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Bulletin 3030IM9301R3/98 June 1998

Instruction Bulletin

Bulletin No. 3030IM9301R3/98 June 1998 Digital Relay LaVergne,Contents TN, USA
(Replaces 3030IM9301 dated March 1995)

Digital Relay
Class 3030

1998 Square D All Rights Reserved 1998 Square D All Rights Reserved 111

Digital Relay Contents

Bulletin 3030IM9301R3/98 June 1998

NOTICE
Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages appear throughout this bulletin to warn of potential hazards.

DANGER

Used where there is a hazard of severe bodily injury or death. Failure to follow a DANGER instruction will result in severe bodily injury or death.

WARNING

Used where there is a hazard of bodily injury or death. Failure to follow a WARNING instruction can result in bodily injury or death.

CAUTION

Used where there is a hazard of equipment damage. Failure to follow a CAUTION instruction can result in damage to equipment.

FCC NOTICE: This equipment complies with the requirements in Part 15 of FCC rules for a Class A computing device. Operation of this equipment in a residential area may cause unacceptable interference to radio and TV reception, requiring the operator to take whatever steps are necessary to correct the interference.

TECHNICAL SUPPORT
For technical support, contact the Power Management Operation Technical Support Center. Hours are 7:30 A.M. to 4:30 P.M., Central Time, Monday through Friday. Phone: (615) 287-3400 Fax: (615) 287-3404 BBS: (615) 287-3414 Email: PMOSUPRT@SquareD.com

Square D, POWERLOGIC, SY/MAX, SY/NET, SY/LINK, VISI/VAC, and

are Registered Trademarks of Square D Company.

1998 Square D, all rights reserved. This bulletin may not be copied in whole or in part, or transferred to any other media, without the written permission of Square D Company. 1998 Square D All Rights Reserved 112

Bulletin 3030IM9301R3/98 June 1998

Digital Relay Contents

POWERLOGIC Product Registration


Please take a moment to fill out, detach, and mail the postage paid card below. Fill out only one registration card, even if you have purchased multiple POWERLOGIC devices. By returning the card below, youll qualify for free technical support. In addition, youll receive advance notice of product upgrades, new product releases, special offers, and price discounts.

Please fill out, detach, and mail the postage paid card below. Fill out only one registration card, even if you have purchased multiple POWERLOGIC devices.

Registration Card
Register your POWERLOGIC OR POWERLINK product today and get: Free expert technical phone supportjust call 1-615-287-3400 Notice of product upgrades and new product releases Notice of special product offers and price discounts
Name _______________________________ Dept./Title _________________________________ Company ________________________________________________________________________ Mailing Address ___________________________________________________________________ City __________________ State ___________________ Country _________________________ Zip/Postal Code _________________ Email Address ____________________________________ Telephone _______________________________ Fax ___________________________________ Product Purchased Through (Distributor) _______________________________________________ Please tell us how many of each of the following products you have: Circuit Monitors: Power Meters: Digital Relays:

u 15 u 15 u 15

u 620 u 620 u 620

u 2150 u 2150 u 2150

u 51100 u 51100 u 51100

u 100+ u 100+ u 100+

Are you interested in receiving information on POWERLOGIC Application Software? 1998 Square D All Rights Reserved 113 u Yes u No

1998 Square D Company All Rights Reserved

Digital Relay Contents

Bulletin 3030IM9301R3/98 June 1998

BUSINESS REPLY MAIL


FIRST CLASS MAIL PERMIT NO. 635 PALATINE, IL POSTAGE WILL BE PAID BY ADDRESSEE

SQUARE D COMPANY ATTN CUSTOMER SERVICE 295 TECH PARK DR STE 100 LAVERGNE TN 37086-9908

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Bulletin 3030IM9301R3/98 June 1998

Digital Relay Contents

CONTENTS 1. INTRODUCTION ................................................................................................................ Description ...................................................................................................................... Front Panel ....................................................................................................................... Rear Panel ........................................................................................................................ Notational Conventions ................................................................................................. 2. SAFETY PRECAUTIONS ................................................................................................... 1 1 2 3 5 7

3. RECEIVING, HANDLING, AND STORAGE ................................................................. 9 Receiving .......................................................................................................................... 9 Handling .......................................................................................................................... 10 Storage .............................................................................................................................. 10 4. INSTALLATION ................................................................................................................. 11 Tools Required ................................................................................................................ 11 Digital Relay Installation ............................................................................................... 12 5. DIP SWITCH SETTINGS .................................................................................................... Introduction ..................................................................................................................... Setting the DIP Switches ................................................................................................ Selecting 1 A CT or 5 A CT Operating Mode ............................................................. Selecting the Ground Fault Current Sensing Mode ................................................... 6. WIRING ................................................................................................................................ Introduction ..................................................................................................................... Card and Terminal Identification ................................................................................. Card Components ........................................................................................................... Wiring Terminal Blocks ................................................................................................. Card 1 Wiring .................................................................................................................. Card 2 Wiring .................................................................................................................. Card 3 Wiring (Communications) ................................................................................ Status Input Connections .............................................................................................. 7. FRONT PANEL OPERATION .......................................................................................... Front Panel ....................................................................................................................... Energizing ........................................................................................................................ Modes ............................................................................................................................... Settings and Metered Values ........................................................................................ Setup Mode ...................................................................................................................... Standard Mode ................................................................................................................ Messages .......................................................................................................................... 8. COMMISSIONING ............................................................................................................. Introduction ..................................................................................................................... Dielectric Testing ............................................................................................................ Energizing ........................................................................................................................ General Device Setup ..................................................................................................... Test Methods ................................................................................................................... Metering ........................................................................................................................... ANSI 50/51, and either 50N/51N or 50G/51G Setting and Testing ........................
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15 15 15 16 16 17 17 17 18 18 20 22 26 31 33 33 33 34 34 35 38 40 43 43 43 44 44 45 48 50

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9. MAINTENANCE AND TROUBLESHOOTING ............................................................ Maintenance .................................................................................................................... Getting Technical Support............................................................................................. Troubleshooting .............................................................................................................. APPENDICES

69 69 69 69

Appendix ASpecifications .............................................................................................. 71 Appendix BGlossary ....................................................................................................... 73 Appendix CCommunication Cable Pinouts ................................................................ 75 Appendix DCSH Core Balance CTs ............................................................................. 76 Appendix EGround Fault Current Measurement Method Summaries .................. 81 Appendix FDefault Settings ........................................................................................... 83 Appendix GRear Cover .................................................................................................. 84 Appendix HOrdering Information ............................................................................... 85 Appendix ISetting Scale Factors for Extended Metering Ranges ............................. 86 Appendix JAbbreviated Register Listing ..................................................................... 88 Appendix KCommand Interface ................................................................................... 99 Appendix LTerminal Block Wiring Specifications ..................................................... 103 ILLUSTRATIONS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30.
116

POWERLOGIC Digital Relay ............................................................................................ POWERLOGIC Digital Relay front panel ........................................................................ POWERLOGIC Digital Relay rear panel ......................................................................... Digital relay identification label ........................................................................................ Phase current sensor module (CCA 660) ......................................................................... 8-position removable terminal block (CCA 608) ............................................................ 6-position removable terminal block (CCA 606) ............................................................ 4-position removable terminal block (CCA 604) ............................................................ Mounting brackets .............................................................................................................. Digital relay dimensions .................................................................................................... Installing the digital relay in equipment panel ............................................................... Rear view of digital relay installed in panel .................................................................... DIP switches are located in card 2 on rear panel ............................................................ DIP switch settings .............................................................................................................. SW2 setting for 5 A CTs (default setting) ........................................................................ SW2 setting for 1 A CTs ...................................................................................................... Ground fault current sensing mode DIP switch location .............................................. SW1 setting for current measurement by internal summation of phase currents ..... Cards on models DR-LXS01 S0A TBN and DR-LXS01 S0A TEN; terminal identification ........................................................................................................ Card components on digital relay rear panel .................................................................. Installing 8-position removable terminal block .............................................................. Card 1 wiring ....................................................................................................................... Control power wiring for digital relay ac and dc models ............................................. CCA 660 wiring example (for 5 A CTs with internal summation for ground fault) . Securing a phase wire eye lug to the phase current sensor module ............................ Attaching phase current sensor module to digital relay ............................................... Tightening phase current sensor module connector screws ......................................... Series-connected wiring of the phase current sensor module ...................................... Communications card ......................................................................................................... Multiple POWERLOGIC device types on a communications link ..............................
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1 2 3 9 10 10 10 10 10 12 13 13 15 15 16 16 16 16 17 18 19 20 21 22 24 24 24 25 26 26

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Digital Relay Contents

31. RS-485 communication wiring .......................................................................................... 32. Connecting the digital relay as the first device on a POWERLOGIC communications link ........................................................................................................... 33. RS-485 terminator placement ............................................................................................. 34. Connecting the RS-485 terminator to a digital relay ...................................................... 35. Typical status input connections ....................................................................................... 36. Front panel ........................................................................................................................... 37. Pages available on digital relay ......................................................................................... 38. Navigating digital relay meters pages ............................................................................... 39. Location of parameter setup mode access hole (marked P) .......................................... 40. * Device * displayed ........................................................................................................ 41. Original PH CT setting ....................................................................................................... 42. New setting flashes ............................................................................................................. 43. New setting stored; stops flashing .................................................................................... 44. CHECK SETTINGS message ......................................................................................... 45. meters button location ......................................................................................................... 46. Phase A current measurement .......................................................................................... 47. Phase B trip current measurement .................................................................................... 48. Ground fault trip current measurement .......................................................................... 49. Maximum trip current measurement ............................................................................... 50. device button location .......................................................................................................... 51. settings button location ....................................................................................................... 52. reset button location ............................................................................................................ 53. Example of phase A injection ............................................................................................ 54. Time delay measurement ................................................................................................... 55. Definite time curve .............................................................................................................. 56. Inverse-time-overcurrent curve ........................................................................................ 57. Definite time (DT) curve ..................................................................................................... 58. Rapid inverse (RI) curve ..................................................................................................... 59. Standard inverse time (SIT) curve .................................................................................... 60. Very inverse time (VIT) curve ........................................................................................... 61. Extremely inverse time (EIT) curve .................................................................................. 62. Ultra inverse time (UIT) curve .......................................................................................... 63. Instantaneous pickup check ............................................................................................... 64. Time-overcurrent pickup check ........................................................................................ 65. Time delay check (10 x PH CS) .......................................................................................... 66. Curve type check (2 x PH CS) ............................................................................................ 67. Instantaneous time delay check ........................................................................................ 68. Definite time curve .............................................................................................................. 69. Inverse-time-overcurrent curve ........................................................................................ 70. Pickup too low ..................................................................................................................... 71. Ground fault time delay shorter than phase time delay ............................................... 72. Instantaneous pickup check ............................................................................................... 73. Overcurrent pickup check .................................................................................................. 74. Time delay check (10 x GF CS) .......................................................................................... 75. Curve type check (2 x GF CS) ............................................................................................ 76. Instantaneous time delay check ........................................................................................ 77. SW1 setting for ground fault current measurement by external core balance CT ... 78. Connecting digital relay with a CSH core balance CT for the 2 A rating ................... 79. Connecting digital relay with a CSH core balance CT for the 30 A rating ................. 80. CSH 30 interposing CT with five turns of a 1 A secondary lead .................................. 81. Digital relay connected to a standard 1 A zero sequence CT ....................................... 82. CSH 30 interposing CT with one turn of a 5 A secondary lead ....................................

27 28 30 31 31 33 34 35 35 36 36 36 36 38 38 38 38 39 39 39 39 40 46 47 50 50 53 53 54 54 55 55 58 58 59 59 59 61 61 62 62 64 65 65 65 65 76 77 77 78 78 78

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Digital Relay Contents

Bulletin 3030IM9301R3/98 June 1998

ILLUSTRATIONS (cont.) 83. 84. 85. 86. 87. 88. 89. 90. 91. 92. 93. Digital relay connected to a standard 5 A zero sequence CT ....................................... 78 CT assembly mounted on MV cable ................................................................................. 79 CT assembly mounted on frame ....................................................................................... 79 CT assembly mounted vertically on symmetric DIN rail .............................................. 79 CT assembly mounted horizontally on symmetric DIN rail ......................................... 79 Incorrect and correct methods of grouping MV cables together in center of core balance CT ............................................................................................................... 80 Optional rear cover ............................................................................................................. 84 Digital relay dimensions with rear cover installed ........................................................ 84 Dual microprocessor scheme (communicating digital relays) ..................................... 88 Communications card jumpers ......................................................................................... 99 Possible jumper combinations and features supported ................................................. 100

TABLES 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. Digital Relay Model Numbers ........................................................................................... 1 Typical Digital Relay Mounting Locations ...................................................................... 13 Maximum Distance of Communications Link at Different Baud Rates ...................... 28 Labeling the CAB-107 Leads .............................................................................................. 29 Display Parameters ............................................................................................................. 39 Alarm Messages ................................................................................................................... 41 Trip Messages ...................................................................................................................... 41 Measurement Characteristics ............................................................................................ 48 3-Phase Overcurrent Parameter Settings ......................................................................... 51 Accuracy/Tolerance of 3-Phase Overcurrent Parameter Settings ............................... 51 Induction Disc Amp Tap/Digital Relay Current Setting Equivalents ......................... 52 Digital Relay K Values ........................................................................................................ 57 ANSI 50/51 Installation Characteristics ........................................................................... 59 3-Phase Overcurrent Test Results ..................................................................................... 60 Ground Fault Overcurrent Parameter Settings ............................................................... 63 Accuracy/Tolerance of Ground Fault Overcurrent Parameter Settings ..................... 63 ANSI 50N/51N or 50G/51G Installation Characteristics ............................................... 66 Ground Fault Overcurrent Test Results ........................................................................... 67 Troubleshooting ................................................................................................................... 70 Ground Fault Current Measurement Method Summary without Neutral ................ 81 Ground Fault Current Measurement Method Summary with Neutral ...................... 82 Digital Relay Accessories ................................................................................................... 85 Available Scale Factors ....................................................................................................... 86 Scale Factor Values .............................................................................................................. 87 Command Codes ................................................................................................................. 100 Command Result Codes ..................................................................................................... 101 Date/Time Information ...................................................................................................... 102 Terminal Block Wiring Specifications .............................................................................. 103

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Bulletin 3030IM9301R3/98 June 1998

Digital Relay Chapter 1Introduction

CHAPTER 1INTRODUCTION
DESCRIPTION The POWERLOGIC Digital Relay (figure 1) is a multifunction, microprocessorbased device which performs these functions: provides ANSI 50/51, and either 50N/51N or 50G/51G relay functions optional latching of output relay contacts (ANSI 86) controls and monitors the associated circuit breaker or contactor measures phase and ground currents displays operating messages provides remote monitoring through optional communications Model Numbers Table 1 below lists and briefly describes each digital relay model.
Table 1 Digital Relay Model Numbers
Description 48125 Vdc Power SupplyNo Communications 100127 Vac Power SupplyNo Communications 48125 Vdc Power SupplyPOWERLOGIC Communications 100127 Vac Power SupplyPOWERLOGIC Communications Model Number DR-LXS01 X0A TBN DR-LXS01 X0A TEN DR-LXS01 S0A TBN DR-LXS01 S0A TEN

!
LOSS OF PROTECTION.

CAUTION

If ac control power is used, a backup power source is recommended to supply control power to the digital relay during a power outage. Failure to observe this precaution can cause the digital relay to become inoperative if primary control power is lost.

Figure 1: POWERLOGIC Digital Relay 1998 Square D All Rights Reserved 1

Digital Relay Chapter 1Introduction

Bulletin 3030IM9301R3/98 June 1998

FRONT PANEL

The front panel consists of three sections. Each is detailed below and referenced in figure 2. The status indicators consist of the following components: The green on LED (1) which lights when the digital relay is energized. The red self-diagnostic LED above the wrench icon (2). This LED lights if an internal fault occurs within the digital relay. At this point, the digital relay is out of service and requires maintenance. As a result, all the output relays are inhibited. See Maintenance And Troubleshooting, page 69, for more information. The red trip indicator (3). This indicator lights when the digital relay operates a circuit breaker after detecting a fault current. A trip message displays, indicating the fault type.

Status Indicators

Display

The display unit (4) displays the following: phase ammeter readings phase demand ammeter readings phase/ground amperes at time of last trip all setup values messages

Keyboard

The keyboard (5) consists of seven buttons. Use these buttons to advance through the digital relay display menus.
2

on

trip

1. On Indicator Light 2. Self-Diagnostic Indicator 3. Trip Indicator 4. Display 5. Keyboard

meters

setup device settings

value +

enter

reset

Figure 2: POWERLOGIC Digital Relay front panel

1998 Square D All Rights Reserved

Bulletin 3030IM9301R3/98 June 1998

Digital Relay Chapter 1Introduction

REAR PANEL

Components of the digital relay rear panel are shown below in figure 3. For all numbered references to rear panel components, refer to figure 3. The digital relay has three output relay contacts (1), which operate when a phase fault or ground fault is detected: output 1terminals 8 and 7 (normally open) output 2terminals 6 and 5 (normally open) output 3terminals 4 and 3 (normally closed) These relays connect to the trip circuit.

Protective Output Relay Contacts

Control Power

Both ac and dc models of the digital relay are available. The dc model of the digital relay supports 48125 Vdc power supplies; the ac model supports 100127 Vac power supplies. The control power is connected to the two control power terminals and the grounding screw (2).

Parameter Setup Mode Access Hole

Pressing the button located in the parameter setup mode access hole P (3) activates the parameter setup mode. The digital relay settings are entered in this mode using the value + and value buttons.
6 7

SC

EM

AS 8 7 6 5 4 3 2 1+ A

1. Overcurrent Trip Output Relay Contact Terminals 2. Control Power Terminals and Grounding Screw 3. Parameter Setup Mode Access Hole 4. Watchdog Relay Terminals DIP Switches 5. SW1 6. SW2 Sensing Connections 7. DB-9 CCA 660 Connector 8. Optional CSH Core Balance CT Terminals 9. RS-485 Communications Terminals 10. Status Input 11. Communication Indicator LEDs

SHLD OUT OUT+ IN IN+

10

{ SCOM S1

8 7 6 5 4 3 2 1 A

}
}

SW2 SW1

B 6 5 4 3 2 1

CPU RX TX
11

}
A 2

4 3 2 1 B

}
1

Figure 3: POWERLOGIC Digital Relay rear panel

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Digital Relay Chapter 1Introduction

Bulletin 3030IM9301R3/98 June 1998

Watchdog Relay

The digital relay continually performs a self-diagnostics check. If the unit detects an internal failure, the protective output relay contacts are then inhibited and a watchdog relay releases. The watchdog relay consists of two output relay contacts (4): output 4terminals 4 and 3 (normally open position when digital relay de-energized) output 5terminals 2 and 1 (normally closed position when digital relay de-energized) The watchdog output relay contacts can be connected to an alarm (e.g., a light or a bell) to indicate when an internal failure occurs. See Watchdog Relay Wiring, page 21, for mode of operation.

DIP Switches

There are two sets of DIP switches on the back of the relay. The DIP switches must be set before the CCA 660 phase current sensor module is attached to the digital relay. The DIP switches are used as follows: SW1 (5), 2-position, is used to select the method of ground fault measurement to be used SW2 (6), 6-position, is used to select whether 1 A or 5 A standard CTs will be used for phase current sensing

Sensing Connections

The line currents are sensed by three external 1 A or 5 A standard phase CTs. The CT secondary leads are connected to the CCA 660 phase current sensor module, which contains the digital relay current sensors and attaches to the rear of the digital relay by the DB-9 connector (7). There are two methods for sensing the ground fault current: internal summation of the three phase currents (default) an optional method using an external CSH core balance CT connected to the back of the digital relay (8); the CSH core balance CT is purchased separately

Communications

The POWERLOGIC communicating version of the digital relay has the following capabilities: POWERLOGIC software compatibility can share RS-485 communications link (9) with circuit monitors operates at a baud rate from 1,200 to 19,200 bps can be daisy-chained with up to 31 additional POWERLOGIC devices over a 10,000 foot (3,048 m) span

Status Input Communication Indicator Lights

There is one status input for remote status monitoring (10). There are three communication indicator lights (11), which show the status of the optional communications card as follows: red CPU LED alternates one second on/one second off when the communications card central processing unit (CPU) is operating normally yellow RX LED flashes when a master device is sending a message to a device on the network green TX LED flashes when the digital relay is acknowledging a message it received

1998 Square D All Rights Reserved

Bulletin 3030IM9301R3/98 June 1998

Digital Relay Chapter 1Introduction

NOTATIONAL CONVENTIONS

This bulletin uses the following notational conventions: Labeled digital relay component names, such as the device button or the trip LED, are italicized. Settings and readings which appear on the digital relay display are in quotation marks, with capitalization matching the display. Some examples are PH CT = 100 A, CHECK SETTINGS, and GS CS = off. In graphics showing digital relay display readings, the quotation marks are omitted. Tasks you must perform begin with a statement of the task (e.g., Follow these steps to check the current setting:), followed by a numbered list of steps. Bulleted lists, like this one, provide information but do not require you to take action. Cross-references to other sections in the document appear in boldface. Example: refer to Setting Parameters, page 35. Notes consist of important information relevant to the topic at hand. Notes are in italic type, with the word Note in bold italic. Danger, Warning, and Caution notices and the hazard level of each are explained on the inside front cover of this bulletin.

1998 Square D All Rights Reserved

Digital Relay Chapter 1Introduction

Bulletin 3030IM9301R3/98 June 1998

1998 Square D All Rights Reserved

Bulletin 3030IM9301R3/98 June 1998

Digital Relay Chapter 2Safety Precautions

CHAPTER 2SAFETY PRECAUTIONS

DANGER

HAZARD OF ELECTRIC SHOCK, BURN, OR EXPLOSION. Only qualified electrical workers should install this equipment. Such work should be performed only after reading this entire set of instructions. The successful operation of this equipment depends upon proper handling, installation, setup, and operation. Neglecting fundamental installation requirements will lead to personal injury as well as damage to electrical equipment or other property. Before performing visual inspections, tests, or maintenance on this equipment, disconnect all sources of electrical power. Assume that all circuits are live until they have been completely de-energized, tested, grounded, and tagged. Pay particular attention to the design of the power system. Consider all sources of power, including the possibility of backfeeding. Failure to follow these precautions will result in electric shock, severe personal injury, or death!

1998 Square D All Rights Reserved

Digital Relay Chapter 2Safety Precautions

Bulletin 3030IM9301R3/98 June 1998

1998 Square D All Rights Reserved

Bulletin 3030IM9301R3/98 June 1998

Digital Relay Chapter 3Receiving, Handling, and Storage

CHAPTER 3RECEIVING, HANDLING, AND STORAGE


RECEIVING Inspect each container for external damage or indications of rough handling before accepting the shipment. If there is external damage, or if the correct number of boxes is not received, note the problem on the shipping papers before signing them. Upon receipt, open each container and inspect the contents for damage. Check the packing list against the equipment received to ensure the order is complete. Check the numbers listed on the digital relay identification label (figure 4) against those on the packing list.

Figure 4: Digital relay identification label

1998 Square D All Rights Reserved

Digital Relay Chapter 3Receiving, Handling, and Storage

Bulletin 3030IM9301R3/98 June 1998

RECEIVING (cont.)

Each standard digital relay package should contain the following components: digital relay phase current sensor module CCA 660 (figure 5) 8-position removable terminal block CCA 608 (figure 6) 6-position removable terminal block CCA 606 (figure 7) 4-position removable terminal block CCA 604 (figure 8) two mounting brackets (figure 9) The communicating version of the digital relay includes a second 8-position removable terminal block CCA 608 (figure 6) and a 5-position screw terminal block (not shown) for connecting a Multipoint Communications Terminator (MCT-485). If the shipment is damaged or incomplete, immediately file a claim with the carrier. Notify your local Square D field office about the extent of damages or shortages, and attach a copy of the formal damage claim.

Figure 5: Phase current sensor module (CCA 660)

Figure 6: 8-position removable terminal block (CCA 608)

Figure 7: 6-position removable terminal block (CCA 606)

Figure 8: 4-position removable terminal block (CCA 604)

Figure 9: Mounting brackets

HANDLING

Avoid rough handling of the digital relay.

STORAGE

If the digital relay is stored prior to installation, store it in a dry place where it is protected from mechanical abuse. Store the unit in its shipping container. The storage temperature range is 13F to +158F (25C to +70C).

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Bulletin 3030IM9301R3/98 June 1998

Digital Relay Chapter 4Installation

CHAPTER 4INSTALLATION

DANGER

HAZARD OF ELECTRIC SHOCK, BURN, OR EXPLOSION. Only qualified electrical workers should install this equipment. Such work should be performed only after reading this entire set of instructions. The successful operation of this equipment depends upon proper handling, installation, setup, and operation. Neglecting fundamental installation requirements will lead to personal injury as well as damage to electrical equipment or other property. Before performing visual inspections, tests, or maintenance on this equipment, disconnect all sources of electrical power. Assume that all circuits are live until they have been completely de-energized, tested, grounded, and tagged. Pay particular attention to the design of the power system. Consider all sources of power, including the possibility of backfeeding. Before installing the digital relay in switchgear or circuit breaker enclosures, de-energize the switchgear or circuit breaker. Failure to follow these precautions will result in electric shock, severe personal injury, or death!

TOOLS REQUIRED

To install the digital relay, you will need the following: ruler or other measuring device felt-tip pen or similar marking device drill or metal punch jig saw equipped with metal-cutting blade torque screwdriversPhillips-head and flathead

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Digital Relay Chapter 4Installation

Bulletin 3030IM9301R3/98 June 1998

DIGITAL RELAY INSTALLATION

The digital relay is a semi-flush-mounted device that projects through the back of a panel or circuit breaker cell door. Mounting dimensions are shown in figure 10. When choosing a mounting location, consider these points: Allow for easy access to the rear of the digital relay. Allow extra space for all wires, shorting blocks, or other components. Depth of the digital relay. Refer to figure 10 for digital relay dimensions, and figure 89, page 84, for dimensions of the optional rear cover. Do not block the ventilation openings on the top and bottom of the unit; leave ventilation space of at least 2" (51 mm) above and below the digital relay. Ensure ambient conditions are within the acceptable range: operating temperature 5 to +55C (+23F to 131F); relative humidity 595% noncondensing (see Specifications, page 71)
verrous de fixation amovibles Removable Mounting Brackets

Dual Dimensions: INCHES


Millimeters

8.74 222
222

Digital Relay
Side View

7.91
201
201

0.6 1,5
1.5

0.12 3,0
3

45 45

e = mm 0.123max max

0.79 20
20

198 7.8
198

3 max.

6.93 176
176

Digital Relay
Top View

6.14
156 156

7.95 202
202

Panel Cutout Dimensions

Weight: 7.72 lbs


(3.5 kg)

162 6.38
162

Figure 10: Digital relay dimensions

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Bulletin 3030IM9301R3/98 June 1998

Digital Relay Chapter 4Installation

DIGITAL RELAY INSTALLATION (cont.)

The digital relay is designed for flush-mounting on a panel less than 0.12" (3 mm) thick (see figure 10). Follow these steps to install the digital relay in the panel: 1. Select the mounting location. See table 2 for typical mounting locations.
Table 2 Typical Digital Relay Mounting Locations
Equipment Type VISI/VAC Switchgear Metal-Clad and Substation Ckt. Bkrs.

Mounting Location Instrument Door Standard Relaying Locations

2. Referring to figure 10, prepare the cutout. 3. Insert the digital relay through the cutout; seat the two notches at the bottom of the digital relay (1, figure 11) onto the panel sheet metal. (A close-up of these notches is shown in the inset in figure 10, page 12.) 4. Position the two mounting brackets in the holes on the top of the digital relay case. 5. Tighten the threaded studs of the brackets (2, figure 11) until they are firmly against the back of the panel (figure 12).

Figure 11: Installing the digital relay in equipment panel

Figure 12: Rear view of digital relay installed in panel 1998 Square D All Rights Reserved 13

Digital Relay Chapter 4Installation

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Bulletin 3030IM9301R3/98 June 1998

Digital Relay Chapter 5Dip Switch Settings

CHAPTER 5DIP SWITCH SETTINGS


INTRODUCTION The digital relay supports a variety of operating modes. These modes are selected using DIP switches located in card 2 on the back of the digital relay.

! WARNING
HAZARD OF ELECTRIC SHOCK OR BURN. DIP switches must be set before attaching the CCA 660 phase current sensor module to the digital relay. Failure to correctly set DIP switches before attaching the phase current sensor module can result in unintended operation of the trip output contacts. Ensure the DIP switches are pushed completely to the left or to the right. Switches in in-between positions will result in random settings. Failure to follow this precaution can result in electric shock, severe personal injury, death, or equipment damage!

SETTING THE DIP SWITCHES

The digital relay has two groups of DIP switches for setting the analog input operating mode: SW1 and SW2 (figure 13). The DIP switches in each group are numbered from top to bottom. When a DIP switch is set to the left, its status is 0. When a DIP switch is set to the right, its status is 1 (figure 14). Note: De-energize the digital relay before changing the position of the operating mode DIP switches.
Example:

1 2

SW1

SW2 SW1 B
Figure 13: DIP switches are located in card 2 on rear panel

SW1 DIP Switch 1 Is Set To 0 SW1 DIP Switch 2 Is Set To 1

Figure 14: DIP switch settings

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Digital Relay Chapter 5Dip Switch Settings

Bulletin 3030IM9301R3/98 June 1998

SELECTING 1 A CT OR 5 A CT OPERATING MODE

The digital relay can operate with 1 A or 5 A CTs. Select the rating using the six SW2 DIP switches on the rear panel of the digital relay. For 5 A CT operation, set the DIP switches as shown in figure 15. For 1 A CT operation, set the DIP switches as shown in figure 16.
5 A CT:
1 SW2 6

1 A CT:
1 SW2 6

All DIP Switches Are In 0 Status Figure 15: SW2 setting for 5 A CTs (default setting)

All DIP Switches Are In 1 status Figure 16: SW2 setting for 1 A CTs

SELECTING THE GROUND FAULT CURRENT SENSING MODE

The digital relay measures ground fault current by internal vector summation of the phase currents. (Ground fault current can also be measured by using an optional core balance CT; see Appendix DCSH Core Balance CTs, page 76, for information on using core balance CTs.) Set the measurement mode using the SW1 DIP switches located on the rear of the digital relay. Figure 17 shows the SW1 switch location on the back of the digital relay. Figure 18 shows the SW1 switch setting for current measurement by internal summation of phase currents.

SC

EM

AS 8 7 6 5 4 3 21+ A

ES1

SW1

SHLD OUT OUT+ IN IN+ SCOM S1

8 7 6 5 4 3 2 1 A

SW1

SW2 SW1

B 6 5 4 3 2 1 A

Figure 18: SW1 setting for current measurement by internal summation of phase currents
4 3 2 1 B 2 1 0

CPU RX TX

Figure 17: Ground fault current sensing mode DIP switch location

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Digital Relay Chapter 6Wiring

CHAPTER 6WIRING

DANGER

HAZARD OF ELECTRIC SHOCK, BURN, OR EXPLOSION. Turn off all power supplying equipment before making connections. Only qualified electrical workers should install this equipment. Such work should be performed only after reading this entire set of instructions. The successful operation of this equipment depends upon proper handling, installation, setup, and operation. Neglecting fundamental installation requirements will lead to personal injury as well as damage to electrical equipment or other property. Failure to follow these precautions will result in electric shock, severe personal injury, or death! INTRODUCTION This section identifies the components located on the rear of the digital relay. It also explains general wiring of the digital relay, the phase current sensor module, communications, and the status input.

CARD AND TERMINAL IDENTIFICATION

Four sections, called cards, comprise the rear panel of the digital relay. Figure 19 shows the location and briefly describes the function of each card. Each terminal on the rear panel of the digital relay is identifiable by a 3-character reference. Figure 19 (inset) illustrates how the 3-character reference is derived.

Card Functions
Card 0: not used Card 1 (AS): power supply/relay output contacts Card 2 (EM): analog input module current measured by CT Card 3 (SC): POWERLOGIC communications card On communicating versions only (model numbers DR-LXS01 S0A TBN and DR-LXS01 S0A TEN). Note: This card is blank on non-communicating versions. 3-Character Terminal References Terminal reference 2A4 denotes the following: Card 3 Card 2 Card 1 Card 0

SC

EM

AS 8 7 6 5 4 3 21+ A

SHLD OUT OUT+ IN IN+ SCOM S1

2 A 4 card number (0 to 3) connector reference letter ( A or B ) connector terminal no. Thus, terminal 2A4 is located here

8 7 6 5 4 3 2 1 A

SW2 SW1

B 6 5 4 3 2 1 A

CPU RX TX

4 3 2 1 B 2 1

Figure 19: Cards on models DR-LXS01 S0A TBN and DR-LXS01 S0A TEN; terminal identification 1998 Square D All Rights Reserved 17

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CARD COMPONENTS

Figure 20 identifies the card components on the digital relay rear panel and outlines wire ranges for the various terminal blocks.

Digital Relay Card Components 1 A : CCA 608 8-position removable terminal block (supply and output). Wiring by screw terminal for AWG 22AWG 14 max. wire. Each terminal can receive two AWG 1622 wires. 1 B : CCA 604 4-position removable terminal block (watchdog relay). Wiring by screw terminal for AWG 22AWG 14 max. wire. Each terminal can receive two AWG 1622 wires.

1A 2B
SC EM AS 8 7 6 5 4 3 21+ A
SW2 SW1

P:

parameter setup mode access hole. : ground terminal.

3A SW2 SW1
SHLD OUT OUT+ IN IN+ SCOM S1 8 7 6 5 4 3 2 1 A 6 5 4 3 2 1 A 3 2

2 A : CCA 606 6-position removable terminal block (zero sequence). Wiring by screw terminal for AWG 22AWG 14 max. wire. 2 B : CCA 660 phase current sensor module (phases). Wiring by eye lugs for 10 AWG max. wire. SW1: zero sequence DIP switch. SW2: 1 A/5 A DIP switch. 3 A : CCA 608 8-position removable terminal block (RS-485 communications and status input). Wiring by screw terminal for AWG 22AWG 14 max. wire. Each terminal can receive two AWG 1622 wires. CPU: communications card CPU LED.

2A

1B

CPU RX TX

4 3 2 1 B 1

RX: communications card RX LED. TX: communications card TX LED.

Figure 20: Card components on digital relay rear panel

WIRING TERMINAL BLOCKS

DANGER

HAZARD OF ELECTRIC SHOCK, BURN, OR EXPLOSION. Turn off all power supplying this equipment before making connections. Only qualified electrical workers should install this equipment. Such work should be performed only after reading this entire set of instructions. The successful operation of this equipment depends upon proper handling, installation, setup, and operation. Neglecting fundamental installation requirements will lead to personal injury as well as damage to electrical equipment or other property. Failure to follow these precautions will result in electric shock, severe personal injury, or death!

This section covers general wiring of terminal blocks. Specific instructions and examples for wiring each card follow on pages 2031. Read this section and percard wiring instructions before performing any wiring.

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Digital Relay Chapter 6Wiring

WIRING TERMINAL BLOCKS Note: The length of insulation to be stripped from each wire varies depending on wire gauge and the number of wires to be installed in a terminal block slot. These variables (cont.) also affect terminal block screw torque values. Before wiring any terminal block, refer to the Terminal Block Wiring Specifications table, page 103. Note any special instructions. All digital relay connections, except those made on the current sensor module (described on pages 2225), are made on the removable terminal blocks on the rear of the unit. The terminal blocks have locking screws. Wires connected to terminals on these blocks must be in the AWG 22AWG 14 range. Note: If two wires (maximum) are connected to any one terminal, neither wire can exceed 16 AWG. Follow these steps to wire terminal blocks: 1. Use wire of the correct gauge for the application. 2. Referring to the Terminal Block Wiring Specification table, page 103, carefully strip the correct length of insulation from the end of the wire to be connected. 3. Insert the stripped wire into the correct numbered slot on the left side of the terminal block. After fully inserting the stripped wire, use a flathead screwdriver to tighten the corresponding screw at the right of the slot, locking the wire in place. Refer to the Terminal Block Wiring Specifications table, page 103, for the correct torque range.

CAUTION

HAZARD OF EQUIPMENT DAMAGE. Do not overtighten the terminal block locking screws or the terminal block retaining screws; overtightening could crack a terminal block and sever wires. Failure to observe this precaution can result in equipment damage. 4. Insert the terminal block into its receptacle on the rear of the digital relay. 5. Tighten the terminal block retaining screws on the digital relay rear panel to 69 lb-in (0.681 Nm); see figure 21 below.

Figure 21: Installing 8-position removable terminal block 1998 Square D All Rights Reserved 19

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CARD 1 WIRING

Figure 22 below illustrates the card 1 output contacts in their normal position.
AS 1 2 3 8 7 6 5 4 3 2 1 A

4 5

4 3 2 1 B 1

Figure 22: Card 1 wiring

Wiring the Protective Output Relay Contacts

The digital relay has three output relay contacts which operate simultaneously when a phase overcurrent or ground fault is detected. Connect the contacts to the trip circuit, referring to figure 22 and the following contact specifications: output 1terminals 8 and 7 (normally open) output 2terminals 6 and 5 (normally open) output 3terminals 4 and 3 (normally closed) Note: All of the trip output relay contacts listed above are located on terminal block A, card 1.

!
LOSS OF PROTECTION.

CAUTION

If ac control power is used, a backup power source is recommended to supply control power to the digital relay during a power outage. Failure to observe this precaution can cause the digital relay to become inoperative if primary control power fails. Control Power Wiring Using a braid or cable fitted with a 4 mm eye lug, ground the digital relay chassis at the grounding screw shown below terminal block A.

CAUTION

HAZARD OF EQUIPMENT DAMAGE. If the grounding screw is lost, replace it with an M4 x 8 mm screw. Never use a grounding screw more than 8 mm long. Failure to observe this precaution can result in equipment damage.
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Digital Relay Chapter 6Wiring

Control Power Wiring (cont.)

Both ac and dc models of the digital relay are available. The ac model of the digital relay supports 100127 Vac power supplies; the dc model supports 48125 Vdc power supplies. Figure 23 below illustrates control power wiring for both ac and dc models. Connect control power to the two control power terminals and the grounding screw.
AS 8 7 6 5 4 3 2 1 A
AS 8 7 6 5 4 3 2 1+ A

N L

120 Vac

48125 Vdc

G P
P

4 3 2 1 B 1

4 3 2 1 B 1

AC Wiring

DC Wiring

Figure 23: Control power wiring for digital relay ac and dc models

Watchdog Relay Wiring

The digital relay continually performs a self-diagnostic check. If the unit detects an internal failure, the self-diagnostic LED on the front panel lights, indicating the digital relay is out of service. The protective relay contacts are then inhibited and a watchdog relay releases. The watchdog relay consists of two output relay contacts located on terminal block B, card 1. For additional notification of an internal failure, connect the watchdog output relay contacts to an alarm (for example, a light or a bell), referring to figure 22 and the following contact mode of operation: Before the digital relay is energized, the outputs are in the following positions: output 4 (figure 22)terminals 4 and 3 (normally open) output 5 (figure 22)terminals 2 and 1 (normally closed) When the unit is energized, the watchdog relays operate and hold the following positions: output 4terminals 4 and 3 (closed) output 5terminals 2 and 1 (open) If the digital relay loses control power or an internal failure is detected, the watchdog relays release to their normal positions: output 4terminals 4 and 3 (open) output 5terminals 2 and 1 (closed)
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CARD 2 WIRING

Figure 24 below illustrates wiring connections for card 2 of the digital relay. (In the example shown, the DIP switches are set for 5 A CTs and internal summation for ground fault.) Card 2 wiring requires that the CTs be wired to the CCA 660 phase current sensor module, which then plugs into the DB-9 male connector on terminal B, card 2. Phase current sensor module wiring is explained in more detail below. Terminal block A on card 2 can be used to connect an optional CSH core balance CT to the digital relay. See CSH Core Balance CTs, page 76.
A B C

EM 4 1 5 2 6 3

SW2 SW1

B
CCA 660 Phase Current Sensor Module

6 5 4 3 2 1 A 2

Optional CSH Core Balance CT Terminal Block

Figure 24: CCA 660 wiring example (for 5 A CTs with internal summation for ground fault)

Wiring the CCA 660 Phase Current Sensor Module

DANGER

HAZARD OF ELECTRIC SHOCK, BURN, OR EXPLOSION. Only qualified electrical workers should install this equipment. Such work should be performed only after reading this entire set of instructions. Follow proper safety procedures regarding CT secondary wiring. Never open-circuit the secondary of a CT. Failure to follow these precautions will result in electric shock, severe personal injury, or death!

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Digital Relay Chapter 6Wiring

Wiring the CCA 660 Phase Current Sensor Module (cont.)

! WARNING
HAZARD OF UNINTENDED OPERATION. Set DIP switches before attaching the CCA 660 phase current sensor module to the digital relay. Failure to correctly set DIP switches before attaching the CCA 660 can result in unintended operation of the trip output contacts. See Setting the DIP Switches, page 15. Failure to follow this precaution can result in electric shock, severe personal injury, death, or equipment damage! This phase current sensor module connects 1 A or 5 A current transformers. The current transformer (1 A or 5 A) secondary leads connect to the CCA 660 phase current sensor module, which plugs into card 2 (figure 24). This connector contains three core balance CT primary crossing adapters to ensure impedance matching and isolation between the 1 A or 5 A circuits and the digital relay. The phase current sensor module terminals accept AWG 14AWG 10 wires fitted with eye lugs (user provides eye lugs). Each screw terminal can receive two 14 AWG wires or one 10 AWG wire. Terminals 1, 2, and 3 are connected by a removable jumper strap. Follow these steps to connect the current transformer secondary circuits to the phase current sensor module: 1. Carefully strip 0.4" to 0.45" (1012 mm) of insulation from the end of each wire to be connected. Securely attach an eye lug to each wire, using a suitable crimping tool. 2. Open the two side covers to gain access to the connection terminals. These covers can be easily removed to facilitate wiring, but must be replaced before connecting the CT to the digital relay. 3. Remove the jumper strap from terminals 1, 2 , and 3 only if devices will be series-connected; see Phase Current Sensor Module Wiring for SeriesConnected Devices, page 25, for more information. If devices will not be series-connected, leave the jumper strap in place. 4. Using the phase current sensor module, connect the phases as follows (figure 24 and 25): Phase A: terminals 4 (+) and 1 (). Phase B: terminals 5 (+) and 2 (). Phase C: terminals 6 (+) and 3 ().

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Wiring the Phase Current Sensor Module CCA 660 (cont.)

Wire one terminal at a time, following these steps: a. Remove the terminal screw. b. Insert the screw through the appropriate wires eye lug. c. Replace the screw in its terminal; tighten (figure 25) to 69 lb-in (0.681 Nm).
Terminal 4 Terminal 5 Terminal 6

Note: Terminals 1, 2, and 3 are located on the other side of the phase current sensor module.

Figure 25: Securing a phase wire eye lug to the phase current sensor module

Note: When fastening down the eye lugs, route the wires on the side opposite the terminal numbers so the wires do not obstruct the numbers. 5. Close the side covers. The wires route out of the phase current sensor module through an opening in the bottom of each side cover. 6. Attach the DB-9 female connector of the phase current sensor module to the DB-9 male connector (2B) on the rear panel of the digital relay (figure 26). 7. Tighten the connector fastening screws on the digital relay rear panel (figure 27) to 69 lb-in (0.681 Nm).
DB-9 Male Connector DB-9 Female Connector

Figure 26: Attaching phase current sensor module to digital relay

Figure 27: Tightening phase current sensor module connector screws

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Digital Relay Chapter 6Wiring

Phase Current Sensor Module Wiring for Series-Connected Devices

When connecting devices in series, remove the jumper strap connecting terminals 1, 2, and 3 in the phase current sensor module. When the CT secondary leads are connected to another device in addition to the digital relay (for example, a circuit monitor), jumper the non-polarity side of the CTs together at the last device in the series. This is illustrated in figure 28 below.
CCA 660 Phase Current Sensor Module
4 1 5 2 6 3 Ic In+ In Ia Ib+ Ib Ic+

Shorting Block

3-Phase and Neutral Meter Connections


Ia+

Figure 28: Series-connected wiring of the phase current sensor module

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CARD 3 WIRING (COMMUNICATIONS)

Digital relay models DR-LXS01 S0A TBN and DR-LXS01 S0A TEN include a communications card (card 3). This communications card (figure 29) supports: standard RS-485 POWERLOGIC communications one status input, typically for monitoring of circuit breaker position (open or closed)

Connecting to the POWERLOGIC Communications Link

As in all other POWERLOGIC devices, the digital relay with communications card uses an industry standard RS-485 (RS-422 compatible) electrical interface for data communications. Multiple digital relays, circuit monitors, and other POWERLOGIC devices can be daisy-chained together on a single POWERLOGIC communications link. See Length of the Communications Link, page 28, for distance limitations and different baud rates. Figure 30 shows multiple device types on a communications link. The digital relay can be connected to a communications port on: a POWERLOGIC Network Interface Module (PNIM) a SY/MAX PLC a personal computer equipped with a SY/LINK PC interface board a serial communications port on a personal computer with an RS-485 converter Digital relay models DR-LX S01 SOA TBN and DR-LX S01 SOA TEN include an RS-485 communications port for connection to a POWERLOGIC communications link. These digital relays use a removable, 8-position communications card connector, with the RS-485 connected at terminals 3A43A8 (figure 29). As in other POWERLOGIC devices, the digital relay requires a communication cable containing two shielded, twisted pairs (Belden 8723 or AWG 22 equivalent). Daisy-chain communications cables from the digital relays RS-485 communications terminals to the matching RS-485 communications terminals of the next device. That is, wire SHLD to SHLD, OUT- to OUT-, OUT+ to OUT+, IN- to IN-, and IN+ to IN+.

Communications Card PNIM


SC EM AS 8 7 6 5 4 3 21+ A
SW2 SW1

System Display for MICROLOGIC CBs

RS-485 Connects Here

SHLD OUT OUT+ IN IN+ SCOM S1

8 7 6 5 4 3 2 1 A

0
B

CPU RX TX

6 5 4 3 2 1 A 3 2

4 3 2 1 B 1

Digital Relay

Circuit Monitor

Figure 29: Communications card 26

Figure 30: Multiple POWERLOGIC device types on a communications link 1998 Square D All Rights Reserved

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Digital Relay Chapter 6Wiring

Connecting to the POWERLOGIC Communications Link (cont.)

If the digital relay is the last device on the communications link, terminate it using a Multipoint Communications Terminator (MCT-485). See Terminating the Communications Link, page 30, for termination instructions. If the digital relay is the first device on the link, connect it to a communications port using a Multipoint Communications Adapter (MCA-485). See Biasing the Communications Link, page 28, for biasing instructions. To wire multiple devices together on the same communications daisy-chain, follow these steps: 1. Strip back the cable sheath 2" (51 mm) on both ends of the communications cable. Strip back the insulation for each wire; see the Terminal Block Wiring Specifications table, page 100, for the correct strip length. 2. Inspect the stripped ends for stray wire strands; if any are found, remove or reposition them to minimize the possibility of shorting across terminals. 3. Referring to table 4, page 29, connect the appropriate wire to the IN+ terminal on the digital relays RS-485 8-position terminal block (figure 29, page 26). Connect the other end of the same wire to the IN+ terminal of the next device. Tighten both terminal screws; see the Terminal Block Wiring Specifications table, page 103, for the correct torque range. 4. Following the procedure in step 3, connect the IN- terminal on the digital relay to the IN- terminal on the next device, the OUT+ terminal on the digital relay to the OUT+ terminal on the next device, and so on. Tighten all terminal screws to the correct torque range. For example, to wire a digital relay to a circuit monitor, connect the SHLD terminal on the digital relay to the SHLD terminal on the circuit monitor, connect the OUT- terminal on the digital relay to the OUT- terminal on the circuit monitor, connect the OUT+ terminal on the digital relay to the OUT+ terminal on the circuit monitor, and so on. Figure 31 illustrates this example.
Belden 8723 or Equivalent

To Comms Terminal of Next Device

SHLD OUTOUT+ ININ+

SHLD OUTOUT+ ININ+

To Comms Terminal of Next Device

Digital Relay RS-485 Terminals

Circuit Monitor RS-485 Terminals

Figure 31: RS-485 communication wiring

Note: POWERLOGIC devices can be connected to other manufacturers systems using available communications interfaces. Contact technical support for more information; see Getting Technical Support, page 69.

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Length of the Communications Link

The length of the communications link cannot exceed 10,000 feet (3,048 m). This means that the total length of the communications cable from the PNIM, personal computer, or processor, to the last device in the daisy-chain cannot exceed 10,000 feet (3,048 m). When 17 or more devices are on a communication link, the maximum distance may be shorter, depending on the baud rate. Table 3 shows the maximum distances at different baud rates.
Table 3 Maximum Distances of Communications Link at Different Baud Rates
Maximum DistanceFt. (m) Baud Rate 1200 2400 4800 9600 19200 116 Devices 10,000 (3,048) 10,000 (3,048) 10,000 (3,048) 10,000 (3,048) 10,000 (3,048) 1732 Devices 10,000 (3,048) 5,000 (1,524) 5,000 (1,524) 4,000 (1,219) 2,500 (762)

Biasing the Communications Link

To ensure reliable communications, you must bias the POWERLOGIC communications link. Use a Multipoint Communications Adapter (MCA-485) biasing device. Place the adapter between the first device on the link and the communications port of the PNIM or SY/LINK card. Figure 32 illustrates installation of the adapter when the first device on the link is a digital relay. To connect the digital relay as the first device on the POWERLOGIC communications link, the following items are necessary: One POWERLOGIC Multipoint Communications Adapter MCA-485 (Class 3090). (This is not included with the digital relay; it must be purchased separately.) One POWERLOGIC cable CAB-107 or equivalent (Class 3090). (This is not included with the digital relay; it must be purchased separately.) A 5-position terminal block1 provided with each communicating digital relay (model numbers DR-LXS01 S0A TBN and DR-LXS01 S0A TEN). Belden 8723 or equivalent cable. (This is not included with the digital relay; it must be purchased separately.) Figure 32 illustrates the wiring connections. Refer to this figure when completing the following steps.

Digital Relay Card 3 A Belden 8723


SHLD OUTOUT+ ININ+

24 23 22 21 20

SHLD OUTOUT+ ININ+

CAB-107

MCA-485

To Comm Port of PNIM or SY/LINK Card

Digital Relay RS-485 Terminals

Figure 32: Connecting the digital relay as the first device on a POWERLOGIC communications link

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Biasing the Communications Link (cont.)

To connect the digital relay as the first device on the POWERLOGIC communications link, complete the following steps: 1. Install the terminal block in a convenient location. Note: The CAB-107 cable is 10 feet (3 m) long. If the terminal block must be located farther than ten feet from the PNIM, PC, or system display, a custom cable must be built. To build a custom cable, use Belden 8723 cable and a male DB-9 connector. See the CAB-107 pinout, page 75. 2. Plug the male end of the MCA-485 into the communications port of the PNIM, SY/LINK board, or other host device. Note: When connecting to a PNIM, connect the digital relay to the top RS-422 port, labeled port 0. This port must be configured for POWERLOGIC mode. 3. Carefully mark the flying leads on the CAB-107 as indicated in table 4 below. For example, mark the green wire, labeled 20, as IN+; mark the white wire, labeled 21, as IN-; and so on.
Table 4 Labeling the CAB-107 Leads
Existing Label 20 21 22 23 24 Wire Color Green White Red Black Silver Mark As IN+ IN OUT+ OUT SHLD

4. 5. 6.

Attach the male DB-9 connector on the CAB-107 to the MCA-485. Connect the CAB-107 spade connectors to the 5-position screw terminal block. Tighten all terminal screws to 69 lb-in (0.681 Nm). Cut a length of Belden 8723 (or equivalent) cable that is long enough to reach from the terminal block to the digital relay. Strip back the cable sheath 2" (51 mm) from both ends. On one end of the Beldon 8723 (or equivalent) cable, carefully strip .25" (6 mm) from the end of each wire to be connected. Using a suitable crimping tool, securely attach a forked terminal (spade connector) to each wire. Connect the cable end with attached spade connectors to the 5-position screw terminal block. Tighten all terminal screws to 69 lb-in (0.681 Nm). On the other cable end, carefully strip .8".9" (2023 mm) of insulation from the end of each wire to be connected. On each wire, fold the tip of the stripped wire back to the strip mark, doubling the thickness of the stripped wire. Each wire should now have .4".45" [1011 mm] of doubled, stripped wire.

7.

8. 9.

10. Connect the Belden 8723 (or equivalent) cable to the removable 8-position terminal block (labeled RS-485 Comms) on the digital relay. Be sure to connect the terminal accepting the IN- wire on the CAB-107 to the INterminal on the digital relay, the terminal accepting the IN+ wire on the CAB-107 to the IN+ terminal on the digital relay, and so on. Tighten all terminal screws to 35 lb in (0.340.56 Nm). Note: An alternative to using a terminal block and a CAB-107 is to build a custom cable using Belden 8723 cable (or equivalent) and a male DB-9 connector. When building the cable, follow the CAB-107 pinout shown on page 75.
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Terminating the Communications Link

To ensure reliable communications, terminate the last device on a POWERLOGIC communications link. Figure 33 illustrates terminator placement when the final device on the link is a digital relay. If the last device is not a digital relay, refer to the last devices instruction bulletin for termination instructions. Note: If a communications link contains only a single device, it must be terminated. If a link contains multiple devices, as in figure 33, only the last device must be terminated. To connect the digital relay as the last device on the POWERLOGIC communications link, the following items are necessary: One POWERLOGIC RS-485 Multipoint Communications Terminator (MCT-485, Class 3090). (This is not included with the digital relay; it must be purchased separately.) A 5-position terminal block1 provided with each digital relay with optional communications card. Belden 8723 or equivalent cable. (This is not included with the digital relay; it must be purchased separately.) Figure 33 illustrates proper termination. Refer to this figure when completing the steps listed below.
PNIM

The Communications Link Must Be Terminated at the Last Device

0 1

Digital Relay

Circuit Monitor

Figure 33: RS-485 terminator placement

To connect the digital relay as the last device on the POWERLOGIC communications link (figure 34), complete the following steps: 1. Install the terminal block in a convenient location. 2. Cut a length of cable long enough to reach from the digital relay to the terminal block. 3. Strip back the cable sheath 2" (51 mm) from both cable ends. Strip back the insulation for each wire; see the Terminal Block Wiring Specifications table, page 103, for the correct strip length. 4. Connect one end of the cable to the digital relay IN+, IN, OUT+, OUT, and SHLD terminals. Tighten all terminal screws; see the Terminal Block Wiring Specifications table, page 103, for the correct torque range.
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Terminating the Communications Link (cont.)

5. Trace the wire color codes and mark the cable wires at the other end of the cable as IN+, IN, OUT+, OUT, and SHLD, corresponding to the COMMS terminals on the digital relay. 6. Connect the marked wires to the terminal block. Tighten all terminal screws to 69 lb-in (0.681 Nm). 7. Connect the four spade connectors on the multipoint communications terminator to the OUT, OUT+, IN, and IN+ positions on the terminal block. Tighten all terminal screws to 69 lb-in (0.681 Nm).
Digital Relay (Last Device on Link) MCT-485 Terminator (Class 3090) Terminal Block
SHLD OUTOUT+ ININ+

Belden 8723 Cable

RS-485 Terminals
SHLD OUTOUT+ ININ+

SCOM S1

Figure 34: Connecting the RS-485 terminator to a digital relay

STATUS INPUT CONNECTIONS

! WARNING
HAZARD OF ELECTRIC SHOCK OR BURN. Disconnect all power sources before making status input connections. Failure to follow this precaution can result in electric shock, severe personal injury, death, or equipment damage!

SC

SHLD OUT OUT+ IN IN+ SCOM S1

8 7 6 5 4 3 2 1 A

Customer-Supplied Voltage

The digital relay with optional communications card offers one status input. The input can be used to sense the state of external contacts, such as those of a circuit breaker. Figure 35 shows a typical input connection. Follow these steps to wire the status input connections: 1. Use only AWG 1422 stranded wire. 2. Strip back the insulation for each wire; see the Terminal Block Wiring Specifications table, page 103, for the correct strip length. 3. Connect the wires as shown in figure 35. Tighten the terminal screws; see the Terminal Block Wiring Specifications table, page 103, for the correct torque range.

N() L(+)
Circuit Breaker Open/Closed

CPU RX TX

3
Figure 35: Typical status input connections 1998 Square D All Rights Reserved 31

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Digital Relay Chapter 7Front Panel Operation

CHAPTER 7FRONT PANEL OPERATION


FRONT PANEL The front panel (figure 36) of the digital relay is equipped with: a 7-button keyboard which is used to: cycle through the digital relays display menus configure the digital relays protection settings a 16-character liquid crystal display which displays: phase ammeter readings phase demand ammeter readings phase/ground amperes at time of last trip all setup values messages three indicators, which display digital relay status as follows: green on LED: control power is on red self-diagnostic LED (above wrench icon): digital relay out of service; maintenance required red trip indicator: relay has operated and has not been reset ENERGIZING When initially energized or re-energized, the digital relay automatically restarts in the following sequence: the green on LED and red self-diagnostic LED light the red self-diagnostic LED goes out the watchdog relay contacts reset the digital relay displays the version name followed by the version letter, for example, DR LXS01 K Note: To test the indicators and the display, press simultaneously on the meters and device buttons. All indicators and LCDs will activate.

on

trip

meters

setup device settings

value +

enter

reset

Figure 36: Front panel

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MODES

The digital relay has two basic modes: Standard and Setup. An overview of these modes follows. Setup ModeThe digital relays settings are defined and modified in the Setup mode. While in this mode, you can: scroll through all display pages use the value buttons (, +, and enter) to define or modify the relays configuration Standard ModeThis is the digital relays basic operating mode. While in this mode, you can: scroll through all display pages use the meter, device, and settings buttons to display metered values and settings (the value buttons are inoperable in the Standard mode) Note: Settings cannot be altered in the Standard mode. Settings must be defined or changed in the Setup mode. See Setting Parameters, page 35. After Settings And Metered Values, which explains how to access the settings and metered values available on the digital relay, the Setup and Standard modes are detailed more fully.

SETTINGS AND METERED VALUES

The digital relay settings and metered values can be viewed by pressing (individually) the meters, device, and settings buttons. The readings and settings are arranged in loops, as shown in figure 37. For definitions of the readings and settings shown, see Glossary, page 73. Data is divided by category into three loops, linked to the three function buttons. The buttons, and related loops, are defined as follows: meters button: metered values device button: general device settings settings button: protection settings Each loop is divided into pages. Each page has a title, indicated by an asterisk before and after (e.g., * Ammeter *). See figure 37.

meters * Ammeter * Ia Ib Ic AMPDa AMPDb AMPDc

device * Device * DR LXS01 PH CT GF CT FREQ LATCH

settings * PH relay * PH TCC PH CS PH TD PH IP PH ITD

* I trip * TRIPa TRIPb TRIPc TRIPg

* Comms * ADDR BAUD


Note: This page on communicating models only.

* GF relay * GF TCC GF CS GF TD GF IP GF ITD

Figure 37: Pages available on digital relay 34 1998 Square D All Rights Reserved

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SETTINGS AND METERED VALUES (cont.)

To move through a loop, press the corresponding meters, device, or settings button as follows: Press the button for more than one second to move from page to page. Once on a page, a momentary button press will scroll from one setting or metered value to another. Figure 38 illustrates how to navigate the pages.

meters * Ammeter * Ia Ib Ic AMPDa AMPDb AMPDc

* I trip * TRIPa TRIPb TRIPc TRIPg

= Hold Button for More Than One Second

= Momentary Button Press

Figure 38: Navigating digital relay meters pages

SETUP MODE Setting Parameters

This section tells how to access the Setup mode, and set or adjust parameters. Follow these steps to switch to the Setup mode and set parameters: 1. Locate the parameter setup mode access hole marked P on the rear of the digital relay. The access hole is located on the lower portion of card 1. Insert the tip of a pen into the access hole and press for one second to switch to the Setup mode (figure 39). The letter P displays at the extreme right of the LCD display (figure 41), indicating that the digital relay is in the (parameter) Setup mode.
SC EM AS 8 7 6 5 4 3 21+ A
SW2 SW1

SHLD OUT OUT+ IN IN+ SCOM S1

8 7 6 5 4 3 2 1 A

Parameter Setup Mode Access Hole

B 6 5 4 3 2 1 A

CPU RX TX

4 3 2 1 B 2 1

Figure 39: Location of parameter setup mode access hole (marked P) 1998 Square D All Rights Reserved 35

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Setting Parameters (cont.)

2. To define parameters for the device page(s): a. Press and hold the device button for one second until * Device * displays (figure 40). b. Briefly press the device button again. The model type displays. c. Briefly press the device button again. The PH CT setting displays (figure 41). 3. Use the value and value+ buttons to scroll through the possible settings. The new value flashes on the display until it is stored (figure 42). Note: Possible settings are presented in a loop. Regardless of whether you are pressing the value or value+ button, the display scrolls through one unit of measure (example: kA) and then through any other unit of measure available. 4. Press the enter button to store the new setting. The displayed setting stops flashing (figure 43) and goes into effect immediately.

! WARNING
HAZARD OF UNINTENDED OPERATION. A new setting is not applied to the digital relay configuration until you press the enter button to store the new setting. Failure to do so could result in unintended operation of the trip output contacts. If the CHECK SETTINGS message appears when you press enter, the new setting conflicts with other settings; see Conflicting Settings, page 38. Failure to follow this precaution could result in electric shock, severe personal injury, death, or equipment damage! 5. Repeat steps 2c4 to set parameters for other device settings (refer to figure 37, page 34, for page menu structure). Note: When repeating step 2c, a setting other than PH CT displays. 6. For communicating versions of the digital relay, press and hold the device button for one second until * Comms * is displayed. Then follow steps 2c4 to set the address and then the baud rate parameters. Note: When repeating step 2c, a setting other than PH CT displays. 7. To define parameters for the settings pages: a. Press and hold the settings button for one second until * PH relay * displays. b. Briefly press the settings button again. The PH TCC setting displays.

PH CT = 100 A P
on trip

Figure 41: Original PH CT setting

* Device *
meters setup device settings value + enter reset

PH CT = 150 A
Figure 42: New setting flashes

PH CT = 150 A P
Figure 40: * Device * displayed 36 1998 Square D All Rights Reserved Figure 43: New setting stored; stops flashing

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Setting Parameters (cont.)

8. 9.

Use the value and value+ buttons to scroll through the possible settings. The new value flashes on the display until it is stored. Press the enter button to select the new setting. The displayed setting stops flashing and goes into effect immediately.

! WARNING
HAZARD OF UNINTENDED OPERATION. A new setting is not applied to the digital relay configuration until you press the enter button to store the new setting. Failure to do so could result in unintended operation of the trip output contacts. If the CHECK SETTINGS message appears when you press enter, the new setting conflicts with other settings; see Conflicting Settings, page 38. Failure to follow this precaution can result in electric shock, severe personal injury, death, or equipment damage! 10. Repeat steps 7b9 to set parameters for other phase relay settings (refer to figure 37, page 34, for page menu structure). Note: When repeating step 7, a setting other than PH TCC displays. 11. To define parameters for the ground fault relay: a. Press and hold the settings button for one second until * GF relay * displays. b. Briefly press the settings button again. The GF TCC setting displays. 12. Use the value and value+ buttons to scroll through the possible settings. The new value flashes on the display until it is stored. 13. Press the enter button to select the new setting. The displayed setting stops flashing and goes into effect immediately. 14. Repeat steps 11b13 to set parameters for other ground fault relay settings (refer to figure 37, page 34, for page menu structure). Note: When repeating step 11b, a setting other than GF TCC is displayed. 15. One minute after the last button press in the Setup mode, the digital relay automatically reverts to the Standard mode. You can manually exit the Setup mode by pressing the button in the parameter setup mode access hole marked P (figure 39, page 35).

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Conflicting Settings

Some settings are linked to other settings. For example: The values of PH CS and PH IP depend on PH CT; those of GF CS and GF IP depend on GF CT. The setting ranges for PH CS, GF CS, PH TD, and GF TD depend on PH TCC and GF TCC. Changing the value of PH CT, GF CT, PH TCC, or GF TCC can cause automatic modification of linked settings. When this occurs, the digital relay displays the CHECK SETTINGS message (figure 44). Any settings which are automatically modified (because another setting is changed) will flash. Scroll through all settings. Each time you see a setting which is flashing because it was automatically modified, press enter to verify the change. Once all the flashing settings are checked and verified, the CHECK SETTINGS message disappears.

CHECK SETTINGS
Figure 44: CHECK SETTINGS message

STANDARD MODE

This is the digital relays basic operating mode. Use the meters, device, and settings buttons to display metered values and settings. The capabilities of each button are described below. Note: The value buttons are inoperable in the Standard mode.

Meters Button

Press the meters button (figure 45) to display the values measured by the digital relay. Measured values are listed below. * Ammeter * page: Ia: phase A current; see figure 46 for an example Ib: phase B current Ic: phase C current AMPDa: maximum phase A current demand

setup meters device settings

Figure 45: meters button location

AMPDb: maximum phase B current demand AMPDc: maximum phase C current demand * I trip * page: TRIPa: phase A trip current TRIPb: phase B trip current; see figure 47 for an example TRIPc: phase C trip current TRIPg: ground fault trip current; see figure 48 for an example

Ia = 1.25 kA
Figure 46: Phase A current measurement

TRIPb = 6.45 kA
Figure 47: Phase B trip current measurement

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Meters Button (cont.)

Note: AMPDa, AMPDb, and AMPDc measure the highest historical block demand calculation for the respective phases (since reset). TRIPa, TRIPb, and TRIPc report the value of current for the respective phases at the last trip. If the phase fault current exceeds 24 x PH CT, the digital relay can no longer distinguish between the three phase currents. Therefore, TRIPa, TRIPb, and TRIPc display a greater than symbol (figure 49), indicating the phase fault current has exceeded the maximum trip current measurement.

TRIPg = 30.8 A
Figure 48: Ground fault trip current measurement

TRIPa > 24 kA
Figure 49: Maximum trip current measurement

Device Button

Press the device button (figure 50) to display the digital relay general settings related to the equipment to which it is connected. Once youve commissioned the digital relay, these setup parameters are not likely to change.
setup device settings

Parameters are listed below. * Device * page: PH CT: CT primary current rating GF CT: CSH core balance CT rating or primary rated current of standard zero sequence CT

meters

Figure 50: device button location

FREQ: rated network frequency LATCH: output contact latching * Comms * page: ADDR: address (applies only to models with communicating option) BAUD: baud rate (applies only to models with communicating option)

Settings Button

Press the settings button (figure 51) to display the protective relay parameter settings. Table 5 below shows the parameter for each display abbreviation.
Table 5: Display Parameters

setup meters device settings

Display Abbreviation PH TCC PH CS PH TD PH IP PH ITD GF TCC GF CS GF TD GF IP GF ITD

Parameter Phase time current curve Phase current setting Phase time delay Phase instantaneous pickup Phase instantaneous time delay Ground fault time current curve Ground fault current setting Ground fault time delay Ground fault instantaneous pickup Ground fault instantaneous time delay

Figure 51: settings button location

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Settings Button (cont.)

Parameters are listed below. * PH relay * page: PH TCC: selected curve for the phase overcurrent function PH CS: current setting for the phase overcurrent function PH TD: time delay for the phase overcurrent function PH IP: phase instantaneous pickup PH ITD: time delay for the phase instantaneous function * GF relay * page: GF TCC: selected curve for the ground fault overcurrent protection GF CS: current setting for the ground fault overcurrent protection GF TD: time delay for the ground fault overcurrent protection GF IP: ground fault instantaneous pickup GF ITD: time delay for the ground fault instantaneous pickup

Reset Button

Acknowledge the protective systems after tripping by pressing the reset button (figure 52). Acknowledgment results in:

value +

enter

reset

extinction of the red trip indicator clearing of the trip message from the display release of the protection output relay contacts, if they are latched

Figure 52: reset button location

Note: Pressing the reset button has no effect if a protective system still detects a fault. The reset button is also used to reset the maximum block demand ammeters to zero. Follow these steps to reset the maximum demand ammeters: 1. Display one of the three maximum block demand ammeters (AMPDa, AMPDb, or AMPDc, located on meters page). 2. Press the reset button. The three maximum demand ammeters reset to zero.

MESSAGES

The digital relay displays three types of messages. They are listed below in order of priority: trip message alarm message CHECK SETTINGS message A discussion of the different messages follows, beginning with the lowest priority message and proceeding to the highest priority message.

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Check Settings Message

CHECK SETTINGS displays when specific settings problems occur (see Setting Parameters, page 35). Certain settings are linked to other settings. If one of these settings is changed, the digital relay automatically changes the linked settings. A CHECK SETTINGS message results. See Conflicting Settings, page 38. Alarm messages display whenever a pickup setting is exceeded. When more than one type of fault occurs at almost the same time, only the last fault to occur triggers an alarm message. Table 6 below shows alarm messages and their meanings. Table 6: Alarm Messages
Alarm Message PHASE FAULT GND FAULT Meaning Phase current is above the overcurrent pickup Ground fault current is above the overcurrent pickup

Alarm Message

Trip Message

A blinking trip message displays whenever a protective relay operates. The message indicates the fault that caused the operation. The red trip indicator LED also flashes. The trip message is latched; it remains on the display until the relay is cleared by pressing the reset button. When the reset button is pressed, the trip message disappears and the trip indicator LED goes out. If control power fails, the message is saved. For example, if any phase current exceeds the current setting, the PHASE FAULT alarm message displays. This message displays continuously until one of two conditions is satisfied: 1. The phase current drops below the current setting; when this occurs, the alarm message disappears. 2. If the phase current remains above the current setting long enough to cause a trip, both the PHASE FAULT message and the trip indicator flash. Both continue to flash until the fault is cleared and the reset button is pressed. Table 7 shows trip messages and their meanings. Table 7: Trip Messages
Flashing Trip Message PHASE FAULT GND FAULT Meaning Phase protection tripped Ground fault protection tripped

Message Priority

Message priority management is as follows: Higher priority messages replace lower priority messages on the display. For example, if the CHECK SETTINGS message is displayed and an alarm occurs, the alarm message overrides the CHECK SETTINGS message and is displayed instead. If the condition which caused the alarm continues, a trip relay operates and the alarm message flashes, indicating it has become a higher-priority trip message. The trip indicator also activates. Press any button to return the display to normal readings for 20 seconds.

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CHAPTER 8COMMISSIONING
INTRODUCTION Commissioning the digital relay includes dielectric testing and testing the following operations with the digital relay energized: parameter setting metering protection Before commissioning the digital relay, ensure that it is correctly installed (wiring, connections, DIP switch setting, etc.). For further information, refer to the Installation, Wiring, and Setting the DIP Switches sections.

! WARNING
HAZARD OF ELECTRIC SHOCK OR BURN. This section contains procedures for setting up and testing the digital relay. Perform all procedures before the circuit is energized. Failure to follow this precaution could result in electric shock, severe personal injury, death, or equipment damage!

DIELECTRIC TESTING

Due to the presence of capacitance between some circuits and the digital relay frame, dc voltage is recommended for dielectric testing. The digital relay dielectric withstand capacity is 2.0 kV dc for 1 minute.

! CAUTION
HAZARD OF EQUIPMENT DAMAGE. Do not apply dielectric stress between any terminals that are part of the same galvanically independent circuit. For example, on the last bulleted item in the following list, never apply dielectric stress between terminals 2A4, 2A1, 2A2, or 2A3. Failure to follow this precaution can result in equipment damage.

Galvanically independent circuits between which dielectric stress can be applied are listed below. Each bulleted item represents a galvanically independent circuit. You can apply dielectric stress between any two terminals listed below which are not on the same circuit (bulleted item). Refer to Card 2 Wiring, beginning on page 22, for additional information. control power supply (terminals 1A1, 1A2) current input Ia (phase current sensor module terminals 1 and 4) current input Ib (phase current sensor module terminals 2 and 5) current input Ic (phase current sensor module terminals 3 and 6)

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DIELECTRIC TESTING (cont.)

output 1 (terminals 1A7, 1A8) output 2 (terminals 1A5, 1A6) output 3 (terminals 1A3, 1A4) output 4 (terminals 1B3, 1B4) output 5 (terminals 1B1, 1B2) chassis ground (2A4) and current input Ig (terminals 2A1, 2A2, 2A3)

ENERGIZING

Follow these steps to energize the digital relay: 1. Ensure that the control power supply voltage is within the admissible range for the digital relay, that is: 48 to 125 V 20% for models DR-LXS01 X0A TBN and DR-LXS01 S0A TBN or 100 to 127 V +10% -20% for models DR-LXS01 X0A TEN and DR-LXS01 S0A TEN 2. Energize the unit. The on indicator lights up. The self-diagnostic internal fault indicator lights up for about 2 seconds during the start-up (initialization) phase. If the on indicator does not light up: check the control power supply cabling check the supply voltage at the digital relay inputs (terminals 1A1 and 1A2) If these checks indicate nothing abnormal, the digital relay is out of service. Also, if the internal fault indicator remains steadily lit, the digital relay is out of service. Contact your local Square D sales representative or call the POWERLOGIC Technical Support Center for assistance. See Getting Technical Support, page 69.

GENERAL DEVICE SETUP

Before proceeding with the digital relay testing, you must select general device setup parameters. These parameters (accessed by pressing the device setup key) reflect the digital relay installation characteristics, such as CT ratios and system frequency. These parameters are generally set up once and not changed. Follow the instructions below to set specific parameters. Activate the Setup mode and select the device settings by pressing the device button (refer to Setup Mode, page 35).

PH CT Setup

Set PH CT to equal the CT primary rated current. Note: CT secondary rated current is selected by SW2 DIP switches; see page 16.

GF CT Setup

The default ground fault measurement technique uses internal summation of the phase currents. For normal operation in this mode, select GF CT=PH CT. This setting causes the value of GF CT to always match that of PH CT. If using the optional CSH core balance CT, see CSH Core Balance CTs, page 76.

FREQ Setup LATCH Setup

Set FREQ to the rated frequency of the network (50 Hz or 60 Hz). The LATCH setting determines whether or not the output contacts should be latched after tripping.
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LATCH Setup (cont.)

Set to YES for latching and NO for no latching. If NO is selected, the digital relay will repeatedly try to reset the output contacts. If YES is selected, the digital relay will not attempt to reset until the reset button is pressed. Note: The trip indicator and trip message on the front panel are always latched. The yellow reset button must be pressed to clear the trip message, regardless of LATCH setting.

Setting the Device Address

Device address applies only to communicating models. Choose the * Comms * page by pressing the device button. Each POWERLOGIC device on a communications link must have a unique device address. (The term communications link refers to 132 POWERLOGICcompatible devices daisy-chained to a single communications port.) The allowable range of addresses is 1 to 198. The factory default address is 1. Note: By networking groups of devices, POWERLOGIC systems can support a virtually unlimited number of devices. When addressing POWERLOGIC devices, each device on a single communications linkincluding the PNIM or SY/LINK cardmust be assigned a unique address.

Setting the Baud Rate

Baud rate applies only to communicating models. Choose the * Comms * page by pressing the device button. Set the digital relay baud rate to match the baud rate of all other devices on the communications link. The available baud rates are 1200, 2400, 4800, 9600, and 19200. The factory default is 9600 bps. The maximum baud rate is limited by the number of devices and total length of the communications link. See table 3, page 28, for distance restrictions at varying baud rates. Methods of testing the digital relay and its components are detailed below. Before proceeding with measurement and protection testing described in this section, sensor connections must be validated by primary current injection. Follow these steps: 1. Inject into the primary winding of each CT a current greater than 5% of the rated current PH CT. 2. Check the CT ratios and the phase sequence by reading the current shown on the digital relay display (meters button). After validating the sensor connections by primary current injection, test the device settings using either primary or secondary current injection; descriptions of both methods follow.

TEST METHODS Checking Phase Current Input Wiring and CT Ratio

CT Primary Current Injection

Sensor primary current injection (CT or core balance CT) offers the advantage of testing the entire chain: sensor, wiring, and relays. The method does, however, have the drawback of requiring very heavy current when the sensor primary rated current is high. The sensor and its wiring can be tested via this method using only the lowest levels of current read by the digital relay (5% of PH CT).
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CT Secondary Current Injection

This method is used to check the digital relay phase current inputs. See figure 53. When the digital relay is equipped with a test block, testing can be done without disconnecting the cables from the CTs.

! WARNING
HAZARD OF ELECTRIC SHOCK OR BURN. Do not inject current into the DB-9 male connector (B on card 2) of the digital relay. Inject only across the terminals of phase current sensor module CCA 660. Failure to follow this precaution can result in electric shock, severe personal injury, death, or equipment damage! Limit the duration of the injection to avoid damaging the digital relay inputs. The digital relay can withstand 3 times the PH CT setting injected continuously, and 24 times the PH CT for 3 seconds. The ratio between the injected current and the current measured by the digital relay is equal to the CT ratio. For example, with a 150/5 CT, for the digital relay to measure 180 A, it is necessary to inject 6 A (6 = 180 x 5/150).

Current Generator

4 1 5 2 6 3 2 B

Digital Relay

Phase Current Sensor Module

Do Not Inject Current Here

Figure 53: Example of phase A injection

Zero Sequence Current Injection

To measure ground fault current by summation of phase currents, current is injected into one of the three phase inputs. In this case, the 3-phase overcurrent protection must be disabled to prevent unintended operation. If measuring ground fault current using the optional core balance CT, see CSH Core Balance CTs, page 76, for more information.

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Time Delay Measurement

Checking the protective systems involves measurement of trip time delays (figure 54). The procedure requires a double-contact switch: one contact controls the application of the injection signal, and the other starts a timer. The timer stops when one of the two normally open contacts (terminals 1A5 and 1A6, or 1A7 and 1A8) closes. To measure trip time delays, follow these steps: 1. Set the current generator to the test value. 2. Initialize the timer to 0. 3. Start the current generator and timer at the same time, using the doublecontact switch. When the relay output contact closes, the timer indicates the tripping time.
CCA 660 Current Sensor Module
4 1

Current Generator

5 2 6 3

Digital Relay

Timer

1A5 or 1A7 1A6 or 1A8

Figure 54: Time delay measurement

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METERING

Use the meters button to display the various metered values calculated by the digital relay. Metered values are shown in table 8 below.
Table 8 Measurement Characteristics

Metered Values

Function Phase Currents Maximum Demand Trip Currents Phase Zero Sequence IA, IB, IC

Name

Unit A or kA A or kA A or kA A or kA

Range (0.05 to 24) x PH CT (0.05 to 24) x PH CT (0.05 to 24) x PH CT (0.02 to 10) x GF CT

Accuracy 5% or 0.03 x PH CT 5% or 0.03 x PH CT 5% or 0.03 x PH CT 5% or 0.02 x GF CT or 0.1 A

Refresh Period < 2 seconds 5 minutes

AMPDa, AMPDb, AMPDc TRIPa, TRIPb, TRIPc TRIPg

Under reference conditions (IEC 255-4). PH CT: CT primary rated current. GF CT: CSH core balance CT relay input rating (2 A or 30 A) or standard zero sequence CT primary current rating.

Metering Testing

This function gives a continuous reading of the three phase currents. OperationThe measurements of the Ia, Ib, and Ic currents are the averages obtained over a period of approximately 1.5 seconds. TestingTo test the digital relay, follow these steps: 1. Inject across the 41 terminals (52 and 63 respectively) of the phase current sensor module (CCA 660) a 1 A or 5 A current, according to the current rating of the CT being used, and the DIP switch settings described on pages 1516. 2. Press the meters button to read the measurement of Ia, Ib, and Ic respectively. 3. The measurement displayed should be the same as the value of PH CT set with the device button. The reading error should be less than the sum of the digital relay error ( 5%) and the current injection equipment error.

Maximum Demand Ammeters

The maximum demand ammeters indicate the peak 5 minute average value of current since the last reset. OperationThe maximum demand ammeters: calculate the average of each phase current and store the highest average since the last zero reset all reset to zero by pressing the reset button when any one of them is shown on the display require 5 minutes for calculating each new average of the phase currents TestingTest the maximum demand ammeters by following these steps: 1. Inject a current I into the phase corresponding to the maximum demand being tested. 2. Reset the maximum demand ammeters to zero by displaying the maximum demand value for the corresponding phase being tested, and pressing the reset button. Perform this reset operation even if the maximum demand ammeters are already at zero; it allows the calculation to be started up for a new integration period.

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Maximum Demand Ammeters (cont.) Phase And Ground Fault Trip Currents

3. Wait for the end of the integration period (5 minutes) and read the value of the maximum demand ammeter. Trip current metering indicates fault characteristics (phase and magnitude). OperationTrip current metering operates as follows: Trip current metering gives the maximum value of phase and ground fault current during the first 30 ms after the trip sequence is initiated. Zero reset is impossible. Each time tripping occurs, the new values replace the previous ones. If the trip current exceeds 24 x PH CT, the digital relay displays a message indicating that the phase fault current has exceeded the maximum trip current measurement (for example, TRIPa > 24 kA). TestingTo test, follow these steps: 1. Have one of the overcurrent elements trip the digital relay. 2. Read the values of TRIPa, TRIPb, TRIPc, and TRIPg.

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ANSI 50/51, AND EITHER 50N/51N OR 50G/51G SETTING AND TESTING 3-Phase Overcurrent (ANSI 50/51) Settings

This section describes how to set ANSI 50/51, and either 50N/51N or 50G/51G settings. Also included are tests to ensure that the relay operates properly and the settings are valid. Operationincludes two overcurrent pickup settings: definite time or inverse-time-overcurrent curves instantaneous or time-delayed instantaneous pickup There are three parameters for the time overcurrent trip function: time current curve: PH TCC current setting: PH CS time delay: PH TD There are two parameters for the instantaneous trip function: instantaneous pickup: PH IP instantaneous time delay: PH ITD Tripping curves are shown in figures 55 and 56 below.

PH TD

PH TD

PH ITD

PH ITD

PH CS

PH IP

PH CS

10 PH IP PH CS

Figure 55: Definite time curve

Figure 56: Inverse-time-overcurrent curve

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3-Phase Overcurrent (ANSI 50/51) Settings (cont.)

Table 9 below shows the various settings for each 3-phase overcurrent parameter.
Table 9 3-Phase Overcurrent Parameter Settings

Parameter CT Primary Rated Current (PH CT)

Settings A: 10 - 15 - 20 - 25 - 30 - 35 - 36 - 40 - 45 - 50 - 60 - 70 - 75 - 80 - 90 - 100 - 120 - 125 - 150 - 160 - 175 - 180 192 - 200 - 225 - 240 - 250 - 300 - 320 - 350 - 400 - 450 - 480 - 500 - 600 - 625 - 640 - 700 - 750 - 800 - 900 - 960 kA: 1 - 1.2 - 1.25 - 1.4 - 1.5 - 1.6 - 2 - 2.5 - 3 - 3.5 - 3.75 - 4 - 5 - 6 - 6.25 DT - SIT - VIT - EIT - UIT - RI .3 - .35 - .4 - .45 - .5 - .55 - .6 - .65 - .7 - .75 - .8 - .85 - .9 - .95 - 1 - 1.1 - 1.2 - 1.3 - 1.4 - 1.5 - 1.6 - 1.7 1.8 - 1.9 - 2 - 2.2 - 2.4 - 2.6 - 2.8 - 3 - 3.5 - 4 - 4.5 - 5 - 5.5 - 6 - 6.5 - 7 - 7.5 - 8 - off For all inverse-time-overcurrent curves, the PH CS setting range is limited to 2.4 x PH CT. ms: 100 - 200 - 300 - 400 - 500 - 600 - 700 - 800 - 900 s: 1.1 - 1.2 - 1.3 - 1.4 - 1.5 - 1.6 - 1.7 - 1.8 - 1.9 - 2 - 2.1 - 2.2 - 2.3 - 2.4 - 2.5 - 2.6 - 2.7 - 2.8 - 2.9 3 - 3.1 - 3.2 - 3.3 - 3.4 - 3.5 - 3.6 - 3.7 - 3.8 - 3.9 - 4 - 4.5 - 5 - 5.5 - 6 - 6.5 - 7 - 7.5 - 8 - 8.5 - 9 9.5 - 10 - 10.5 - 11 - 11.5 - 12 - 12.5 - 13 - 13.5 - 14 - 14.5 - 15 - 16 - 17 - 18 - 19 - 20 - 21 - 22 - 23 24 - 25 - 30 - 35 - 40 - 45 - 50 - 55 - 60 - 65 - 70 - 75 - 80 - 85 - 90 For all inverse-time-overcurrent curves, the PH TD maximum setting is 12.5 s. 1 - 2 - 3 - 4 - 5 - 6 - 7 - 8 - 9 - 10 - 11 - 12 - 13 - 14 - 15 - 16 - 17 - 18 - 19 - 20 - 21 - 22 - 23 - 24 - off inst.: instantaneous, typical tripping time 25 ms. ms: 50 - 100 - 150 - 200 - 250 - 300 - 400 - 500 - 600 - 700 - 800 - 900 s: 1 - 1.1 - 1.2 - 1.3 - 1.4 - 1.5 - 1.6 - 1.7 - 1.8 - 1.9 - 2

Curve (PH TCC) Current Setting (PH CS in multiples of PH CT) Time Delay (PH TD)

Instantaneous Pickup (PH IP in multiples of PH CT) Instantaneous Time Delay (PH ITD)

Note: PH CS is expressed as multiples of phase CT rating (PH CT). Amp tap of conventional induction disc relays is normally expressed in secondary amperes. See table 11 on the next page for equivalent pickup settings (where the digital relay is configured for 5 A CT inputs). Table 10 below shows the accuracy and tolerance of 3-phase overcurrent parameter settings.
Table 10 Accuracy/Tolerance of 3-Phase Overcurrent Parameter Settings
Setting PH CS, PH IP PH TD for PH TCC = DT, PH ITD PH TD for PH TCC = SIT, VIT EIT, UIT, RI Tolerance 5% or 0.03 x PH CT 5% or 0 to +60 ms 5% or 0 to +60 ms for PH CS > 0.5 x PH CT 10% or 0 to +60 ms for PH CS 0.5 PH CT

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Table 11 Induction Disc Amp Tap/Digital Relay Current Setting Equivalents


Induction Disc Amp Tap (amperes) Digital Relay Current Setting (multiples of PH CT) 1.5 .3 2 .4 2.5 .5 3 .6 4 .8 5 1 6 1.2 8 1.6 10 2 12 2.4

3-Phase Time Overcurrent Settings

Settings are listed below. In all equations, I = trip current. PH TCC settingPH TCC settings are listed below: DT: definite time curve (figure 57, page 53) RI: rapid inverse curve (figure 58, page 53) equation: t = 0.315 x PH TD s
0.3390.236 I/PH CS

SIT: standard inverse time curve (figure 59, page 54) equation: t = 0.047 x PH TD s 0.02
(I/PH CS) -1

VIT: very inverse time (figure 60, page 54) or long time inverse (LTI) curve. The LTI curve is the very inverse time curve set with long time delays (longer than 3 s). equation: t = 9 x PH TD s
(I/PH CS)-1

EIT: extremely inverse time curve (figure 61, page 55) equation: t = 99 x PH TD s 2
(I/PH CS) -1

UIT: ultra inverse time curve (figure 62, page 55)


TD equation: t = 315 x PH2.5 s (I/PH CS) -1

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100 90 80 70 60 50 40 30 20

90s

1000 900 800 700 600 500 400 300 200

10 9 8 7 6 5 4 3 2

100 90 80 70 60 50 40

T i

30 20

T i m
12.5

Adjustable
1.00 .900 .800 .700 .600 .500 .400 .300 .200

m e
10 9 8 7 6 5 4

i n

5.0

i n

3 2

2.5

S
.100 .090 .080 .070 .060 .050 .040 .030

S
1.2
1.00 .9 .8 .7 .6 .5 .4 .3 .2

e c o n d

e c o

0.8
0.4 0.2 0.1

n d s

.020

s
.010 .009 .008 .007 .006 .005 .004 .003 .002
.100 .09 .08 .07 .06 .05 .04 .03 .02

80 100

Current in Multiples of Pickup (I/PH CS or I/GF CS) Figure 57: Definite time (DT) curve

Current in Multiples of Pickup (I/PH CS or I/GF CS) Figure 58: Rapid inverse (RI) curve

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10

20

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10

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60

60

.001

.010

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1000 900 800 700 600 500 400 300 200

1000 900 800 700 600 500 400 300 200

100 90 80 70 60 50 40 30 20

100 90 80 70 60 50 40

T i m

30 20

T i m

10 9 8 7 6 5 4 3 2

12.5

i
5.0

10 9 8 7 6 5 4

e
12.5

i n

3 2

5.0

2.5
1.00 .9 .8 .7 .6 .5 .4 .3 .2

S e c
1.00 .9 .8 .7 .6 .5 .4 .3 .2

S
2.5 1.2

1.2

e c o n d

0.8
0.4 0.2

o n d s

0.8
0.4 0.2 0.1

.100 .09 .08 .07 .06 .05 .04 .03 .02

0.1

.100 .09 .08 .07 .06 .05 .04 .03 .02

80 100

Current in Multiples of Pickup (I/PH CS or I/GF CS) Figure 59: Standard inverse time (SIT) curve

Current in Multiples of Pickup (I/PH CS or I/GF CS) Figure 60: Very inverse time (VIT) curve

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1000 900 800 700 600 500 400 300 200

1000 900 800 700 600 500 400 300 200

100 90 80 70 60 50 40 30 20

100 90 80 70 60 50 40

T i m

30 20

T i m

10 9 8 7 6 5 4 3 2

i
12.5

10 9 8 7 6 5 4

i n
12.5

3 2

5.0
1.00 .9 .8 .7 .6 .5 .4 .3 .2

S e
1.00 .9 .8 .7 .6 .5 .4 .3

S e
5.0

2.5

c o

c o

1.2

n d

2.5 1.2

n d s

0.8
0.4

.2

0.8
.100 .09 .08 .07 .06 .05 .04

.100 .09 .08 .07 .06 .05 .04 .03 .02

0.2

0.4 0.2 0.1

0.1

.03 .02

80 100

10

20

40

60

.010

Current in Multiples of Pickup (I/PH CS or I/GF CS) Figure 61: Extremely inverse time (EIT) curve

Current in Multiples of Pickup (I/PH CS or I/GF CS) Figure 62: Ultra inverse time (UIT) curve

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3-Phase Time Overcurrent Settings (cont.)

PH CS settingThe PH CS settings are displayed in A or kA. Note: Set PH CS after PH CT and PH TCC because the PH CS setting range depends on the PH CT and PH TCC parameters. For the definite time curves and the RI curve, PH CS is the pickup. For the other inverse-time-overcurrent curves, PH CS is the asymptote of the curve. The tripping pickup is 1.2 x PH CS. The time overcurrent setting can be disabled by setting PH CS to off." PH TD settingFor inverse-time-overcurrent curves, the time delay PH TD is determined for a current value of 10 x PH CS. The following questions and answers help illustrate this. Q. Knowing a point on the curvefor example, a tripping time T for a given current Ihow is PH TD determined? A. PH TD is determined as follows: 1. Calculate the ratio I/PH CS. 2. In table 11 on the next page, find the coefficient K for the selected type of curve that is the closest to the I/PH CS ratio. 3. Calculate PH TD = T/K. From the list of possible PH TD settings, choose the closest one to the value obtained. To simplify calculations, 1/K values are also given in the table. Example: with PH CS = 180 A, an SIT curve which trips in 2 seconds for 600 A is required. Thus: 1. I/PH CS = 600/180 = 3.33 2. The table gives for I/PH CS = 3.4: K = 1.88 or 1/K = 0.53 3. Hence PH TD 2 x 0.53 = 1.06 seconds PH TD = 1.1 seconds is chosen, being the closest setting. Q. Once PH TD has been set, how are the tripping times close to a given current I found? A. Determine the tripping times close to a given current I as follows: 1. Calculate the ratio I/PH CS (see table 12). 2. In table 11, find the coefficient K for the selected type of curve that is the closest to the I/PH CS ratio. 3. Calculate T = K x PH TD, the tripping time for the current that corresponds to the I/PH CS ratio in the table. Example: for PH CS = 180 A, PH TD = 1.1 s and a standard inverse time curve (SIT), what is the tripping time for a current close to 1 kA? 1. I/PH CS = 1000/180 = 5.55 2. The table gives for I/PH CS = 5.6:K = 1.33 3. Hence, T = 1.33 x 1.1 = 1.46 seconds for a current of 180 x 5.6 = 1.008 kA.

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3-Phase Instantaneous Settings (cont.)

PH IP settingThe PH IP settings are displayed in A or kA. Note: Set PH IP after PH CT because the PH IP setting range depends on PH CT. To disable the phase instantaneous pickup, set PH IP to off. PH ITD settingwhen PH ITD is set to inst., tripping time is approximately 25 ms.

K Values

Table 12 below determines the K values discussed on page 56.


Table 12 Digital Relay K Values

I/PH CS 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.4 4.6 4.8 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6 6.8 7.0 8.0 9.0 10 11 12 13 14 15 16 17 18 19 20

SIT K 12.9 6.92 4.95 3.95 3.35 2.94 2.64 2.44 2.24 2.10 1.98 1.88 1.80 1.73 1.66 1.60 1.55 1.51 1.47 1.43 1.39 1.36 1.33 1.31 1.28 1.26 1.23 1.21 1.19 1.12 1.10 1.04 1.00 0.951 0.916 0.887 0.862 0.839 0.819 0.801 0.784 0.769 0.756 1/K 0.0775 0.144 0.202 0.253 0.299 0.340 0.378 0.410 0.445 0.475 0.504 0.530 0.556 0.579 0.602 0.623 0.644 0.664 0.682 0.700 0.718 0.734 0.750 0.761 0.781 0.796 0.810 0.823 0.837 0.900 0.909 0.962 1.00 1.05 1.09 1.13 1.16 1.19 1.22 1.25 1.28 1.30 1.32 K 45.0 22.5 15.0 11.2 9.00 7.50 6.43 5.62 5.00 4.50 4.09 3.75 3.46 3.21 3.00 2.81 2.65 2.50 2.37 2.25 2.14 2.04 1.96 1.87 1.80 1.73 1.67 1.61 1.55 1.50 1.29 1.12 1.00 0.900 0.818 0.750 0.692 0.642 0.600 0.562 0.529 0.500 0.474

VIT 1/K 0.0222 0.0444 0.0667 0.0889 0.111 0.133 0.155 0.178 0.200 0.222 0.244 0.267 0.289 0.311 0.333 0.356 0.378 0.400 0.422 0.444 0.467 0.489 0.511 0.533 0.556 0.578 0.600 0.622 0.644 0.666 0.778 0.889 1.00 1.11 1.22 1.33 1.45 1.56 1.66 1.78 1.89 2.00 2.11 K 225 103 63.5 44.2 33.0 25.8 20.8 17.2 14.5 12.4 10.7 9.38 8.28 7.37 6.60 5.95 5.39 4.91 4.49 4.12 3.80 3.52 3.26 3.03 2.83 2.64 2.48 2.33 2.19 2.06 1.57 1.24 1.00 0.825 0.691 0.589 0.507 0.441 0.388 0.344 0.306 0.274 0.248

EIT 1/K 0.00444 0.00971 0.0157 0.0226 0.0303 0.0388 0.0481 0.0581 0.0690 0.0806 0.0934 0.107 0.121 0.136 0.152 0.168 0.186 0.204 0.223 0.243 0.263 0.284 0.307 0.330 0.353 0.379 0.403 0.429 0.457 0.485 0.637 0.808 1.00 1.21 1.45 1.70 1.97 2.27 2.58 2.91 3.27 3.65 4.03 K 545 239 141 94.1 67.6 51.0 39.8 31.8 26.0 21.6 18.2 15.5 13.4 11.6 10.2 8.96 7.95 7.10 6.37 5.74 5.20 4.72 4.30 3.94 3.61 3.33 3.07 2.84 2.63 2.45 1.75 1.30 1.00 0.787 0.633 0.518 0.430 0.362 0.308 0.265 0.229 0.200 0.176

UIT 1/K 0.00183 0.00418 0.00709 0.0106 0.0148 0.0196 0.0251 0.0314 0.0385 0.0463 0.0549 0.0646 0.0746 0.0862 0.0980 0.112 0.126 0.141 0.157 0.174 0.192 0.212 0.233 0.254 0.277 0.300 0.326 0.352 0.380 0.408 0.571 0.769 1.00 1.27 1.58 1.93 2.33 2.76 3.25 3.77 4.37 5.00 5.68 K 3.06 2.21 1.85 1.64 1.52 1.42 1.36 1.31 1.27 1.24 1.21 1.19 1.17 1.15 1.14 1.12 1.11 1.10 1.09 1.09 1.08 1.07 1.07 1.06 1.06 1.05 1.05 1.04 1.04 1.04 1.03 1.02 1.01 1.00 0.992 0.986 0.982 0.978 0.974 0.971 0.969 0.967 0.965 0.963

RI 1/K 0.327 0.452 0.540 0.610 0.658 0.704 0.735 0.763 0.787 0.806 0.826 0.840 0.854 0.870 0.877 0.893 0.901 0.909 0.917 0.917 0.926 0.935 0.935 0.943 0.943 0.952 0.952 0.962 0.962 0.962 0.971 0.980 0.990 1.00 1.01 1.01 1.02 1.02 1.03 1.03 1.03 1.03 1.04 1.04

Note: Beyond 20 x PH CS or 24 x PH CT (whichever is less), all the curves are definite time curves.
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Testing

Testing ensures the settings operate correctly. The following procedure is explained for the complete 3-phase overcurrent system, including the instantaneous pickup and the overcurrent pickup. Because it will interfere with phase fault testing, be sure to disable the ground fault current setting if it operates by phase current summation. Note: To bypass the ground fault overcurrent system, inject the same current in two phases in opposite directions, but do not inject current into the third phase!

Instantaneous Pickup Check

To check the instantaneous pickup (figure 63), follow these steps: 1. If necessary, disable the time-overcurrent pickup by setting PH CS to off. 2. Gradually inject current until the alarm message PHASE FAULT appears. 3. The instantaneous pickup is the current value at which the message appears.

Time-Overcurrent Pickup Check To check the time-overcurrent pickup (figure 64), follow these steps: 1. Reset the current setting parameter PH CS to a numeric value. 2. Gradually inject current until the alarm message PHASE FAULT appears. 3. The current setting is the current value at which the message appears. Remember, for definite time (and RI curve), the pickup is PH CS. For inverse-time-overcurrent, the pickup is 1.2 x PH CS.
t

PH TD

PH TD

PH ITD

PH ITD

PH CS 10xPH CS PH IP

PH CS 10xPH CS PH IP

Figure 63: Instantaneous pickup check

Figure 64: Time-overcurrent pickup check

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Time Delay Check (10 x PH CS) For inverse-time-overcurrent curves (figure 65), measure the time delay at 10 x PH CS to find the set value of PH TD. Follow these steps: 1. If the instantaneous pickup PH IP is less than or equal to 10 x PH CS, disable it during testing (off) so as not to measure PH ITD instead of PH TD. 2. Measure the tripping time for the current that corresponds to 10 x PH CS. Expected accuracy: 5%, not to exceed 60 ms. Curve Type Check (2 x PH CS) Measure the tripping time for the current that corresponds to 2 x PH CS (figure 66). Expected accuracy: 12.5%. Instantaneous Time Delay Check
t

Measure the tripping time for a current that is at least 1.3 times greater than the instantaneous pickup (figure 67).
t

PH TD

PH TD

PH TD

PH ITD

PH ITD

PH ITD

PH CS 10xPH CS PH IP

PH CS

10xPH CS PH IP

PH CS

10xPH CS PH IP

2xPH CS

Figure 65: Time delay check (10 x PH CS)

Figure 66: Curve type check (2 x PH CS)

Figure 67: Instantaneous time delay check

ANSI 50/51 Installation Characteristics

Record installation characteristics in table 13 below.


Table 13

ANSI 50/51 Installation Characteristics


Serial Number Installation Equipment Cubicle Phase CT Ratio Digital Relay Settings Rated Phase Current Type Of Curve Current Setting Time Delay Instantaneous Pickup Instantaneous Time Delay SW2 DIP Switches (number 1 to 6) PH CT PH TCC PH CS PH TD PH IP PH ITD 1 SW2 6

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3-Phase Overcurrent Test Results

Record results from the phase protection tests in table 14 below. If you might use this chart more than once, photocopy this page and enter values on a photocopy instead of the original.
Table 14 3-Phase Overcurrent Test Results

Overcurrent Settings Current Settings PH TCC = DT/RI SIT/VIT EIT/UIT Time Delay For 10 x PH CS Time Delay For 2 x PH CS PH TCC = DT SIT VIT EIT UIT RI Instantaneous Pickup Settings Instantaneous Pickup Instantaneous Time Delay PH IP PH ITD PH CS

Expected Value

Measured Value

1.2 x PH CS PH TD 1 x PH TD 3.35 x PH TD 9 x PH TD 33 x PH TD 67.6 x PH TD 1.42 x PH TD

Date: Signatures:

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Ground Fault Overcurrent (ANSI 50N/51N or 50G/51G) Protection Operation

This feature provides ANSI 50N/51N or 50G/51G functions for phase-to-ground faults in resistive grounded, reactive grounded, and solidly grounded networks. Ground fault current can be determined by using any of the following methods: internal vector summation of 3-phase currents (default) external CSH-30 core balance CT external CSH-120 core balance CT external CSH-200 core balance CT See Ground Fault Current Measurement Method Summary on pages 8182 for further definition and wiring information. To choose the appropriate method, refer to Choosing the Ground Fault Detection Method below. The ANSI 50N/51N and 50G/51G functions include two pickup settings: definite time (figure 68) or inverse-time-overcurrent curves (figure 69) instantaneous or time-delayed instantaneous pickup There are three parameters for the time-overcurrent protection: time current curve: GF TCC current setting: GF CS time delay: GF TD There are two parameters for the instantaneous protection: instantaneous pickup: GF IP instantaneous time delay: GF ITD
t
t

GF TD

GF TD

GF ITD

GF ITD

GF CS

GF IP

GF CS

10 GF CS

GF IP

Figure 68: Definite time curve

Figure 69: Inverse-time-overcurrent curve

Choosing the Ground Fault Detection Method

To choose the best ground fault detection method for your application, follow these guidelines: 1. If GF CS < 0.1 x GFCT, use a CSH 120 or CSH 200 core balance CT. 2. If 0.1 x GF CT < GF CS 0.3 x GF CT, use a CSH 30, CSH 120, or CSH 200 core balance CT. 3. If GF CS > 0.3 x GF CT, use any of the ground fault current detection methods. Note: The CSH core balance CTs provide the best sensitivity for detecting ground fault current.
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Nuisance Tripping of Ground Fault Overcurrent Protection

The ground fault overcurrent protection could nuisance trip for the following reasons: when the closing of a substation feeder or incoming circuit breaker causes a strong unbalanced current, typically due to transformer magnetization when residual current is detected using the internal vector summation of the three phase currents and the pickup is too low Therefore, the best method for ground fault protection is to sense ground fault current with the CSH 30, 120, or 200 core balance CTs. If the internal vector summation of the three phase currents is used, the following examples for choosing settings may help to avoid nuisance ground fault trips. Important: Saturation of CTs during transient operation can result in a false ground fault current of up to 5% of phase currents. To avoid nuisance tripping, consider this when selecting ground fault settings. Two examples are shown below. Causes of nuisance tripping: 1. pickup too low: < 30% of PH CT (figure 70)

Ig

example: PH CT = 100 A GF CT = PH CT PH CS = 120 A GF CS = 5 A


PH CS = 120 A I

GF CS = 5 A

Figure 70: Pickup too low


t

When a 100 A phase current flows through the network, the false ground fault current can reach 5 A, causing a trip due to ground fault overcurrent. Remember, GF CS must be greater than 0.3 x GF CT when using the internal vector summation method. 2. ground fault time delay shorter than phase time delay (figure 71) example: PH CT = 100 A PH CS = 120 A PH TD = 500 ms GF CS = 50 A GF TD = 200 ms When a line-to-line fault creates a 2 kA current, the false ground fault current can reach 100 A, resulting in a trip in 200 ms. This trip, caused by the false ground fault current, occurs before the phase time delay ends.
I

PH TD= 500 ms GF TD= 200 ms Ig

GF CS=50 A PH CS=120 A

Figure 71: Ground fault time delay shorter than phase time delay

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Ground Fault Overcurrent Settings

Table 15 below shows the various settings available for each of the ground fault overcurrent parameters.
Table 15 Ground Fault Overcurrent Parameter Settings

Parameters CT primary rated current (GF CT) Residual (50N/51N) CSH 120 or CSH 200 Standard zero sequence CT with interposing CSH 30

Settings GF CT = PH CT: sum of the three phase currents. Tor 2A: 2 A input rating, CSH core balance CTs: equivalent to GF CT = 2 A. Tor30A: 30 A input rating, CSH core balance CTs: equivalent to GF CT = 30 A. A: 1 - 2 - 3 - 4 - 5 - 6 - 10 - 15 - 20 - 25 - 30 - 35 - 36 - 40 - 45 - 50 - 60 - 70 - 75 - 80 - 90 100 - 120 - 125 - 150 - 160 - 175 - 180 - 192 - 200 - 225 - 240 - 250 - 300 - 320 - 350 - 400 450 - 480 - 500 - 600 - 625 - 640 - 00 - 750 - 800 - 900 - 960. kA: 1 - 1.2 - 1.25 - 1.4 - 1.5 - 1.6 - 2 - 2.5 - 3 - 3.5 - 3.75 - 4 - 5 - 6 - 6.25

Curve (GF TCC) Current Setting (GF CS in multiples of GF CT) Time Delay (GF TD)

DT - SIT - VIT - EIT - UIT - RI .05 - .1 - .15 - .2 - .25 - .3 - .35 - .4 - .45 - .5 - .55 - .6 - .65 - .7 - .75 - .8 - .9 - .95 - 1 - 1.1 - 1.2 - 1.3 - 1.4 1.5 - 1.6 - 1.7 - 1.8 - 1.9 - 2 - off For all inverse-time-overcurrent curves, the GF CS is limited to 1 x GF CT. ms: 100 - 200 - 300 - 400 - 500 - 600 - 700 - 800 - 900 s: 1.1 - 1.2 - 1.3 - 1.4 - 1.5 - 1.6 - 1.7 - 1.8 - 1.9 - 2 - 2.1 - 2.2 - 2.3 - 2.4 - 2.5 - 2.6 - 2.7 - 2.8 - 2.9 - 3 - 3.1 - 3.2 3.3 - 3.4 - 3.5 - 3.6 - 3.7 - 3.8 - 3.9 - 4 - 4.5 - 5 - 5.5 - 6 - 6.5 - 7 - 7.5 - 8 - 8.5 - 9 - 9.5 - 10 - 10.5 - 11 - 11.5 12 - 12.5 - 13 - 13.5 - 14 - 14.5 - 15 - 16 - 17 - 18 - 19 - 20 - 21 - 22 - 23 - 24 - 25 - 30 - 35 - 40 - 45 - 50 - 55 60 - 65 - 70 - 75 - 80 - 85 - 90 For all inverse-time-overcurrent curves, the GF TD maximum setting is 12.5 s. 0.5 - .1 - .15 - .2 -.25 - .3 - .35 - .4 - .45 - .5 - .55 - .6 - .65 - .7 - .75 - .8 - .85 - .9 - .95 - 1 - 1.1 - 1.2 - 1.3 - 1.4 1.5 - 1.6 - 1.7 - 1.8 - 1.9 - 2 - 2.5 - 3 - 4 - 5 - 6 - 7 - 8 - 9 - 10 - off inst.: instantaneous, typical tripping time 25 ms. ms: 50 - 100 - 150 - 200 - 250 - 300 - 400 - 500 - 600 - 700 - 800 - 900 s: 1 - 1.1 - 1.2 - 1.3 - 1.4 - 1.5 - 1.6 - 1.7 - 1.8 - 1.9 - 2

Instantaneous Pickup (GF IP in multiples of GF CT) GF ITD

Table 16 below shows the accuracy and tolerance of ground fault overcurrent parameter settings.
Table 16 Accuracy/Tolerance of Ground Fault Overcurrent Parameter Settings
Setting GF CS, GF IP GF TD for GF TCC = DT, GF ITD GF TD for GF TCC = SIT, VIT EIT, UIT, RI Tolerance 5% or 0.02 x GF CT or 0.1 A 5% or 0 to +60 ms 5% or 0 to +60 ms for GF CS > 0.2 x GF CT 10% or 0 to +60 ms for GF CS 0.2 GF CT

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GF CS

The GF CS settings are displayed in A or kA. Set GF CS after PH CT, GF CT, and GF TCC; the GF CS setting range may depend on those three parameters. For definite time curves and the RI curve, GF CS is the tripping value. For the other inverse-time-overcurrent curves, GF CS is the asymptote of the curve. The tripping value is situated at 1.2 x GF CS. The ground fault time-overcurrent function can be disabled by setting GF CS to off.

GF TCC

The setup procedure is the same as for PH TCC (see PH TCC Setting under 3-Phase Time Overcurrent Settings, page 52). The setup procedure is the same as PH TD (see PH TD Setting under 3-Phase Time Overcurrent Settings, page 56). Beyond 20 x GF CS or 10 x GF CT, all the curves are definite time curves. The GF IP settings are displayed in A or kA. Set GF IP after GF CT and PH CT because the GF IP setting range may depend on those parameters. The ground fault instantaneous overcurrent function can be disabled by setting GF IP to off. When GF ITD is set to inst., tripping time is approximately 25 ms. Testing ensures the settings operate correctly. The testing procedure is explained for the complete ground fault overcurrent system, including the instantaneous pickup and the time-overcurrent pickup. If using the optional CSH core balance CT, see CSH Core Balance CTs, page 76.

GF TD

GF IP

GF ITD Testing

Instantaneous Pickup Check

Follow these steps to check the instantaneous pickup (figure 72): 1. If necessary, disable the time-overcurrent pickup by setting GF CS to off. 2. Gradually inject current until the alarm message GND FAULT appears. 3. The instantaneous pickup is the current value at which the message appears.
t

GF TD

GF ITD

GF CS

10xGF CS GF IP

Figure 72: Instantaneous pickup check

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Time-Overcurrent Pickup Check Follow these steps to check the time-overcurrent pickup (figure 73): 1. Reset the current setting parameter GF CS to a numeric value. 2. Gradually inject current until the alarm message GND FAULT appears. 3. The current setting is the current value at which the message appears. Reminder: For definite time (and RI curve), the pickup is GF CS. For inversetime-overcurrent curves, the pickup is 1.2 x GF CS. Time Delay Check (10 x GF CS) Referring to figure 74, follow these steps to check the time overcurrent time delay (10 x GF CS): 1. For inverse-time-current curves, measure the time delay at 10 x GF CS to find the set value of GF TD. 2. If the instantaneous pickup GF IP is less than or equal to 10 x GF CS, disable it during testing (off) so as not to measure GF ITD instead of GF TD. 3. Measure the tripping time for the current that corresponds to 10 x GF CS. Expected accuracy (for GF CS > GF CT) is 5%, not to exceed 60 ms.
t

GF TD

GF TD

GF ITD

GF ITD
GF CS 10xGF CS GF IP I

GF CS 10xGF CS

GF IP

Figure 73: Overcurrent pickup check

Figure 74: Time delay check (10 x GF CS)

Curve Type Check (2 x GF CS) To check the curve type (2 x GF CS), measure the tripping time for the current corresponding to 2 x GF CS. Expected accuracy (for GF CS > 0.2 x GF CT) is 12.5%. See figure 75. Instantaneous Time Delay Check To check the instantaneous time delay, measure the tripping time for a current that is at least 1.3 times greater than the instantaneous pickup. See figure 76.
t

GF TD

GF TD

GF ITD

GF ITD

GF CS

10xGF CS GF IP

GF CS

10xGF CS

GF IP

2xGF CS

Figure 75: Curve type check (2 x GF CS) 1998 Square D All Rights Reserved

Figure 76: Instantaneous time delay check 65

Digital Relay Chapter 8Commissioning

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ANSI 50G/51G or 50N/51N Installation Characteristics Record installation characteristics and digital relay settings in table 17 below. If you might use this table more than once, photocopy this page and enter values on a photocopy instead of the original.
Table 17 ANSI 50N/51N or 50G/51G Installation Characteristics
Serial Number Installation Equipment Cubicle Phase CT Ratio Digital Relay Settings Rated Current Type Of Curve Current Setting Time Delay Instantaneous Pickup Instantaneous Time Delay SW1 DIP Switches (no. 1 to 2) 1 2 GF CT GF TCC GF CS GF TD GF IP GF ITD

SW1

SW2 DIP Switches (no. 1 to 6)

1 SW2 6

CSH Core Balance CT Wiring (optional)

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Digital Relay Chapter 8Commissioning

Ground Fault Overcurrent Test Results

Record results from the ground fault protection tests in table 18 below. If you might use this table more than once, photocopy this page and enter values on a photocopy instead of the original.
Table 18 Ground Fault Overcurrent Test Results

Test Overcurrent Setting Current Setting GF TCC = DT/RI SIT/VIT EIT/UIT Time Delay For 10 x GF CS Time Delay for 2 x GF CS GF TCC = DT SIT VIT EIT UIT RI Instantaneous Pickup Settings Instantaneous Pickup Instantaneous Time Delay GF IP GF ITD GF CS

Expected Value

Measured Value

1.2 x GF CS GF TD 1 x GF TD 3.35 x GF TD 9 x GF TD 33 x GF TD 67.6 x GF TD 1.42 x GF TD

Date: Signatures:

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Digital Relay Chapter 9Maintenance and Troubleshooting

CHAPTER 9MAINTENANCE AND TROUBLESHOOTING


MAINTENANCE The digital relay does not require regular maintenance or calibration, nor does it contain any user-serviceable parts. If the digital relay requires service, contact your local Square D sales representative, or call the POWERLOGIC Technical Support Center for assistance. See Getting Technical Support below.

! CAUTION
HAZARD OF EQUIPMENT DAMAGE.

Never open the digital relay. Opening the digital relay voids the warranty.
Failure to observe this precaution can result in equipment damage.

GETTING TECHNICAL SUPPORT

If you have questions about this product, or other POWERLOGIC and POWERLINK products, contact the Power Management Operation Technical Support Center. The hours are MondayFriday, 7:30 AM4:30 PM (CST). The fax is available 7 days a week, 24 hours a day. If you send your fax outside of the business hours listed above, youll receive a response on the next business day. Be sure to include your name and company, address, phone number, type(s) of POWERLOGIC product(s), and detailed description of the problem or question. Phone: Fax: BBS: Email: (615) 287-3400 (615) 287-3404 (615) 287-3414 PMOSUPRT@SquareD.com

To get the most from your POWERLOGIC and POWERLINK systems, consider attending POWERLOGIC University. POWERLOGIC University offers a series of customer training courses designed to improve your skills using the POWERLOGIC and POWERLINK systems. For registration information or to request a catalog, call (615) 287-3304 or fax (615) 287-3404.

TROUBLESHOOTING

Table 19, page 70, lists problems encountered with POWERLOGIC digital relays, their causes, and remedies. This table is of a general nature and covers only the main causes of problems. Test the status indicators and display by simultaneously pressing the meters and device buttons. All indicators and LCDs will activate.

Lamp Test

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Digital Relay Chapter 9Maintenance and Troubleshooting

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Table 19 Troubleshooting
Problem The CHECK SETTINGS message is displayed. The -, +, and enter buttons are disabled. The self-diagnostic indicator is on and the display is continuously off. The on indicator does not activate when the digital relay is switched on. Cause/Solution Caused by a change in the setting of one of the PH CT, GF CT, PH TCC, or GF TCC parameters. See Conflicting Settings, page 38. Switch to the parameter setting mode. See Setup Mode, page 35. The digital relay self-monitoring functions have detected an internal failure. The digital relay is out of service. Contact Technical Support (see Getting Technical Support, page 69). There is a problem with the digital relay power supply. Check to ensure the supply voltage is within the permitted range for the digital relay. Check the control power supply wiring (terminals 1A1 [+] and 1A2 []). If the supply voltage is normal and the control power supply wiring appears normal, the digital relay is out of service. Contact Technical Support (see Getting Technical Support, page 69). Check the settings. Check the rated frequency setting FREQ (device button). Check the rated current setting PH CT and the SW2 DIP switch settings. Check the settings. Check the rated frequency setting FREQ (device button). Check the rated current setting PH CT and the SW2 DIP switch settings. Check the wiring and settings. Check the rated frequency setting FREQ (device button). While referring to the Ground Fault Current Measurement Method Summary Table, page 81, check the rated current setting GF CT, the SW2 DIP switch settings, and the CSH core balance CT wiring (if applicable). Possible causes and solutions are listed below: Cause: The digital relay address is incorrect. Solution: Verify that the digital relay is correctly addressed. See Setting the Device Address, page 45. Cause: The digital relays baud rate is incorrect. Solution: Verify that the baud rate of the digital relay matches the baud rate of all other devices on its communications link. See Setting the Baud Rate, page 45, for instructions. Cause: Communications lines are improperly biased. Solution: Verify that a multipoint communications adapter is being properly used to bias the communications lines. See Biasing the Communications Link, page 28, for instructions. Cause: Communications lines are improperly terminated. Solution: Verify that a multipoint communications terminator is properly installed. See Terminating the Communications Link, page 30. Cause: Incorrect route statement to the digital relay. Solution: Check route statement. Refer to the software instruction bulletin for instructions on defining route statements. Cause: The communications card is damaged; this is indicated by the green TX LED not activating when a SY/MAX message is sent to the digital relay. Solution: Contact your local Square D representative.

The phase protection pickups are incorrect. The phase current measurements are incorrect. The ground fault protection pickups are incorrect.

Cant communicate with the digital relay from a remote personal computer.

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Digital Relay Appendix ASpecifications

APPENDIX ASPECIFICATIONS
Electrical Characteristics
Phase Current Inputs Current Sensor Module Input (CT Secondaries) 1 A CT configuration (SW2=all switches in 1 position) 5 A CT configuration (SW2=all switches in 0 position)

Burden <0.001 VA <0.025 VA

CT Primary Ratings .................................................................................... 10 A6250 A Currency Range ................................................................ (0.05 to 24) x PH CT (Amps) Accuracy ........................................................................................... 5% of reading, or .................................................................................................. 3% of PH CT Overcurrent Withstand .................................................... 3 x PH CT (Amps) continuous ................................................ 80 x PH CT (Amps) for 1 second Status Input Voltage Range ..................................................................................... 20138 Vac/Vdc Input Current Draw (max.) ............................................... 3 mA @ 20 V; 6 mA @ 138 V Must Turn Off Voltage (max.) ...................................................................... 8.0 Vac/Vdc Must Turn On Voltage (min.) ........................................................................ 20 Vac/Vdc Relay Output Contact (1) Rated Current Breaking Capacity dc Resistive Load ac Resistive Load @ 48 Vdc 8A 4A @ 127 Vdc/Vac 8A 0.7 A 8A

Relay Output Contacts (2, 3) and Watchdog Contacts (4, 5) @ 48 Vdc Rated Current 8A Breaking Capacity dc Resistive Load 2A ac Resistive Load Control Power Inputs Voltage Voltage Range 100127 Vac 20%, +10% 48125 Vdc 20%

@ 127 Vdc/Vac 8A 0.3 A 4A

Burden 16 VA 12 W

Inrush Current <18 A for 10 ms <12 A for 10 ms

Operating Frequency 47.563 Hz

Physical Specifications

Weight ........................................................................................................ 7.72 lbs (3.5 kg) Dimensions ....................................................................................................... See page 12

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Digital Relay Appendix ASpecifications

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Regulatory/Standards Compliance
Environmental Operating Temperature Storage Temperature Humidity (Damp Heat) Corrosion Resistance Mechanical Degree of Protection Vibration Shock Fire Safety Dielectric Withstand

Standard IEC 68-2 IEC 68-2 IEC 68-2 IEC 654-4

Class

Specifications 5 to +55C 25 to +70C 95% to 40C

Class I

IEC 529 IEC 255-21-1 IEC 255-21-2 NFC 20455 UL 508

IP .51 Class I Class I

Front Face

Glow Wire

IEC 255-4 UL 508 Electromagnetic Radiated Emissions Conducted Emissions RF Immunity Electrostatic Discharge Electrical 1.2/50 s Impulse Wave Withstand Damped 1 MHz Sine Wave 5 ns Fast Transients Immunity To Surge

2 kV for 1 minute

FCC Part 15 FCC Part 15 IEC 255-22-3 IEC 255-22-2

Class A Class A Class X Class III

30 V/m

IEC 255-4 IEC 255-22-1 IEC 255-22-4 IEC 801-5

2 kV for 1 minute Class III Class IV

Ambient cubicle temperature. Relay components maximum operating temperature=70C. At time of publication, testing limited to models DR-LXS01 X0A TBN and DR-LXS01 X0A TEN. Printed in 1976 and amended in 1979.

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Digital Relay Appendix BGlossary

APPENDIX BGLOSSARY
AmpDa Phase A current maximum block demand. AmpDb Phase B current maximum block demand. AmpDc Phase C current maximum block demand. Ia Phase A current measurement. Ib Phase B current measurement. Ic Phase C current measurement. CCA 660 Phase current sensor module. CCA 604 4-position removable terminal block. CCA 606 6-position removable terminal block. CCA 608 8-position removable terminal block. CHECK SETTINGS Message which appears when a setting change (PH CT, GF CT, PH TCC, or GF TCC) automatically modifies other settings. The modified values must be reset or validated. Core Balance CT Current transformer used to measure ground fault current. Secondary current: 1 A or 5 A. CSH Name of core balance CTs used with the digital relay. EIT Extremely inverse time. Setting that is chosen for an extremely inverse time curve. Internal Fault Indicator LED indicator which lights up when the digital relay is unavailable due to initialization upon energizing, or due to an internal fault. LATCH Parameter that defines the output contact operating mode. YES: latching NO: no latching. LTI Long time inverse. Tripping curve equivalent to the VIT curve, set with long time delays (>3 s).

enter Button used to store the displayed settings (operational only in parameter setting mode).
FREQ Rated network frequency. Parameter set during commissioning. GF CS Ground fault current setting. This is equal to the amp tap multiplied by the CT primary rating. GF CT CSH core balance CT rating or primary rated current of standard CT zero sequence CT. Parameter set during commissioning. GF CT=PH CT Choice of GF CT used when DIP switch SW1 is set for ground fault determination by internal summation of phase currents. When selected, GF CT=PH CT automatically. GF IP Ground fault protection instantaneous pickup. GF ITD Ground fault protection instantaneous time delay. GF TCC Ground fault time current characteristic or curve. GF TD Ground fault protection time delay. GND FAULT Message indicating ground fault protection operating (steady message) or tripped (blinking message). inst. Instantaneous pickup time delay settings which correspond to tripping in about 25 ms.

meters Button used for measurement reading.


off Setting which disables the corresponding protection.

on Green LED indicator showing that the digital relay is energized. P Refers to parameter setup mode access hole on rear of digital relay.
Phase Current Sensor Module Connector used to connect the current inputs from the CT. Also referred to as the CCA 660. PH CS Phase current setting. This is equal to the amp tap multiplied by the CT primary rating. PH CT CT primary rated current. Parameter set during commissioning. PHASE FAULT Message indicating 3-phase overcurrent protection operating (steady message) or tripped (blinking message). PH IP Phase protection instantaneous pickup.

device Button used to read and set general parameters.


DT Definite time. Setting that is chosen for a definite time curve.

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Digital Relay Appendix BGlossary

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GLOSSARY (cont.)
PH ITD Phase protection instantaneous time delay. PH TCC Phase time current characteristic or curve. PH TD Phase protection time delay.

trip Red LED indicator that shows that the relay has tripped.
TRIP Phase trip current. Replaces TRIPa, TRIPb, and TRIPc when the phase fault current magnitude exceeds 24 x PH CT. TRIPa Phase A trip current. TRIPb Phase B trip current. TRIPc Phase C trip current. TRIPg Zero sequence trip current. UIT Ultra inverse time. Setting that is chosen for an ultra inverse time curve.

reset Button used to acknowledge a protective system that has tripped.


RI Rapid inverse curve. Setting that is chosen for a rapid inverse curve.

settings Button used to read and set protection parameters.


SIT Standard inverse time. Setting that is chosen for an inverse time curve. SW1 Identification of DIP switches used to choose the ground fault current measurement method by summation of the three phase currents or by core balance CT. These switches are located on the rear of the digital relay. SW2 Identification of DIP switches used to choose the 1 A or 5 A CT secondary current rating for the digital relay. 3I Abbreviation for ground fault measurement by internal summation of phase currents. Tor 2A GF CT setting when using CSH 120 or CSH 200 for external ground fault sensing when 0.1 A<GF IP<20 A. Tor30A GF CT setting when using CSH 120 or CSH 200 for external ground fault sensing when 1.5 A<GF IP<300 A.

value + Button used to move upwards through the loop of possible settings towards higher values. value Button used to move downward through the loop of possible settings toward lower values.
VIT Very inverse time. Setting that is chosen for a very inverse time curve.

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Digital Relay Appendix CCommunications Cable Pinouts

APPENDIX CCOMMUNICATION CABLE PINOUTS


CAB-107 Digital Relay Card 3 Terminals IN IN+ OUT OUT+ (3A5) (3A4) (3A7) (3A6) White Green Black Red CAB-108 Male DB-9 Connector 1 2 3 4 5 6 7 8 9 TXA TXB RXA RXB 1 2 3 4 5 6 7 8 9

Shield

SHLD (3A8) Shield

CC-100 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 2 3 4 5 6 7 8 20 22

CAB-102, CAB-104 2 3 4 5 6 7 8 20 22

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Digital Relay Appendix DCSH Core Balance CTs

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APPENDIX DCSH CORE BALANCE CTs


OPERATION Ground fault current can be measured externally by one of the following methods: By a CSH 120 or CSH 200 core balance CT. These two CTs differ only in diameter: the CSH 120 window diameter is 4.72" (120 mm), and the CSH 200 window diameter is 7.87" (200 mm). With this method, two input ratings are possible, according to digital relay connections: use the 2 A rating if the ground fault instantaneous pickup setting is between 0.1 A and 20 A (GF CT=Tor 2A) use the 30 A rating if the ground fault instantaneous pickup setting is between 1.5 A and 300 A (GF CT=Tor30A). By a 1 A or 5 A zero sequence CT if the expected ground current is higher than 300 A. (With this method, the digital relay requires the addition of a CSH 30 core balance CT, which acts as an intermediate CT.) By a CSH 30 core balance CT installed on the reverse current of the three phase CTs. See pages 8182 for a summary of the various methods of ground fault current measurement.

DIP SWITCH SETTINGS FOR CSH CORE BALANCE CTs

Before using the CSH core balance CT for external sensing of ground fault current, set the DIP switch SW1 as shown in figure 77.

SW1

Figure 77: SW1 setting for ground fault current measurement by external core balance CT

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Digital Relay Appendix DCSH Core Balance CTs

CSH CORE BALANCE CT CONNECTIONS (CSH 120, 200)

Using the CCA 606 connector, connect the CSH core balance CT to the digital relay as follows: For 2 A rating: connect to terminals 2A2 and 2A4 (figure 78). For 30 A rating: connect to terminals 2A3 and 2A4 (figure 79).
A B C (3 I) 6 5 P1 P2 S2 S1 4 3 2 1 CSH Core Balance CT Shield 2A (Reference) (30 A Rating) (2 A Rating) (CSH 30 Interposing) (CT) SW1

Digital Relay

Figure 78: Connecting digital relay with a CSH core balance CT for the 2 A rating

C (3 I) 6 5 4 3 2 1 CSH Core Balance CT 2A (CT) (Reference) (30 A Rating) (2 A Rating) (CSH 30 Interposing) SW1

P1 P2

S2 S1

Digital Relay

Shield

Figure 79: Connecting digital relay with a CSH core balance CT for the 30 A rating

Use cable with the following specifications: Type: shielded, sheathed Cross section: diameter AWG 18 (0.93 mm2) Resistance per unit length: <100m/m Minimum dielectric strength: 1000 V

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Digital Relay Appendix DCSH Core Balance CTs

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CONNECTING CORE BALANCE CT TO ZERO SEQUENCE CURRENT INPUT

This connection requires the use of the CSH 30 core balance CT, which acts as an interface between the standard zero sequence CT and the digital relay.

! WARNING
HAZARD OF ELECTRIC SHOCK OR BURN.

Never connect the secondary of a standard 1 A or 5 A CT directly to the neutral/ground input terminals. Always use an interposing CSH 30 core balance CT to transform the secondary current of the zero sequence CT to the design input level. Failure to transform the secondary current will result in an open circuit of the CT secondary.
Failure to follow this precaution can result in electric shock, severe personal injury, death, or equipment damage! Connecting the standard zero sequence CT to the CSH 30 core balance CT Connect the standard zero sequence CT to the CSH 30 core balance CT by winding the secondary lead of the standard CT onto the CSH 30 core balance CT. This cable, which runs from the S2 terminal of the standard CT, must enter the CSH 30 core balance CT through the side marked P2. On the 1 A CT, pass the cable through and wrap it around the CT five times (figures 80, 81). On the 5 A CT, pass the cable through once (figures 82, 83).

C (3 I)
6

SW1

(CT)
(Reference) (30 A Rating) (2 A Rating) (CSH 30 Interposing)

P1

S1

5 Turns S2 P1

5 4 3 2

Digital Relay

P2

S2 1A Zero Sequence CT

S1 P2 CSH 30 CT

2A

Shield

Figure 80: CSH 30 interposing CT with five turns of a 1 A secondary lead

Figure 81: Digital relay connected to a standard 1 A zero sequence CT

3 (3 I)
6

SW1

P1 S1 1 Turn S2 P1

(CT)
(Reference) (30 A Rating) (2 A Rating) (CSH 30 Interposing)

5 4 3 2

Digital Relay

S2 P2
Shield

S1 P2 CSH 30 CT

5 A Zero Sequence CT

2A

Figure 82: CSH 30 interposing CT with one turn of a 5 A secondary lead 78

Figure 83: Digital relay connected to a standard 5 A zero sequence CT 1998 Square D All Rights Reserved

Bulletin 3030IM9301R3/98 June 1998

Digital Relay Appendix DCSH Core Balance CTs

CONNECTING CORE BALANCE CT TO ZERO SEQUENCE CURRENT INPUT

Connecting The CSH 30 Core Balance CT To The Digital RelayUsing the CCA 606 connector (item 2A, figure 20, page 18), connect the CSH 30 core balance CT to the digital relay terminals 2A1 and 2A4. Use cable with the following specifications: Type: shielded, sheathed Cross section: diameter AWG 18 (0.93mm2) Resistance per unit length: <100m/m. Dielectric test voltage: 1000 V shielding/core and shielding/external frame Length: 6.6' (2 m) maximum

CT ASSEMBLY MOUNTING

There are three basic locations for mounting the CT assembly: on the MV cable (CSH 120, CSH 200); see figure 84 on a frame (CSH 30, CSH 120, CSH 200); see figure 85 on the symmetric DIN rail (CSH 30, CSH 120), either vertically (figure 86) or horizontally (figure 87) Note: Do not mount the CT with conductive material (for example, stripped electric cable or metal wire); doing so could disturb CT operation. Use cable binding instead.

Figure 84: CT assembly mounted on MV cable

Figure 85: CT assembly mounted on frame

Figure 86: CT assembly mounted vertically on symmetric DIN rail

Figure 87: CT assembly mounted horizontally on symmetric DIN rail

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Digital Relay Appendix DCSH Core Balance CTs

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CABLING CONNECTIONS

DANGER

HAZARD OF ELECTRIC SHOCK, BURN, OR EXPLOSION. Only qualified electrical workers should install this equipment. Such work should be performed only after reading this entire set of instructions. Follow proper safety procedures regarding CT secondary wiring. Never open-circuit the secondary of a CT. To disconnect the current inputs with the power on, never disconnect the wires; unplug the phase current sensor module from the rear of the digital relay. Failure to follow these precautions will result in electric shock, severe personal injury, or death! To connect the cable, follow these steps: 1. Connect the cable shielding to terminal 2A4 using the shortest possible route. 2. Flatten the cable as much as possible against the metal cubicle frame. 3. The cable shielding is grounded in the digital relay. Do not ground the cable at any other point.

DANGER

HAZARD OF ELECTRIC SHOCK, BURN, OR EXPLOSION. Do not ground the cable at any other point. Grounding the shield at any other point may create a ground loop, causing high currents on the shield. Before grounding the shield, insulate the ungrounded end. Failure to follow these precautions will result in electric shock, severe personal injury, or death! 4. Group the MV cables together, and install them in the center of the core balance CT (figure 88). The MV cable shielding must pass through the CT to cancel out measurement of the eddy currents carried by the conductor. Note: Cable length must not exceed 6.6' (2 m). This restriction applies only when the CSH 30 core balance CT is the interface between a standard CT and the digital relay.

Figure 88: Incorrect and correct methods of grouping MV cables together in center of core balance CT

TESTING

Do not inject current directly across the ground fault terminals on the rear of the digital relay; inject current into the CSH core balance CT primary. Follow the ground fault testing procedure, beginning with Testing, page 64, and continuing through Table 17ANSI 50N/51N or 50G/51G Installation Characteristics, page 66.

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Digital Relay Appendix EGround Fault Current Measurement Method Summary

APPENDIX EGROUND FAULT CURRENT MEASUREMENT METHOD SUMMARY


Table 20: Ground Fault Current Measurement Method Summary without Neutral
Measurement Method Internal Phase Current Summation Setting Range Core Bal. CT
A B C 4 1 5 2 6 3 1 A or 5 A CT 2B

Connections

SW1 Setting

GF CT Setting PH CT

Remark Digital Relay Considers GF CT=PH CT

0.05 PH CT None to 10 PH CT

S
Digital Relay

Specific CSH Core Balance CT On 2 A Input Rating

0.1 A to 20 A

CSH 120 CSH 200


P1 P2

C 6 5 4 3 2 1
2A

tor 2A S (2 A Core Bal. CT)


(Reference) Digital (30 A Rating) Relay (2 A Rating) (CSH 30 Interposing)

S2 S1

Digital Relay Considers GF CT=2 A

Specific CSH Core Balance CT On 30 A Input Rating

1.5 A to 300 A

CSH 120 CSH 200

Shield CSH Core Balance CT A B C

P1 P2

S2 S1

6 5 4 3 2 1 2A

(Reference) Digital (30 A Rating) Relay (2 A Rating) (CSH 30 Interposing)

tor30A Digital S (30 A Core Relay Bal. CT) Considers GF CT=30 A

Standard 1 A CT

0.05 A to 10 GF CT

1 A CT + CSH 30 Core Balance CT as Interface

Shield A

CSH Core Balance CT B C


6 5 4 3 2 1 2A

P1

S1

5 Turns P1 S2

See S table 15, page 63.


(Reference) (30 A Rating) Relay (2 A Rating) (CSH 30 Interposing)

Digital

Primary Rated Current: 1 A to 6.25 kA

P2

S2

P2 S1 CSH 30 CT

Shield

1A Zero Sequence CT

C 6 5 4 3 2 1 2A 5 A Zero Sequence CT

Standard 5 A CT

0.05 GF CT 5 A CT to + 10 GF CT CSH 30 Core Balance CT as Interface

P1 S1

1 Turn P1 S2 P2 S1 CSH 30 CT

See S table 15, page 63.


(Reference) Digital (30 A Rating) Relay (2 A Rating) (CSH 30 Interposing)

Primary Rated Current: 1 A to 6.25 kA

S2 P2 Shield

Sum Of Phase CT Secondaries (1 A or 5 A)

0.05 PH CT CSH 30 Core to Balance CT 10 PH CT as Interface

C 4 1 5 2 6 3 2B 6 5 4 3 2 1 2A (1 A) (5 A) SW2

PH CT

Digital Relay Considers GF CT=PH CT

P2 S1 5 A CTs

P1 S2 CSH 30 Core Balance CT

Digital Relay

5 A CT: 1 Turn 1 A CT: 5 Turns

(Reference) (30 A Rating) (2 A Rating) (CSH 30 Interposing)

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Digital Relay Appendix EGround Fault Current Measurement Method Summary

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Table 21: Ground Fault Current Measurement Method Summary with Neutral
Measurement Method Internal Phase Current Summation Setting Range Core Bal. CT
A B C 4 1 5 2 6 3 1 A or 5 A CT 2B

Connections

SW1 Setting
S
Digital Relay

GF CT Setting PH CT

Remark Digital Relay Considers GF CT=PH CT

0.05 PH CT None to 10 PH CT

Specific CSH Core Balance CT on 2 A Input Rating

0.1 A to 20 A

CSH 120 CSH 200


P1 P2

A B C N 6 5 4 3 2 1
2A

tor 2A S (2 A Core Bal. CT)


(Reference) Digital (30 A Rating) Relay (2 A Rating) (CSH 30 Interposing)

S2 S1

Digital Relay Considers GF CT=2 A

Specific CSH Core Balance CT on 30 A Input Rating

1.5 A to 300 A

CSH 120 CSH 200

Shield CSH Core Balance CT A B C N


6 5 4 3 2 1 2A Shield CSH Core Balance CT

P1 P2

S2 S1

(Reference) Digital (30 A Rating) Relay (2 A Rating) (CSH 30 Interposing)

tor30A Digital S (30 A Core Relay Bal. CT) Considers GF CT=30 A

Standard 1 A CT

0.05 A to 10 GF CT

1 A CT + CSH 30 Core Balance CT as Interface

A B C N 6 5 4 3 2 1 2A 1A Zero Sequence CT Shield A B C N

P1

S1

5 Turns P1 S2 P2 CSH 30 CT S1

See S table 15, page 63.


(Reference) (30 A Rating) Relay (2 A Rating) (CSH 30 Interposing)

Digital

Primary Rated Current: 1 A to 6.25 kA

P2

S2

Standard 5 A CT

0.05 GF CT 5 A CT to + 10 GF CT CSH 30 Core Balance CT as Interface

P1

S1 S2

1 Turn P1 S2 P2 S1 CSH 30 CT

P2

6 5 4 3 2 1 2A

See S table 15, page 63.


(Reference) (30 A Rating) Relay (2 A Rating) (CSH 30 Interposing)

Digital

Primary Rated Current: 1 A to 6.25 kA

Shield

5A Zero Sequence CT

Sum of Phase and Neutral CT Secondaries (1 A or 5 A)

0.05 PH CT CSH 30 Core to Balance CT 10 PH CT as Interface

B C N 4 1 5 2 6 3 2B P2 5 A CTs S1 P1 S2 CSH 30 Core Balance CT 6 5 4 3 2 1 2A (1 A) (5 A) SW2

PH CT

Digital Relay Considers GF CT=PH CT

Digital Relay

5 A CT: 1 Turn 1 A CT: 5 Turns

(Reference) (30 A Rating) (2 A Rating) (CSH 30 Interposing)

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Digital Relay Appendix FDefault Settings

APPENDIX FDEFAULT SETTINGS


Device Parameters PH CT ..................................................... 100 A GF CT .................................................... PH CT FREQ ...................................................... 60 Hz LATCH ..................................................... YES ADDR ........................................................... 1 BAUD ..................................................... 9600

Protection Settings

PH TCC ........................................................ DT PH CS ........................................................... off PH TD .................................................. 100 ms PH IP ............................................................. off PH ITD .................................................... 50 ms GF TCC ........................................................ DT GF CS ........................................................... off GF TD ................................................... 100 ms GF IP ............................................................. off GF ITD .................................................... 50 ms

Communications Card Settings

Ammeter Threshold Level ...................... 2.00% Scale Factor A ................................................ 0 Scale Factor C ................................................ 0

DIP Switch Settings

See figures 15 and 18, page 16.

For communicating models only.

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Digital Relay Appendix GRear Cover

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APPENDIX GREAR COVER


For some installations, it may be necessary to cover the rear connections to guard against accidental damage to the connectors. In such cases, an optional rear cover (figure 89) can be installed after wiring is complete. Figure 90 shows digital relay dimensions (top view) with the cover installed. For ordering information, see Appendix HOrdering Information, page 85.

Rear Cover Dimensions: A. 6.81" (173 mm) B. 2.95" (75 mm) C. 7.89" (201 mm)

Figure 89: Optional rear cover

6.93
176

Digital Relay (Top View)

6.81
173

8.07
205

Dual Dimensions: INCHES


Millimeters

= Rear Cover

Figure 90: Digital relay dimensions with rear cover installed 84 1998 Square D All Rights Reserved

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Digital Relay Appendix HOrdering Information

APPENDIX HORDERING INFORMATION


Table 22 below lists accessories available for the digital relay.
Table 22 Digital Relay Accessories
Description CAB-107 Cable CSH 30 Core Balance CT CSH 120 Core Balance CT CSH 200 Core Balance CT Multipoint Communications Adapter Multipoint Communications Terminator Rear Cover Part Number 3090CAB107 CSH 30 CSH 120 CSH 200 3090MCA485 3090MCT485 AMT 813

Ordering Instructions

When ordering accessories, provide the following information: digital relay model number part number of each part being ordered description of each part being ordered quantity

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Digital Relay Appendix ISetting Scale Factors for Extended Metering Ranges

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APPENDIX ISETTING SCALE FACTORS FOR EXTENDED METERING RANGES


The digital relay stores instantaneous metering data in single registers. Each register has a maximum range of 32,767. In order to meter currents above 3200 A, the digital relay can accommodate a register multiplier of 10. The digital relay stores this multiplier as a scale factor. A scale factor is the multiplier expressed as a power of 10. For example, a multiplier of 10 is represented as a scale factor of 1, since 101=10. The digital relay displays (via communications) 32767 for any reading where the scale factor should be changed to bring the reading back into range. For example, since a digital relay register cannot store a number as large as 35,000, a 35,000 A current requires a multiplier of 10. Therefore, 35,000 will be converted to 3,500 x 10. The digital relay stores this value as 3,500 with a scale factor of 1 (since 101=10). Scale factors are arranged in scale groups. The abbreviated register list in Appendix J, page 88, shows the scale group associated with each metered value. The command interface can be used to change scale factors on a group of metered values. The procedure below tells how. Note: When implementing software to read digital relay data over the communications link, you must account for these scale factors. To correctly read any metered value with a scale factor other than 0, you must multiply the register value read by its multiplier. When you change a scale factor, all min/max values are reset. To change scale factors, do the following: 1. Determine the required scale factors There are three user-defined scale groups. The desired scale factor for each group must be determined. Table 23 below lists the available scale factors for each of the three scale groups. The factory default for each scale group is 0. If you need either an extended range or more resolution, select any of the available scale factors to suit your need. Note: Scale group B is not applicable for the digital relay.
Table 23: Available Scale Factors
Scale Group/Amperes Scale Group APhase Current Amperes 032767 A 0327.67 kA Scale Group BN/A Scale Group CGround Current Amperes 032767 A 0327.67 kA Scale Factor 0 (default) 1 0 (default) 1

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Digital Relay Appendix ISetting Scale Factors for Extended Metering Ranges

Setting Scale Factors for Extended Metering Ranges (cont.)

2.

Using POWERLOGIC Application Software, read the existing scale factors from registers 20202022 and write them down. Register 2020 Register 2021 Register 2022 Scale Group A Scale Group B Scale Group C

3. 4.

Make note of the changes required to the scale groups. Write the appropriate values to a series of command parameter registers, one for each scale group. Refer to table 24 below.
Table 24: Scale Factor Values
Reg. No. 7700 77017703 Value 2110 Scale Factors Description Command code to change scale factors. (Min/max will be reset.) Scale Group Awrite to reg. 7701 Scale Group Bwrite to reg. 7702 Scale Group Cwrite to reg. 7703

Scale Group Scale Group A: Ammeter Per Phase Scale Group B: N/A Scale Group C: Ammeter Ground Not applicable. 0 = multiplier of 1.00 (default) 1 = multiplier of 10.0 0 = multiplier of 1.00 (default) 1 = multiplier of 10.0

5.

Write a command code (2110) to the digital relays command interface register (7700).

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Digital Relay Appendix JAbbreviated Register Listing

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APPENDIX JABBREVIATED REGISTER LISTING


This appendix offers an abbreviated listing of the digital relay registers. This list pertains only to the communicating models (DR-LXS01 S0A TBN, DR-LXS01 S0A TEN) of the digital relay. The communicating versions of the digital relay use two separate microprocessors. One microprocessor controls the protective features and some metering features of the digital relay. The other microprocessor, located on the communications card, controls other metering functions, stores history and trip information, and indicates status of protection by register 3020 (see page 91). This dual microprocessor scheme is illustrated below (figure 91).

Communications Card Microprocessor

Metering and Status

Microprocessor for Protection and Metering

Remote Circuit Breaker Operation Digital Relay Reset Demand Reset

Future Remote Digital Relay Commands

Digital Relay Figure 91: Dual microprocessor scheme (communicating digital relays)

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Digital Relay Appendix JAbbreviated Register Listing

Reg. No.
Instantaneous 1003 1004 1005 1007 1008 Minimums 1203 1204 1205 1207 1208 Maximums 1403 1404 1405 1407 1408

Register Name
Currentphase A Currentphase B Currentphase C Currentground Current3-phase average

Units
Amperes/scale factor A Amperes/scale factor A Amperes/scale factor A Amperes/scale factor C Amperes/scale factor A

Range
0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767

Minimum currentphase A Minimum currentphase B Minimum currentphase C Minimum currentground Minimum current3-phase average

Amperes/scale factor A Amperes/scale factor A Amperes/scale factor A Amperes/scale factor C Amperes/scale factor A

0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767

Maximum currentphase A Maximum currentphase B Maximum currentphase C Maximum current ground Maximum current3-phase average

Amperes/scale factor A Amperes/scale factor A Amperes/scale factor A Amperes/scale factor C Amperes/scale factor A

0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767

Current Demand 1700 1701 1702 1703 1708 1709 1710 1711 Date/Time Present thermal current demand3-phase average Present thermal current demandphase A Present thermal current demandphase B Present thermal current demandphase C Peak thermal current demand3-phase average Peak thermal current demandphase A Peak thermal current demandphase B Peak thermal current demandphase C Amperes/scale factor A Amperes/scale factor A Amperes/scale factor A Amperes/scale factor A Amperes/scale factor A Amperes/scale factor A Amperes/scale factor A Amperes/scale factor A 0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767

Note: The date and time in registers 18001802 are stored as follows (other dates and times are stored in an identical manner): Register 1800: Month (byte 1)=112; Day (byte 2)=131 Register 1801: Year (byte 1)=0199; Hour (byte 2)=023 Register 1802: Minute (byte)=059; Seconds (byte)=059 The year is zero, based on the year 1900 in anticipation of the 21st century (e.g., 1989 is represented as 89, and 2009 is represented as 109).
18001802 18031805 18061808 18091811 18151817 18181820 18301832 18421844 Date/time of last restart Date/time of peak demandphase A current Date/time of peak demandphase B current Date/time of peak demandphase C current Date/time of last reset of peak demand current Date/time of last clear of min./max. inst. values Date/time of last control power failure Present/set date/time Month, day, year, hour, minute, second Month, day, year, hour, minute, second Month, day, year, hour, minute, second Month, day, year, hour, minute, second Month, day, year, hour, minute, second Month, day, year, hour, minute, second Month, day, year, hour, minute, second Month, day, year, hour, minute, second *See note above Same as registers 18001802 Same as registers 18001802 Same as registers 18001802 Same as registers 1800-1802 Same as registers 18001802 Same as registers 18001802 Same as registers 18001802

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Digital Relay Appendix JAbbreviated Register Listing

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Reg. No.
Housekeeping 2016 2017 2018 2020 2022 2028 20402041 20422049 2085 2093 2094 20962097

Register Name
Nominal system frequency Digital relay address Digital relay baud rate Scale group A: ammeter per phase Scale group C: ammeter ground Password Relay label Relay nameplate Square D product ID number Software revision sublevel Software revision level Unit serial number

Units
Hz None Baud None None None ASCII ASCII None None None None

Range
50 or 60 0199 1200, 2400, 4800, 9600, 19200 0 to 1 0 to 1 0 to 32,767 Any valid alphanumeric Any valid alphanumeric 480 0 to 9999 01:00 to 99:99 0 to 2147483647 (7FFFFFFF hex) 0 to 044AB (hex)

Register Description

2120

Bit map for self test results of POWERLOGIC comm. card (self-tests performed on power-up and/or restart)

None

Bit 0=Is set to 1 if any error occurs Bit 1=real time clock failure Bit 2 is reserved Bit 3=8031 RAM memory failure Bit 4 is reserved Bit 5=comms card EEPROM memory failure Bit 6 is reserved Bit 7=comms UART failure Bit 8 is reserved Bit 9 is reserved Bit 10=serial EEPROM failure Bits 1113 are reserved Bit 14=boot/download monitor active Bit 15 is reserved

2400

Input status

None

0 or 1

Bit Map indicating the state of the input. 1=ON and 0=OFF. Bit 0 represents input 1. Label for input 1

24022403

Input 1 label

None

Alphanumeric 4 characters 0 to 9,999

2404

High byte input 1 count

Counts

Where reg. 2404 is the high byte and reg. 2405 is the low byte. To determine total count of input 1 transition, multiply value in reg. 2404 by 10,000 and add the value in reg. 2405. Where reg. 2404 is the high byte and reg. 2405 is the low byte. To determine total count of input 1 transition, multiply value in reg. 2404 by 10,000 and add the value in reg. 2405. Represents the total time in seconds that input 1 has been in the ON state.

2405

Low byte input 1 count

Counts

0 to 9,999

2406

Total ON time, Input 1

Seconds

0 to 32,767

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Digital Relay Appendix JAbbreviated Register Listing

Reg. No.
3020

Register Name
General status

Units
None

Range
0 to FE7F (Hex)

Register Description
The general relay status. Bit 1=1 if any other bit is set Bit 2=1=relay is tripped Bit 3=1=last trip data is invalid Bit 4=1=relay is in parameter setup mode (1) Bit 5=1=settings verification required Bits 8, 7, 6=cause of trip: 000 -> relay reset; 001 -> phase protection; 010 -> ground fault protection; 011 -> phase & ground fault protection Bit 9 is reserved Bit 10=1=trip is latched (1) Bit 11=communications card jumper B enabled Bit 12=communications card jumper A enabled Bit 13 is reserved Bit 14 is reserved Bit 15 is reserved Bit 16=PROTECTION MICROPROCESSOR communications are offline. Register 3020 bits 18 invalid. Relay may be out of service, therefore no protection The relevant bits in this unit indicate if the relay is exceeding one or more protection pickup. Status of trip: Bit 1 is reserved Bit 2=relay is in pickup Bit 3=phase protection instantaneous pickup Bit 4=phase protection time overcurrent pickup Bit 5=ground fault protection instantaneous pickup Bit 6=ground fault protection time overcurrent pickup Bits 715 are reserved Bit 16=register data is invalid

3021

Instantaneous pickup status

None

0 to 803E (Hex)

Reg. No.
Pickup History 30223024 30253027 30283030 30313033 30343039

Register Name
Date/time of last phase instantaneous pickup Date/time of last phase time overcurrent pickup Date/time of last ground fault instantaneous pickup Date/time of last ground fault time overcurrent pickup Reserved for future use

Units
Month, day, year, hour, minute, second Month, day, year, hour, minute, second Month, day, year, hour, minute, second Month, day, year, hour, minute, second

Range
Same as registers 18001802 Same as registers 18001802 Same as registers 18001802 Same as registers 18001802

Reg. No.
Block Peak Demand (from front panel) 3040 3041 3042

Register Name
5-minute block Interval peak demand currentphase A (displayed by front panel) 5-minute block interval peak demand currentphase B (displayed by front panel) 5-minute block interval peak demand currentphase C (displayed by front panel)

Units
Amperes/scale factor A Amperes/scale factor A Amperes/scale factor A

Range
032,767 032,767 032,767

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Reg. No.
Trip Information 3101

Register Name
Cause of most recent trip None

Units

Range
0 to 3E, 8000 (hex)

Register Description
The bits in this register are updated upon each trip. Cause of trip: Bit 1 is reserved Bit 2=1; indicates valid trip data Bit 3=phase protection instantaneous trip Bit 4=phase protection time overcurrent trip Bit 5=ground fault protection instantaneous trip Bit 6=ground fault protection time overcurrent trip Bits 715 are reserved Bit 16=register data is invalid The bits in this register indicate the relay protection settings exceeded at time of the most recent trip. Bit 1 is reserved Bit 2=1; indicates valid pickup data Bit 3=phase protection instantaneous pickup Bit 4=phase protection time overcurrent pickup Bit 5=ground fault protection instantaneous pickup Bit 6=ground fault protection time overcurrent pickup Bits 715 are reserved Bit 16=register data is invalid

3102

Pickup status at time of most recent trip

None

0 to 3E, 8000 (hex)

31033105

Date and time of most recent trip

Month, day, year, hour, minute, second Deka Amperes Deka Amperes Deka Amperes

Same as registers 18001802 0 to 32,767 0 to 32,767 0 to 32,767

3106 3107 3108 3109 3110 3111

Most recent trip currentphase A Most recent trip currentphase B Most recent trip currentphase C Reserved Most recent trip currentground Most recent trip current3-phase average Reserved Thermal demand current3-phase average at most recent trip Demand currentphase A at most recent trip Demand currentphase B at most recent trip Demand currentphase C at most recent trip Reserved Date/time of most recent trip 6-reg format Reserved

Deka Amperes Deka Amperes

0 to 32,767 0 to 32,767

31123124 3125

Amperes/ scale factor A Amperes/ scale factor A Amperes/ scale factor A Amperes/ scale factor A

0 to 32,767

3126

0 to 32,767

3127

0 to 32,767

3128

0 to 32,767

3129 31303135

Second, minute, hour, See note 3 day, month, year

31363139

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Digital Relay Appendix JAbbreviated Register Listing

Reg. No.
Trip Information 3140

Register Name

Units

Range

Register Description

Cause of 2nd most recent trip

None

0 to 3E, 8000 (hex)

The bits in this register are updated upon each trip. Cause of trip: Bit 1 is reserved Bit 2=1; indicates valid trip data Bit 3=phase protection instantaneous trip Bit 4=phase protection time overcurrent trip Bit 5=ground fault protection instantaneous trip Bit 6=ground fault protection time overcurrent trip Bits 715 are reserved Bit 16=register data is invalid The bits in this register indicate the relay protection settings exceeded at the time of the second most recent trip. Bit 1 is reserved Bit 2=1; indicates valid pickup data Bit 3=phase protection instantaneous pickup Bit 4=phase protection time overcurrent pickup Bit 5=ground fault protection instantaneous pickup Bit 6=ground fault protection time overcurrent pickup Bits 715 are reserved Bit 16=register data is invalid

3141

Pickup status at time of 2nd most recent trip

None

0 to 3E, 8000 (hex)

Reg. No.
31423144 3145 3146 3147 3148 3149 3150 31513163 3164 3165 3166 3167 31683169

Register Name
Date and time of 2nd most recent trip 2nd most recent trip currentphase A 2nd most recent trip currentphase B 2nd most recent trip currentphase C Reserved 2nd most recent trip currentground 2nd most recent trip current3-phase average Reserved Thermal demand current3-phase average at 2nd most recent trip Thermal demand currentphase A at 2nd most recent trip Thermal demand currentphase B at 2nd most recent trip Thermal demand currentphase C at 2nd most recent trip Reserved

Units
Month, day, year, hour, minute, second Deka Amperes Deka Amperes Deka Amperes

Range
Same as registers 18001802 0 to 32,767 0 to 32,767 0 to 32,767

Deka Amperes Deka Amperes

0 to 32,767 0 to 32,767

Amperes/scale factor A Amperes/scale factor A Amperes/scale factor A Amperes/scale factor A

0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767

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Reg. No.
Trip Information 3170

Register Name

Units

Range

Register Description

Cause of 3rd most recent trip

None

0 to 3E, 8000 (hex)

The bits in this register are updated upon each trip. Cause of trip: Bit 1 is reserved Bit 2=1; indicates valid trip data Bit 3=phase protection instantaneous trip Bit 4=phase protection time overcurrent trip Bit 5=ground fault protection instantaneous trip Bit 6=ground fault protection time overcurrent trip Bits 715 are reserved Bit 16=register data is invalid The bits in this register indicate that the relay protection settings exceeded at the time of the third most recent trip. Bit 1 is reserved Bit 2=1; indicates valid pickup data Bit 3=phase protection instantaneous pickup Bit 4=phase protection time overcurrent pickup Bit 5=ground fault protection instantaneous pickup Bit 6=ground fault protection time overcurrent pickup Bits 715 are reserved Bit 16=register data is invalid

3171

Pickup status at time of 3rd most recent trip

None

0 to 3E, 8000 (hex)

Reg. No.
31723174

Register Name
Date and time of 3rd most recent trip

Units
Month, day, year, hour, minute, second Deka Amperes Deka Amperes Deka Amperes

Range
Same as registers 18001802 0 to 32,767 0 to 32,767 0 to 32,767

3175 3176 3177 3178 3179 3180 31813193 3194 3195 3196 3197 31983199

3rd most recent trip current phase A 3rd most recent trip currentphase B 3rd most recent trip currentphase C Reserved 3rd most recent trip currentground 3rd most recent trip current3-phase average Reserved Thermal demand current3-phase average at 3rd most recent trip Thermal demand currentphase A at 3rd most recent trip Thermal demand currentphase B at 3rd most recent trip Thermal demand currentphase C at 3rd most recent trip Reserved

Deka Amperes Deka Amperes

0 to 32,767 0 to 32,767

Amperes/scale factor A Amperes/scale factor A Amperes/scale factor A Amperes/scale factor A

0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767

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Digital Relay Appendix JAbbreviated Register Listing

Reg. No.
Digital Relay Settings Information 3220 3221 Phase CT primary rating (PH CT) Ground CT primary rating (GF CT)

Register Name

Units

Range

Amperes Amperes

10 to 6,250 30 (30 A CSH sensor); 2 (2 A CSH sensor); 0 (GFCT=PHCT); 1 to 6,250 1 (protection off); 30 to 800 (DT); 30 to 240 (other) 1 (protection off); 100 to 2400 1 (protection off); 5 to 200 (TCC=DT); 5 to 100 (other) 1 (protection off); 5 to 1000 10 to 9,000 (DT); 10 to 1,250 (other) 0 to 200 10 to 9,000 (DT); 10 to 1,250 (other) 0 to 200

3222

Phase current setting divided by the phase CT primary rating (PH CS/PH CT)

3223

Phase instantaneous pickup divided by the phase CT primary rating (PH IP/PH CT)

3224

Ground fault current setting divided by the ground CT primary rating (GF CS/GF CT)

3225

Ground fault instantaneous pickup divided by the ground CT primary rating (GF IP/GF CT)

3226

Phase time overcurrent time delay (PH TD)

Seconds/100

3227 3228

Phase instantaneous pickup time delay (PH ITD) Ground fault time overcurrent time delay (GF TD )

Seconds/100 Seconds/100

3229

Ground fault instantaneous pickup time delay (GF ITD)

Seconds/100

Reg. No.
3230

Register Name
Phase current setting (PH CS)

Units
Amperes/PH CS Scale factor None

Range
3 to 32,767 (1=off) 0 or 1

Register Description
Phase current setting

3231

PH CS scale factor (for reg. 3230 only)

Phase current setting scale factor 0=scale by 1.00 1=scale by 10.0 Phase instantaneous pickup

3232

Phase instantaneous pickup (PH IP)

Amperes/PH IP Scale factor

10 to 32,767 (1=off)

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Reg. No.
3233

Register Name
PH IP scale factor (for reg. 3232 only)

Units
None

Range
0 or 1

Register Description
Phase instantaneous pickup scale factor 0=scale by 1.00 1=scale by 10.0 Ground fault current setting Ground fault current setting scale factor 2=scale by 0.01 0=scale by 1.00 Ground fault instantaneous pickup Ground fault instantaneous scale factor 2=scale by 0.01 0=scale by 1.00 1=scale by 10.0 Phase protection curve type Note: _denotes ASCII space, i.e., 20H Ground protection curve type Note: _denotes ASCII space, i.e., 20H

3234 3235

Ground fault current setting (GF CS) GF CS scale factor (for reg. 3234 only)

Amperes/GF CS Scale factor None

1 to 15,000 (1=off) 2 or 0

3236 3237

Ground fault instantaneous pickup (GF IP) GF IP scale factor (for reg. 3236 only)

Amperes/GF IP Scale factor None

1 to 32,767 (1=off) 2, 0, or 1

32383239

Phase time current curve (PH TCC)

ASCII string (1 or 2 leading spaces) ASCII string (1 or 2 leading spaces)

__DT, _SIT, _VIT, _EIT, _UIT, __RI __DT, _SIT, _VIT, _EIT, _UIT, __RI

32403241

Ground fault time current curve (GF TCC)

32423249 3250

Reserved Ammeter threshold level Percent in 100ths 0 to 500 Ammeter threshold level. The value in this register represents a percentage of the phase sensor rating. This is a user-defined value in the range of 0 to 500 (0.00% to 5.00% of sensor rating). The default value is 200 (2.00%). Current readings that fall below the threshold level are returned to the corresponding register(s) as 0 amperes. Note: The setting of this threshold only affects metered values reported to SY/MAX registers (that is, it does NOT affect metered values as reported to the digital relay front panel).

Operational History 3320 3321 3322 3323 3324 3325 3326 3327 3328 Total relay operations over the life of the digital relay Relay operations since last soft reset of the digital relay Total trips since last counter reset Number of phase time overcurrent trips since last counter reset Number of phase instantaneous overcurrent trips since last counter reset Number of ground fault time overcurrent trips since last counter reset Number of ground fault instantaneous overcurrent trips since last counter reset Number of resets of relay output contacts over communications Number of relay open commands sent over communications None None None None None None None None None 0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767 0 to 32,767

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Digital Relay Appendix JAbbreviated Register Listing

Reg. No.
Operational History 33293331 33323334 33353337 33383340 33413343 33443346 33473349 33503352 33533355

Register Name
Date/time of last reset of trip counter Date/time of last relay operation Date/time of most recent relay reset over comms Date/time of 2nd most recent relay reset over comms Date/time of 3rd most recent relay reset over comms Date/time of most recent open command over comms Date/time of 2nd most recent open command over comms Date/time of 3rd most recent open command over comms Reserved

Type
Month, day, year, hour, minute, second Month, day, year, hour, minute, second Month, day, year, hour, minute, second Month, day, year, hour, minute, second Month, day, year, hour, minute, second Month, day, year, hour, minute, second Month, day, year, hour, minute, second Month, day, year, hour, minute, second

Range
See note 2 See note 2 See note 2 See note 2 See note 2 See note 2 See note 2 See note 2

Reg. No.
3401 34023403 3404 3405 3406

Register Name
Reserved Reserved Reserved Reserved Relay comms failure

Units

Range

Register Description

Digital Relay UTA Diagnostics

Seconds

0 to 32,767 (no rollover)

The time since the POWERLOGIC comm. card received good data from protection microprocessor. Non-zero value indicates that communications are bad; zero means communications are good. The count begins 5 seconds after the last valid communication with protection microprocessor.

3407 3408 3409 3410 3411 40004056 40574099 41004165 41664199 42004204 42054249 42504261 42624299

Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved

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Reg. No.
43004340 43414399 44004484 44854499 45004524 45254549 45504573 45744599 46004630 46314699 47004739 47404799 48004819

Register Name
Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved

Notes: 1. All values to be updated at least once each second unless otherwise noted. 2. Register 1800, Month (high byte)=112; Day (low byte)=131; Register 1801, Year (high byte)=1199; Hour (low byte)=023; Register 1802, Minutes (high byte)=059; Seconds (low byte)=059. The year counter begins with 1900, therefore register 1801 high byte would be 0 for the year 1900, 1 for 1901, and so forth. 3. Seconds (register 700)=059; Minutes (register 701)=059; Hours (register 702)=023; Day (register 703) 131; Month (register 704)=112; Year (register 705)=19002099. The date and time are mapped from registers 18001802. 4. If communications with the relay are lost, all meter and trip values are set to -32,768 to indicate values are invalid. 5. Where a scale factor is indicated, the range of readings shown is the base range. The base range will be multiplied by the scale factor to provide the actual reading. The full range of actual reading is therefore dependent on the range that the scale factor can take. 6. All times and dates are from clock on communications card. 7. The following commands affect the communications card only and are not passed to the relay: Set system time Reset min/max currents Reset all trip counters except total lifetime operations

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Digital Relay Appendix KCommand Interface

APPENDIX KCOMMAND INTERFACE


INTRODUCTION The digital relay provides a command interface that can be used to perform various remote operations such as relay reset, circuit breaker operation, and demand reset.

COMMUNICATIONS CARD JUMPERS

As a security measure, all communicating versions of the digital relay are equipped with two removable jumpers located on the communications card (figure 92 below). Both jumpers are in place as the factory default. Jumper B (figure 92) enables the ability to operate the circuit breaker, reset the relay, and reset the demand from a remote PC. If this jumper is removed, all remote PC access is lost. Jumper A (figure 92) is reserved for the enabling of other future relay commands. If this jumper is removed, all future remote relay commands will be disabled.

Jumper B Jumper A

Figure 92: Communications card jumpers

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COMMUNICATION CARD JUMPERS (cont.)

Figure 93 below illustrates possible jumper combinations and the features they support.
Remote circuit breaker operation disabled

B A

Remote digital relay reset disabled Remote demand reset disabled Future remote commands disabled Remote circuit breaker operation enabled

B A

Remote digital relay reset enabled Remote demand reset enabled Future remote commands disabled Remote circuit breaker operation enabled

B A

Remote digital relay reset enabled Remote demand reset enabled Future remote commands enabled

Figure 93: Possible jumper combinations and features supported

To use the command interface, do the following: 1. Referring to table 25 below, write the related parameter(s) to the command parameter registers (77017709). (Some commands require no parameter. For these commands, write the command code only to register 7700.) 2. Write a command code to the digital relay command interface register (7700). Note: For password-protected commands, the current password is stored in register 2028. (The password automatically changes any time the digital relay is reset.) COMMAND CODES Table 25 below lists command codes that can be written to the command interface register (7700) and to the command interface parameter registers (77017709).
Table 25: Command Codes
Command 1110 1130 1220 1310 1311 2110 2330 2331 3350 4110 5110 None Password (reg. 2028) None Date/Time 6-register format Date/Time 3-register format Scale Factors AC None None Password (reg. 2028) None None Parameter Soft reset of the unit Reset trip condition (i.e., reset relay) Clear the trip counter Set system date/time, 6-register format Set system date/time, 3-register format Change scale factor, and reset min/max values and unit Enable unit 01s response to the SY/MAX enquire transmission (default) Disable unit 01s response to the SY/MAX enquire transmission Open circuit breaker/switchgear Reset Min/Max Reset Peak Demand Currents Description Reset Reqd. N N N N N N N N N N N

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Digital Relay Appendix KCommand Interface

COMMAND RESULT CODES

Table 26 below shows command result codes and corresponding command result conditions. The result codes are posted in register 7719.
Table 26: Command Result Codes
Result Condition Successful Commands Undefined Commands Commands with Undefined or Illegal Parameters Time-out, Operation Not Performed Invalid Password, Operation Not Performed Result Code (Hex) 00 81 82 201 202

Note: Command result codes should match the SY/MAX error codes whenever possible.

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Bulletin 3030IM9301R3/98 June 1998

EXAMPLES

Example 1The following is an example of a command that does not require a parameter. To reset the peak demand currents, do the following: 1. Write the command code for resetting the peak demand currents (5110) to the digital relay command interface register (7700). Example 2The following is an example of a command that requires a parameter (in this case, a password). To reset the trip condition, do the following: 1. Read register 2028 to get the current password. 2. Write the parameter (e.g., password) to register 7701. 3. Write the command code for resetting the trip condition (1130) to the digital relay command interface register (7700). Example 3The following is an example of using the command interface to set the date and time. To set the date and time, follow these steps: 1. Referring to table 27, write values to a series of command parameter registers, one for each time parameter: SEC, MN, HR, DA, MO, YR.
Table 27: Date/Time Information
Register No. 7700 77017706 Value 1310 SEC, MIN, HR DAY, MO, YR Description Command code to set date and time. Seconds correspond to register 7701 Minutes correspond to register 7702 Hours correspond to register 7703 Day corresponds to register 7704 Month corresponds to register 7705 Year corresponds to register 7706

2. Write a command code (1310) to the digital relay command interface register (7700).

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Bulletin 3030IM9301R3/98 June 1998

Digital Relay Appendix LTerminal Block Wiring Specifications

APPENDIX LTERMINAL BLOCK WIRING SPECIFICATIONS


Table 28 below shows wiring specifications for removable terminal blocks CCA 604, CCA 606, and CCA 608. Note: Table specifications apply to removable terminal block wiring only. They do not apply to the phase current sensor module (CCA 660).
Table 28 Terminal Block Wiring Specifications
No. of Wires 1 2 1 2 1 AWG 2022 2022 1618 1618 14 Torque in-lb (Nm) 35 (.34.56 Nm) 35 (.34.56 Nm) 69 (.681 Nm) 69 (.681 Nm) 69 (.681 Nm) Strip Length Inches (mm) .8.9 (2023 mm) .8.9 (2023 mm) .4.45 (1012 mm) .5.6 (1315 mm) .4.45 (1012 mm) Special Instructions Fold back to double wire thickness Twist stripped ends together and fold back to double wire thickness None Twist stripped ends together None

For example, the wires in a Beldon 8723 cable. To fold a wire back to double thickness, fold the tip of the stripped wire back to the strip mark. This doubles the thickness of the stripped portion of the wire. Each wire should now end with .4".45" (1011 mm) of doubled, stripped wire.

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Index
Symbols 3-ph overcurrent (ANSI 50/51) settings 50 3-ph overcurrent parameter settings 51 accuracy/tolerance of 51 3-ph overcurrent test results 60 3-ph time overcurrent settings 52 A Accessories 85 Alarm message 41 ANSI 50/51, & either 50N/51N or 50G/51G setting and testing 50 ANSI 50/51 installation characteristics 59 ANSI 50G/51G or 50N/51N installation characteristics 66 B Baud rate setting the 45 Biasing 28 Button device parameters 39 meters measured values reset 40 settings parameters 39 C CAB-102 75 CAB-104 75 CAB-107 75 labeling leads 29 CAB-108 75 Cable pinouts, communication 75 Cabling connections, CSH core balance CTs 80 Card 1 wiring 20 Card 2 wiring 22 CC-100 75 CCA 660 phase current sensor module wiring 22 Check settings message 41 Checking curve type 65 instantaneous pickup 64 instantaneous time delay 65 time delay 65 time-overcurrent pickup 65
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Command codes command interface 100 Command interface 99102 command codes 100 examples 102 Command result codes 101 Commissioning 4367 Communication cable pinouts 75 Communication indicator lights 4 Communications 4 card jumpers 99 settings, default 83 link biasing 28 connecting digital relay as first device on 28 length of 28 max. comms link distances at different baud rates 28 wiring 26 Conflicting settings 38 Control power 3 wiring 20 Cover, rear 84 CSH core balance CTs 7680 cabling connections 80 connecting to zero sequence current input 78 connections 77 DIP switch settings 76 mounting 79 operation 76 testing 80 CT assembly mounting 79 CT primary current injection 45 CT ratio & phase current input wiring, checking 45 CT secondary current injection 46 Curve definite time 50, 53, 61 extremely inverse time 55 inverse-time 50 inverse-time-overcurrent 61 rapid inverse 53 standard inverse time 54 ultra inverse time 55 very inverse time 54 Curve type check 59, 65 D Default settings 83 Definite time curve 50, 53, 61 Demand ammeters, maximum 48 Device address, setting the 45 Device button 34

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Bulletin 3030IM9301R3/98 June 1998

Digital Relay Index

parameters 39 Device parameters, default 83 Dielectric testing 43 Digital relay accessories 85 device button 34 dimensionsillustration 12 energizing 33 energizing 44 installation 12 K values 57 metered values 34 meters button 34 mode setup 34 standard 34 model numbers 1 navigating meters pages 35 rear panel 3 settings 34 settings button 34 DIP switches 4 illustration 15 selecting 1A or 5A 16 selecting ground fault current sensing mode 16 setting 15 settings, default 83 Display 2 Display parameters 39 Dual microprocessor scheme 88 E Energizing 44 Extremely inverse time (EIT) curve F FREQ setup 44 Front panel 2 features 33 illustration 2 operation 3341 G General device setup 44 GF CS 64 GF CT setup 44 GF IP 64 GF ITD 64 GF TCC 64 GF TD 64 Glossary 7374 Ground fault current determining 61 measurement method summary 81 Ground fault current measurement method summary 55

with neutral 82 without neutral 81 Ground fault current sensing mode selecting via DIP switches 16 Ground fault detection choosing the method of 61 Ground fault overcurrent test results 67 Ground fault overcurrent (ANSI 50N/51N or 50G/51G) 61 Ground fault overcurrent parameter settings 63 accuracy/tolerance of 63 H Handling I Induction disc amp tap/digital relay current setting equivalents 52 Installation 1113 tools required 11 Instantaneous pickup check 58, 64 Instantaneous time delay check 59, 65 Introduction 16 Inverse-time curve 50 Inverse-time-overcurrent curve 61 J Jumpers, comms card K K values 57 Keyboard 2 L LATCH setup M Maintenance 69 Max. demand ammeters 48 Message alarm 41 Messages 40 check settings 41 priority 41 trip 41 Metered values 34, 48 Metering 48 Metering ranges, extended setting scale factors for 86 Metering testing 48 Meters button 34 measured values 38 Meters pages navigating 35
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Bulletin 3030IM9301R3/98 June 1998

Mode parameter setup access hole setup 35 standard 38 Model numbers 1 N Notational conventions 5 Nuisance tripping, causes of 62 O

35

settings information 95 trip information 92 UTA diagnostics 97 Register listing, abbreviated 8898 Regulatory/Standards compliance 72 Removable terminal block illustrations 10 Reset button acknowledgement 40 RS-486 terminator 30 S

Ordering information P

85 Safety precautions 7 Scale factor values 87 Scale factors, available 86 Sensing connections 4 Series-connected devices phase current sensor module wiring 25 Setting parameters 35 scale factors for extended metering ranges 86 the baud rate 45 the device address 45 Setting & testing, ANSI 50/51, & either 50N/51N or 50G/51 G 50 Settings 34 button 34 button parameters 39 conflicting 38 default 83 testing 64 Setup general device 44 mode 35 Specifications 7172 Standard inverse time (SIT) curve 54 Standard mode 38 Status indicators 2 input 4, 31 Storage 10 T Technical support 69 Terminal block wiring specifications 103 Terminating comms link 30 Test methods 45 Testing 3-ph overcurrent test results 60 CSH core balance CTs 80 curve type check 59 dielectric 43 instantaneous pickup check 58

Parameter settings 3-ph overcurrent 51 Parameter setup mode access hole 3 location 35 Parameters setting 35 PH CT setup 44 Phase & ground fault trip currents 49 Phase current input wiring & CT ratio checking 45 Phase current sensor module illustration 10 wiring for series-connected devices 25 Pinouts, communication cable 75 POWERLOGIC communications connecting to POWERLOGIC comms link 26 Priority, message 41 Protection settings 52 Protection settings, default 83 Protective output relay contacts 3 wiring 20 R Rapid inverse (RI) curve 53 Rear cover 84 Rear panel illustration 3 Receiving 9 Receiving, handling, & storage 910 Register listing block peak demand (from front panel) 91 current demand 89 date/time 89 housekeeping 90 instantaneous 89 maximums 89 minimums 89 notes 98 operational history 96 pickup history 91
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Digital Relay Index

instantaneous time delay check 59 settings 64 time delay check 59 time-overcurrent pickup check 58 Time delay check 59, 65 measurement 47 Time-overcurrent pickup check 58, 65 Trip currents, phase & ground fault 49 Trip messages 41 Tripping, nuisance 62 Troubleshooting 6970 U Ultra inverse time (UIT) curve V Very inverse time (VIT) curve 54 W Watchdog relay 4 wiring 21 Wiring 1731 biasing the comms link 28 card 1 20 card 2 22 card 3 (communications) 26 card and terminal identification 17 CCA 660 phase current sensor module 22 connecting to POWERLOGIC comms link 26 control power 20 labeling CAB-107 leads 29 length of comms link 28 phase current sensor module for series-connected d 25 protective output relay contacts 20 rear panel card components 18 specs, terminal block 103 status input connections 31 terminal blocks 18 terminating comms link 30 watchdog relay 21 Z Zero sequence current injection 46 55

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Blank Inside Back Cover

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Square D Company 295 Tech Park Dr., Suite 100 LaVergne, TN 37086 USA
Order No. 3030IM9301R3/98 June 1998 (Replaces 3030IM9301 dated March 1995)

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FP 1.5M 6/98

Printed in USA

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