Sony Kdl-40-52nx803 CH Az1h

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 1/2010
AZ1-H CHASSIS
Segment: 2a-2
Version
1.0 2.0
Date
1/2010 3/2010
Subject
No revisions or updates are applicable at this time. Add updated Panel Caution Note (Page 6) and Glass Handling Caution Note (Page 7).
LCD Digital Color TV
KDL-40/52NX800Series(AEP/UK)
9-888-280-02
SERVICE MANUAL
AZ1-H CHASSIS
Segment: 2a-2
LCD Digital Color TV
9-888-280-02
MODEL LIST
MODEL KDL-40NX800 KDL-40NX803 KDL-40NX805 KDL-52NX800 KDL-52NX803 KDL-52NX805 COLOR Black Black Black Black Black Black COMMANDER RM-ED031 RM-ED031 RM-ED031 RM-ED031 RM-ED031 RM-ED031 DEST. AEP UK AEP AEP UK AEP MODEL COLOR COMMANDER DEST.
WARNINGS AND CAUTIONS

CAUTION
- ENGLISH
These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury. Carry the TV with an adequate number of people; larger size TVs require two or more people. Correct hand placement while carrying the TV is very important for safety and to avoid damages.
SAFETY-RELATED COMPONENT WARNING!!

Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

ATTENTION!!
- FRENCH
Ces instructions de service sont lusage du personnel de service qualifi seulement. Pour prvenir le risque de choc lectrique, ne pas faire lentretien autre que celui contenu dans le Mode demploi moins que vous soyez qualifi faire ainsi.
WARNING!!
Afi n deviter tout risque delectrocution provenant dun chssis sous tension, un transformateur disolement doit etre utilis lors de tout dpannage. Le chssis de ce rcepteur est directement raccord lalimentation du secteur.
POUR TRANSPORTER LE TLVISEUR

Tenez compte de ce qui suit pendant linstallation du tlviseur : Dbranchez tous les cbles avant de transporter le tlviseur. Transportez le tlviseur avec le nombre de personnes appropri ; un tlviseur de grande taille doit tre transport par au moins deux personnes. Lors du transport du tlviseur, lemplacement des mains est trs important pour votre scurit, ainsi que pour viter de causer des dommages.
ALERTE!!
Afi n deviter tout risque delectrocution provenant dun chassis sous tension, un transformateur disolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est directement raccorde a lalimentation du secteur.
ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!

Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont dune importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont limportance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsquun mauvais fonctionnement suspecte.
KDL-40/52NX800Series(AEP/UK) 5
USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band. When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover. 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) Do not press on the panel or frame edge to avoid the risk of electric shock. Do not scratch or press on the panel with any sharp objects. Do not leave the module in high temperatures or in areas of high humidity for an extended period of time. Do not expose the LCD panel to direct sunlight. Avoid contact with water. It may cause a short circuit within the module. Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.) Always clean the LCD panel with a soft cloth material. Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short. Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS). It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
HANDLING THE GLASS ASSEMBLY

Use the following precautionary guidelines when replacing the Glass Assembly to avoid material degradation or screen coating degradation, and ensure that dust, dirt, or fingerprints are not left between the glass and the LCD panel. Replace the Glass Assembly in a brightly lit and clean room. Place the replacement Glass Assembly on a dark cloth to make it easier to see dust and dirt particles. Wear anti static gloves to avoid leaving finger prints on the glass. Use a dry, soft Micro Fiber cloth, such as a lint free polishing cloth, to gently wipe the glass to remove any dust or dirt particles. If the glass needs additional cleaning, slightly moisten the cloth with a diluted mild soap or mild detergent solution, or use a compressed air duster (spray can type). After replacing the Glass Assembly, verify there are no dark spots or finger prints visible on the screen.
CAUTION: Do Not use paper towels, any type of abrasive pad, rags, rubber or vinyl materials to clean the screen. Using these materials could easily scratch the screen which may result in permanent damage. Do Not use any cleaning product containing alkaline/acid cleaner, scouring powder, or volatile solvent, such as alcohol, ammonia, benzene, thinner or insecticide. Using any of these harsh cleaners may result in permanent damage to the screen. Do Not spray water or detergent directly onto the TV screen . If liquid drips into the bottom of the screen it may cause a failure.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. 2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors. 3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators. 4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement. 5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement. 6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. 8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
SAFETY CHECK-OUT
Leakage Test The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers instructions to use these instructions. 2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The limit indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A). How to Find a Good Earth Ground A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms. If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
SELF DIAGNOSIS FUNCTION

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY LED flash indicators is listed in the instruction manual for the users knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
DIAGNOSTIC TEST INDICATORS When an error occurs, the STANDBY LED will flash a set number of times to indicate the possible cause of the problem. If there is more than one error, the LED will identify the first of the problem areas. Result for all of the following diagnostic items are displayed on screen. If the screen displays a 0, no error has occurred .
STBY LED Flash time 2 3
Service menu Item name (Screen Display) MAIN_POWE DC_ALERT DTT_WDT AUD_PROT
Diagnostic Item Description Main Power Over Voltage Protection DC_ALERT DTT Error Audio Abnormal Detection Panel Balancer Error T-CON Error HFR Error Panel ID NVM Error Back Light Error (Panel Inverter) Thermal Error FAN Error (Not Detected. Display Only) Not used Not used Not used Not used Not used RGB Sensor ACK Error
4 5
BALANCER_ TCON_ERR HFR_ERR P_ID_ERR
6 7
BACKLITE_ TEMP_ERR FAN_ERR RGB_SEN
8 9 10 11 12 -
10

DISPLAY OF STANDBY LED FLASH COUNT
0.5 0.5
SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as power sometimes shuts off or screen sometimes goes out that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen: [To Bring Up Screen Test] In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
11

[SELF DIAGNOSTIC SCREEN DISPLAY]
SELF CHECK(1) 002 MAIN P 003 DC_ALERT1 004 DC_ALERT2 006 BL 007 TEMP 009 FAN
<1> NEXT PAGE->

0501210811 0412311234 0311111825 00 0000000000 0000000000 0000000000 00 0000000000 0000000000 0000000000 00 0000000000 0000000000 0000000000 00 0000000000 0000000000 0000000000 00 0000000000 0000000000 0000000000 00 Error count (00-99) Error history (Last failure time beforehand) Error history (Failure time before last) Error history (The last failure time) Item name STBY LED flash time
12345-00333-06789 Panel operation time by hour (MAX:65535) Boot count (MAX:65535) Total operation time by hour (MAX:65535)
12

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen. After you have completed the repairs, clear the result display to 0. Clearing the Self Check Diagnostic List 1. Error history and Error count : Press the Channel 8 => Channel 0 . 2. Panel operation time : Press the Channel 7 => Channel 0 . Exiting the Self-diagnostic screen To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.
13
SEC 1. DISASSEMBLY
1-1. MOVIE LIST
KDL-40NX800 KDL-40NX800 KDL-52NX800 KDL-52NX800
14
SEC 2. ADJUSTMENT
HOW TO ENTERING SERVICE MODE 1) Turn on the main power switch to place this set in standby mode. 2) Press the buttons on the remote commander as follows, and entering service mode.
3) Service mode display. Note: First of all, when you enter Service Mode, you can see Digital service mode. Whenever you press OPTIONS or JUMP on remote, each service mode is changed. Digital -> Chassis -> Sub Item name Category name Data
DIGITAL 001 OP 000 VERS
SERVICE
Item number Category number
CHASSIS 000 000
SERVICE CXD2813R H_DET_NOSIG_CNT 1
---
<MAIN> DM1.301J00AA M2.105C DD1.016J00AA (DM1.301J00AA) WP00.521J00AA ID1C117081 PID04020000 WF:2.0.0.99 WF:0B Camera FW Camera FW
<SUB> SM1.010W00AA SB1.000W00AA SD1.010W00AA RF01.05 ID1C117081 LTY320AB01 <BEM> BM1.012W00LU BB1.000W00LU BD1.011J46LUX ---.---------
Press OPTIONS or JUMP button
15
ADJUSTMENT
4) How to use the remote commander.
Function Service mode on Service mode off Item up / down Category up / down Data up / down Test reset Read data Execute Write data Change module The flow of control <Test>+<TV>/<Display><5><Vol Up><Power> <Other> / <Power off + on> <1>/<4> <2>/<5> <3>/<6> <8> + <Mute> + <0> <9> + <0> <10 or 0> <Mute> + <0> <Jump> / <Option>
5) After entering service mode, then turn off the power switch.
16
ADJUSTMENT
WHITE BALANCE ADJUSTMENT Note: Please execute this adjustment if necessary. Change Data of Digital service mode. (006 WB category) a. Press 0 or 10 on remote to enter WB adjustment mode. b. Press number key 1~6 directly. * stamp move. c. Press 12 / enter / select to decide and advance next step. When returning on the previous page, press return. d. Change data by number key 0~9 directly. (0-255) e. Press 12 / enter / select to save data. It shows red WRITE. It indicate writing is processing. f. Writing process is done at this point.
DIGITAL SERVICE 006 WB 000 WHITE_BALANCE ___
DIGITAL WB *1 R_DRV 128 2 G_DRV 128 3 B_DRV 128 4 R_BKG 128 5 G_BKG 128 6 B_BKG 128
SERVICE
Gain
0: x 0.5, 128: x 1, 255: x1.5
Offset
128: offset 0
Please input WB items (0-255) ---
17
ADJUSTMENT
SAVE CHANGING DATA 1) Change Data of Chassis or Sub service mode 2) Write data for Chassis or Sub service mode a. Press Mute on remote. It shows green SERVICE changes to green WRITE. b. Press 0 or enter on remote. Green WRITE changes to red WRITE. It indicate writing is processing. c. After a while, red WRITE changes to green SERVICE. Writing process is done at this point. 3) TV reboot is necessary for applying data change.
CHASSIS 000 000
WRITE CXD2813R H_DET_NOSIG_CNT 1
18
ADJUSTMENT
CHANGE DATA Note: Digital service mode dont have to Save. (except 002 MODEL category) 1) Change Data of Digital service mode. (except 003 DIG_SRV_MODE category) a. Press 2 / 5 on remote to select (up / down) category. b. Press 1 / 4 on remote to select (up / down) Item. c. Press 0 / 10 on remote to select item.
DIGITAL 004 TUNER 000 A_NOSIG_DET
SERVICE 001
2) Change Data of Digital service mode. ( 003 DIG_SRV_MODE category) 003 DIG_SRV_MODE is one category of Digital service mode. Please note because this operation is special. a. Press 2 / 5 on remote to select 003 DIG_SRV_MODE. b. Press 1 / 4 on remote to select (up / down) Item. c. Press 0 / 10 on remote to select item. d. Press number key 1~9 directly. * stamp move. e. Press 12 / enter / select to decide and advance next step. Press return, when returning on the previous page.
DIGITAL 003 DIG_SRV_MODE 000 TEST_PATTERN
SERVICE ---
DIGITAL(DIG_SRV_MODE) SERVICE TEST_PATTERN
*1 Video 2 Audio
19
ADJUSTMENT
3) Write data for Digital service mode. ( 002 MODEL category) Note: This procedure operation, when replaced the B board. Note: Do not write a wrong segment or destination information in Product ID. When the wrong setting is written, TV may not operate. 000 SEG Product ID - segment information 001 DESTProduct ID destination information a. Change data for each model. b. Press 0 or enter on remote. It shows red WRITE. It indicate writing is processing. c. Writing process is done at this point.
DIGITAL 002 MODEL 000 SEG
SERVICE 01 : 2a-3 Write
20
ADJUSTMENT
SET TO SHIPPING CONDITION How to do shipping condition. a. Move to Digital service mode. Press 8 on remote. It shows green SERVICE changes to green RST-. Press mute on remote. Added green EXE after green RST- . d. Press 0 or enter on remote. Green EXE-RST changes to red EXE-RST. It indicate writing is processing. After a while, red EXE-RST changes to green SERVICE. And all LED lights. Writing process is done at this point.
TIMER
Standby
POWER
<Another way> You can set to shipping condition w/o entering Service Mode. -> Cursor Up on remote + Power Key on Front panel.
21
SEC 3. TROUBLE SHOOTING

3-1. TRIAGE CHART
Note: Main board and Power board is different in name every inch or destination. Therefore this section displays difference point in "*".
Symptoms - Shutdow n. Pow er LED blinking red diagnostics sequences Reference 2 B* BOARD G* BOARD HLR BOARD W iFi MODULE LVDS CABLE LCD PANEL Problem POWER POWER DTT AUDIO POWER PANEL
(TCON)
No Video - missing or distorted Pow er No Green Stationary No video No video Power LED colored lines one of Inputs all Inputs (Dead Set) or dots
Remote No Rem ote
Netw ork
Audio
Wireles s can't No Audio connect
PANEL
(INVERTER)
TEMP
: doubtful part : Few pos s ibility
22
TROUBLE SHOOTING
3-2. FLOW CHART
START
Does the Power Led stay on when the TV is switched on ? Yes
No
See No Power
Is the network connection OK?
No
See Cant connect network
Yes END
Is the Standby Led blink ?
No
See Standby LED Blink
Yes
Is the Picture and Sound OK ?
No
See No Picture / No Sound
Yes Do the buttons on the TV & Remote Commander work properly? Yes 23
No
See TV/ Commander button malfunction
TROUBLE SHOOTING
3-3. NO POWER
No Power
Check STBY 3.3V at 1 pin of CN3800 on the B* Board OK
NG
Replace Between G* Board to B* Board Harness OK
NG G* Board
Harness
B* Board
24
TROUBLE SHOOTING
3-4. STANDBY LED BLINK
1) 2 times blinkings (Main Power Error)
2 times Blinkings
Check REG12V at pins 6/7 of CN3800 on the B* Board 12V OK
12V NG
Replace Between G* Board to B* Board Harness
NG G* Board
OK
B* Board
Harness
25
TROUBLE SHOOTING
2) 3 times blinkings (DC Alert, Audio Error and Communication Error) 3 times Blinkings DC_ALERT Check D+3.3V at JL3715 or JL3716 on the B* Board OK NG Check +12.5V at pin 2 of CN3800 on the B* Board OK NG G* Board AUDIO
F3700,IC3700,etc (B* Board)
NG Check +5V_MAIN at JL3731 or JL3732 on the B* Board OK
Check +12.5V_AU1 at F4200 on the B* Board F3701,IC3701,etc (B* Board) OK
NG F4200,IC4200,etc (B* Board)
AUDIO
Check X_ASW_PROTECT at pin 29 of IC5000 on the B* Board Pin: High Speaker
Pin: Low
IC4200,etc (B* Board)
Check Speaker Impedance at SP Connector OK
NG
FE/BE Communication IC9000,etc (B* Board)
26
TROUBLE SHOOTING
3) 4 times blinkings (Balancer Error)
4 times Blinkings
Between 0.84V to 2.65V Check PANEL_FAIL at JL2565 on the B* Board PANEL (Balancer)
B* Board
27
TROUBLE SHOOTING
4) 5 times blinkings (T-con Error) 5 times Blinkings
Check PANEL_VCC at JL3806 on the B* Board OK
NG G* Board Panel (T-con) change
NG B* Board
about 5V 22 Model about 12V : ex. 22 Model
OK
Between G* to Panel harness check
NG Harness
Panel (T-con)
OK
NG LVDS Harness check LVDS Harness
OK
28
TROUBLE SHOOTING
5) 6 times blinkings (Backlight Error) 6 times Blinkings
6) 7 times blinkings (Temperature Error) 7 times Blinkings
Check PANEL_FAIL at JL2565 on the B* Board
Under 2.65V B* Board
Setting circumstance is OK? Temperature, Ventilation, etc. YES
NO
Set to another Location, etc.
Over 2.65V
NG Change B* Board, and Aging a few hours Panel
OK
NG Change G* Board Panel (T-con)
B* Board
OK
G* Board
29
TROUBLE SHOOTING
3-5. NO PICTURE
No Picture about 5V 22 Model about 12V : ex. 22 Model NO Press HOME Key XMB (Menu) displayed? PANEL_VCC At JL3806 on the B* Board NO YES Check BL_ON at JL2566 on the B* Board BL_ON:H Replace the LVDS Harness NG LCD Panel (T-con)
YES
BL_ON: not H NG Harness (G* to B*)
OK
B* Board G* Board
Check Harness (Between G* Board to B* Board) OK
Harness (LVDS)
NG Change B* Board G* Board
OK B* Board
30
TROUBLE SHOOTING
3-6. NO SOUND
No Sound
Audio System Check the Speakers setting Change to TV Speaker
TV Speakers
OK Check the Speaker Harness Replace the B* Board
OK B* Board
NG
NG
Speaker Harness
Speaker
31
TROUBLE SHOOTING
3-7. TV COMMANDER BUTTONS MALFUNCTION
1) TV button malfunction Button malfunction on the TV
OK B* to Switch Unit harness check Switch Unit change
OK Switch Unit
NG
NG
Harness
B* Board
32
TROUBLE SHOOTING
2) IR remote commander malfunction TV isnt controlled by remote commander
Green LED light at power indicator
OK
Green LED blinks at power indicator when using commander near sensors window NG
OK
Mechanical (ex. bezel)
NG
Check the Harness between the B* Board and the HLR Board NG
OK Sensor is broken
OK Exchange the Harness NG Harness
Exchange the HLR Board
OK HLR Board
NG B* Board KDL-40/52NX800Series(AEP/UK) 33
TROUBLE SHOOTING
3-8. NETWORK MALFUNCTION
1) Wired Network malfunction Wired Network on the TV 2) Internal Wireless Network malfunction Wireless Network on the TV
Connection result Cable Connection
NG B* Board
Error Message appear when the Wireless Network is selected? NO
YES Wireless Module, Harness
OK
Connection result Local Access
NG Ether net cable
Is the radio field Strength too weak or even No signal? NO
YES Access Point
OK
Connection result Internet Access
NG Proxy setting
B* Board
34
SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM
35
DIAGRAMS
4-2. CIRCUIT BOARDS LOCATION
(1) KDL-40NX800
T-CON
GE3 Board
Switch Unit
BEHS Board
KEY CONTROL MODULE
WIRELESS LAN CARD Speaker (L)
Power Switch
Speaker (R)
HLR Board
36
DIAGRAMS
(2) KDL-52NX800
G2E-B Board
T-CON
Switch Unit BEHS Board
KEY CONTROL MODULE
WIRELESS LAN CARD Speaker (L) Speaker (R)
Power Switch
HLR Board
37
SEC 5. EXPLODED VIEWS

Items with no part number and no description are not stocked because they are seldom required for roution service. The construction parts of an assembled part are indicated with a collation number in the remark colum. Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
38
EXPLODED VIEWS
5-1. KDL-40NX800
5-1-1. CHASSIS-1
REF. No. 1 2 3 PART No. 4-164-305-01 4-165-762-61 1-837-642-12 1-837-646-11 1-842-031-11 4-167-684-11 1-487-835-11 1-798-309-11 4-170-445-01 4-170-474-11 4-170-481-11 X-2546-753-1 X-2547-173-2 4-165-763-01 4-167-683-01 DESCRIPTION BRACKET, VESA T (ML) COVER, UNDER POWER SUPPLY CORD POWER SUPPLY CORD AC INLET (2P) BRACKET, BUTTON (GS) KEY CONTROL MODULE POWER SWITCH NECK (ML1) COVER, NECK (ML1 FRONT) COVER, NECK (ML1 REAR) BASE (ML1A) ASSY (BK) REAR COVER (40) ASSY COVER, BOTTOM(40 46) COVER, TERMINAL REMARK
NX803
3 4 8 5 9 7 6 11 10 12 13 14
4 5 6 7 8 9 10 11 12 13 14
39
EXPLODED VIEWS
5-1. KDL-40NX800
5-1-2. CHASSIS-2
REF. No. PART No. A-1774-839-A A-1744-406-A 1-811-093-11 A-1754-373-A X-2547-019-1 A-1766-469-A A-1770-313-A A-1769-011-A 8-597-720-00 8-597-734-00 8-597-718-00 1-487-818-11 1-487-819-11 1-754-692-11 1-754-692-21 4-164-306-01 4-164-306-11 1-858-378-11 1-858-378-21 DESCRIPTION GLASS ASSY SERVICE HLR MOUNT LCD PANEL (SH40LEQT) STATIC CONVERTER GE3A BRACKET, SIDE JACK T ASSY BEHS BOARD COMPLETE BEHS BOARD COMPLETE BEHS BOARD COMPLETE UNIVERSAL SIL-TU SUT-AE101Z UNIVERSAL SIL-TU SUT-HE111Z UNIVERSAL SIL-TU SUT-VE101Z CARD, WIRELESS LAN CARD, WIRELESS LAN ANTENNA ANTENNA BRACKET, TERMINAL T BRACKET, TERMINAL T SP BOX ASSY SP BOX ASSY REMARK
15
15 16 17 18 19 20
19 16
21
21 20 23 22 17 24 25
22 23 24 25 26 27
NX800 NX803 NX805 NX800 NX803 NX805 NX803,805
NX805
26 18 27
40
EXPLODED VIEWS
5-1. KDL-40NX800
5-1-3. SCREWS
PART No. 2-580-608-01 2-580-592-01 4-159-298-01 * 2-345-219-11 2-580-603-01 4-178-167-01 2-580-639-01 DESCRIPTION SCREW , +PSW M5X16 SCREW , +PSW M3X8 SCREW , +PSW M4X10 +B IB 3X-- CM3 SCREW , +PSW M4X16 SCREW , ORNAMENTAL SCREW , +BVTP 4X12 TYPE2 IT-3
41
EXPLODED VIEWS
5-2. KDL-52NX800
5-2-1. CHASSIS-1
REF. No. 1 2 3 4 5 6 7 8 9 10 11 12 PART No. 4-164-305-01 4-165-762-71 4-167-684-11 1-487-835-11 1-798-309-11 4-170-446-01 4-170-475-11 4-170-482-11 X-2546-755-1 X-2547-176-2 4-165-764-01 4-167-683-01 DESCRIPTION BRACKET, VESA T (ML) COVER, UNDER BRACKET, BUTTON (GS) KEY CONTROL MODULE POWER SWITCH NECK (LL1) COVER, NECK (LL1 FRONT) COVER, NECK (LL1 REAR) BASE (LL1A) ASSY (BK) REAR COVER (52) ASSY COVER, BOTTOM(52) COVER, TERMINAL REMARK
1 2
6 10 5 7 8 11
12
42
EXPLODED VIEWS
5-2. KDL-52NX800
5-2-2. CHASSIS-2
REF. No. PART No. A-1774-840-A A-1744-406-A 1-811-095-11 A-1754-368-A X-2547-019-1 A-1766-469-A A-1770-313-A A-1769-011-A 8-597-720-00 8-597-734-00 8-597-718-00 1-487-819-11 1-754-692-11 1-754-692-21 1-837-642-12 1-837-646-11 1-798-309-11 4-164-306-01 4-164-306-11 1-858-378-11 1-858-378-21 DESCRIPTION GLASS ASSY SERVICE HLR MOUNT LCD PANEL (SH52LEQT) STATIC CONVERTER GE2B BRACKET, SIDE JACK T ASSY BEHS BOARD COMPLETE BEHS BOARD COMPLETE BEHS BOARD COMPLETE UNIVERSAL SIL-TU SUT-AE101Z UNIVERSAL SIL-TU SUT-HE111Z UNIVERSAL SIL-TU SUT-VE101Z CARD, WIRELESS LAN ANTENNA ANTENNA POWER SUPPLY CORD POWER SUPPLY CORD POWER SWITCH BRACKET, TERMINAL T BRACKET, TERMINAL T SP BOX ASSY SP BOX ASSY REMARK
13
13 14 15 16 17 18
14
17
19
19 18
20 21 22 23 24 25
NX800 NX803 NX805 NX800 NX803 NX805
21 20 15 23 16 24 26 22 25
NX803
NX805
26 27
27
43
EXPLODED VIEWS
5-2. KDL-52NX800
5-2-3. SCREWS
PART No. 2-580-608-01 2-580-592-01 4-159-298-01 * 2-345-219-11 2-580-603-01 4-178-167-01 2-580-639-01 DESCRIPTION SCREW , +PSW M5X16 SCREW , +PSW M3X8 SCREW , +PSW M4X10 +B IB 3X-- CM3 SCREW , +PSW M4X16 SCREW , ORNAMENTAL SCREW , +BVTP 4X12 TYPE2 IT-3
44
5-3. OTHER PARTS
5-3-1. ACCESSORIES and CONNECTORS

40 INCHES *1-837-665-12 1-837-674-11 *1-910-100-05 *1-910-100-06 *1-910-100-07 *1-910-100-61 52 INCHES *1-837-667-12 1-837-668-11 *1-910-100-07 *1-910-100-12 *1-910-100-13 *1-910-100-61 CONNECTOR ASSY (CN6102-ACSW) LEAD WIRE WITH CONNECTOR(LVDS) (CN2600-TCON) CONNECTOR ASSY 10P (BTK_SW-LED) HARNESS ASSY (1) (CN2602,CN4300-CN002,BTK,LOGO,WIFI,SP) CONNECTOR ASSY 15P (CN6150-CN3800,CN2561) CONNECTOR ASSY 4P (CN6151-TCON) CONNECTOR ASSY (CN6003-ACSW) LEAD WIRE WITH CONNECTOR(LVDS) (CN2600-TCON) HARNESS ASSY (1) (CN2602,CN4300-CN002,BTK,LOGO,WIFI,SP) CONNECTOR ASSY 15P (CN6150-CN3800,CN2561) CONNECTOR ASSY 10P (BTK_SW-LED) CONNECTOR ASSY 4P (CN6151-TCON)
45
5-3-2. INSTRUCTION MANUAL

*4-180-178-21 *4-180-178-31 *4-180-178-41 *4-180-179-12 *4-180-180-71 MANUAL, INSTRUCTION MANUAL, INSTRUCTION MANUAL, INSTRUCTION MANUAL, INSTRUCTION MANUAL, INSTRUCTION NX800 NX800 NX800 NX803 NX805
5-3-3. REMOTE COMMANDER

1-487-715-11 REMOTE COMMANDER (RM-ED031)
5-3-4. MISCELLANEOUS
1-822-484-11 1-822-541-11 1-822-597-11 1-822-610-13 1-817-109-11 1-822-579-31 1-842-125-11 1-842-127-11 1-573-798-31 1-822-526-11 HDMI CONNECTOR D SUB CONNECTOR OPTICAL OUT CONNECTOR ETHERNET CONNECTOR CONNECTOR, USB(A) CARD CONNECTOR (PCMCIA CARD) SCART CONNECTOR PHONO JACK 5P JACK, MINIATURE (DIA 3.5) JACK
46
END
9-888-280-02
Sony Corporation Sony UK Service Promotions Dept.
English 10CP7100-1 Made in U.K. 2010. 3

47

Sony Kdl-40-52nx803 CH Az1h

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Sony Kdl-40-52nx803 CH Az1h

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

LCD Digital Color TV

LCD Digital Color TV

WARNINGS AND CAUTIONS

SAFETY-RELATED COMPONENT WARNING!!

WARNINGS AND CAUTIONS

POUR TRANSPORTER LE TLVISEUR

ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!

WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANEL

WARNINGS AND CAUTIONS

HANDLING THE GLASS ASSEMBLY

SELF DIAGNOSIS FUNCTION

STBY LED Flash time 2 3

BALANCER_ TCON_ERR HFR_ERR P_ID_ERR

BACKLITE_ TEMP_ERR FAN_ERR RGB_SEN

SELF DIAGNOSIS FUNCTION

SELF DIAGNOSIS FUNCTION

<1> NEXT PAGE->

SELF DIAGNOSIS FUNCTION

KDL-40NX800 KDL-40NX800 KDL-52NX800 KDL-52NX800

DIGITAL 001 OP 000 VERS

Item number Category number

CHASSIS 000 000

SERVICE CXD2813R H_DET_NOSIG_CNT 1

Press OPTIONS or JUMP button

DIGITAL SERVICE 006 WB 000 WHITE_BALANCE ___

Please input WB items (0-255) ---

CHASSIS 000 000

WRITE CXD2813R H_DET_NOSIG_CNT 1

DIGITAL 004 TUNER 000 A_NOSIG_DET

DIGITAL 003 DIG_SRV_MODE 000 TEST_PATTERN

DIGITAL(DIG_SRV_MODE) SERVICE TEST_PATTERN

DIGITAL 002 MODEL 000 SEG

SERVICE 01 : 2a-3 Write

SEC 3. TROUBLE SHOOTING

Remote No Rem ote

Wireles s can't No Audio connect

: doubtful part : Few pos s ibility

Does the Power Led stay on when the TV is switched on ? Yes

Is the network connection OK?

See Cant connect network

Is the Standby Led blink ?

See Standby LED Blink

Is the Picture and Sound OK ?

See No Picture / No Sound

See TV/ Commander button malfunction

Check STBY 3.3V at 1 pin of CN3800 on the B* Board OK

Replace Between G* Board to B* Board Harness OK

Check REG12V at pins 6/7 of CN3800 on the B* Board 12V OK

Replace Between G* Board to B* Board Harness

F3700,IC3700,etc (B* Board)

NG Check +5V_MAIN at JL3731 or JL3732 on the B* Board OK

Check +12.5V_AU1 at F4200 on the B* Board F3701,IC3701,etc (B* Board) OK

NG F4200,IC4200,etc (B* Board)

Check X_ASW_PROTECT at pin 29 of IC5000 on the B* Board Pin: High Speaker

IC4200,etc (B* Board)

Check Speaker Impedance at SP Connector OK

FE/BE Communication IC9000,etc (B* Board)

3) 4 times blinkings (Balancer Error)

4) 5 times blinkings (T-con Error) 5 times Blinkings

Check PANEL_VCC at JL3806 on the B* Board OK