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International Aquafeed is published five times a year by Perendale Publishers Ltd of the United Kingdom. All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of information published. Copyright 2012 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1464-0058
FEATURE
FEATURE
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Filtration in recirculation
by Mr Kurt Carlson, Key Accounts Manager at Hydrotech AB, Sweden
ou need to produce your fish with some advantages when comparing your product to the market in general, that is, if you want to be successful. Recirculation is a technology in growth and a major factor in economic production and as an overall control of particles.
the oxygen and filtration systems. So you will normally always have to employ: Pumps, here the overview of options include: - Propeller pumps at lower lifting height - Centrifugal pumps when the lift is higher and at smaller flow
particle control
Figures 2 & 3: Sturgeon RAS plant in a parallel cycle with sedimentation filtration installed in connection with drumfilters.
table 2 race-way efficiency % tot-P tot-n BoD tSS 40 50-75 20-25 45-75 50-80 60 40-70 15-25 40-65 45-75 90 35-65 10-20 30-60 35-70 40 65-84 25-32 55-80 60-91 Self cleaning tank 60 50-80 20-27 50-75 55-85 90 45-75 15-22 35-70 50-80
After leaving the fish, the waste products should be kept in suspenson and moved towards the filtration unit gently and quickly. When looking at particle control in general, we are limited to filter away COD/BOD that actually are in the water as particles. Below a table shows the percentage of total waste flow that typically appears as particle waste from self-cleaning tanks on fish farms.
Up to 90 Up to 32 Up to 90 100
almost twice as good removals with good setup even when using same micron filtration. This is normally not a matter is addition equipment, but simply a question of design.
Here I have listed some typical reasons for the tolerance shown: Tank design is surely best when self-cleaning
Outlet of the tank should be fast and gentle Piping to the filter section should have the correct velocity
- Airlift as combined pump (not recommended due to particle destruction) Oxygen, here the overview of options include: - Liquid oxygen that are simple and safe, but sometimes expensive to keep full - Oxygen generator Filtration, here the overview of options include: - Drumfilter on the main flow - Discfilter when filtration demands are 30 micron or smaller - Cyclone at the fish tank outlet (not recommended due to particle destruction) It should be noted that all kinds of sedimentation in a RAS loop are all strongly forbidden. This will dissolve the particles and release all COD/BOD back into the water (see photos from two parallel systems illustrated here). There are alternative components to those listed above, but very rare to see! The general value of good particle control (see imiages two and three). The critical factor of particle control is to remove waste particles before they dissolve.
8 | InternatIonal AquAFeed | March-april 2012
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Attractants and palatability enhancers
SANACORE
Natural growth promoters
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Bio-active herbal extract
NUTRI-BIND AQUA
Low inclusion binders
www.nutriad.com
NAD0031_AD_Aqua_190x132_W2.indd 1
17-02-12 09:59
WHO CARES...
if profits in the aquaculture industry are as appetising as a salmon dinner? As feed prices soar and formulation moves towards sustainability, aquaculture producers must maximise feed efficiency to stay on the menu. In all phases of the fishs life, proper nutrition will improve health. With decades of dedicated research, the Alltech Aqua Advantage programme responds to the challenges of todays aquaculture producers through nutritional innovation. AquateTM, a unique, cost-effective solution, is designed to help improve growth and performance, feed efficiency, flesh quality and immunity naturally. So when asked who cares about your profits? Remember
A hammer blow to your operating costs. The hammer mill Granulex is the new dynamic grinding machine from Bhler. Designed for ultimate power, Granulex delivers high capacity grinding up to 75 t/h. Swiss-made reliability and supreme ease of maintenance minimize downtime, so you can make maximum use of this productivity. Its an investment in quality that is sure to show a rapid return Volume 15 / Issue 2 / March-April 2012 / Copyright Perendale Publishers Ltd 2012 / All rights reserved and deliver a hammer blow to your operating costs. For more information, visit www.buhlergroup.com.
Bhler AG, Feed & Biomass, CH-9240 Uzwil, Switzerland, T +41 71 955 11 11, F +41 71 955 28 96 fu.buz@buhlergroup.com, www.buhlergroup.com
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Part of the
Alltech European Bioscience Centre | Sarney Summerhill Road | Dunboyne | Co. Meath | Ireland Tel: +353 1 825 2244 | Fax: +353 1 825 2245 | alltech.com facebook.com/AlltechNaturally @Alltech
FEATURE
Drumfilter 1. Water to be filtered enters the inside of the drum. 2. The water is filtered through the drums filter screens. The difference in water level inside/outside the drum is the driving force for the sieving. 3. Solids are trapped on the filter screen and lifted to the backwash area by the rotation of the drum. 4. Water from rinse nozzles is sprayed and the solid material is washed out of the filter elements into the sludge tray. 5. Sludge flows by gravity out of the filter.
Discfilter 1. Water to be filtered enters the inside of the rotor with discs. 2. The water is filtered through the disc panel filter screen. The difference in water level inside/outside the disc element is the driving force for the sieving. 3. Solids are trapped on the filter screen and lifted to the backwash area by the rotation of the rotor. 4. Water from rinse nozzles is sprayed and the solid material is washed out of the filter elements into the sludge tray. 5. Sludge flows by gravity out of the filter.
Fish feed used Level weir that forces a waterfall and just a few cm may cost you less efficiency The filter itself shall lift and remove the particles in a gentle a manner as possible Below I have also listed factors that are not normally seen and will have a extreme negative effect: Turbulence-like aeration or pumping is strongly forbidden between tanks and filter Sedimentation is strongly forbidden, dead corners, cyclones systems, sludge cones and just low load can create such unplanned problems
No wild spreading of larvae, that is, Tilapia Improving turbidity of water Improved performance of the UV disinfection system
The filter
The way you make filtration work is by using micro screening. The screen is mounted in drum or on disc filters. In over 90 percent of all installations there are drum filters used, as they are most cost effective in the classic range of 40 to 90 micron filtration. The micro screen unique characteristics are: Absolute size filtration independent of inlet TSS concentration Removes particles fast out of the water flow Are high capacity units Removes particles above applied mesh
size, not dependent on density of particles Low running costs in energy and maintenance For example, the patented Hydrotech micro screen panels (see Image 7) also: Lifts all particles gentle in the cell structure so they are removed without leaching Avoids the wash machine effect inside the drum as even heavy parts are lifted and removed The cell structure on the Hydrotech panel is the final touch to make the filtration 100 percent perfect. In some cases, like in abalone and marine farming, you can have a risk of the washing machine effect in a drum filter. Here, sand or similar materials stay in the drum bottom and destroy the other particles. However, the Hydrotech cell will lift all of the material out and the problem is completely avoided.
More
inforMation:
Hydrotech Hydrotech AB Industrigatan 1 SE 235 32 Vellinge, Sweden Tel. +46 40 429530 Website: www.hydrotech.se
Geelen Counterflow
Holland / USA / Argentina / China
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