15 / 20

Synergyi
3100
PRO

800 X 900 X 1600 1000 X 900 X 1600 1000 X 900 X 1600 1200 X 900 X 1600 1200 X 900 X 1800 R : 600 X 900 X 1800 I : 1200 X 900 X 1800

25 / 30 / 35 / 40 45 / 50 / 55 / 60 80 100 -120 150

150 W

Front View

Synergy
Custom Built UPS

LCD Mimic Display

Synergy
2

3300

BYPASS
3
4

= =
5 7

MAINS

TO LOAD

10

11

1 2 3 4 5 6 7 8 9 10

Bypass Supply ON Load ON Manual Bypass I/P Isolator ON Rectifier ON Inverter ON Load ON Static Bypass Load ON Inverter Load ON Battery Battery Isolator ON Boost

RESET

PGM

Input PARAMETERS DISPLAYED ON LCD

l Date

Battery

Output

Bypass

& Time

Voltage Current l Frequency Input l PF Input

l Input

l Input

Voltage Voltage l Battery Current

l Battery

l Rectifier

Voltage Current l Output Frequency l Output PF l Output Power in kVA / kW l Sink Temp. Heat
l Output

l Output

l Bypass l Bypass

Voltage Frequency

MESSAGES DISPLAYED ON LCD

l Input

Single Phasing / Phase Reversal l Rectifier Over Voltage l DC Under Voltage l Fail Mains INDICATIONS ON MIMIC
l Input l Rectifier

l Battery

Low Pre alarm l Battery Low l Booster Over Voltage l Converter Over Temp

l Output l Output

Under Voltage Over Voltage l Output Overload l Output short circuit l Inverter Over Temp l Output Voltage sag

l Bypass

abnormal

Isolator ON ON

on Float on Boost l Battery Isolator ON l on Battery Load

l Battery

l Battery

l Inverter l Load

ON on Inverter

Supply ON on Static bypass l on manual bypass Load

l Load

l Bypass

MECHANICAL DIMENSIONS
100

Synegryi

PRO

3300 (10 to 300 KVA) kVA Rating Dimensions

W D H

10 / 15 / 20
Synergyi
3300
PRO

800 X 900 X 1600 1000 X 900 X 1600 1000 X 900 X 1600 R : 600 X 900 X 1600 I : 1200 X 900 X 1600

30 / 40 60 / 80 / 100 / 120 160 / 200

250 / 300
150 W

R : 800 X 900 X 1600 I : 1400 X 900 X 1600

Front View

Synergy
Custom Built UPS

System Configrations

STANDALONE UPS SYSTEM

Manual Bypass
Bypass isolator Bypass

Bypass STSW Controlled Rectifier PWM Inverter

Input Isolator Input

Output Isolator Output Inverter STSW

Charger Converter Battery Isolator Battery

Synergyi PRO 60 kVA (Customised)

HOT STAND BY UPS SYSTEM

UPS2
Bypass isolator
Bypass

Manual Bypass Bypass STSW Controlled Rectifier PWM Inverter

Input Isolator Input

Output Isolator Output Inverter STSW

Charger Converter Battery Isolator Battery

UPS1
Bypass isolator
Bypass

Manual Bypass Bypass STSW Controlled Rectifier PWM Inverter

Input Isolator Input

Output Isolator Output Inverter STSW

Charger Converter Battery Isolator Battery

Synergyi

PRO

250 kVA

PARALLEL REDUNDANT UPS SYSTEM

UPS1
Bypass isolator
Bypass

Manual Bypass Bypass STSW Controlled Rectifier PWM Inverter Recommended Power Distribution Board

Input Isolator Input

Output Isolator

Output

Charger Converter Battery Isolator Battery

Inverter STSW

UPS2
Bypass isolator
Bypass

Manual Bypass Bypass STSW

Input Isolator Input

Controlled Rectifier

PWM Inverter

Output Isolator Inverter STSW

Output

Charger Converter Battery Isolator Battery

Synergyi PRO 2 x 120 kVA Parallel Redundant system

Synergy
Custom Built UPS

COMPLIANCE TO DIFFERENT QUALITY STANDARDS

Quality system Safety standards EMC standards Testing standards

ISO 9001:2000 (TV) IEC 62040 PART I / EN 50091 PART I IEC 62040 PART II / EN 50091 PART II IEC 62040 PART III

APPROVAL FROM INSPECTION & TESTING AGENCIES

CPRI l ERTL l ETDC l CETE, l SAMEER EIL, l MECON Lloyds Register, UHDE l EWE l Bureau Veritas l TV l

for Seismic test CE Marking Product approval EMC testing for Petrochemical for Engineering for Power projects Product approval Product approval

ENGINEERING CONSULTANTS

DB provides total support in load assessment, narrowing down the specifications, site study, adapting/upgrading existing designs, installation & commissioning and total after sales support. Its ability to design appropriate and adequate power solutions have created many 'firsts' during last Three decades, in power electronics industry. Our project management expertise and ability to offer customise solutions have enabled us to deliver range of power solutions for the mission critical applications. Some of the leading consultants & project contractors with whom we have worked in the past and they have acknowledged / approved our capabilities are listed here;

ABB, Alstom, Areva T&D, Aker Kvaerner, Avant Garde, BPCL, British Gas, British Petroleum, BHEL, Bechtel, CB Richards, Desein, Ericsson, ECIL, EIL, FLS Automation, GE Fanuc, HPCL, JACOBS, Jones Lang LaSalle, L&T, MECON, Mitsui, NHPC, ONGC, Petrofac, Pipecon, Rockwell, SAIL, Shell, Sargent&Lundy, Siemens, Technimont ICB, Thermax, Thyssen Krupp, Toyo Engineering, UHDE, Yokogawa .....

120/37, Ramtekdi Industrial Area, Hadapsar, Pune 411 013. (INDIA) Tel +91 20 26808050 - 60 Fax 26808061 email sales@dbups.com

SD

ISO 9001 : 2000

DB Overseas Partners Italy France UK UAE Sri Lanka Nepal Bangladesh

R&D being continuous process, the specifications are subject to change without prior notice.

www.dbups.com

Synergyi

Western Region Southern Region Eastern Region Northern Region

Mumbai Nagpur Aurangabad Goa Kolhapur Nasik Indore Bhopal Vadodara Ahmedabad Surat Rajkot Silvassa Hyderabad Vizag Vijayawada Chennai Madurai Coimbatore Bangalore Mangalore Cochin Kolkata Patna Bhubaneshwar Jamshedpur Raipur Guwahati Siliguri New Delhi Chandigarh Ludhiana Gurgaon Noida Lucknow Jaipur

pro

/ Sept 08 / 2000