Reciprocating Compressors for industrial refrigeration Series Grasso V

Parts List (PL) pador9118

PL2010/v002

Reciprocating Compressors for industrial refrigeration / Series Grasso V

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Copyright
All Rights reserved. No part of this publication may be copied or published by means of printing, photocopying, microfilm or otherwise without prior written consent of Grasso. This restriction also applies to the corresponding drawings and diagrams.

Legal Notice
This publication has been written in good faith. However, Grasso cannot be held responsible, neither for any errors occurring in this publication nor for their consequences.

This manual must be carefully read and understood prior to installing and servicing the compressor (package) General Safety All service operations described in this servicemanual are only to be carried out by well-trained/qualified personnel and even then only after this service manual has been read carefully and is fully understood. Personal safety Observe all (inter)national and/or local safety standards, measures and regulations during reinstalling, repairing and connecting the compressor (package). Mechanical safety If the compressor does not have to be removed from its base, it is advisable to put warning labels on vital parts of the compressor saying that the plant is out-of-operation and must not be started up. If the compressor has to be opened for service,the refrigerant has to be pumped down and the electric supply has to be cut off. After having run the initial 100 operating hours,it is essential (in both new and modified plants) to replace the red running-in discharge oil filter element with the permanent grey filter element. Also replace the running-in suction gas filter element. Check the direction of rotation is correct before re-starting the compressor.

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Table of Contents
Section 1 2 3 PARTS COMPRESSOR SUPPLEMENTARY PARTS HISTORY PARTS Title Page 9 51 55

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Preface documentations
Typographic signs: Indicates a WARNING. READ IT CAREFULLY!

User group To be used in the field by qualified personnel of contractors. 4) Parts list (PL) Contents All current parts of the compressor and accessories together with the design changes (if applicable) to previous supplied components ("History"). User group Service and parts departments for both sales representatives, contractors and end-users. 5) Service & Maintenance Schedules Contents Service and maintenance schedules up to the date of required overhaul of the bare compressor. User group Service and parts departments and in the field by qualified personnel for both sales representatives, contractors and end-users. 6) Instructions for accessories (Supplied together with the compressor) Contents All the relevant mounting and installation instructions and spare parts information for those accessories supplied with the compressor. User group To be used in the field by qualified personnel for both sales representatives, contractors and end-users.

Indicates an IMPORTANT note or procedure to which you should pay special attention.

Indicates a HINT. General 1 All documentation can be downloaded via grasso-global.com. 2 Grassos technical manuals includes generic paragraphs; this means that it can occur that not all data as described is relevant for the current compressor series as mentioned in this manual. (For instance, not all compressor series are suitable for all mentioned refrigerants or not all compressor series includes two-stage compressors) 1) Product Information (PI) Contents All product information (engineering data) for this series compressor and the corresponding accessories. It is meant to be a guide to the selection of these components. User group Project engineers, application engineers, sales managers, product managers for both sales representatives, contractors and end-users. 2) Installation and maintenance manual (IMM) (Supplied together with the compressor) Contents This manual will provide information on how to transport, install, start-up and maintain the compressor (package). It also contains a number of "Product Information Sheets" and the current "Parts List" User group To be used in the field by qualified personnel for both sales representatives, contractors and end-users. 3) Service Instruction Manual (SIM) Contents Description of (re)assembling, inspection, repair and part or total overhaul of the bare shaft compressor. This manual should be used together with the 'Installation and Maintenance Manual'.

Grassos technical manuals includes generic paragraphs; this means that it can occur that not all data as described is relevant for the current compressor series. For instance, not all compressor series are suitable for all mentioned refrigerants or not all compressor series includes two-stage compressors. 7) Directives Equipment supplied according to PED regulations and Machine Directives EN60204, EN292, EN294, EN378

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Cylinder numbering

Fig. 1 Example cylinder numbering 6 cylinder compressor

Booster or single-stage operation

Booster operation applies if condensing temperature <5 o C. Single stage operation applies if condensing temperature =>5oC.

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1. PARTS COMPRESSOR
Table of Contents
Parts List COMPRESSOR HOUSING V 700 COMPRESSOR HOUSING V 1100 CYLINDER HEAD- AND SERVICE COVER V 700 CYLINDER HEAD- AND SERVICE COVER V 1100 BEARING COVER DRIVE SIDE INTERMEDIATE BEARING - ONLY V 1100 BEARING COVER OIL PUMP SIDE CRANKSHAFT PISTON AND CONNECTING ROD CYLINDER LINER AND DISCHARGE AND SUCTION VALVE - APPLICATION: NH3 CYLINDER LINER AND DISCHARGE AND SUCTION VALVE - APPLICATION: NH3 BOOSTER OR LOW PRESSURE TWO STAGE CYLINDER LINER AND DISCHARGE AND SUCTION VALVE - APPLICTION: FREON LOW DENSITY CYLINDER LINER AND DISCHARGE AND SUCTION VALVE: Application Freon High Density VALVE LIFTING MECHANISM OIL PUMP DELIVERY PIPE MANIFOLD V 700 AND V 1100 INTAKE CONNECTION MANIFOLD GRASSO MAINTENANCE MONITOR Page 10 14 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 Figure Grasso V - 01A Grasso V - 01B Grasso V - 02A Grasso V - 02B Grasso V - 03 Grasso V - 04 Grasso V - 05 Grasso V - 06 Grasso V - 07 Grasso V - 08A Grasso V - 08B Grasso V - 08C Grasso V - 08D Grasso V - 09 Grasso V - 10 Grasso V - 11 Grasso V - 12 Grasso V - 13

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Fig. Grasso V - 01A COMPRESSOR HOUSING V 700 1 2 3 3.A1 3.A2 4 5 5.A 5.B1 5.B2 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 RELIEF VALVE CRANKCASE CONNECTION CRANKCASE HEATER PLUG ALU SEALING RING CABLE CLAMB CONNECTION OIL LEVEL SWITCH OIL LEVEL SWITCH OPTICAL PLUG ALU.SEALING RING SIGHT GLASS NAME PLATE FLAT WASHER O-RING O-RING ALU. SEALING RING ALU SEALING RING ALU SEALING RING ALU SEALING RING STRAINER ELEMENT SUCTION OIL STRAINER STOP VALVE SWIVEL COUPLING TEMP. INSERT POCKET NIPPLE COUPLING NIPPLE COUPLING NIPPLE COUPLING NIPPLE COUPLING NIPPLE COUPLING SOCKET NIPPLE SOCKET NIPPLE PIPE PLUG PLUG PLATE SCREW STUD BOLT TENSION NUT RESTRICTION PLUG SOCKET HEAD SCREW 60 X 68 X 2 33x39x2 21x27x2 13.5x20x1 2154 X 137 390 - 1"NPT TAH8-12 G13 X 30 6G13 X 76 6 G13x60 28G33 16G21 12G21 8G13 12G13 1"NPT X G1" G13xG21 22 X 2 X 608 G1" G13S 2,9 X 5 M16 X 260 V - L M16 NPTF -18-Lx1.5 M6x10 M20 X 1,5 M20 x 1.5 21x25x1 R2" R05 M5x13 3.53x21.8 G21 21x27x2 V-L V 700-1 2748950 * * 0136216 0914023 1349005 * 1279651 0365021 0912021 1226002 * 1113013 0955212 0952220 0914060 0914033 0914023 0912014 0716200 0715228 0607011 0385633 0385157 0385136 0338275 0338212 0338211 0338138 0338131 0302935 0302213 0223560 0136234 0136134 * 0125855 0123910 0123138 0104310 1 1 1 1 1 1 2 16 1 1 2 1 1 1 1 1 1 2 1 2 1 3 1 1 1 1 1 1 4 16 16 4 1 All cylinders single stage compressors and LP-cylinders two-stage compressors If switch is not used: 1x p/n 0136220-Plug and 1 x p/n 0914023-Alu ring 1 1 1 1 1

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Fig. Grasso V - 01A COMPRESSOR HOUSING V 700 36 37 38 STUD STUD STUD M12 X 50 M12 X 40 M10 X 25 0151651 0151641 0151525 7 20 12

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Fig. 1-1 Grasso V - 01A

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Fig. Grasso V - 01B COMPRESSOR HOUSING V 1100 1 2 3 3.A1 3.A2 4 5 5.A 5.B1 5.B2 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 RELIEF VALVE CRANKCASE CONNECTION CRANKCASE HEATER PLUG ALU SEALING RING CABLE CLAMB CONNECTION OIL LEVEL SWITCH OIL LEVEL SWITCH OPTICAL PLUG ALU.SEALING RING SIGHT GLASS NAME PLATE FLAT WASHER O-RING O-RING ALU. SEALING RING ALU SEALING RING ALU SEALING RING ALU SEALING RING STRAINER ELEMENT SUCTION OIL STRAINER STOP VALVE SWIVEL COUPLING TEMP. INSERT POCKET NIPPLE COUPLING NIPPLE COUPLING NIPPLE COUPLING NIPPLE COUPLING NIPPLE COUPLING SOCKET NIPPLE SOCKET NIPPLE SOCKET NIPPLE PIPE PLUG PLUG PLATE SCREW STUD BOLT TENSION NUT RESTRICTION PLUG 60 X 68 X 2 33x39x2 21x27x2 13.5x20x1 3151 X 137 390 - 1"NPT TAH8-12 G13 X 30 6G13 X 76 6 G13x60 28G33 16G21 12G21 8G13 12G13 1"NPT X G1" G21 G33 G33 X G13 22 X 2 X 852 G1" G13S 2,9 X 5 M16 X 260 V - L M16 NPTF -18-Lx1.5 M20 X 1,5 M20 x 1.5 21x25x1 R2" R05 M5x13 3.53x21.8 G21 21x27x2 V-L V 1100-1 2748950 * * 0136216 0914023 1349005 * 1279651 0365021 0912021 1226002 * 1113013 0955212 0952220 0914060 0914033 0914023 0912014 0716205 0715228 0607011 0385633 0385157 0385136 0338275 0338212 0338211 0338138 0338131 0302935 0302933 0302231 0223563 0136234 0136134 * 0125855 0123910 0123138 1 1 1 1 1 1 2 24 1 1 2 1 1 1 1 1 1 2 1 3 1 3 1 1 1 1 1 1 1 4 24 24 6 All cylinders single stage compressors and LP-cylinders two-stage compressors If switch is not used: 1x p/n 0136220-Plug and 1 x p/n 0914023-Alu ring 1 1 1 1 1

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Fig. Grasso V - 01B COMPRESSOR HOUSING V 1100 36 37 38 39 SOCKET HEAD SCREW STUD STUD STUD M6x10 M12 X 40 M10 X 25 M12 X 50 0104310 0151641 0151525 0151651 1 20 24 7

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Fig. 1-2 Grasso V - 01B

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Fig. Grasso V - 02A CYLINDER HEAD- AND SERVICE COVER V 700 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CYLINDER HEAD DISTANCE BUSH FLAT WASHER O-RING O-RING ALU SEALING RING ALU SEALING RING CYLINDER HEAD GASKET CYLINDER HEAD COVER PLUG PLUG HEXAGON NUT SERVICE COVER HEXAGON NUT (ZINC PLATED) FLAT WASHER O-RING V 700 31 X 8,9 X 16,2 M16 3,55 X 209,14 3,55 X 99 EPDM 13.5x20x1 10x18x1 GRASSO V-2 V-L G13S G10B M16 V-L M10 M10 3.53x136.12 2148560 1116315 1113801 0952822 0952371 0912014 0912010 0907207 0531112 0136134 0136108 0115813 0530182 0115510 1113501 0952363 1 8 16 2 1 2 1 1 2 2 1 16 1 6 6 1 for each support

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Fig. 1-3 Grasso V - 02A

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Fig. Grasso V - 02B CYLINDER HEAD- AND SERVICE COVER V 1100 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CYLINDER HEAD DISTANCE BUSH FLAT WASHER O-RING O-RING ALU SEALING RING ALU SEALING RING CYLINDER HEAD GASKET CYLINDER HEAD COVER PLUG PLUG HEXAGON NUT SERVICE COVER HEXAGON NUT (ZINC PLATED) FLAT WASHER O-RING V 1100 31 X 8,9 X 16,2 M16 3,55 X 209,14 3,55 X 99 EPDM 13.5x20x1 10x18x1 GRASSO V-3 V-L G13S G10B M16 V-L M10 M10 3.53x136.12 2148566 1116315 1113801 0952822 0952371 0912014 0912010 0907211 0531112 0136134 0136108 0115813 0530182 0115510 1113501 0952363 1 12 24 3 1 3 1 1 3 3 1 24 1 6 6 1 for each support

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Fig. 1-4 Grasso V - 02B

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Fig. Grasso V - 03 BEARING COVER DRIVE SIDE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 SHAFT SEAL PLUG PLUG THRUST BOLT PRESSURE SPRING LOCKING RING OIL BAFFLE PLATE BEARING BUSH BEARING COVER BEAMING BALL NIPPLE COUPLING O-RING O-RING OIL DRAIN PIPE OIL SPLASH PLATE DOWEL PIN ALU SEALING RING ALU SEALING RING FLAT WASHER HEX. HEAD BOLT HEXAGON NUT G21-BZK G33 G3/4"50 V - L 2x12,5x49,5 28 AZ V - L V-L AZ V - L W18 6G10 2,65 X 16 5,3 x 250 6 X 197 X 70 AZ V - L 3 X 12 21x27x2 33x39x2 M12 M8x16 M12 0962290 0365821 0365833 0135180 1131250 1104028 1926210 1146112 2148010 1119018 0338106 0952270 0952552 0223206 1926215 1106312 0914023 0914033 1113601 0110416 0115610 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 3 10

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Fig. 1-5 Grasso V - 03

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Fig. Grasso V - 04 INTERMEDIATE BEARING - ONLY V 1100 1 2 3 4 5 6 7 BEARING BLOCK ( ONLY V 1100 ) BEARING SHELL LOCKING RING SET SOCKET HEAD SCREW SOCKET HEAD SCREW LOCKING RING SET DOWEL PIN 105 x 45 105 X 45 13-ST-G.V. M12 X 20 M12 X 60 13-ST-G.V. 12x26 1169910 1144105 1139600 0104612 0104661 1139600 1106226 1 1 2 2 2 2 2

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Fig. 1-6 Grasso V - 04

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Fig. Grasso V - 05 BEARING COVER OIL PUMP SIDE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 SPRING BRACKET BEARING COVER OIL BAFFLE PLATE CYLINDRICAL ROLLER THRUST BEARING HOUSING WASHER NEEDLE THRUST BEARING BEARING BUSH SHAFT WASHER DIE SPRING PRESSURE SPRING CARRIER DISC BEAMING BALL FLAT WASHER DOWEL PIN 8 X 28 LOCKING RING SCREWED CABLE ENTRY O-RING O-RING O-RING O-RING ALU SEALING RING ALU SEALING RING ALU SEALING RING OIL FILTER MEASURING COUPLING STOP VALVE PLUG PLUG T-COUPLING NIPPLE COUPLING NIPPLE COUPLING NIPPLE COUPLING NIPPLE COUPLING NIPPLE STUD PLUG THRUST BOLT HEXAGON NUT HEX. HEAD BOLT SOCKET HEAD SCREW 12G21 8G21 6G13 G1" X 1 3/8 M12 X 40 G1/4" G3/4"50 V - L M12 M8x16 M12 X 60 28 M12 X 1,5 5,3 x 250 142.47x3.53 2,65 X 16 1,78 X 6,07 33x39x2 21x27x2 13.5x20x1 V-L 8 mm TAH8-12 G33 G21-BZK 8x8x8 2x12,5x49,5 55x8 W18 M12 V-L 90 V - L V-L P.Z. V - L V-L 2748000 2148000 1926212 1148008 1148006 1148002 1146112 1138092 1135226 1131250 1125006 1119018 1113601 1106829 1104028 0965420 0952552 0952389 0952270 0952185 0914033 0914023 0912014 0711027 0645608 0607011 0365833 0365821 0340408 0338272 0338211 0338208 0338136 0328033 0151641 0136135 0135180 0115610 0110416 0104661 1 1 1 1 2 1 1 1 8 1 1 1 10 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 14 3 1

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Fig. 1-7 Grasso V - 05

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Fig. Grasso V - 06 CRANKSHAFT 1.A 1.B 1.C 1.D 2 3 4.A 4.B 5 CRANKSHAFT WITHOUT APPROVAL CRANKSHAFT WITH APPROVAL CRANKSHAFT WITHOUT APPROVAL CRANKSHAFT WITH APPROVAL KEY POT SHAPE MAGNETWITH WIRE TACK M6 SETSCREW SETSCREW DOWEL PIN 8 X 28 M12 x 16 M12 x 16 V 700 V 700 V 1100 V 1100 20 X 12 X 63 2249400 2249410 2249600 2249610 1102763 1316706 0123616 0123616 1106829 1 1 1 1 1 1 3 - V 700 4 - V 1100 1

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Fig. 1-8 Grasso V - 06

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Fig. Grasso V - 07 PISTON AND CONNECTING ROD 1 1.1 1.2 1.3 1.4 2 2.1 2.2 2.4 2.5 2.6 2.7 PISTON ASSY GUDGEON PIN PISTON LOCKING RING SET OF PISTON RINGS CONNECTING ROD CONNECTING ROD BEARING BUSH BEARING SHELL CONNECTING ROD BOLT LOCKING RING SET HEXAGON NUT 40 160X40X145 S 275 LD (aluminium alloy) 40x46x58 90x53 MF16 M16 / 13-ST-G.V. MF16 160X40X145 26X40X120 2471012 2470040 * 1104040 0974163 2471510 * 1146641 1144590 0111810 1139800 0147805 1 1 1 2 1 1 1 1 2 2 2 in two pieces For single stage compressors and LP-cylinders in two stage compressors only

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Fig. 1-9 Grasso V - 07

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Fig. Grasso V - 08A CYLINDER LINER AND DISCHARGE AND SUCTION VALVE - APPLICATION: NH3 1 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.7.1 2.7.2 2.7.3 2.7.4 2.8 2.9 2.10 2.11 2.12 2.13 3 3.1 3.2 4 5 6 7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 PRESSURE SPRING DISCHARGE VALVE LOCKING NUT LOCKING RING SET SOCKET HEAD SCREW VALVE PLATE VALVE PLATE VALVE PLATE SET OF DISCHARGE VALVE RINGS VALVE RING VALVE RING SINUSOIDAL SPRING SINUSOIDAL SPRING STROKE LIMITOR LOCKING RING SET FLAT WASHER STUD SOCKET HEAD SCREW DOWEL PIN SET OF SUCTION VALVE RINGS & SPRINGS SINUSOIDAL SPRING VALVE RING SPECIAL TOOL "FREE-FLOW VALVE" O-RING O-RING CYLINDERLINER ASSY CAM RING VALVE LIFTING CYLINDER LINER PRESSURE SPRING FLAT WASHER CYLINDRICAL PIN LOCKING RING WIRE RING 3,55 X 206 EPDM 3,55 X 195 EPDM V - LS SL V-L S-L V-L S 0,63X 6,3X 12,5X 36,5 M 5B SL 5 2 X 172 171 x 200 / E 162 x 199 x 4 129,8x153,8x 4 69,8x93,8x4 129,8x154,1x 0,8x11,5 69,8x93,0x0,8 x4,2 12E-A3N-L 13-ST-G.V. M 5B M12 X 70 M6 X 45 3X8 18x88x2.4x11 5 A3N-L M12 M6 M5x40 A3N-INW A3N-MID A3N-UITW-L 1131181 2771221 0145600 1139300 0104240 2770411 2770421 2770442 2070040 * * * * 2770471 1139600 1113001 0151670 0104345 1106308 2070036 * * 7343170 0952820 0952399 2349013 2749242 2348013 1131059 1113001 1106587 1103205 0123915 1 1 1 6 3 1 1 1 1 1 1 1 1 1 1 3 1 6 1 1 2 1 1 1 1 1 1 1 8 8 8 8 1 NH3 / R22 / R134A Not loose available, only in a set. Not loose available, only in a set. For correct disassembly and assembly of the "free flow" discharge valve

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Fig. 1-10 Grasso V - 08A

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Fig. Grasso V - 08B CYLINDER LINER AND DISCHARGE AND SUCTION VALVE - APPLICATION: NH3 BOOSTER OR LOW PRESSURE TWO STAGE 1 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.7.1 2.7.2 2.7.3 2.7.4 2.8 2.9 2.10 2.11 2.12 2.13 3 3.1 3.2 3.3 4 5 6 7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 PRESSURE SPRING DISCHARGE VALVE LOCKING NUT LOCKING RING SET SOCKET HEAD SCREW VALVE PLATE VALVE PLATE VALVE PLATE SET OF DISCHARGE VALVE RINGS VALVE RING VALVE RING SINUSOIDAL SPRING SINUSOIDAL SPRING STROKE LIMITOR LOCKING RING SET FLAT WASHER STUD SOCKET HEAD SCREW DOWEL PIN SET OF SUCTION VALVE RINGS & SPRINGS SINUSOIDAL SPRING VALVE RING VALVE RING SPECIAL TOOL "FREE-FLOW VALVE" O-RING O-RING CYLINDERLINER ASSY CAM RING VALVE LIFTING CYLINDER LINER PRESSURE SPRING FLAT WASHER CYLINDRICAL PIN LOCKING RING WIRE RING 3,55 X 206 EPDM 3,55 X 195 EPDM V - LS SL V-L S-L V-L S 0,63X 6,3X 12,5X 36,5 M 5B SL 5 2 X 172 171 x 200 / E 162 x 199 x 4 170,6x198,7x 3 129,8x153,8x 4 69,8x93,8x4 129,8x154,1x 0,8x11,5 69,8x93,0x0,8 x4,2 12E-A3N-L 13-ST-G.V. M 5B M12 X 70 M6 X 45 3X8 18x88x2.4x11 5 A3N-B M12 M6 M5x40 A3N-INW A3N-MID A3N-UITW-B 1131181 2771211 0145600 1139300 0104240 2770411 2770421 2770432 2070040 * * * * 2770471 1139600 1113001 0151670 0104345 1106308 2070039 * * * 7343170 0952820 0952399 2349013 2749242 2348013 1131059 1113001 1106587 1103205 0123915 1 1 1 6 3 1 1 1 1 1 1 1 1 1 1 3 1 6 1 1 2 1 1 1 1 1 1 1 1 8 8 8 8 1 NH3 / R22 / R134A Not loose available, only in a set. Not loose available, only in a set. Not loose available, only in a set. For correct disassembly and assembly of the "free flow" discharge valve

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Fig. 1-11 Grasso V - 08B

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Fig. Grasso V - 08C CYLINDER LINER AND DISCHARGE AND SUCTION VALVE - APPLICTION: FREON LOW DENSITY 1 2 2.1 2.2 2.3 2.4 2.4.1 2.4.2 2.4.3 2.4.4 2.5 2.6 3 3.1 3.2 5 6 7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 PRESSURE SPRING DISCHARGE VALVE ASSEMBLY SOCKET HEAD SCREW LOCKING NUT FLAT WASHER SET OF DISCHARGE RINGS & SPRINGS SINUSOIDAL SPRING SINUSOIDAL SPRING SINUSOIDAL SPRING SET OF VALVE RINGS VALVE SEAT STROKE LIMITOR SET OF SUCTION VALVE RINGS & SPRINGS SINUSOIDAL SPRING VALVE RING O-RING O-RING CYLINDERLINER ASSY CAM RING VALVE LIFTING CYLINDER LINER PRESSURE SPRING FLAT WASHER CYLINDRICAL PIN LOCKING RING WIRE RING 171 x 200 / E 162 x 199 x 4 3,55 X 206 EPDM 3,55 X 195 EPDM V - LS SL V-L S-L V-L S 0,63X 6,3X 12,5X 36,5 M 5B SL 5 2 X 172 71,4 x 55,4 x 0,7 126,1 x 110 x 0,7 98,8 x 82,8 x 0,7 18x88x2.4x11 5 S - LH M16x80 M16 M16 1131181 2771135 0104880 0145800 1113801 2070035 * * * * 2770270 2770370 2070036 * * 0952820 0952399 2349013 2749242 2348013 1131059 1113001 1106587 1103205 0123915 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 8 8 8 8 1 NH3 / R22 / R134A Not loose available, only in a set. Not loose available, only in a set. 3-RINGS

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Reciprocating Compressors for industrial refrigeration / Series Grasso V

PL2010/v002

1. PARTS COMPRESSOR

Fig. 1-12 Grasso V - 08C

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Fig. Grasso V - 08D CYLINDER LINER AND DISCHARGE AND SUCTION VALVE: Application Freon High Density 1 2 2.1 2.2 2.3 2.4 2.4.1 2.4.2 2.4.3 2.4.4 2.5 2.6 3 3.1 3.2 5 6 7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 PRESSURE SPRING DISCHARGE VALVE ASSY SOCKET HEAD SCREW LOCKING NUT FLAT WASHER SET OF DISCHARGE RINGS & SPRINGS SINUSOIDAL SPRING SINUSOIDAL SPRING SINUSOIDAL SPRING SET OF VALVE RINGS VALVE SEAT STROKE LIMITOR SET OF SUCTION VALVE RINGS & SPRINGS SINUSOIDAL SPRING VALVE RING O-RING O-RING CYLINDER LINER ASSY CAM RING VALVE LIFTING CYLINDER LINER PRESSURE SPRING FLAT WASHER CYLINDRICAL PIN LOCKING RING WIRE RING 5 2 X 172 171 x 200 / E 162 x 199 x 4 3,55 X 206 EPDM 3,55 X 195 EPDM V - LS SH V-L S-H V-L S 0,63X 6,3X 12,5X 36,5 M 5B 71,4 x 55,4 x 0,7 126,1 x 110 x 0,7 98,8 x 82,8 x 0,7 18x88x2.4x11 5 S - HH M16x80 M16 M16 1131181 2771136 0104880 0145800 1113801 2070035 * * * * 2770275 2770370 2070037 * * 0952820 0952399 2349213 2749244 2348013 1131059 1113001 1106588 1103205 0123915 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 8 8 8 8 1 for R404A / R507 Not loose available, only in a set. Not loose available, only in a set. for R404A / R507 3-RINGS

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Reciprocating Compressors for industrial refrigeration / Series Grasso V

PL2010/v002

1. PARTS COMPRESSOR

Fig. 1-13 Grasso V - 08D

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Fig. Grasso V - 09 VALVE LIFTING MECHANISM 1.A 1.B 2 3 4 5.A 5.B 6.A 6.B 7.A 7.B 8.A 8.B 9.A 9.B 10.A 10.B 11.A 11.B VALVE LIFTING ASSY V-L-D VALVE LIFTING ASSY V - L - E FLAT WASHER O-RING HEXAGON HEAD BOLT PUSH HANDLE VALVE LIFTING PUSH HANDLE VALVE LIFTING VALVE LIFTING HOUSING VALVE LIFTING HOUSING SHAFT GUIDE SHAFT GUIDE CONTROL PISTON CONTROL PISTON PRESSURE SPRING PRESSURE SPRING QUAD RING QUAD RING NIPPLE COUPLING NIPPLE COUPLING double housing single housing M8 2.62x40.95 M8 V-L V-L double housing single housing V-L V-L 35x42 35x42 3.2x25x12.5x 135 3.2x25x12.5x 135 3.53x28.17 3.53x28.17 8G10 8G10 2749205 2749206 1113401 0952289 0110420 2791027 2791027 2790210 2790205 2690712 2690712 2690035 2690035 1131313 1131313 0952328 0952328 0338108 0338108 2 1 1 1 2 1 2 1 2 1 2 1 3 2 1 1 -

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Reciprocating Compressors for industrial refrigeration / Series Grasso V

PL2010/v002

1. PARTS COMPRESSOR

Fig. 1-14 Grasso V - 09

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Fig. Grasso V - 10 OIL PUMP 1 2 3 4.A 4.B 5.A 5.B 6 7 8 OIL PUMP FLAT WASHER O-RING OIL DISCHARGE LINE OIL DISCHARGE LINE OIL SUCTION LINE OIL SUCTION LINE STUD ELBOW NIPPLE COUPLING HEXAGON HEAD BOLT V M8 60x2.62 22x2 R 22x2 L 28x3 R 28x3 L 28xG1 22G33 M8 2648130 1113401 0952260 0438307 0438308 0438305 0438306 0341329 0338277 0110420 1 4 1 1 1 1 1 1 1 4 STANDARD DIRECTION ( CLOCKWISE) NOT STANDARD DIRECTION ( COUNTER CLOCKWISE) STANDARD DIRECTION ( CLOCKWISE ) NOT STANDARD DIRECTION ( COUNTER CLOCKWISE)

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Reciprocating Compressors for industrial refrigeration / Series Grasso V

PL2010/v002

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Fig. 1-15 Grasso V - 10

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Fig. Grasso V - 11 DELIVERY PIPE MANIFOLD V 700 AND V 1100 1 2 3 4 5 6 7.A 7.B 8 9 10 11 12 13 14 DELIVERY PIPE MANIFOLD FLAT WASHER FLAT WASHER O-RING STOP VALVE BLIND PLATE WELDING FLANGE WELDING FLANGE SWIVEL COUPLING TEMP. INSERT POCKET NIPPLE COUPLING HEXAGON NUT HEXAGON HEAD BOLT HEX. HEAD BOLT V-L DN80/100 1 M16 M12 3,55x110 EPDM TAH8-12 140 DN 80 - V DN 100 - V G13 X 30 6G13 X 76 6 G13x60 12G13 M16 M16x80 M12x50 2148565 1113801 1113601 0952372 0607011 0554140 0501091 0501116 0385633 0385157 0385136 0338131 0115813 0110880 0110650 1 4 8 1 1 1 1 1 1 1 1 1 4 4 8 V 700 V 1100

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Reciprocating Compressors for industrial refrigeration / Series Grasso V

PL2010/v002

1. PARTS COMPRESSOR

Fig. 1-16 Grasso V - 11

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Fig. Grasso V - 12 INTAKE CONNECTION MANIFOLD 1 2 3 4 5 6 7 8.A 8.B 9 10 11 12 13 14 15 INTAKE CONNECTION MANIFOLD LOCKING RING LOCKING RING O-RING O-RING STOP VALVE BLIND FLANGE WELDING FLANGE WELDING FLANGE SWIVEL COUPLING TEMP. INSERT POCKET NIPPLE COUPLING HEXAGON HEAD BOLT HEXAGON NUT HEXAGON NUT TAH8-12 180 DN 100-V DN 125-V G13 X 30 6G13 X 76 6 G13x60 12G13 M16x100 M16 M12 V - L DN125 M16B - RVS2 M12B - RVS2 3,53x158,34 EPDM 2148105 1113883 1113683 0952384 0952374 0607011 0554180 0501306 0501330 0385633 0385157 0385136 0338131 0185810 0115817 0115617 1 4 7 1 1 1 1 1 1 1 1 1 1 4 4 7 V 700 V1100

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Fig. 1-17 Grasso V - 12

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Fig. Grasso V - 13 GRASSO MAINTENANCE MONITOR 1 2 3 4 5 6 7 8 9 10 SOCKET HEAD SCREW RING GRASSO MAINTENANCE MONITOR UNIT PLUG SCREWED CABLE ENTRY MAGNETIC FIELD SENSOR O-RING POT SHAPE MAGNETWITH WIRE TACK M6 ALU SEALING RING CABLE CLAMB 13.5x20x1 1,78 X 6,07 G1/4" M12 X 1,5 M6x10 6x12x3 0104310 0932006 1298510 0136135 0965420 1298535 0952185 1316706 0912014 1349005 4 4 1 1 1 1 1 1 1 1

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Reciprocating Compressors for industrial refrigeration / Series Grasso V

PL2010/v002

1. PARTS COMPRESSOR

Fig. 1-18 Grasso V - 13

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Reciprocating Compressors for industrial refrigeration / Series Grasso V

PL2010/v002

2. SUPPLEMENTARY PARTS

2. SUPPLEMENTARY PARTS
Table of Contents
Parts List OIL SUCTION FILTER MARINE APPLICATION Page 52 Figure Grasso V - E01

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Fig. Grasso V - E01 OIL SUCTION FILTER MARINE APPLICATION 1.A 1.B 2 3 4 5 6 BEND BEND NIPPLE COUPLING SUCTION OIL STRAINER ALU SEALING RING BAFFLE MARINE CONSTRUCTION SOCKET COUPLING 28x3x131 V 700 28x3x253 V 1100 28-1"NPT 390 - 1"NPT 33x39x2 V-L 28G1" 0438312 0438314 0338279 0715228 0914033 2148470 0337332 1 1 1 1 6 1 1

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Reciprocating Compressors for industrial refrigeration / Series Grasso V

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2. SUPPLEMENTARY PARTS

Fig. 2-1 Grasso V - E01

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3. HISTORY PARTS

3. HISTORY PARTS

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Reciprocating Compressors for industrial refrigeration / Series Grasso V

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