T RUNNION DESIGN @ EL (-)45m Case : 0 degree Lifting Stage

Figure 1 - Trunnion Geometry

Lift angle and Jacket double batter angle 0deg := 14.25 deg :=
Angle between sling line to trunnion pipe := 14.25 deg =
Outer Diameter of jacket leg D
L
2031mm :=
Thickness of jacket leg at node T
L
63 mm :=
Thickness of jacket leg T
n
32 mm :=
Outer diameter of Trunnion Pipe D
T
1219mm :=
Thickness of Trunnion Pipe T
T
50 mm :=
Thickness of stiffner Plate t
st
25mm :=
Thickness of shear plate T
S
72mm :=
Distance between the top of the trunnion
pipe and the shear plate
h
1
200 mm :=
Clearence between the trunnion pipe
and top of the leg
C
c
600 mm :=
Spacing between the ring plate and pipe r
s
1400 mm :=
Height of the External ring d
w
500 mm :=
Thickness of the External ring t
w
50 mm :=
1 of 10 Rev 0
Allowable Stress
E 2 10
5
MPa :=
Young's Modulus
Yield Strength F
y
345MPa :=
Allowable Tensile Stress F
at
0.6 F
y
:=
F
at
207 MPa =
Allowable Bending Stress F
ab
0.66 F
y
:=
F
ab
227.7 MPa =
Allowable Shear Stress F
as
0.4 F
y
:= F
as
138 MPa =
Allowable Von-Mises Stress F
avon
0.75 F
y
:= F
avon
258.8 MPa =
Sling Design Load and Selection
Design Sling load (including DAF = 2.0) P 22975 kN :=
Static Design Load F
STAT
P
2.0
:=
F
STAT
11487.5 kN =
Sling Breaking Safety Factor S
b
4 :=
Calculated Sling Breaking Load F
crbl
F
STAT
S
b
:= F
crbl
45950 kN =
Specification Cable Laid Slings PM20 F
crbl
4686 MTon =
Diameter
s
368 mm :=
Minimum Breaking Strength F
MBS
5049 MTon :=
Weight W
s
400
kgf
m
:=
Sling if F
MBS
F
crbl
> "Ok" , "Not Ok" ,
( )
:= Sling "Ok" =
Force Resolution
Force along trunnion vertical axis P
VI
P cos ( ) := P
VI
22268.1 kN =
Force along perpendicular to trunnion axis P
HI
P sin ( ) := P
HI
5655.4 kN =
Out of Plane force (5% as per design criteria) P
Ho
0.05 P := P
Ho
1148.8 kN =
Trunnion Section Properties
Area of Trunnion Pipe A
1

4
D
T
2
D
T
2 T
T

( )
2

:= A
1
183626 mm
2
=
Moment of inertia of trunnion pipe I
TT

64
D
T
4
D
T
2 T
T

( )
4

:= I
TT
31424m
2
mm
2
=
Stress Checks
Stress checks has been performed at section A-A, section inline with the horizontal force and section along
vertical force. In addition, the load transfer to the jacket leg has been verified. Following load transfer
mechanism is assumed.
a) The local stresses from the sling is transfered to the trunnion pipe and to the shear plate.
(b) The shear plate is transfering the load to the jacket leg through shear.
(c) The axial, bending and shear stresses are check for all possible locations of critical stresses.
2 of 10 Rev 0
A) Check for Stresses at Section A-A
The plan view of the trunnion at section A-A is shown in figure 2.
Figure 2 - Plan view of trunnion at section A-A
i) Shear Stress
L
1
r
s
D
T
2
+ :=
Width of Shear plate at Section AA L
1
2.01m =
Area of Shear Plate A
2
T
S
L
1
:=
A
2
144684 mm
2
=
Effective Width of Ring Plate r
d
24t
w
:= r
d
1200 mm =
Width of Ring Plate at Section AA r
1
r
d
:=
Area of ring Plate1 @ AA A
3
r
1
t
w
:= A
3
60000 mm
2
=
Inplane Shear Stress at Section AA f
sai
P
HI
0.5 A
1
A
2
+
:=
f
sai
23.9 MPa =
Out-off plane Shear Stress at Section AA f
sao
P
Ho
0.5 A
1
A
3
+
:=
f
sao
7.6 MPa =
Resultant shear stress at section AA f
sa
f
sai
2
f
sao
2
+ ( ) := f
sa
25.08 MPa =
Unity Check Ratio UC
1
f
sa
F
as
:= UC
1
0.18 =
Shear_Stress
aa
"Ok" =
ii) Bending Stress
X
1max
L
1
t
w
2
+
D
T
2
:= X
1max
1425 mm =
Distance of C.G of Pipe from end
Distance of C.G of Shear Plate from end X
2max
L
1
2
t
w
2
+ := X
2max
1029.75 mm =
Distance of C.G of Ring Plate1 from end X
3max
t
w
2
:= X
3max
25 mm =
3 of 10 Rev 0
Distance of C.G of Section from end X
max
A
1
X
1max
A
2
X
2max
+ A
3
X
3max
+
A
1
A
2
+ A
3
+
:=
X
max
1061.41 mm =
Moment of Inertia about XX axis I
xx

64
D
T
4
D
T
2 T
T

( )
4

L
1
T
S
3

12
+
t
w
r
1
3

12
+ :=
I
xx
3.87 10
10
mm
4
=
Y
max
D
T
2
:= Y
max
609.5 mm =
Section Modulus About XX axis Z
xx
I
xx
Y
max
:=
Z
xx
6.35 10
7
mm
3
=
I
yy1

64
D
T
4
D
T
2 T
T

( )
4

A
1
X
1max
X
max

( )
2

+ :=
I
yy2
T
S
L
1
3

12
A
2
X
2max
X
max

( )
2

+ :=
I
yy3
r
1
t
w
3

12
A
3
X
3max
X
max

( )
2

+ :=
Moment of Inertia about YY axis I
yy
I
yy1
I
yy2
+ I
yy3
+ := I
yy
1.69 10
11
mm
4
=
Section Modules About YY axis Z
yy
I
yy
X
max
:=
Z
yy
1.59 10
8
mm
3
=
Eccentricity due to vertical force e
1
L
1
t
w
2
+ X
max
:= e
1
973.09 mm =
Bending Moment at section AA
(Due to Vertical Force)
M
1
P
VI
e
1
:= M
1
21668.9 kN m =
Eccentricity due to horizontal force e
3
C
c

s
2
+ := e
3
784 mm =
In-plane Bending Moment at section AA
(Due to Horizontal Force)
M
2_ip
P
HI
e
3
:=
M
2_ip
4433.8 kN m =
Out of-plane Bending Moment at section AA
(Due to Horizontal Force)
M
2_op
P
Ho
e
3
:=
M
2_op
900.6 kN m =
Total Bending Moment at section AA
(In-Plane)
M
A_ip
M
1
M
2_ip
+ := M
A_ip
17235.1 kN m =
Total Bending Moment at section AA
(Out of-Plane)
M
A_op
M
2_op
:= M
A_op
900.6 kN m =
Bendingg Stress in Section AA(in-plane) f
b_ip
M
A_ip
Z
yy
:= f
b_ip
108.2 MPa =
Bendingg Stress in Section AA(out-plane) f
b_op
M
A_op
Z
xx
:= f
b_op
14.2 MPa =
Combined Bending stress in Section AA f
ba
f
b_ip
2
f
b_op
2
+ ( ) := f
ba
109.2 MPa =
4 of 10 Rev 0
Unity Check Ratio UC
2
f
ba
F
ab
:=
UC
2
0.48 =
Bending_Stress
aa
"Ok" =
iii) Tensile Stress
Tensile Stress at Section AA f
ta
P
VI
A
1
A
2
+
:=
f
ta
67.83 MPa =
UC
3
f
ta
F
at
:= UC
3
0.33 =
Unity Check Ratio
Tensile_Strength
aa
"Ok" =
iv) Combined Von-mises Stress
Von-mises Stress F
vona
f
ta
2
f
ba
2
+ 3 f
sa
( )
2
+ f
ta
f
ba
:= F
vona
104.9 MPa =
Unity Check Ratio UC
4
F
vona
F
avon
:=
UC
4
0.41 =
Von_Mises_Stress
aa
"Ok" =
B) Check for Stresses at Section B-B
Figure 3 - Plan view of trunnion at section B-B
i) Shear Stress
A
1
183626.09 mm
2
=
Area of Trunnion Pipe
Distance between shear plate and pipe
at Section BB
r
o
1212 mm :=
Width of the shear plate at Section BB L
2
r
o
D
T
2
+ := L
2
1.82m =
Area of Shear Plate A
4
T
S
L
2
:=
A
4
131148 mm
2
=
Inplane Shear Stress at Section BB f
sbi
P
HI
0.5 A
1
A
4
+
:=
f
sbi
25.4 MPa =
Out-off plane Shear Stress at Section BB f
sbo
P
Ho
0.5 A
1

:=
f
sbo
12.5 MPa =
5 of 10 Rev 0
Resultant shear stress at section BB f
sb
f
sbi
2
f
sbo
2
+ ( ) := f
sb
28.28 MPa =
Unity Check Ratio UC
5
f
sb
F
as
:= UC
5
0.2 =
Shear_Stress
bb
"Ok" =
ii) Bending Stress
X
4max
L
2
t
w
+
D
T
2
:= X
4max
1262 mm =
Distance of C.G of Pipe from end
Distance of C.G of Shear Plate from end X
5max
L
2
2
t
w
+ := X
5max
960.75 mm =
Distance of C.G of Ring Plate1 from end X
6max
t
w
2
:= X
6max
25 mm =
Distance of C.G of Section from end X
maxb
A
1
X
4max
A
4
X
5max
+ A
3
X
6max
+
A
1
A
4
+ A
3
+
:=
X
maxb
958.54 mm =
Moment of Inertia about XX axis I
xxb

64
D
T
4
D
T
2 T
T

( )
4

L
2
T
S
3

12
+
t
w
r
1
3

12
+ :=
I
xxb
3.87 10
10
mm
4
=
Y
maxb
D
T
2
:= Y
maxb
609.5 mm =
Section Modulus About XX axis Z
xxb
I
xxb
Y
maxb
:=
Z
xxb
6.35 10
7
mm
3
=
I
yy4

64
D
T
4
D
T
2 T
T

( )
4

A
1
X
4max
X
maxb

( )
2

+ :=
I
yy5
T
S
L
2
3

12
A
4
X
5max
X
maxb

( )
2

+ :=
I
yy6
r
1
t
w
3

12
A
3
X
6max
X
maxb

( )
2

+ :=
Moment of Inertia about YY axis I
yyb
I
yy4
I
yy5
+ I
yy6
+ := I
yyb
1.37 10
11
mm
4
=
Section Modules About YY axis Z
yyb
I
yyb
X
maxb
:=
Z
yyb
1.43 10
8
mm
3
=
Eccentricity due to vertical
force
e
4
L
2
t
w
+ X
maxb
:= e
4
913 mm =
Bending moment at Section B-B M
B
P
VI
e
4
:= M
B
20330 kN m =
Bending stress @ B-B f
bb
M
B
Z
yyb
:=
f
bb
142.3 MPa =
6 of 10 Rev 0
Axial stress @ B-B
f
ab
P
VI
A
1
T
S
L
1
+
:=
f
ab
67.83 MPa =
Unity Check Ratio UC
6
f
bb
F
ab
|

\
|
|
.
f
ab
F
at
|

\
|
|
.
+ := UC
6
0.95 =
Bending_Stress
bb
"Ok" =
Axial_Stress
bb
"Ok" =
iii) Combined Von-mises Stress
Von-mises Stress F
vonb
f
ab
2
f
bb
2
+ 3 f
sb
( )
2
+ f
ab
f
bb
:= F
vonb
132.7 MPa =
Unity Check Ratio UC
7
F
vonb
F
avon
:=
UC
7
0.51 =
Von_Mises_Stress
bb
"Ok" =
C) Check for Stresses at Section C-C
Figure 4 - Sectional view of trunnion at C-C
i) Shear Stress
Width of Shear plate at Section CC h
A
D
T
h
1
+ :=
h
A
1419 mm =
Sheat Stress at Section CC f
sc
P
VI
0.5A
1
T
S
h
A
+
:=
f
sc
114.8 MPa =
Unity Check Ratio
UC
8
f
sc
F
as
:=
UC
8
0.83 =
Shear_Stress
cc
"Ok" =
ii) Tensile Stress
f
ac
P
VI
A
1
T
S
L
1
+
:=
Axial stress @ CC f
ac
67.83 MPa =
iii) Bending Stress
Neutral axis distance y
c
0.5A
1
D
T

( )
h
A
h
A
2
T
S

\
|
|
.
+
A
1
h
A
T
S
+
:=
7 of 10 Rev 0
Moment of inertia about XX axis I
XX
I
TT
T
S
h
A
3

12
+ A
1
y
c
D
T
2

\
|
|
.
2
+ y
c
h
A
2

\
|
|
.
2
T
S
h
A
+ :=
Z
XX
I
XX
y
c
:= Z
XX
0.08m
3
=
Section modulus
Eccentricity due to horizontal force e
5
y
c

s
2
+ := e
5
0.83m =
Bending moment at Section CC M
C
P
HI
e
5
:= M
C
4690 kN m =
Bending stress @ C-C f
bc
M
C
Z
XX
:=
f
bc
61.5 MPa =
Unity Check Ratio UC
9
f
bc
F
ab
|

\
|
|
.
f
ac
F
at
|

\
|
|
.
+ := UC
9
0.06 =
Bending_Stress
cc
"Ok" =
Axial_Stress
cc
"Ok" =
iv) Combined Von-mises Stress
Von-mises Stress F
vonc
f
ac
2
f
bc
2
+ 3 f
sc
( )
2
+ f
ac
f
bc
:= F
vonc
228.2 MPa =
Unity Check Ratio UC
10
F
vonc
F
avon
:=
UC
10
0.88 =
Von_Mises_Stress
cc
"Ok" =
D) Check for Punching Shear at Jacket Leg
Width of Effective Tubular Wall B
f
1.1 D
T
T
T
:= B
f
272 mm =
Total Effective area A
eff
B
f
T
T
d
w
t
w
+ :=
Effective Thickness based on
equivalent area
T
eff
min 2 T
L

A
eff
B
f
,
|

\
|
|
.
:=
T
eff
126 mm =
i) Estimation of Qu for axial, inplane and out-off plane bending moment
Since the brace to chord angle is given as 90 degrees, the joint is classified as T joint and appropriate formula
for the computation of Qu shall be selected.
Brace to chord angle 90 deg :=

D
L
2 T
eff

:=
Geometric Parameters
D
T
D
L
:= 0.6 = 8.06 =
Qu Factor for axial load Q
uax
30 :=
Q
uax
18.01 =
Qu for inplane bending moment Q
uip
5 0.7 + ( )
1.2
:= Q
uip
5.77 =
8 of 10 Rev 0
Qu for out-off plane bending moment
Q
uop
2.5 4.5 0.2 + ( )
2.6
+ := Q
uop
4.12 =
ii) Ultimate capacity of chord
C
1ax
0.3 := C
2ax
0.0 := C
3ax
0.8 :=
Chord Coefficients
C
1b
0.20 := C
2b
0.0 := C
3b
0.40 :=
Nominal loads in the chord M
cIP
10756 kN m := M
cOP
5495 kN m := P
c
1929 kN :=
Equivalent Moment
M
c
M
cIP
2
M
cOP
2
+ :=
M
c
12078 kN m =
Yield Axial Capacity of chord
P
y
D
L
T
eff
F
y
:= P
y
277364 kN =
Plastic moment capacity of
chord
M
p
D
L
2
T
eff
F
y
:= M
p
179312 kN m =
Factor of Safety joint capacity FS 1.6 :=
iii) Estimation of Qf for axial, inplane and out-off plane bending moment
Applied Load effect AA FS
P
c
P
y

\
|
|
.
2
FS
M
c
M
p

\
|
|
.
2
+ := AA 0.11 =
Qf for axial load Q
fax
1 C
1ax
FS P
c

P
y
|

\
|
|
.
+ C
2ax
FS M
c

M
p
|

\
|
|
.
C
3ax
AA
2
:=
Q
fax
1 =
Qf for inplane bending moment
Q
fip
1 C
1b
FS P
c

P
y
|

\
|
|
.
+ C
2b
FS M
c

M
p
|

\
|
|
.
C
3b
AA
2
:=
Q
fip
1 =
Qf for out-off plane
bending moment Q
fop
1 C
1b
FS P
c

P
y
|

\
|
|
.
+ C
2b
FS M
c

M
p
|

\
|
|
.
C
3b
AA
2
:=
Q
fop
1 =
iv) Estimation of allowable axial, inplane and out-off plane bending moment capacity
Allowable Axial load P
ac
Q
uax
Q
fax

F
y
T
eff
2

FS sin ( )
:=
P
ac
61265.8 kN =
Effective Total length of can L
c
3 m :=
L
c
3m =
Can length reduction factor r
L
c
2.5 D
L

0.9 s if
4 3 ( ) L
c

1.5 D
L

0.9 > if
:=
r 0.59 =
Actual capacity including the
can length effect
P
a
r 1 r ( )
T
n
T
L
|

\
|
|
.
2
+

(
(
(

P
ac
:= P
a
42666 kN =
9 of 10 Rev 0
Allowable inplane bending
moment
M
aIP
Q
uip
Q
fip

F
y
T
eff
2
D
T

FS sin ( )
:=
M
aIP
24007 kN m =
Allowable out-off plane
bending moment
M
aOP
Q
uop
Q
fop

F
y
T
eff
2
D
T

1.6 sin ( )
:=
M
aOP
17154 kN m =
v) Interaction between axial, inplane and out-off plane bending moment
Axial Capacity of shear plate P
S
0.6 F
y
r
s
0.5 D
T
+
( )
T
S
:= P
S
29950 kN =
Combined interaction ratio of
axial and bending effects
UC
P
VI
P
a
P
S
+
( )
M
A_op
M
aOP
|

\
|
|
.
+
M
A_ip
M
aIP
|

\
|
|
.
2
+ :=
UC 0.87 =
10 of 10 Rev 0