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Site Installation Check Standard Guide

After_sales Quality Department -

CONTENT
A. B. C. D. E. F. Civil Work - Foundation ---- Civil Work - Boundary wall ---- Tower --- Shelter --- Diesel Generator and Fuel Tank --- Base StationBTS Installation ---

ACivil Work - Foundation -----

ACivil work -Foundation -----


Foundation includes iron tower, shelter, DG, fuel tank, outdoor station Construction Steps
1. 2. 3. 4. 5. 6. 7. 8. 9.

10. 11. 12.

()- Line as per design drawing Excavation Place and bind of rebar Erection of formwork Locate embedded anchor bolts Cast concrete Cast and vibrate Maintenance Remove of formwork Issues of concrete foundation Grounding system Backfilling and compacting

ACivil work -Foundation -----


1 Lining

Define scope as per design drawing

ACivil work -Foundation -----


Construction Scope

2 Excavation
0.0. ,. Before excavation ,0.0 should be decided; The dimension of the pit should be checked according to the drawing by the involved parties. Check the soil texture with the survey report. PCC base should be cast ASAP after accept.

Compact the base

ACivil work -Foundation -----


3 Bind the steel bar

Inspect materials before construction, obtain material certification, factory quality certification and steel double-check test reports

ACivil Work -Foundation -----


3 Bind the steel bar

Steel bar should be straight, undamaged, no crack, greasy dirt, granular or flaky rusts on the surface.

The rust steel bars should be treated ( with steel brush), the ones with heavy rust are not allowed to use.

Steel bars with crack are not allowed to use

Treating rust with cement paste is not allowed

ACivil work -Foundation -----


3 Bind the steel bar

1.. Steel bar should be bound strictly as per design drawing 2.,. The protective layer of steel bar should meet the requirement, small stones should be put under the bars 3.. The length of anchor and welding-joint of steel bar should meet the requirement.

ACivil Work -Foundation -----


4 Erection of Framework
Check the

plainness, verticality, dimension of framework and the effectiveness, robustness, stability of supportive bar

ACivil Work -Foundation -----


4 Erection of Framework

3mm ,, , , ., Check if the quality and dimension of the embedded bolt meet the requirement, the deviation should be less than 3mm. The exposed length of embedded bolt will meet the requirement, can neither be too short or too long. The embedded bolt should be straight and vertical, and fixed with the bars around. The formwork should be fixed horizontally, the bent rebar should be straight. 5.Three bolt nuts should be reserved on the top of each embedded bolt, one of the nuts should under tower foot for level adjustment, and it should be cover by cement after envelope.

ACivil Work - Foundation -----

5 Locate embedded anchor bolts

Should confirm with the drawing after locating embedded bolt, check and record the vertical position, height of bolt by using hanging hammer, diagonal method, ruler.

23 The height of embedded bolt is not enough to mount 2 nuts and expose 2-3 screw threads as requirement.

This is a result of forcing straight the bent bolt, the bolt was already off the cement.

ACivil Work - Foundation -----

6- Concrete casting - key section


40mm, 5.0%,2.0% The spec. and qualify of raw materials, including steel bar, cement, sand, stone, etc.; factory certification, quality inspection report, metering measure and the report of field sample. The cement should be chosen as requirement, the expired or wet blocking cement can not be used. The diameter of stone must be less than 40mm, air-slake stone can not be used. Mid-sand or coarse sand is preferred, the sediment percentage should be less than 5.0%, the mud-block percentage should be less than 2.0%, sea sand is forbidden.

ACivil work - Foundation -----


7 Casting & Vibrating

,\\ \.,,. ,.. ,, ,.C251:2:4.1:1.5:3. ,,,,,. ,.

Before castingcivil supervisor and vendors engineers should check quality of steel bar. Also, the formwork installation quality should be checked, no gap, firmly supported and the wooden formwork should be watered before casting. This is a quality-control point. The cement mixer should be used, C25 concrete proportioning is 1:2:4 in Africa, but we can require to use 1:1.5:3. The vibrate must be used during casting for compactness, missing-vibrate is forbidden, flowing liquid should appear on the surface and no more sinking concrete. The casting should be nonstop to avoid the cool-gap.

ACivil Work - Foundation -----


8 Maintenance

12 714D28D Maintenance is the procedure to ensure the enhance of concrete strength. The maintenance condition is crucial for its enhancement. The effective maintenance measure should be taken to guarantee its normal enhancement. After casting, normally the maintenance should be started when initial set in 12 hours, keeping concrete surface wet with cover material, this can prevent concrete cleavage. Duration of maintenance: more than 7 days (international standard: 14 days in summer, 28 days in winter )

ACivil Work - Foundation -----


10 Concrete

Honey combs in the pole. Concretes root is not compact. The concrete vibrate badly.

Main

reason: proportion of concrete fails to meet the requirement, Vibration is un-sufficiency.

ACivil Work - Foundation -----


10 Concrete foundation issures

ACivil Work -Foundation -----


10 Concrete foundation issues

ACivil Work - Foundation -----


10 Concrete foundation issues

The concrete defect did not repair properly

The concrete vibrated badly

ACivil Work - Foundation -----


Framework removing

9 Framework Removing

Framework removing is an inspection for the concrete quality. Inspection and record should be done by supervisor and vendors together; the foundation surface should be normal after remove the framework (concrete components deformation, missing parts, cleavage or sink caused by the weakness of concrete) If there is any issue above, measures must be taken immediately by civil work technical team like recasting, partly-recasting, fill-up, etc. to avoid reworks or hidden perils (further deformation, cleavage, tumble, etc.).

ACivil Work - Foundation -----


10 Concrete foundation issues

The brushing layer partly fell off.

The brushing layer partly split.

ACivil Work - Foundation -----


11 Grounding system

\. 100MM.\\ 5. ,. . The quantity & spec. and workmanship of Vertical earth electrode and horizon earth connector should meet design. The connecting length of welding joint must be no less than 100mm, cracking/overlap/bite can not be found on the weld surface, the weld point must be with antisepsis treatment, the earth resistance should be no more than 5 ohm. If the grounding system can not construct as per design because of geology, other methods must be taken to reduce the earth resistance ,like using steel bar of tower foundation

ACivil Work - Foundation -----


,400MM, ,. Should compact by machine. Compacting should be done layer by layer, normally 400mm per layer which is decided by the power of tamper. As a quality control point, the acceptance of concealed works must be done before backfilling.

12 Backfilling & Compacting

ACivil work -Foundation -----


12 Backfilling & Compacting

,.

---The backfilling soil was not compacted properly which caused the ground to sink

BCivil Work -Boundary wall -----


1 Wall & Gate 2 Fence Installation

BCivil work -Boundary wall-----


1- CW- Wall & Gate

The quality of fence and gates material must meet the requirement. The height, thickness and length must meet the design. The excavation depth of wall foundation must meet the design. The size and installation position of gate and locker must meet the design . The outside of cement mortar should be smooth.

BCivil work -Boundary wall-----


2- CW Fence Installation
. . ---The earth below fence foundation should be compact. The concrete should be vibrated densely and be cured properly. . ---Water pipes should be embedded in the foundation in order that rain water can be drained freely. \. ---Fence should be installed firmly and nicely.

CTower
----

CTower ----

, Material inspection include: deformed, appearance, smooth surface of plating part, burs, tumors and blocking, no over pickling, iron-exposing, etc. Quality reports like factory certification of tower material should be obtained as completion documents.

CTower ----

The deformed tower material should be adjusted before use. The rusty tower material should be de-rusted before use (by steel brush)

CTower ----

The tower materials are bending

CTower ----

1/1500 Check if the position and height of tower with drop hammer, transit, flexible ruler meet design Check the verticality with transit or use diagonal-wiring method to ensure the tower verticality, the gradient of the whole tower should be less than 1/15000. The measuring and data recording should be done on the spot, it should be collected as completion documents after meeting design requirement.

CTower ----
2 Anchor Bolt Standard Anchor bolt should have at least two threads exposed. Anchor bolt must have twin nuts. Anchor bolt must be galvanized or anticorrosive.

1 One nut is absent, did not galvanize.

CTower ----

,,. ,,,. BTS

The bolt should be installed in same direction and firmly, the bolts of tower boot should be treated with anticorrosive and antitheft, pay attention to check position of antenna and bolts of hold pole, firm the bolts while inspection and the bolts of whole tower should be firmed at a time. There is a steel seal of serial number per component, it should be assembled as per design strictly, forbid to install barbarously. Level finding should be done after tower installation, making assurance of all tower foot are at same level, this will ensure the installation smooth going and verticality, the tower ladder should face to shelter or BTS

CTower ----

The copper grounding cable of tower foot must be connected to earth pits in PVC pipes

CTower ----

: The tower grounding conductor of lightning rod should be led to grounding net directly; the conductor is GI (galvanized iron ) or multi-strand copper wire, color pattern is yellow green. Feeder cables, lightning leading cable, power cable, other grounding cables should be fixed alone tower body with fixed interval, can not be loosen. Notes : power cables should be protected in pipe.

CTower ----

The tower foot should be enveloped with mortar in accordance with the design requirement.

CTower ----

Pay attention to the falling objects from high place, helmet should be put on. No person is allowed to stand under tower during construction. Safety belt is needed when working at high place.

CTower ----

Tower

body discarded in the site should be taken back

DShelter
----

DShelter ----

The foundation is completed The quality of basis shelter steel frame and fixing situation Check correctness of shelter installation, fixation, levelness and verticality, so see if they meet requirement Cable tray and duct should be installed as design.

Check shelters tightness ,waterproof and leakage. Checking air conditioner ,ACDB, alarm and light. Indoor /outdoor ground bar should be installed properly and grounding correctly.

DTower ----

, The steel frame of shelter base should be tightened firmly with the foundation as per design.

DShelter ----

The shelter base is at the same level of natural ground , not good for water draining.

The formwork of shelter base is not removed and no nut on the bolt.

DShelter ----

The grounding wire didnt connect to the IGB (indoor ground bar).

The plug and jack of emergency lamp are not adapted..

DShelter ----

The outdoor air conditioners should be set firmly on ground, installed anti-theft fence and be grounded.

DTower ----

All kinds of sensors (door-control, temperature, smog, blooding) should be installed in shelter properly. The fire fighting equipments should be deployed and valid (pressure and period of valid)

E Diesel Generator (DG) & Fuel Tank


----

EGenerator & Fuel Tank ----


ATS,,; Foundation completed; position of DG ,fuel tank ,ATS as per design and fix firmly; surface clean. The cables should be protected by pipe and embedded under ground . The nozzle should be undamaged ,wrapped up tightly and no oil leakage.

EGenerator & Fuel Tank ----

Cable

routing is untidy and did not fixed to the floor; unclean.

FBase StationBTS Installation ----(BTS)

Site, environment, safety Installation and cable routing Lightning protection and grounding Others BBU+RRU

FBase StationBTS Installation ----(BTS)

Site, environment and safety


1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Field Wall and fence Drain Door ,window and thread hole Feeder window Water-proof bend Air conditioner Fire fighting equipment Safety Construction wastes

FBase StationBTS Installation ----(BTS)


1.1- Site, environment and safety-field
The

equipment room should be firm if apply local building. Civil work and decoration project are finished. Field should be even, refilled ground should be no sinking or hidden danger.

Ground uneven Ground sinking Sinking, cable tray sink and crack

FBase StationBTS Installation ----(BTS)


1.2- Site, environment and safety-wall and fence
The

wall or fence should be constructed for outdoor sites. The road of site entry should be constructed and unblocked.

Wall and road

Fence

NO fence or boundary wall

FBase StationBTS Installation ----(BTS)


1.3- Site, environment and safety-drain

No hidden danger of drain; the drain holes should be constructed around the site.

FBase StationBTS Installation ----(BTS)


1.4-
Site, environment and safety-door, window and thread hole The door and windows of the equipment room, as well as the cable-through holes leading outside, should be sealed properly

FBase StationBTS Installation ----(BTS)


1.5-
Site, environment and safety-feeder window

The feeder window ,feeder hole should be sealed by seal gum, the unused holes should be sealed by seal-cover.

light leakage, did seal well

FBase StationBTS Installation ----(BTS)


1.6-
Site, environment and safety-waterproof bend

() 10 cm 15 cm
The

feeder must have a waterproof arch or rain shed before entering equipment room. The lowest point of bend should be 10~15cm lower than feeder window.

Standard waterproof bend , pay attention to the grounding direction

FBase StationBTS Installation ----(BTS)


1.7-

Site, environment and safety-air conditioner


Air

conditioner runs normal; position meets design, avoid installing above equipment or battery; the air conditioner indoor no leakage, no drop, no ponding. Socket of air conditioner should be used exclusively. The performance of inner electrical equipment is in good condition, no phenomenon of overheating , strike arc, etc. No overheating on socket. The outdoor air conditioner should be fixed firmly with protective framework, grounding properly.

Window style should with tray

Outdoor machine lost!

FBase StationBTS Installation ----(BTS)


1.8-
Site, environment and safety-fire fighting equipment

The

equipment area should deployed early-fire-detector (smog ,temperature), fire fighting equipment should be deployed nearby.

Fire extinguisher

Out of validation

FBase StationBTS Installation ----(BTS)


1.9-
Site, environment and safety-safety
No )

inflammable or explosive objects be stored nearby the DG, fuel tank or shelter. No inflammable, explosive or corrosive, strong heat source objects (such as paint, gasoline, furnace, etc.) be stored in the equipment room

FBase StationBTS Installation ----(BTS)


1.9- Site, environment and safety-safety
12

3 Using electricity safely: 1) large electrical equipment and hand-held electric tool should be grounded; 2) No switch, socket, contactor etc. become heating or discoloration due to contacting problem; 3) Electrical insulation and protection of the tools should be good.

FBase StationBTS Installation ----(BTS)


1.9- Site, environment and safety-safety

---

300mm --- 380V200mm 200mm


In

case of parallel routing, there are requirement for interval between signal cable and wire else, For example, between feeder cable, DC cable, other signal cable and lightning down lead cable, the clear distance should be 300mm. In case of cross routing, the clear distance should be more than 200mm between feeder cable, DC cable, signal cable else and 380V (or under) AC cable. For less than 200mm in clear distance, using pipe for protection.

FBase StationBTS Installation ----(BTS)


1.9-
Site, environment and safety-construction environment (waste)

: ,
The site should be clean and tidy after construction , no remains or waste such as oily rags, waste oil; no pollution or harmful waste such as waste batteries, waste water; no renewable solid waste such as metal, waste paper or plastics, and no living waste during construction.

FBase StationBTS Installation ----(BTS)


1.9-
Site, environment and safety-construction environment (material)

The equipment room and its floor should be clean and no obvious dust on device when checked by hand. There are no sundries (installation materials irrelevant to operation, like cartons or remnant cables or wastes left after construction. Materials in need should be placed in order.

FBase StationBTS Installation ----(BTS)

Installation and cable routing


1. 2. 3. 4.

5.
6.

Rack layout Rack fixing Feeder cable Cable routing Rack protection Others about rack

FBase StationBTS Installation ----(BTS)


2.1-
Installation and cable routing-rack layout
100mm

75mm 760mm Rack layout requirement : the min. distance between radiating surface and the wall is 100mm, and 75mm for non-radiating surface. The distance should more than 760mm between the operating surface and other equipments or wall.

International StandardGR-63-CORE Issue 3 March 3 2006

75mm Leaned against the wall, the distance should be at less 75mm

FBase StationBTS Installation ----(BTS)


2.2- Installation and cable routing-rack fixing

450N 100 lbf450N100 libra force The rack should be fixed on the floor firmly, and should be fixed on ground via base for anti-seismic requirement . Reference: self-support rack should be provided for regular cases, means without assist support, no support via ceiling or sidewall, the rack should be able to tolerant the overturn of cable-pull or earthquake, it should tolerant at least 450N(100 libra force) applied force from any direction of top, which is approximately thrust of a mature.

International StandardGR-63-CORE Issue 3 March 3 2006

No any fixing, just standing on the floor

FBase StationBTS Installation ----(BTS)


Common fixing components A. -- washer spring nut B. --washer spring bolt

2.2-
Installation and cable routing-rack fixing

Key point: washer should be used with spring together.

FBase StationBTS Installation ----(BTS)


A ----

2.2-
Installation and cable routing-rack fixing

A. the fixing method with insolating foot pad (on floor) insolating foot pad insolating washer washer spring nut Key: insolating washer, washer and spring should be a completed set.

B -- --

B. the fixing method with insolating foot pad (on base) Insolating foot pad insolating washer washer spring nut Key: insolating washer, washer, spring should be a completed set.

FBase StationBTS Installation ----(BTS)


2.2-
Installation and cable routing-rack fixing
Outdoor rack

must be installed on base frame. All kinds of antenna and other outdoor should be fixed firmly, the feeder cable connector should be firmly .

Failed to fix with the base though there is a base

FBase StationBTS Installation ----(BTS)


2.3-
Installation and cable routing-feeder cable FEEDER AND JUMPER SUPPORT

bolt and angle bars in different length and sizes should be made for all different kinds of poles and tower legs.


Its

a cheap solution which ensures a proper (and good looking) support for all feeder and jumpers. And finally its very easy to install.

FBase StationBTS Installation ----(BTS)


2.3-
Installation and cable routing-feeder cable

1.5M, 1M The feeder cable routing should be well-planned and tidy, fixed by feeder clamps, the interval should be less than 1.5M when horizontal routing, less than 1M when vertical routing. The interval distance should be the same .


The

cable should be supported on each side of every connector. U-bolts of different sizes should be purchased for each type of pole mounting.

FBase StationBTS Installation ----(BTS)


2.3-
Installation and cable routing-feeder cable

bolts and angle bars should be used on poles to prevent damage or corrosion due to protruding flanges.

FBase StationBTS Installation ----(BTS)


20

The

2.3-
Installation and cable routing-feeder cable

minimum bending radius should not be less than 20 times of feeder radius, avoiding loops.


All

feeder ground kits are installed outside (in the top and bottom of the tower and by the inlet) never inside the equipment room.

All

jumpers must be cut to length to avoid loops and unsupported jumpers and feeders.
Also

inside the container, the connector should be supported on each side close to the connector.

FBase StationBTS Installation ----(BTS)


2.3-
Installation and cable routing-feeder cable

1m

30CM The signal cable routing should be horizontal or vertical, tidy, no crossing (excluding within 1M to rack) , reserving some allowance at bending point, cable ties should be equality interval and tidy, proper tightness, the cables on the tray should be tied. The power cable, signal cable, fiber, feeder cable should be tied and routing separately. The power cable, signal cable, feeder cable should keep distance for more than 30cm.

FBase StationBTS Installation ----(BTS)


2.4-
Installation and cable routing- Cable colors

Rectifier RBS

Standard color for A/C and D/C power cables.


Standard color for D/C and ground cables.
A/C

D/C Positive = RED. D/C Negative = BLUE. All ground cables = GREEN or GREEN/YELLOW. A/C Neutral = BLACK. A/C P1 - P2 P3 = YELLOW/ RED/BLUE.

PDB

Ground busbar

FBase StationBTS Installation ----(BTS)


2.4-
Installation and cable routing-routing
The

binding of optical cable and fiber should be tied tidy and equally, proper tightness avoids optical core damaged

PDLC03 Red light leak out of broken point

The sleeve of optical cable peeled off due to force pulling.

FBase StationBTS Installation ----(BTS)


2.4-
Installation and cable routing-routing
The

fragile cables like tail fiber should be protected in tube. The protective cover should be added for optical connector

FBase StationBTS Installation ----(BTS)


2.4-
Installation and cable routing-routing
In

the case of upward cabling, the cables should be mounted directly along the cabling rack, and should not be laid tightly against the heat-sink panel on the top of cabinet.

Cannot loop cables on the top of cabinet even the power controlling cabinet does not generate heat.

FBase StationBTS Installation ----(BTS)


2.5-
Installation and cable routing-rack protection
Protection

should be taken during transporting and installing, remove outside package and protective lens after installation. keep the whole equipments clean. Should be no obvious dust. Protective covers should be kept for not-using plugs and sockets.

FBase StationBTS Installation ----(BTS)


2.5-
Installation and cable routing-rack protection
Racks

are not allowed to serve as stores to keep sundries like materials, tools or parts. Racks should contain no engineering remainders and wastes, like surplus cable ties and bolts.

FBase StationBTS Installation ----(BTS)


2.5-
Installation and cable routing-rack protection

20mm2
The

racks, doors, and top baffles should not be seriously damaged or transformed, should with no scratch or paint peeling off (over 20mm2 metal exposed). Redo the peeled . The surface of rack should be clean with no scratch.

FBase StationBTS Installation ----(BTS)


2.5-
Installation and cable routing-others about rack
A dummy

panel should be inserted in a slot which is without a board. Keep the antistatic handle ring and use it correctly

FBase StationBTS Installation ----(BTS)


2.5-Installation and cable routing-antenna Antenna pole mounting

To ensure a proper alignment the antenna pole must be supported at the top as well as the bottom. Even if the site is planned to have no down tilt, a down tilt bracket should always be installed for each antenna. Theres a big chance that there will be optimization later and the antennas may require tilting. If the supervisor for some reason does not install the tilt bracket, then they must be left on site.

FBase StationBTS Installation ----(BTS)


2.5- Installation and cable routing-antenna Feeder and jumper support

All jumpers must be cut to length to avoid loops and unsupported jumpers and feeders.

Clamps are installed on each side of the connector to provide a proper support.

U bolts and angle bar should be used to provide the jumper on the antennas steelwork proper support.

FBase StationBTS Installation ----(BTS)

lightning protection and grounding


1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

Inlet cable AC inlet cable Grounding net and grounding bar Copper lug Grounding cable Feeder grounding (iron tower) Feeder grounding (roof) Feeder grounding direction Mental component grounding Antirust and anticorrosion for outdoor bus bar and grounding connector Feeder lightning rod

FBase StationBTS Installation ----(BTS)


3.1- lightning protection and grounding-inlet cable


Outdoor power, signal cable and optical cable etc. should be inlet in tube under ground; connect cable of DG and fuel tank must be embedded. Protection measures (like armoring, enclosing with mental hose, and grounding) should be taken in case of outdoor aerial suspension. Lightning protection (such as surge protective device, over-current protection and grounding) should be provided when aerial suspension cables enter indoor.

FBase StationBTS Installation ----(BTS)


3.2- lightning protection and grounding-AC inlet cable
40KAB

20KAC
AC

distribution box should be equipped with Class B lightning arrestor of not less than 40KA nominal current; power supply system should be equipped with Class C lightning arrestor of not less than 20KA nominal current. .
Outdoor AC Indoor AC

distribution box and lightning arrestor

distribution box and lightning arrestor

Lightning arrestor

BTS

of power supply

system

BTS

lightning arrestor

FBase StationBTS Installation ----(BTS)


3.3-

lightning protection and grounding-grounding net and grounding bar


10

Site should lay grounding net and the grounding resistance should meet requirement, usually should be less than 10. Equipment grounding basic ways: indoor equipment and cable tray should connect with indoor grounding bar; outdoor equipment, cable tray and feeder are connected to outdoor grounding bar, leading to common grounding network separately. Indoor grounding ring using is preferred.
leading

to common grounding network separately

-----

FBase StationBTS Installation ----(BTS)


3.3-
4590

lightning protection and grounding-grounding net and bar

Bus The

bar and grounding bar should use copper bar and insulate with wall when installing. power cable and ground cable terminals should be crimped firmly, and the spring washers should be pressed flat when crimping a bolt

4590

4590

FBase StationBTS Installation ----(BTS)


3.4- lightning protection and grounding-copper lug

Use copper lugs according to the core diameters and bolt diameters. It is not allowed to cut off partial core to suit a small copper lug or cut open a copper lug to suit a large bolt

FBase StationBTS Installation ----(BTS)

3.5- lightning protection and grounding-grounding cable

40mm4mm The tower lightning rod should cover the scope of equipment room and communication equipment on the tower; the tower body can be used as grounding conductor. When the continuity of tower metal components become unreliable, it should use independent lightning rod down conductor and connect to the grounding net separately. Outdoor grounding cable should apply 40mm4mm galvanized flat steel against rate, steeling and reduce conductor itself impedance. The tower body should be grounded. Grounding cables should be inspected periodically.

FBase StationBTS Installation ----(BTS)


3.5- lightning protection and grounding-grounding cable
50sq/mm 90sq/mm40 x 4mm

50 sq/mm 35sq.mm
There

should be one main down conductor, at least 50 sq/mm hot galvanized flat steel or multi-stranded copper cables depending on the Country's standard. We would recommend that nothing less than 90 sq/mm, multi-stranded copper (or a 40 x 4mm hot galvanized flat steel to avoid vandals stealing the materials), is used for the main down conductor. The connections between the bus bar to the down conductor bus bar should be carried out with 50 sq/mm. All connections from the equipment to the bus bar should be installed with 35 sq/mm.

FBase StationBTS Installation ----(BTS)


3.5- lightning protection and grounding-grounding cable

The power cable and ground cable should be made of whole stranded copper cores, without any joint in between. The insulating layer should be intact and sound. The redundant part should be cut off, without any coil or continual bending. Joint in the middle of cable and coil will increase the cable itself impedance which is not good for lightning current release.

FBase StationBTS Installation ----(BTS)


3.6-
lightning protection and grounding- feeder grounding (iron tower) 1 m60 m
Feeder

should ground at three points: at tower platform, in between the tower and the outdoor cable tray, 1m away from the feeder window outside. If the tower is over 60m high, the feeder should be grounded once more point at the center of the tower .

FBase StationBTS Installation ----(BTS)


3.6-
lightning protection and grounding- feeder grounding (iron tower)

5520220 3 One point grounded is allowed for the length of feeder within 5 meters; two points grounded for the length of feeder between 5 meters and 20 meters; if the height of tower is less than 20 meters and the distance between the position where feeder apart from the tower and feeder window is less than 3 meters, can apply two points grounded, but the grounding point near the feeder window must be connected to OGB (outdoor grounding bar). Ensure at less one grounding point connected to the OGB for better lightning current release.

FBase StationBTS Installation ----(BTS)


3.7-
lightning protection and grounding- feeder grounding (roof)

1m1m1m 2020 The antenna roof pole, cable tray etc. mental components must be grounded if install the antenna on the roof. Set the feeder on roof of building, must grounded in the following three points: at 1m away from the feeder apart from the antenna pole; at 1m the feeder apart from the roof platform; at 1m the feeder enter the equipment room. Grounded every 20m if the length of the feeder laid along the floor is over 20m. The dedicated lightning down lead of roof tower can be directly connected to the roof lightning protection tape. IGB and OGB should connect to the lightning protection tape or grounding nets in the shortest distance, keeping certain distance from the grounding point of LPS and other bus bars. The connecting joints must be applied with double-sided welding.

FBase StationBTS Installation ----(BTS)


3.8-

lightning protection and grounding- feeder grounding direction Feeder grounding clamp should be with the feeder down direction ( same direction as the site or equipment room). Then reverse the flow direction of the location and with reliable waterproof bandage against rain from flowing in directly.

FBase StationBTS Installation ----(BTS)


3.9-

lightning protection and grounding- mental components grounding 0.1


Metal Components such as cable tray, battery racks, pole, sun-shade, fence and gate should be grounded properly. Cable trays can be connected by short circuit, the resistance should be less than 0.1.

FBase StationBTS Installation ----(BTS)


3.9-
lightning protection and grounding- anticorrosion and antirust for outdoor grounding bar and grounding joint
Grounding

bar and grounding joint should with anticorrosion treatment.

FBase StationBTS Installation ----(BTS)


3.11-
lightning protection and grounding-feeder lightning rod
GPS


The

RF lightning rod and GPS arrester should be suspended between the two horizontal baffles of the cable tray, but they cannot contact the cable tray and must be insulated from the cable tray.

FBase StationBTS Installation ----(BTS)


3.11-
lightning protection and grounding-feeder lightning rod
Install

feeder lightning rod without tray: supportive strays or insulated bandages

FBase StationBTS Installation ----(BTS)


3.11-
lightning protection and grounding-feeder lightning rod
Grounding

cable of feeder lightning rod should connected to the OGB directly

FBase StationBTS Installation ----(BTS)

Others
1. 2. 3.

Label Optical cable and fiber Protection for feeder connector

FBase StationBTS Installation ----(BTS)


4.1- Others-label


A feeder

should have complete labels, indicating the sector where it is located and R or T, and the installation position should be in accordance with the direction. Outdoor equipments should apply outdoor labels.

FBase StationBTS Installation ----(BTS)


4.1- Others-label

The

labels should be printed neatly; if without printer, should be written in correct format.
No practical use even with labels.

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4.1- Others-protection for feeder cable connector

The connector of outdoor feeder cable must with waterproof, damp proof, UV proof treatment; materials meet requirement; bandage as per instruction; clean and tidy appearance. PVC PVC

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4.1- Others-protection for feeder cable connector
Waterproof-insulating tape, for sealing water and air PVC tape, for protecting connectors and resisting abrasion and aging of the waterproof-insulating tape VC When applying each layer of tapes, be sure to squeeze the tape stuck to the feeder so that no air will remain between the tape layers Clean the feeder connectors or feeder grounding clips.

Feeder connector after waterproof and airproof treatment

wrap one layer of PVC tape with 50% overlapped to the feeder connector or feeder grounding clips before apply the waterproof- insulating tape 1PVC50% used for repair

Uncoil the waterproofinsulating tape. Stick the end of the tape to the feeder at the point 2 to 5 cm under the connector or grounding clip. 2 5cm

Otherwise over-stretching may damage the molecular structure of the tape and lower its reliability.

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BBU+RRU
1. 2. 3. 4. 5. 1. 2. 3. 4. 5.

BBURRU RRU ()

BBU, RRU hardware should be connected firmly; not loose; components are complete and installed as per requirement. Should be cabled orderly. With protection on the fiber. All cables should be bounded properly. Power cable without armoring should be protected by mental pipe, fixed with interval along the wall; protected with pipe along the floor. RRU rack cable holes and not using holes should be sealed firmly, no water, wet, dirt or bugs damage. Excessive cables (like field optical cables) should be hidden, cannot pile in the open air.

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5.1BBU+RRU- BBU BBU indoor grounding drawing
4mm2 4mm2

16mm2 16mm2 16mm2 NodeB 16mm2 BSPD NodeB 70mm2

16mm2

0.5M

<30m 95mm2 40mm 4mm

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5.1BBU+RRU- BBU BBU grounding drawing
RRU 2.5mm2 16mm
2

16mm2

10mm2

40mm 4mm

40mm 4mm

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5.1BBU+RRU- BBU BBU outdoor grounding

16mm; 25mm 2.5mm 40mm4mm95mm2 8 The lightning rod should be made from round bar steel or welded steel pipe, the round bar steel diameter should not be less than 16mm, the welded steel pipe diameter should not be less than 25mm, the thickness of shell of pipe should not be less than 2.5mm. The lightning rod and the support or pole should be welded firmly, the support or pole can be used as conductor for the lightning rod. When the mental components of the support or pole are not reliable in electrical connectivity, 40mm*4mm hot galvanized flat steel (preferred, against theft ), or 95mm2 multi-stranded copper cables, or 8 hot galvanized round bar steel can be used for dedicated lightning down lead of the lightning rod on the tower, aluminum cable is forbidden .

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5.1BBU+RRU- Roof pole installation

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5.1BBU+RRU- Roof pole installation

40mm4mm RRU16mm2 RRU


The down lead of lightning rod should be connected to the grounding net in the four corners of floor, the other grounding cables (like feeder, indoor grounding copper bar) can be grounded in the middle of the quadrilateral floor. The antenna feeder pole should be connected to the lightning rod type by 40mm*4mm hot galvanized flat steel. RRU outdoor DC power lightning protection box should be fixed to the antenna feeder pole by multi-stranded copper cables whose sectional area is not less than 16mm2 , or connected the to grounding bar nearby. RRU, power lightning protection box and pole should keep in reliable electrical connection.

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5.1BBU+RRU- Roof pole installation

40mm4mm
The antenna feeder pole should be connected to the lightning rod type by 40mm*4mm hot galvanized flat steel.

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5.2BBU+RRU- Roof lightning protection type added


18m 30m30m 2m Lightning protection type should be installed on the roof of citizen house or simply equipment room without it, and set a dedicated lightning down lead cable, which should more than 2 strand and with less than 18m interval, the lightning protection type should be welded with dedicated lightning down lead cable. Set two grounding nets in different direction, if there are grade beams in the commercial house foundation, the grounding nets should be welded with the steel bars of grade beams; if not, or the grounding nets fail to connected to the steels bars, the distance between two newly-set grounding net is within 30m, the two nets should be welded under the ground; if the distance is more than 30m,the two nets are no need to be connected. Dedicated lightning down lead cable should be connected with the grounding net in the shortest distance, and be protected in insolated pipes for the parts below 2m of ground level.

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5.2BBU+RRU- Roof lightning protection type added

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5.2BBU+RRU- wall installation on the roof

RRU . When apply wall installation on the roof, RRU and outdoor DC power lightning protection box should be installed by the wall, the antenna and lightning rod should be installed on the pole.

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5.3BBU+RRU-
Grounding system of wall installation

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5.4BBU+RRU- tower installation

When install the antenna feeder equipment on the platform of the top of tower, the antenna should be installed on the newly-set pole.

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5.5BBU+RRU-
Grounding system of tower installation

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5.6BBU+RRU- GPS GPS feeder grounding clamp
10mm2 The feeder should be grounded with dedicated grounding clamp which matches the cable diameter, the grounding cable diameter should not be less than 10 mm2.

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5.7BBU+RRU- GPS grounding

GPSGPS If there are lightning protection type, cable tray, mental pole or other mental components around GPS antenna and its feeder, the GPS pole or its feeder shielding layer should connect with the mental components nearby.

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5.8BBU+RRU- GPS feeder grounding 5m 5m20m1m 1m GPS1m1m 1m Same as traditional feeder grounding way, i.e.: One point grounded for the length of feeder within 5 meters; At least two points grounded for the length of outdoor feeder between 5 meters and 20 meters, i.e. grounded in 1m scope of the position where feeder apart from the antenna feeder tray and outdoor cable tray; grounded in 1m scope to the feeder window . Tower installation: at least three points grounded, i.e. grounded in 1m scope of apart from the GPS antenna; grounded in 1m scope apart from the tower body (pole) to the outdoor cable tray; grounded in 1m scope to the feeder window.

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5.8BBU+RRU- GPS GPS feeder grounding

60m 20m 20m 20m 40mm4mm


If the tower is higher than 60m, the feeder should be grounded in the middle of tower or every 20m. If the horizontal length of feeder is over 20m, it should be grounded every 20m. All the feeder grounding copper bar should be grounded firmly by 40mm*4mm hot galvanized flat steel, or connected to the lightning protection type (when install on the roof), series grounding is forbidden. The feeder can not be grounded to the tower corner.

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5.9BBU+RRU-
Outdoor power and lightning protection box

RRU

The outdoor power cable for RRU equipment should apply shielded cable; if apply unshielded cable, it should be laid in steel pipe. The shield layer in the indoor and outdoor lightning protection box should be grounded firmly by the mental pressing ring come with the box.

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5.10BBU+RRU- Outdoor power cable grounding

20 10mm2 Outdoor power cable should be grounded every 20m in the middle of cable, except the two ends grounded in the lightning protection box. Feeder grounding clamp can be applied with grounding diameter no less than 10mm2.

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5.11BBU+RRU- Others

5 16mm220.
Outdoor copper bar should be grounded separately, series grounding is forbidden, and each grounding point should be apart at least 5m. The two ends of outdoor cable tray should connect with grounding cable, lightning protection type or grounding net, the grounding line should not be less than 16mm2, grounding every 20m for outdoor feeder tray is recommended.

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