LESSON 15

Sliding Split Tube Telescope

Objectives:
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Shell-to-shell contact -accounting for shell thickness. Creating boundary conditions and loads by way of rigid surfaces. Simulate large displacements, contact with friction, shape instability.

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Lesson 15

Sliding Split Tube Telescope

Model Description:
This model simulates two closely adjusting telescoping tubes. The outer wall of the inner tube fits snuggly into the outer tube. Contact between the tubes accounts for friction. The outer tube is glued to a wall - represented by a rigid surface - and the free end of the inner tube is glued to a rigid surface that rotates 10 degrees about the X-X axis (see illustration) thus flexing the assembly. The inner tube is split, thus it rolls onto itself on one end and opens out close to the other end when flexed.

Suggested Exercise Steps:

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Create two concentric cylinders of length L=15, and radius R1=2 and R2=1.875; the smaller cylinder displaced a distance D=12. Orient the cylinders as illustrated. Create two 5x5 square surfaces at the outer end of each cylinder as illustrated. Define materials and shell properties. Setup glued rigid surface with appropriate positioning condition including rigid rotation. Setup analysis with appropriate options as advised for job to converge. Run and monitor analysis. Import and post-process results.

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Exercise Procedure:
1. Open a new database named Tube-tube.db.

File/New ... Database Name: OK Analysis Code: OK 2. Create the Geometry. MSC.Marc Tube-tube.db

Start by creating curves using the 2D Circle method. s Geometry Action: Object: Method: Circle Radius: Center Point List: Apply Circle Radius: Center Point List: Apply Rotate Curve 2 180 degrees. s Geometry Action: Object: Method: Rotation Angle: Transform Curve Rotate 180
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Create Curve 2D Circle 2 [0, 0, 0]

1.875 [0, 0, 12]

Delete Original Curves

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Sliding Split Tube Telescope

CurveList: Apply Create cylinders. s Geometry Action: Object: Method: Translation Vector: CurveList: Apply Origin of Scale and Rotate: Translation Vector: CurveList: Apply To get a better view, select the Iso 2 View, and the Fit View options. Iso 2 View Fit View [0, 0, 12] <0, 0, 15> select the inner circle, Curve 3 Create Surface Extrude <0, 0, 15> select the outer circle, Curve 1 select the inner circle, Curve 2

Create the undeformable bodies, as in Figure 15.1. s Geometry Action: Object: Method: Vector Coordinates List: Origin Coordinates List: Create Surface XYZ <5, 5, 0> [-2.5, -2.5, 0]

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Apply Vector Coordinates List: Origin Coordinates List: Apply 3. Create the Mesh Seed. <5, 5, 0> [-2.5, -2.5, 27]

First create the Mesh Seeds on the Surface 1 length-wise edge. s Elements Action: Object: Type:
q

Create Mesh Seed Two Way Bias L1 and L2

L1: L2: Curve List: Apply

0.6 2 see Figure 15.1 to select Surface 1.1

Figure 15.1 - Surfaces surrounded by undeformable bodies.

Curve 1 Surface 1.1

Curve 3 Surface 2.1

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Sliding Split Tube Telescope

Action: Object: Type:

q

Create Mesh Seed Uniform Element Length (L)

Length: Curve List: Apply Length: Curve List: Apply 4.

0.6 see Figure 15.1 to select Surface 2.1

0.8 also see Figure 15.1 to pick Curve 1 and Curve 3

Create the Meshes for the surfaces.

First create the Mesh for Surface 1. Action: Object: Type: Elem Shape: Mesher: Topology: Surface List: Apply Equivalence Surface 1. Action: Object: Equivalence All Create Mesh Surface Quad IsoMesh Quad4 Surface 1

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Method: Apply Now create the Surface 2 Mesh. Action: Object: Type: Elem Shape: Mesher: Topology: Surface List: Apply

Tolerance Cube

Create Mesh Surface Quad IsoMesh Quad4 Surface 2

Your screen should look like Figure 15.2 Figure 15.2 - Meshed model.

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Sliding Split Tube Telescope

5. Create a reference node for future use. Create Node Edit 999 [0, 0, 0]

Action: Object: Method: Node ID List: Node Location List: Apply 6.

Create the Material property for the tubes.

s Materials Action: Object: Method: Material Name: Input Properties... Elastic Modulus: Poisson Ratio: OK Apply 7. Create the element Properties for the tubes. 1e6 0.3 Create Isotropic Manual Input Mat1

Begin with the Properties for the inner tube. s Properties Action: Object: Type: Property Set Name: Create 2D Thin Shell inner

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Input Properties... Material Name: select from Material Property Sets listbox below, Mat1 0.125

Thickness: OK Select Members: Add Apply

Surface 2

Continue with the outer tube Properties. Action: Object: Type: Property Set Name: Input Properties... Material Name: Thickness: OK Select Members: Add Apply 8. Define the tubes as Contact deformable bodies. Surface 1 select from the listbox below, mat1 0.125 Create 2D Thin Shell outer

s Loads/BCs Action: Object: Type: Option: Create Contact Element Uniform Deformable Body

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Sliding Split Tube Telescope

New Set Name: Target Element Type: Input Data... Friction Coefficient: OK Select Application Region... Select Surfaces: Add OK Apply New Set Name: Target Element Type: Select Application Region... Select Surfaces: Add OK Apply 9. Define the walls as Contact rigid bodies. Create Contact Element Uniform Rigid Body wall 2D Surface 1 outside 2D Surface 2 0.1 inside 2D

Action: Object: Type: Option: New Set Name: Target Element Type: Input Data...
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Flip Contact Side (ON)

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Motion Control: Displacement (vector): OK Select Application Region... Select Surfaces: Add OK Apply New Set Name: Target Element Type: Input Data...

Position <0, 0, 0>

Surface 3

drive 2D

Flip Contact Side (OFF) Motion Control: Displacement (vector): Angular Position (radians): Rotation Reference Point: Axis of Rotation: OK Select Application Region... Select Surfaces: Add OK Apply Your contact lines should appear as in Figure 15.3. Surface 4 Position <0, 0, 0> 0.174533 Node 999 <1, 0, 0>

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Sliding Split Tube Telescope

Figure 15.3 - Finite Element model showing Contact Markers.

10.

Display all the Markers.

s Loads/BCs Action: Assigned Load/BC Sets: Select Groups: Apply Show all the Lines by clicking on the Display Lines icon. Display Lines 11. Setup and launch the two-step Nonlinear Static Analysis Plot Markers select all Sets in the list. Default Group

s Analysis Action: Analyze

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Object: Method: Job Name: Translation Parameters... Solver Options...

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Entire Model Full Run Tube-tube

Non-Positive Definite (ON)

OK Contact Parameters... Contact Detection... Bias on Distance Tolerance: OK OK OK Load Step Creation... Job Step Name: Solution Parameters... Load Increment Parameters... Increment Type: Arclength Method: Trial Time Step Size: Time Step Scale Factor: OK Contact Table... Follow the Contact Matrix in Table 15.1 to set up the Contact Table. Adaptive None 0.1 1.2 One 0.99

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Sliding Split Tube Telescope

Table 15.1 - Use these touching conditions for the Contact Table.

OK OK Apply Cancel Load Step Selection... Selected Job Steps: OK Apply

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One

You can monitor the progression of the job by looking at necking.log and necking.sts as well as using the necking.out file or the Analysis option, Monitor. Action: Object: View Status File... A successful run should give the job exit number: 3004. 12. Read (attach) the Results. Read Results Result Entities Attach Tube-tube Monitor Job

Action: Object: Method: Available Jobs: Select Results File... Available Files: OK Apply 13.

necking.t16

Display Quick Plot of von Mises Stress and Displacements.

s Results Action: Object: Select Result Cases: Select Fringe Result: Select Deformation: Apply Select Result Cases: Apply One, A1:...Time=1.0 Create Quick Plot One, A1:...Time=0.9 Strain, Total Displacement, Translation

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Sliding Split Tube Telescope

Figure 15.4 - The Plot for 0.9s should appear like this.

Figure 15.4 - At 1.0s, the plot shows the following.

Close the database and quit PATRAN. This concludes this exercise.

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