Kadvani Forge Ltd.

Manufactures Closed Die Steel Forged products as per the customer specification in Carbon & Alloy Steel and supply them in as Forged, Heat Treated, Partially Machined Condition. We are producing forged components up to 80kg Weight. We are Capable of Manufacturing Forging items for Diverse Industries Viz.

Automobile Petrochemicals Earthmoving Electric Transmission Machine Tools

All together 850 type of Components. (as on July 2008) Transmission Components.

Transmission Shaft Pinion Crown Wheel Sliding Gear Differential Bevel Ring Gear Fixed Gear Internal Gear. Etc

Engine Components.

Crank Shaft Connecting Rods Connecting Rod Cap Cam Shaft Half Piston Rocker Arm. Etc

Propeller Assembly Components.

Flange Yoke Tube Yoke Long Fork UJ Cross Short fork, Etc

Earth Moving Components.

Track Links Track Roller Shafts Ring Bush Coupling Set Worm Gear Blanks Drill Bits Etc

Machine Tools and Electrical Components.

Shafts, Hubs Spindles, Etc

Other Components.

Bell Crank Lever Slack Adjuster Brackets Eye Arms Stub-Axels Wear Pad Drop Arms, Etc

Machined

TC Cover Nuts Plates. Etc

Laboratory
Chemical & Metallurgical Laboratory We have installed a full fledged laboratory having the facilities of following tests. Microstructure Test, Izod Impact Test, Jominy End Quench Test, Inclusion Rating Test, Rockwell Hardness Test, Microtech Test, step down test, Tensile Test, Chemical analysis on spectrometer, Grain Size Determination by Oxidation Method, Spark test etc., Equipments

Testing

Microscope Olympus with image analyzer Spectrometer Universal Tensile testing machine Impact testing machine End quench test equipment Muffle furnace Policing machine Rockwell hardness machine

Microstructure Test Izod Impact Test


Die & Tool

Jominy End Quench Test Inclusion Rating Test Rockwell Hardness Test Microtech Test Step down Test Tensile Test Chemical Analysis on Spectrometer Grain Size Determination by Oxidation Method Spark Test

Has Full Fledge Design and Engineering Softwares resulting in perfect Die and Tool manufacturing, leads us to manufacturing new products within 5 to 20 days forging drawing approval depending upon Job Complexity.

VMC (Linear) supported with Unigraphics Nx2 CAM software to maintain Accuracy & Consistency for Die and Tool manufacturing and 3D Model Development. Battery of Copy Milling & Lathe Machines. EDM, Shaper, Planner, Surface Grinder, Tool & Cutter Grinder. Tool and Die Manufacturing Facility is networked with CAD/CAM centered through Fiber Optic Line.

Stock yard

VMC 40 Linear, 70 Linear & V400 supported

Plain Carbon and Alloy Steel are kept separately duly Color Coded as per Color Code Chart. Fully automatic Band Saws Machines with Bundle Cutting attachment and Shearing Machines.

All the Lines are supported with Heating Furnace, Trimming and Piercing Presses. Reduce Roller. Installed capacity of 12000 MT per annum. 2006-07. Installed capacity will be 30720 MT per annum after expansion 2008-09.

Hammer Line ..............................................

MT (1 Nos). 1 MT (2 Nos). 2 MT 5 MT (2 Nos). (1 Nos).

Above Hammers are Pneumatic with Double Acting.

Mfg.
........................................................................ Huta Zygmunt, Poland made.

By

Press & Upsetter Line ..............................................

2500 MT Forging Press 1600 MT Forging Press 1000 MT Forging Press 0900 MT Forging Press 0700 MT Forging Press 0250 MT Forging Press 4 & 5 Upsetter

HeatTreatmentFacilities

Continuous type HT Furnace 1H ; 400 Kgs / Hrs. Continuous type HT Furnace 2H ; 900 Kgs / Hrs. Continuous type HT Furnace 11H ; 800 Kgs 1 MT / Hrs. Continuous type HT Furnace 22H ; 800 Kgs 1 MT / Hrs. 4 nos. BHN 3000 10mm ball machines for continuous hardness checking.

Processes Being Done ...................................................................................

Normalizing. Hardening and Tempering (Water & Polymer Quenching Facility) ISO Thermal Annealing. Stress Relieving.

Finishing and Final inspection

Final Inspection facilities containing as follows: Shot Blasting Machines (4 Nos). Coining press (400 MT, 600 MT and 1000 MT). Magnetic Particle Crack Detection Machine (3 Nos). Eddy Current Testing Machine. Table Spectroscope.

Facts ..................................................................................

100% Visual Inspection. Spark Testing.

The Layout of the Plant has been designed in such a way so that all the Manufacturing Activity can be done under One Roof to facilitate easy & quick flow of Processed Material from one stage to another stage of Processing to reduce Manpower, Time, and Cost.

Atual Auto

OUR PRODUCTS
Atul Shakti Series
Pickup Van Standard Delivery Van Pickup Van Highdeck Pickup Van Standard CNG Delivery Van CNG Pickup Van Highdeck CNG 3+1 Passenger Carriers 4+1 Passenger Carriers 6+1 Passenger CNG Passenger LPG Passenger Chicken Carrier Tipper Water Tank Carrier Soft Drink Carrier Mobile Shop Hopper Bio Hazard Vegetable Vending

Atul GEM Series

GEM Cargo / Cargo XL GEM Paxx

Atul Shakti Smart Series

CNG Passenger 3+1 Passenger Carriers Pickup Van Standard

TPS SIKKA

Sikka Thermal Power Station

Country Location Status Commission date Operator(s) India Jamnagar, Jamnagar district, Gujarat Active 1988 GSECL Power station information Coal-fired 7 Power generation information 240.00 MW

Primary fuel Generation units

Installed capacity

Sikka Thermal Power Station is located near Jamnagar which is the major industrial town in Gujarat.There are two units of 120 MW capacity each The Sikka Thermal Power Station is located near Jamnagar. It is Coal Based Power Station. There are two units of 120 MW

Year 2004-05 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11

GEN(MUs) 1408 1405 1569 1496 1410 1367 1174

PLF(%) 66.99 66.81 74.82 70.95 67.06 65.00 55.88

each with a total installed capacity of 240 MW. All the above units are of BHEL make. Commissioning dates of unit no. 1 and 2 are 26.03.1988 and 31.03.1993 respectively.

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