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DESIGN CALCULATION HEATING COIL

Manuf. serial No. : Equipment Client Requisition no Client Ref. No. Client Doc. No. Design Code Design Pressure Design Temperature

: 60100141-0600 : Heating Coil : : : Calamity Tank T123

: ASME B31.3 : 16 Barg : +5 / +260 C

Content Design Data Design Calculation & Hydrotest Pressure

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Issued & Calculated by ACE Services Calc.No. Revision Date

: : : :

PG ACE 11042 0 3-11-2011

Tank Heating Coil 2" for Tank T123

Design Code Pipe system Drawing(s)

ASME Process Piping Code B31.3 Fabrication no. 60100141-0600 02431-F-025 PS 10 Barg TS 184C

Pipe diameter & schedule Design pressure

2 inch Sch. N/A

DN PS PS x DN Group Category Module Module

50 mm 16 Barg 800 2 SEP SEP SEP 316Ti

PED 97/23/CE fluids classification & state Inspection category according to PED Minimum Module according to PED Chosen Module for design & fabrication Material pipe

LP STEAM Gaseous Table 7

X6CrNiMoTi 17 12 2 ( 1.4571)

SS

Wall Thickness Calculation Pipe Design Presure Design Temperature Outside pipe diameter Nominal wall thickness Corrosion Allowance Wall thickness Tolerance

according ASME B31.3 P= T= D0 = t= CA = Pipe 12.50% tol = E= Y= 1.6 [MPa] 260 [C] 60.3 [mm] 2 [mm] 0 [mm] 0.25 [mm] 0.85 [-] 0.4 [-]

Joint efficiency factor B31.3 -1999 Table A-1B Wall Thichness Factor B31.3 -1999 Table 304.1.1

Total Length of Coil Loop Heating Surface Volume

50 [m] 9.5 [m] 127 [dm]

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CALCULATION REQUIRED WALL THICKNESS HEATING COIL Allowable Yield stress at Room temperature Yield stress at Design temperature Corroded thickness in under tolerance Required wall thickness (3a) t - CA - tol = P x D0 2 x (ST x E + P x Y ) 2 - 0 - 0.25 = 1.6 x 60.3 2x( 102 x 0.85 +1.6x 0.4) 0.56 + 0 + 0.25 = = 2 mm is 2 x 1.75 x 102 x 0.85 60.3 - 2 x 1.75x0.4 OK = = Thickness analysis t > tm t= = Sy = ST = 142 [N/mm] 102 [N/mm] 1.75 [mm]

tr =

0.56 [mm]

Nominal required wall thickne


Max. Allowable Working Press.

tm = tr - CA - tol = MAWP =
2 x tc x S x E D- 2 x t x Y

0.81 [mm] 5.15 [MPa] 51.52 [Barg]

TEST PRESSURE CALCULATION ( 345.4.2 b) HYDROTEST Internal Desig Gage Pressure Design T D i Temperature t Allowable Stress at Design Temperature Hydrotest Temperature Allowable Stress at Test Temperature Hydrotest Pressure Hydrotest Pressure Gage PT = 1.5 x P x Sy / ST = 1.5 x 1.6 x 142 / 102 P= T= ST = = Sy = PT = PT = 1.6 [MPa] 260 [C] 102 [N/mm] 20 [C] 142 [N/mm] 3.34 [MPa] 33.4 [Barg]

Maximum Allowable Working Pressure for Pipe Thickness Hydrotest Pressure is OK

MAWP =

51.52 [Barg]

Calculated by ACE Services bv / Pieter Grendel

3-11-2011

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