CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

Vortex Flowmeter Measuring Principle System Installation & Startup Vortex Flowmeter Operation of Signel Converter Description of keys Program Function for various versions Description of Program Menu Functions Technical Data Dimension & Weight Functional Checks Trouble Shooting Do & Donts 1/1 2/1-2/22 3/1-3/2 4/1-4/3 5/1-5/2 6/1-6/25 7/1-7/5 8/1-8/7 9/1-9/2 10/1-10/2 11/1-11/2 12

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1. Measuring Principle
The Vortex flowmeter is used for measuring the flow velocity of fluids in pipelines. The measuring principle is based on the development of a Karman Vortex shedding street in the wake of a body built into the pipeline. In theory, this process enables measurements to be carried out in turbulent flows with a Reynolds number Re>3000, but linear measurements are only possible where Re>20,000. The periodic shedding of eddies occurs first from one side and then from the other side of a bluff body (Vortex-shedding body) installed perpendicular to the pipe axis. Vortex shedding generates a so-called Karman Vortex Street with alternating pressure conditions whose frequency F is proportional to the flow velocity V. The non-dimentional Strouhal number S (primary head constant) describes the relationship between Vortex shedding frequency F (in Hz) width b of the body, and mean flow velocity v (m/s)

F = S *v

b
The flexural vibration of the Vortex-shedding body is picked up in the primary head via sensors and analysed in the signal converter. In the case of the gaseous, flowing media, the vibration frequency ranges between 10 and 7000 Hz. To permit the mass rate of flow to be calculated from the volume rate of flow, either the medium pressure and the temperature or the medium density at the installation location of the flowmeter must be known factors. Karman Vortex Street

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2. System installation & Startup Safety

2.1 Intended use The vortex flowmeters manufactured by Forbes Marshall Pvt. Ltd. are used to measure the flow of gases, vapors and liquids. These flowmeters are particularly suitable for measuring: Clean liquids with low viscosity (< 10 cP) Hydrocarbons with low viscosity (< 10 cP) Water Chemicals with low corrosiveness Saturated steam Superheated steam, including CIP and SIP applications in the food industry Industrial gases

The meters are rated for the following flow velocities: From 0.3 to 9.0 m/s for liquids From 3.0 to 80 m/s for gases and vapors Caution! The operator shall bear sole responsibility for the use of the flowmeters in respect of suitability, intended use and corrosion resistance of the materials used to the process product. The manufacturer shall not be liable for any damage resulting from improper use or deployment contrary to the prescribed purpose. Do not use any abrasive or highly viscous media > 10 cP.

Note! The sensors are fabricated from stainless steel 316 L DIN (1.4404). In your project planning, please take account of the data given in the corrosion tables. The pressure-loaded components have been designed and rated for stationary operation taking account of maximum pressure and temperature. External forces and moments, caused e.g. by pipe stresses, have not been taken into account. Primarily, volumetric flow and temperature are measured, with pressure measurement as an option. From these parameters the flowmeter calculates the mass flow or standard volumetric flow using pre-programmed density data and then issues the measured values via various communication interfaces.

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2.2 Certifications CRN approval pending IBR approval pending

2.3 Safety instructions from the manufacturer The flowmeter has been built and tested in accordance with the current state-of-the-art design. It complies with the relevant safety standards. However, risks can occur if used improperly or contrary to the intended application. Therefore please consistently observe all safety instructions given in this document. 2.3.1 Information concerning the documentation In addition to the safety advice given in this documentation, national and regional safety regulations and occupational health and safety provisions must also be observed.

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2.3.2 Display conventions The following symbols are used to help you navigate this documentation more easily: Danger! These warning signs must be observed without fail. Even only partial disregarding such warnings can result in serious health damage, damage to the flowmeter itself or to parts of the operators plant. Danger! This symbol designates safety advice on handling electric current. Information! This symbol designates important information for the handling of the flowmeter. Legal notice! This symbol designates information on statutory directives and standards. Handling This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. Consequence This symbol designates all important consequences of the previous actions. 2.3.3 Safety instructions for the operator Caution! Meters from Forbes Marshall Pvt. Ltd. may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document must be read and understood in its entirety by all users prior to installation, commissioning, operation and maintenance of the flowmeter.

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Instrument Description 2.4 Scope of supply Important information! Please check the contents of the consignment for completeness and intactness.

Fig. 1: Scope of supply

1 Flowmeter 2 Bar magnet 3 Manual 4 Certificates, calibration certificate, parameter data sheet 2.5 Instrument versions Flowirl 8700 come in the following versions: Converter with display Blind device Flanged sensor Sandwich design sensor

The following designs are available as options: with pressure sensor with shutoff valve for the pressure sensor

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2.5.1 Versions with flanged connection The FLOWIRL 8700K compact unit consists of a VFS 8000 sensor and the VFC 700 converter, which together form a fixed mechanical unit.

Fig. 2: FLOWIRL 8700, flanged units with display

1 Version with temperature sensor 2 Version with temperature sensor and optional pressure sensor

2.5.2 Sandwich versions Sandwich-type flowmeters have a centering ring to facilitate installation.

Fig. 3: FLOWIRL 8700, sandwich-type meters with display

1 Version with temperature sensor 2 Version with temperature sensor and optional pressure sensor

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2.5.3 Instrument description

5
Fig. 4: FLOWIRL 8700, description

1 VFC 700 converter 2 Cable gland, gray, standard design 3 Pressure sensor, optional 4 VFS 8000 sensor 5 Centering ring

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2.6 Nameplate Important information! Before installing the flowmeter, make sure that the information given on the nameplate complies with the ordering data.

FLOWIRL 8700 K Sr. No. Tag No. Power Supply Output Signal Pulse Output

(1)

12-36Vdc 4-20 mA Passive 0-24 Vdc 100 mA max

(3)

Meter Size

(4)

Temp. Range -20 to 240C Range K Factor

Meter Body SS316L Pressure Nom. P/M3

(2)

FORBES MARSHALL, INDIA

Fig. 5: FLOWIRL 8700 nameplate

1 Type of meter 2 Manufacturer 3 Connection data: nominal diameter and pressure rating 4 Electrical connection data

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Mechanical Installation 2.7 General installation information Caution! Installation, assembly, start-up and maintenance may only be performed by appropriately trained personnel. The regional occupational health and safety directives and safety regulations must be observed without exception. The following procedures have to be carried out before installing the flowmeter! 2.8 Storage Store the flowmeter in a dry and dust-free location. Avoid lasting direct exposure to the sun. Store the flowmeter in its original packing. The admissible storage temperatures are -40 C to +80 C for standard meters. Check the packing and the flowmeter itself for any damage. Check the contents of the consignment for completeness. Compare your order specification with the scope of delivery.

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2.9 Transport Use carrying straps for transport and lay them around the two process connections. 1 Flowmeters must not be lifted by the converter housing for transport. 2 Never lift the flowmeter by the pressure sensor. 3 Do not use chains as these could damage the housing.

Fig. 7: Transport instructions

Caution! There is a risk of injury due to equipment that is not secured properly. The center of gravity of the equipment is often higher than the lug for attaching the lifting belts. During transport, prevent the flowmeter from unintentional slipping or turning.

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2.10 Installation requirements Important information! For accurate volumetric flow measurement the flowmeter has to have a completely filled pipe and a fully developed flow profile. Please comply with the instructions regarding inlet and outlet pipe runs and installation position. In the case of vibrations on the piping choose the installation site in such a way that the vibrations are at their lowest in transverse direction to the flowmeter. Caution! When installing the flowmeter in the piping please observe the following points: Nominal diameter of connection pipe flange = nominal diameter of the meter! Use flanges with smooth holes, e.g. welding neck flanges. Carefully align the holes of the connecting flange and the flowmeter flange. Check the compatibility of the gasket with the process product. Make sure that the gaskets are arranged concentrically. The flange gaskets must not project into the pipe cross-section. The flanges have to be concentric. There must not be any pipe bends, valves, flaps or other internals in the immediate inlet run. Sandwich-type flowmeters may only be installed using a centering ring. 2.10.1 General A sufficient distance around the flowmeter in all directions must be kept free to allow servicing. Protect the flowmeter from direct exposure to the sun. Never install the flowmeter directly behind piston compressors or rotary piston meters. Do not lay signal cable directly next to cable for power supply.

Fig. 8: General installation instructions

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2.10.2 Important installation instructions, liquid measurement

Fig. 9: Fundamental installation advice

1 2 3 4 5

Prohibited: Installing upstream of a run-out, as there is a risk of a partially filled pipe Prohibited: Installing in a downpipe, risk of partially filled pipe Prohibited: Installing in an upper pipe bend, risk of gas bubbles forming Recommended: Installing in the bottom pipe bend Recommended: If the meter is installed in a downpipe, it is absolutely essential to install a riser pipe directly after it.

6 Recommended: Installing the flowmeter in a vertical riser pipe 7 Recommended: Installing the flowmeter in an inclined riser pipe Caution! Gas bubbles can cause cavitation leading to inaccurate measurement.

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2.10.3 Important installation instructions, vapor and gas measurement

Fig. 10: Fundamental installation advice

1 Prohibited: Installing the flowmeter in the lower pipe bend, risk of condensate formation 2 Recommended: Installing the flowmeter in the top pipe bend Caution! Condensate can lead to cavitation and inaccurate measurement. 2.10.4 Important installation instructions, piping with control valves

Important information! To ensure trouble-free and accurate measurement, Forbes Marshall Pvt. Ltd. recommends not installing the flowmeter behind a control valve. There is a risk of turbulence occurring that falsifies the measuring result.

Fig. 11: Fundamental installation advice

1 Not recommended: Installing the flowmeter directly behind control valves 2 Recommended: Installing the flowmeter upstream of the control valve, distance DN 20

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2.10.5 Preferred installation location

Fig. 12: Preferred installation locations

1 Above a horizontal pipe 2 Below a horizontal pipe 3 On a vertical pipe

Note! Depending on installation position you will have to turn round the display and/or the connection housing.

2.10.6 Turning the display Danger! All work on the flowmeter electrics may only be carried out by appropriately trained personnel. The regional occupational health and safety directives and safety regulations must be observed without exception. If the flowmeter is installed in a vertical pipe run, you will have to turn the display by 90; if installed below a pipe, turn 180. Switch off the power supply to the flowmeter. Unscrew the cover in front of the display from the connection housing.

Pull the display carefully a few centimeters out of the anchor fitting and turn it to the required position. Press the display back onto the spacer pins, until it clicks firmly into place. Turn the cover with gasket back onto the housing and tighten it by hand.

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2.10.7 Turning the converter housing Danger All work on the flowmeter electrics may only be carried out by appropriately trained personnel. The regional occupational health and safety directives and safety regulations must be observed without exception. Turning the converter housing Switch off the power supply to the flowmeter. Loosen the four screws on the underside of the connection housing. Lift the connection housing and turn it to the required position in 90 stages. Screw the connection housing back on tightly.

Fig. 13: Loosen screws

1 Allen screws on connection housing Caution! Do not damage the electrical cable by overtightening. Do not undo the electrical plug connection.

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2.10.8 Insulation Caution! The area above the converter support must not be thermally insulated. The thermal insulation 2 may only extend to the maximum height 1 shown below up to the connecting screws of the sensor.

Fig. 14: Thermal insulation on connection piece

Caution! The thermal insulation 1 may only extend as far as the bend in the pressure measurement piping 2.

(1)

(2)
Fig. 15: Thermal insulation on measurement piping

1 Insulation 2 Maximum height of insulation

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2.11 Inlet and outlet runs 2.11.1 Minimum inlet runs

Fig. 16: Minimum inlet runs

1 General inlet run without without flow disturbances atleast 20 DN 2 After a control valve > 50 DN 3 After a pipe diameter reduction > 20 DN 4 After a single 90 bend > 20 DN 5 After a double bend 2x90 > 30 DN 6 After a double three-dimensional 2x90 bend > 40 DN DN is meter diameter

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2.11.2 Flow straightener If, due to the type of installation, the required inlet runs are not available, FORBES MARSHALL PVT. LTD. recommends using flow straighteners. Flow straighteners are installed between two flanges in front of the flowmeter and shorten the required inlet run.

Fig. 17: Stilling well

1 2 3 4

Straight inlet run upstream of flow straighteners > 2DN Flow straightener Straight pipe section between flow straigtener and flowmeter > 8DN Minimum straight outlet run 5DN

2.11.3 Minimum outlet runs

Fig. 18: Minimum outlet runs

1 General outlet run in front of pipe widening, pipe bends, control valves etc. > 5 DN 2 In front of metering points > 5 6 DN Important information! The interior of the pipe at the metering points must be free of burrs and other flow impediments. The flowmeter has an internal temperature sensor. It must be located > 5 DN away from extraneous temperature sensors. Use sensors that are as short as possible to avoid disturbing the flow profile.

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2.12 Installation 2.12.1 General installation instructions Caution! Installation, assembly, start-up and maintenance may only be performed by appropriately trained personnel. The regional occupational health and safety directives and safety regulations must be observed without exception. The following procedures have to be carried out before installing the flowmeter in the piping: Remove all transport locks and protective coverings from the flowmeter. Make sure that the gaskets have the same diameter as the piping. Make sure that the flowmeter is in the correct flow direction. This is indicated by an arrow on the sensor housing. Caution ! On metering points with varying thermal loads the flowmeters are to be mounted with stress bolts (DIN 2509). Stress bolts and/or nuts and bolts are not included in the scope of delivery. Make absolutely certain that the measuring flanges are sitting concentrically. When preparing the metering point, keep in mind the exact installed length of the flowmeter. The dimensions are given in Section 8 Technical Data.

Fig. 19: Preparing the metering point

1 Installed length of flowmeter + thickness of gaskets.

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Caution! The inside diameters of the connection pipe flange, of the flowmeter and of the gaskets must be the same! The gaskets must not project into the pipe cross-section.

Fig. 20: Preparing the metering point

1 Inside diameter connection pipe 2 Inside diameter flange and gasket 3 Inside diameter of meter

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2.12.2 Installing instruments in sandwich design

Fig. 21: Installation using centering ring

1 2 3 4

Sandwich design sensor Centering ring Bolts with fixing nuts Hole A

5 Hole B 6 Gasket Install the flowmeter as follows: Push the first bolt through hole 5 of both flanges. Screw on the nuts with washers at both ends of the bolt but do not tighten them. Mount the second bolt through the holes 4. Place the sensor between the two flanges. Insert the gaskets between sensor and flanges and align them. Check that the flanges are sitting concentrically. Install the remaining bolts, nuts and washers. But do not tighten the nuts yet. Turn the centering ring anti-clockwise and align the flowmeter. Check that the gaskets are concentric, they must not project into the pipe. Now tighten all nuts bit by bit alternately across the diagonal.

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2.12.3 Installing instruments in flange design

Fig. 22: Mounting flanged-type flowmeters

1 Flanged sensor 2 Bolts with fixing nuts 3 Gasket Install the flowmeter as follows: Fix the flowmeter to one side of a flange using bolts and fixing nuts. Insert the gaskets between sensor and flange and align them. Check that the gaskets are concentric, they must not project into the pipe. Install the gasket, bolts and fixing nuts on the other flange side. Align the meter and the gaskets so that they are concentric. Now tighten all nuts bit by bit alternately across the diagonal.

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2.13 Start-up Check that the system has been correctly installed as described in Sections 2. Before the initial start-up check that the following details on the name plate agree with the data specified in the report of settings for the signal converter. If not, reprogramming will be necessary. Refer to Convertor manual. Meter size Fct. 3.1.1 K-Factor Fct. 3.1.2 The flowmeter is ready for service in 15 minutes (waiting time) after switching on the power source. Increase the flow velocity slowly and steadily. Avoid abrupt changes in pressure in the pipeline. If the process product is steam, condensate may form initially and cause faulty measurements when the system is started up for the first time. When powered, the signal converter normally operates in the measurement mode. The power-on sequence to the measurement mode is as follows: TEST is displayed for approx. 3 seconds followed by VORTEX FLOW CONVERTER the instrument type followed by Ver X.Y.Z the software version of the instrument. Then the instrument operates in the measurement mode where it displays the parameter being measured.

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3. VORTEX FLOW METER The Flowirl 8700 is a new generation state-of-the-art design signal convertor. 3.1 Basic Features 2-wire loop powered convertor 24 V DC supply (4-20 mA) Temperature measurement as standard Online density compensation and mass flow calculations for saturated steam or water 4-20 mA programmable current output Pulse output programmable and scalable by user Optional 16x64 dot matrix LCD display with 3 button keypad and magnetic pin programming All measured and calculated parameters such as flow, temperature, mass flow, etc. are fully programmable. Notch Filter Algorithm for predicting correct Vortex frequency for improved vibration and noise immunity Power-on preamplifier diagnostics User-friendly integer totalizer Simple single level user-friendly menu Compatible with all existing flow heads Optional separated version available HART compatible 3.2 Connection Diagram Connection to loop power supply In case of functional extra low voltages (24 V DC), protective separation in conformity with VDE 400 Part 410, or an equivalent national standard, must be ensured. Ensure that the screw thread of the round cover on the terminal box is well greased at all times. Connection to power - Flowirl 8700

Pout + +24v I Loop + + 24v

4 3 2 1

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Current and pulse outputs are galvanically isolated and can, therefore, be simultaneously connected to a receiver instrument which is grounded or separately connected to two receiver instruments. Ensure that the 24 V, 4-20 mA loop is grounded at one point only (i.e. either at the input of the signal convertor or at the input of the indicator, or at the output of the power supply). Do not ground the loop at more than one point. 3.2.1 Current Output The current output is galvanically isolated from the pulse output and sensors. The maximum load at terms. Max. load in R =
B

UB -- 12 V* 20 mA

< 1200

3.2.2 Pulse Output The pulse output is galvanically isolated Pulse output is passive. The maximum frequency is 0.5 Hz only. The conversion factor can be set in Fct. 1.4.1 Function P. This is an open collector connection for active electronic counters EC or EMC, input voltage is 5-36V, max. load current is 100 mA, and the max. collector power is 250 mW.

* 12 V should be present at terminal 1 & 2

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4. Operation of the signal convertor 4.1 General 4.1.1 Starting up signal convertor When the power is switched ON to the signal convertor, it displays TEST, VFC XXX and Ver X.Y.Z and then goes to the measurement mode. In this initial sequence, carries out self diagnostics to check the preamplifier section, sensor integrity and then loads the configuration data from the non-voIatile memory.The first measured parameter displayed is the one being displayed when the power supply was switched off the last time. It is possible to enter the programming mode by pressing the key. 4.1.2 Measurement Mode In the measurement mode, the parameters that the convertor measures/computes are shown on the display in the appropriate units. As per the configuration, the display can be either in the non-cyclic/cyclic mode. In the non-cyclic mode of display, use key to see the next parameter or error message on the display. In the cyclic mode, the display shows all the parameters one after another, wherein each parameter/ error message is displayed for about 6 seconds. 4.1.3 Error Handling The convertor can detect errors during the power-on diagnostics as well as when in the normal measurement mode. If one or more errors are present, the vertical bar in the top left corner of the display (in the measurement mode) starts blinking. If enabled, the error information is shown on the display interleaved between the display of two parameters. The first line displays the total number of errors and the second line displays the error message. Refer to the list of Error Messages. 4.1.4 Programming or menu mode All the configuration/settings/test functions in the form of a menu function x.x.x are accessible in the programming mode. The operator can view or alter the present settings, data values by the use of functions available in this mode. All changes made in the programming mode are stored in the non-volatile memory after exiting the menu and have appropriate effect on the operation of the signal convertor. While being programmed (i.e. while in the menu), the instrument will stop making further measurements and the current output will be frozen to the last value, the pulse output will also stop.

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4.1.5 Error messages

Error messages in the measurement mode Error message (display second line)
NO SIGNAL

Ty p e Description
No signal from the vortex sensor

Corrective action required

No flow through the primary or check for any other errors during. power-on diagnostics. If sensor problem, contact Forbes Krohne Marshall Service. Check flow rate > q min else call Forbes Marshall Service. Krohne

LOW FREQ

Vortex frequency too low

HIGH FREQ

Vortex frequency too high

Check flow rate < q max else call Forbes Marshall Service. Krohne

LOW FLOW

Flow rate lower than minimum flow rate q min.

Converter will continue to display actual flow rate. However, accuracy of measurement may suffer. Corrective action depends on application process. If the flow rate exceeds the max. value it may damage the sensor physically .

HlGH FLOW

Actual flow rate higher than q max.

INV. CONFIG

Configuration data in non-volatile memory is not valid.

Check entire configuration again. If error persists call Krohne Forbes Marshall Service.

AMP FAIL CHECK INST

Checked during Power on

Pre-amplifier section has failed Flow signal quality is bad

Contact Forbes Marshall Service. Check that 1) Flow rate>q min if OK. 2) Check for excessive pipe vibration and upstream flow disturbances.

LOW SIGNAL

Vortex signal amplitude too low

Check that 1) Flow rate>q min if OK contact Forbes Marshall Service. This occurs in cases of high density medium. Check 1) Flow rate < qmax, if OK contact Forbes Marshall Service. Take corrective action depending on the process.

HIGH SIGNAL

Vortex sensor signal amplitude too high

LOW.TEMP.PHY.

Operating temp. lower than physical limit

HIGH.TEMP.PHY

Operating temp. higher than physical limit

Take corrective action immediately. Will cause damage to the primary as well as to signal convertor! Indicates a fault in the temperature sensor. Contact Forbes Marshall Service.

T.SENS.SHORT T.SENS.OPEN

Temp. sensor/wires short circuit Temp. sensor open circuit

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4.1.6 Operating elements

FLOWIRL 8700

Caution: To avoid damage to the electronics, be certain that the area around the meter is dry before removing the electronics compartment cover. The operating elements are accessible after removing the cover of the electronics section using the special wrench. Caution: Do not damage the screw thread, never allow dirt to accumulate, and make sure it is well greased at all times. Display, first line Keys for programming the signal convertor, refer to section 5.1 for the functions of the keys. Magnetic Hall Effect switches

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5. Description of Keys 3.2 Description of Keys 5.1 Menu structure

1

Measuring mode level Displaying measured parameters/error messages Enter programming mode

Data level Select scroll position Select function Select function displayed Enter the function. Then continue as under data level Return to sub-menu level or main menu level after choosing YES/NO with key Confirm function selected Options Scroll through option Numerical/ alpha-numerical values Change the flashing digit/character Change flashing (cursor) position Stores edited value /string temporarily. Continue with further data entry, if any,or return to 2 function level.

Important l. All changes made in programing mode are stored in non volatile memory upon quitting menu.
2. Vortex Flow Converter stops measurement when in

VFC 095 stops measurement last measured output 2. programming mode, but holds the when in programming mode.
current. but holds the last measured output current.

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5.2 Functionality of keys The cursor position is indicated by an inverse video character. To start operator control Measuring mode
70.00 m3/hr

Operator control mode

1.1.1
MEAS_INST.

Please note when Yes is set under the entry code of Fct.3.2.2 then on pressing the key will prompt you to enter the Entry Code 1 which is fixed. Here, the software is modified in such a way that the key is taken as the first key out of the nine and you have to enter the remaining eight keys in the sequence This will take you to the function level. To go to the next function 1. 1.1. 1
MEAS_INST.

1.1.2
MAX_FLOW

Pressing the key will result in scrolling through all the functions sequentially as given in the menu level chart. Here the right most digit of the function goes on incrementing. 2. 1.2. 6
ERROR_MSG.

MEAS_INST.

Pressing the key when the middle digit is selected will result in an increment of that second LSB. Logically, the function should go to Fct.1.2.1. However, Functions 1.2.1 up to 1.2.5 do no exist on the menu level chart. Hence, on pressing the key, the function will go directly to Fct.1.2.6 3. 1.1.1
MEAS_INST.

1.1. 1

2.1.2
I_TEST

Here pressing the key results in incrementing the left most digit. Logically, the function should go to Fct.2.1.1. However, since Fct.2.1.1 does not exist on the menu level chart, the function will go to the next function which is Fct.2.1.2 To select the function To modify any menu, first make that function available on the display. Then press the key to confirm the function selected. Next, press the key to enter that function. To scroll through the different options available, use the key. To select the option chosen, press the key. You are then prompted with the CONT YES/NO. On selecting YES, you will proceed to the next menu level. If you select NO, it will update the data you entered and will go to the measuring mode.

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6. Program functions for various versions 6.1 Program Organization and Programming Chart for GAS Ver 7.X.Y.
Menu Levels :ACTUAL DISPLAY
Fct. 1.1.1 Fct. 1.1.2 Fct. 1.1.3 Fct. 1.1.4 Fct. 1.2.6 Fct. 1.2.7 Fct. 1.3.2 Fct. 1.4.1 Fct. 2.1.2 Fct. 2.1.3 Fct. 3.1.1 Fct. 3.1.2 Fct. 3.2.2 Fct. 3.2.4 Fct. 3.2.5 Fct. 3.2.6 Fct. 3.27 Fct. 3.3.4 Fct. 3.5.1 Fct. 3.5.2 Fct. 3.5.4 Fct. 3.5.5 Fct. 3.5.6 Fct. 3.5.7 Fct. 3.5.8 Fct. 3.5.9 Fct. 3.5.10 Fct. 3.5.11 Fct. 3.6.1 Fct. 3.6.2 Fct. 3.7.1 Fct. 3.7.2 Fct. 3.7.3 Fct 3.7.4 Fct. 3.9.1 Fct. 3.9.2 Fct. 3.9.3 Fct. 3.9.4 Fct. 3.9.5 Fct. 3.9.6 Fct. 3.9.7 Fct. 3.9.8 MEAS_INST MAX_FLOW MIN_FLOW TIMECONST ERROR_MSG CYCLE_DISP RANGE-I FUNCTION_P TEST_I TEST_P NOM_DIA K_FACTOR CODE 1 L O C AT I O N TOT. VALUE TOT. ON/OFF POLL ADDRESS SET GAIN FLUID MEDIUM TEMP. OP. PRES. OP. DENS. OP. TEMP. NORM. PRES. NORM. DENS. NORM. % GAS. MIX % REL. HUM. T_SENSOR P_SENSOR P_EXCIT. V P_SEN. P1V1 P_SEN. P2V2 EX.P. RANGE FAD UNIT SUCT. TEMP. ATM. PRESS . FIL. P. DROP INLET RH ACTUAL RPM RATED RPM OUTLET RH

A C C E S S T O S E T T I N G S O R D A T A P O S S I B L E A T T H I S L E V E L O N L Y

MEASURING MODE LEVEL

FUNCTION LEVEL

DATA LEVEL

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6.1.1 Program function description The program functions are given in a numeric order as follows: Function number and title Description of the function When you enter any numeric value in the floating point format, the accuracy of viewing any floating point value entered is + 0.003% . The precision of the measured variable depends on the choice of precision (position of decimal point) while entering the operating value of that parameter. Fct. 1.1.1 MEAS. INST. measuring instrument type Set the instrument to measure the volumetric or the normalized volumetric or the mass flow rate as per the options: VOLUME NORM.VOLUME MASS

Usually, this function is used once initially. If you need to change the basic measurement type later on, you should check/ reprogram all the flow rate and the totalizer related functions such as MAX.FLOW MIN.FLOW FLOW UNITS TOTAL.UNITS 4 mA FLOW 20 mA FLOW RANGE F TOT. VALUE Fct. 1.1.2 MAX.FLOW maximum flow rate Enter the maximum flow rate desired. The max. flow should be within the measuring range for the given primary data (3.1.x functions) and the application data (3.5.x functions). The current output range (4-20 mA) corresponds to the 0% flow (Q0%) and the 100% flow (Q100%) respectively. If the flow rate exceeds the MAX FLOW, an error HIGH FLOW is annunciated on the display with an error symbol flashing at the top left corner. The base units are m3/hr, nm3/hr and kg/hr respectively for Volume, Norm. Volume and Mass. For units other than the specified units, replace the base unit with the user unit by changing the literal text. Also, enter the coefficient of that particular unit with respect to the basic unit depending on the measuring instrument type that you have selected. Refer to the formula given: User Unit *A1 coeff.+A0 offset = Base unit Example: If the user unit is litre/hr A1 coeff. = Base unit/ user unit = 1/1000 = 0.001 A0 offset = 0 Fct. 1.2.6 ERROR MSG. display of error messages Fct. 1.1.3 MIN. FLOW minimum flow rate Enter the minimum flow rate in the same units as for the max.flow above. The min. flow should be within the measuring range for the given primary data (3.1.X functions) and the application data (3.5.X functions). If the flow is below the min. flow then an error LOW FLOW is annunciated on the display with an error symbol flashing at the top left corner. Note: This value cannot be zero for Vortex flowmeters. This value is normally set to the minimum flow rate (determined from the sizing) for the size of the primary used.

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Fct. 1.1.4 TIMECONST. time constant for flow rate Enter a low-pass filter time constant in seconds to be applied to the flow rate. A value of zero indicates that the low-pass filter is not to be applied. With this function, it is possible to compromise between a steady indication (on the display/current output) and the response time (to flow changes). It should normally be within 0-20 sec. The factory set value is 2 sec. You may increase it if you observe abnormal fluctuations on display. Fct. 1.2.6 ERROR MSG. display of error messages Choose YES so that the error messages appear between the display of parameters in the normal measuring mode, otherwise select NO. Fct. 1.2.7 CYCLE DISP. cyclic/non-cyclic display YES means the display will cycle automatically. This means a measured parameter is shown in the selected units for about 6 seconds and then the next parameter in the display cycle is shown for 6 seconds and so on. NO (non-cyclic display) means the parameter is continuously shown on the display (to see other parameters or to change setting use the key). You may see error messages in between the changeover from one parameter to next if error(s) are present and Fct. 1.2.6 ERROR MSG. is YES. Fct. 1.3.2 RANGE I current output range selection Here one selects one of the three possible range options. To set the current output as 4-20 mA with/without an error indication on the current output. When a range with a suffix of 22E or 3.55E is selected then it means that the current output will give 22 mA or 3.55 mA error output if any error(s) are present in the instrument. The range options are listed below: 4-20 4-20/22E 4-20/3.55E

Fct. 1.4.1 FUNCTION P Pulse output Choose YES to make the pulse output active. NO makes the pulse output inactive (0 Hz). Limits: The max. frequency of the pulse output is 0.5 Hz. To ensure that the pulse output does not exceed 0.5 Hz at max. flow, the coefficient in totalizer units can be adjusted. The pulse output will be an exact replica of the integer value of the internal totalizer. If the flow rate exceeds in such a way that the pulse rate exceeds 0.5 Hz then the pulse output will be erratic. For Example: For a flow rate of 360 kg/hr, pulses will be 360 pulses/hr. as the pulse output is exact replica of integer totalizer. So the freq. of the pulses will be 0.1 Hz. This is within given limits. But for flowrate of 3600 kg/hr., pulses will be 3600 pulses/hr. The freq. becomes 1 Hz. This is not within the specified limits. In this case, A1 coeffecient should be adjusted in func. 3.2.5 Tot. value. This should be selected such that the freq. of the pulse o/p lies below .5 Hz. If this factor is selected as 0.1 then the frequency of the pulse output will become 10 times less. i.e. 0.1 Hz. which lies in given limits. Please note that the same factor will get applied to Integer totalizer also. Fct. 2.1.2 TEST I current output test Caution: During this test, the current output will change to the test values so appropriate actions should be taken depending on how the current output is used. 4 mA 16 mA 8 mA 20 mA 12 mA

Place the current meter in series with the current loop. Selecting any value given above will cause that current to flow so that you can check it on the meter. Select CONT. YES to test other current values or CONT.NO to end. When the menu function finishes, the normal current value depending on the flow rate and the programming of the current output function will be restored.

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Fct. 2.1.3 TEST P pulse output test Caution: When this test is initiated, the pulse output will run at the repetitive rate of 0.5003 Hz. So, appropriate actions should be taken depending on how the pulse output is used. When the menu function finishes, the normal frequency value depending on the flow rate and the programming of the frequency output functions will be restored. Connect the electromechanical counter to the pulse output. (Refer to the connection diagram.) Select CONT.YES to test the frequency value or CONT.NO to end. Selecting CONT.YES, will cause the pulse output to run at 0.5003 Hz. Fct. 3.1.1 NOMINAL. DIA nominal diameter Select which DIN/ANSI size primary is used with the instrument from the options listed below. The options available are: 10-20 25 40-50 80-200

The sizes under the group are as follows: 10-20 : DN10, ANSI 3/8 DN15, ANSI 1/2 DN20, ANSI 3/4 : DN25, ANSI 1 : DN40, ANSI 1.5 DN50, ANSI 2 : DN80, ANSI 3 DN100, ANSI 4 DN150, ANSI 6 DN200, ANSI 8

25 40-50 80-200

Fct. 3.1.2 K-FACTOR k-factor of the primary Enter the primary constant k-factor value. This value is stamped on the instrument label in units of pulses/m3. SIZE DN 15/ANSI 1/2 DN 25/ANSI 1 DN 40/ANSI 1.5 DN 50/ANSI 2 DN 80/ANSI 3 DN 100/ANSI 4 DN 150/ANSI 6 K-factor Min K-factor Max K-factor 264932 78394 19841 8652 2660 1169 299 314324 93870 22520 9904 3042 1342 352

Fct. 3.2.2 ENTRY.CODE.1 entry code 1 password Select YES if the password should be checked to access the menu. Use the 9-digit password to prevent configuration changes by an unauthorized person. Answering NO means the password is not required to enter the menu. Refer to Section 5.2 Fct. 3.2.4 LOCATION installation location Enter an alphanumeric string up to 10 characters to describe the location of the installation. This input has no bearing on the performance of the instrument in any way and it merely serves as a means of identification. Fct. 3.2.5 TOT.VALUE totalizer value Here the unit and coefficient of the totalizer can be set. This coeff can also be a scaling factor for the pulse output and the totalizer value. The totalizer value can be preset using this function. The internal totalizer is an integer totalizer and has a fixed roll-over value 4294967295.

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This function can also be used to reset the totalizer (to zero). The options available are: YES NO

To reset totalizer: Select RESET YES as a double confirmation. To keep the totalizer unchanged select RESET NO. Fct. 3.2.6 TOT. ON/OFF totalizer on/off Select the option TOT. ON to start/restart the totalizer and select the option TOT. OFF to stop the totalizer. Stopping the totalizer means the flow will not be accumulated till the time the totalizer is turned on again and the previous value will remain unchanged. Fct. 3.2.7 POLL ADDRESS Enter Polling Address for HART Communications. Fct. 3.3.4 SET GAIN Gain setting The gain of the signal preamplifier can be changed to alter the sensitivity of the Vortex amplifier. The values available are: 1 3 16 1.5 6 2 11

The factory set value is 11 for gases. Fct. 3.5.1 FLUID fluid type Select whether the process medium is gas (including air), mixture of gases, wet gas GAS GAS MIX WET GAS

The operating density should be entered for GAS and Wet Gas, where the medium selected is none. Fct. 3.5.2 MEDIUM process medium Select the medium from the options given below. If the medium used is not included in the option list, select -NONE-.For all the mediums except -NONE-, the instrument software calculates the density of the medium from P&T conditions that is required for meter sizing, mass flow and normalized flow computations. However, for unsupported medium, the user has to supply the density at the operating P&T and the density at the normal P&T (latter for the normalized flow only). Options for fluid GAS: AIR AMMONIA ARGON I-BUTANE N-BUTANE CO CO2 ETHANE ETHYLENE HEXANE HYDROGEN H2S METHANE NEON NITROGEN OXYGEN I-PENTANE N-PENTANE PROPANE XENON -NONE(CO is carbon monoxide, CO2 is carbon dioxide, -NONE- is none of the above) Options for fluid WET GAS: AIR AMMONIA I-BUTANE N-BUTANE CO2 ETHANE HEXANE HYDROGEN METHANE NEON OXYGEN I-PENTANE PROPANE XENON ARGON CO ETHYLENE H2S NITROGEN N-PENTANE -NONE-

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Fct. 3.5.4 TEMP. OPR operating temperature Enter the mean (average) operating temperature of the medium. This parameter is very important since it is involved in the density calculation. When the temperature sensor is not present, the value given here is used in flow computations for all mediums except NONE. The internal set unit for the temperature is DEG. C. To have some other unit, all the literal characters, coefficient and offset must be entered. Example: User unit is Deg.F and base unit is Deg.C. Referring to the formula given in Function 1.1.2, Deg.C =0.55 Deg.F 17.77 Therefore, A1 coeff. = 0.55 A0 offset = -17.77 Fct. 3.5.5 PRES. OPR operating pressure Enter the mean (average) operating pressure of the medium. This parameter is very important since it is involved in the density calculation. The internal set unit for pressure is Pascal. Enter all the characters, coefficients, and offset to obtain other units desired. Refer to the example given in Fct.3.5.4. Fct. 3.5.6 DENS. OPR. density at operating P&T Enter the density of the medium at the operating pressure and temperature conditions. The basic unit is Kg/m3. Other units can be programmed using the coefficient in the conversion table. Fct. 3.5.7 TEMP. NORM normal temperature Enter the value for the normal/base/reference temperature. This value is usually 00C or 200C. The unit options for this value are the same as in FCT. 3.5.4 Fct. 3.5.8 PRES. NORM normal pressure Enter the value for the normal/base/reference pressure. This value is usually 1 atm. The unit options for this value are the same as in Fct. 3.5.5 Fct. 3.5.9 DENS.NORM. density at normal P&T Enter the density of the medium at normal pressure and temperature conditions. The basic unit is Kg/m3. Other units can be programmed using the coefficient in the conversion table. Fct. 3.5.10 %GAS MIX %of gases Select the components of the gas mixture. Enter the mole fraction percentage of gases present in the mixture of gases. The list of gases available is given below. For the components not present in the mixture, keep the percentages as zero. The sum of the percentages of the gas components should be equal to 100 0.1 List of gases for fluid GAS MIX: AMMONIA ARGON N-BUTANE CO ETHANE ETHYLENE HYDROGEN H2S NEON NITROGEN I-PENTANE N-PENTANE XENON I-BUTANE CO2 HEXANE METHANE OXYGEN PROPANE

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Fct. 3.5.11 % REL HUM Relative humidity Enter the relative humidity of the moist gas in the range of zero to hundred. Fct. 3.6.1 T-SENSOR temperature sensor Select YES if the temperature sensor is present else select NO. Fct. 3.6.2 P-SENSOR pressure sensor Here the selection of the internal, or external pressure sensor can be done. The options available are : EXTERNAL P NONE INTERNAL P Fct. 3.7.1 P_EXCIT.V Enter the excitation voltage given to the pressure sensor bridge. This is to make calibration data independent of electronics. Fct. 3.7.2 P_SEN P1V1 calibration point 1 Enter the pressure value (in one of the units same as in Fct. 3.5.5) and the corresponding millivolt value. Fct. 3.7.3 P_SEN P2V2 calibration point 2 Enter the pressure value (the same unit assumed as in Fct. 3.7.2) and the corresponding millivolt value. Fct. 3.7.4 EX. P. RANGE external pressure sensor range. Enter the external pressure sensor range for 4 mA & 20 mA. The default values are 0 AT 4 mA 6 AT 20 mA Fct. 3.9.1 FAD UNIT units for FAD Select the unit for the display of the parameter FAD Volume flow. (FAD flow is vol. flow as calculated by meter at the suction side of compressor). FAD M3/HR FAD L/HR FAD CUFT/H FAD FT3/H SPECIAL FAD M3/MIN FAD L/MIN FAD CUFT/M FAD FT3/M FAD M3/SEC FAD L/SEC FAD CUFT/S FAD FT3/S

Here the selection of the FAD Flow disply can be done Display ON displays whichever unit is selected. OFF No FAD FLOW display Fct. 3.9.2 SUCT. TEMP. Temp at suction side. Enter the temperature at suction side. Fct. 3.9.3 ATM PRESS. atmospheric pressure. Enter the atmospheric pressure. Fct. 3.9.4 FIL. P. DROP Filter Pressure drop Enter the value of the pressure drop across the filter at the inlet of the compressor. (If there is no such filter installed then keep this value as zero). Fct. 3.9.5 INLET RH Relative humidity at suction Enter the relative humidity at the suction side (i.e. ambient air). The units are %RH

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Fct. 3.9.6 ACTUAL RPM actual rpm Enter the measured speed of the compressor motor in RPM. Fct. 3.9.7 RATED RPM rated rpm Enter the rated speed of the compressor motor in RPM. Fct. 3.9.8 OUTLET RH relative humidity operating Enter the relative humidity at the meter side (i.e. compressor outlet side). Typically this value is 100%. The units are % RH 6.1.2 VFC with FAD meter An air compressor sucks in air from the atmosphere and delivers it compressed to the required pressure. Since the atmospheric air contains water vapor, what the compressor actually sucks in is a mixture of air and water vapour. Under thse conditions the Free Air Delivery specification of the compressor is not directly and easily known. Almost all manufacturers specify FAD at standard suction conditions only. What the user gets to use as eventual plant air or process air needs to be found out and, hence, metered with ease and a reasonable accuracy of at least +1%. VFM FAD-METER can measure FAD online, compensated for humidity and RPM apart from its use as STD FLOWMETER. The software built into the meter evaluates the FAD automatically online. The menu-driven user-friendly software prompts the user for information like the pressure and relative humidity, design and actual RPM, and the discharge pressure. The steam tables and the compressibility data are programmed into the memory as a standard feature. The meter is also available with an optional pressure sensor which measures the discharge pressure online eliminating the need to feed in the value manually.

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6.2 Program Organization and Programming Chart for SAT/SUP STEAM Ver. 6.x.y

Menu Levels :-

ACTUAL DISPLAY

Fct. 1.1.1 Fct. 1.1.2 Fct. 1.1.3 Fct. 1.1.4 Fct. 1.2.6 Fct. 1.2.7 Fct. 1.3.2 Fct. 1.3.5 Fct. 1.3.7 Fct. 1.4.1 Fct. 1.4.4 Fct. 2.1.2 Fct. 2.1.3 Fct. 3.1.1 Fct. 3.1.2 Fct. 3.2.2 Fct. 3.2.4 Fct. 3.2.5 Fct. 3.2.6 Fct. 3.2.7 Fct. 3.3.4 Fct. 3.5.1 Fct. 3.5.2 Fct. 3.5.3 Fct. 3.5.4 Fct. 3.5.5 Fct. 3.5.7 Fct. 3.5.8 Fct. 3.6.1 Fct. 3.6.2 Fct. 3.7.1 Fct. 3.7.2 Fct. 3.7.3 Fct. 3.7.4 Fct. 3.8.5 Fct. 3.8.6 Fct. 3.8.8 Fct. 3.8.9

MEAS_INST MAX_FLOW MIN_FLOW TIMECONST ERROR_MSG CYCLE_DISP RANGE-I VA R I A B L E I FS. POWER

A C C E S S T O S E T T I N G S O R D A T A P O S S I B L E A T T H I S L E V E L O N L Y

FUNCTION_P VA R I A B L E P TEST_I TEST_P NOM_DIA K_FACTOR CODE 1 L O C AT I O N TO T. VA L U E TO T. O N / O F F POLL ADDR

SET GAIN FLUID MEDIUM S AT. P / T T E M P. O P. PRES. O P.

T E M P. N O R M . PRES. NORM.

T_SENSOR P_SENSOR P _ E X C I T. V P_SEN. P_SEN. P1V1 P2V2

E X T. P. R N G D RY. FA C T. POWER E N E R G Y. UNIT UNIT

E . TO T. O N

MEASURING MODE LEVEL

FUNCTION LEVEL

DATA LEVEL

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6.2.1 Program function description The program functions are given in a numeric order as follows: Function number and title Description of the function When you enter any numeric value in the floating point format, the accuracy of viewing any floating point value entered is + 0.003% . The precision of the measured variable depends on the choice of precision (position of decimal point) while entering the operating value of that parameter. Fct. 1.1.1 MEAS. INST. measuring instrument type Set the instrument to measure the volumetric or the normalized volumetric or the mass flow rate as per the options: VOLUME NORM.VOLUME MASS

Usually, this function is used once initially. If you need to change the basic measurement type later on, you should check/ reprogram all the flow rate and the totalizer related functions such as MAX.FLOW MIN.FLOW TOTAL.UNITS RANGE P TOT. VALUE Fct. 1.1.2 MAX.FLOW maximum flow rate Enter the maximum flow rate desired. The max. flow should be within the measuring range for the given primary data (3.1.x functions) and the application data (3.5.x functions). The current output range (4-20 mA) corresponds to the 0% flow (Q0%) and the 100% flow (Q100%) respectively. If the flow rate exceeds the MAX FLOW, an error HIGH FLOW is annunciated on the display with an error symbol flashing at the top left corner. The following units are available to choose from depending on the programming of Fct.1.1.1 MEAS. INST. for volumetric flow: M3/HR M3/MIN M3/SEC LITRE/HR LITRE/MIN LITRE/SEC CUFT/HR CUFT/MIN CUFT/SEC FT3/HR FT3/MIN FT3/SEC CFT/HR CFT/MIN CFT/SEC US GAL/HR US GAL/MIN US GAL/SEC UK GAL/HR UK GAL/MIN UK GAL/SEC SPECIAL for normalized volumetric flow: NM3/HR NM3/MIN NM3/SEC NORM.L/HR NORM.L/MIN NORM.L/SEC SFT3/HR SFT3/MIN SFT3/SEC SCFT/HR SCFT/MIN SCFT/SEC SPECIAL for mass flow: KG/HR KG/MIN KG/SEC T/HR T/MIN T/SEC LB/HR LB/MIN LB/SEC SPECIAL The base units are m3/hr, nm3/hr and kg/hr respectively for Volume, Norm. Volume and Mass. For units other than the specified units, replace the base unit with the user unit by changing the literal text. Also, enter the coefficient of that particular unit with respect to the basic unit depending on the measuring instrument type that you have selected.

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Refer to the formula given: User Unit *A1 coeff.+A0 offset = Base unit Example: If the user unit is litre/hr A1 coeff. = Base unit/ user unit = 1/1000 = 0.001 A0 offset = 0 Fct. 1.1.3 MIN. FLOW minimum flow rate Enter the minimum flow rate in the same units as for the max.flow above. The min. flow should be within the measuring range for the given primary data (3.1.X functions) and the application data (3.5.X functions). If the flow is below the min. flow then an error LOW FLOW is annunciated on the display with an error symbol flashing at the top left corner. Note: This value cannot be zero for Vortex flowmeters. This value is normally set to the minimum flow rate (determined from the sizing) for the size of the primary used. Fct. 1.1.4 TIMECONST. time constant for flow rate Enter a low-pass filter time constant in seconds to be applied to the flow rate. A value of zero indicates that the low-pass filter is not to be applied. With this function, it is possible to compromise between a steady indication (on the display/current output) and the response time (to flow changes). It should normally be within 0-20 sec. The factory set value is 2 sec. You may increase it if you observe abnormal fluctuations on display. Fct. 1.2.6 ERROR MSG. display of error messages Choose YES so that the error messages appear between the display of parameters in the normal measuring mode, otherwise select NO. Fct. 1.2.7 CYCLE DISP. cyclic/non-cyclic display YES means the display will cycle automatically. This means a measured parameter is shown in the selected units for about 6 seconds and then the next parameter in the display cycle is shown for 6 seconds and so on. NO (non-cyclic display) means the parameter is continuously shown on the display (to see other parameters or to change setting use the key). You may see error messages in between the changeover from one parameter to next if error(s) are present and Fct. 1.2.6 ERROR MSG. is YES. Fct. 1.3.2 RANGE I current output range selection Here one selects one of the three possible range options. To set the current output as 4-20 mA with/without an error indication on the current output. When a range with a suffix of 22E or 3.55E is selected then it means that the current output will give 22 mA or 3.55 mA error output if any error(s) are present in the instrument. The range options are listed below: 4-20 4-20/22E 4-20/3.55E Fct. 1.3.5 VARIABLE I Current Output selection function Selects any one of the two options available for the current output. Options are listed below: FLOW POWER APPEARS: If the meter type is GROSS HEAT METER Fct. 1.3.7 FS POWER Enter the power value at which you want the current output at its maximum 20 mA APPEARS: If the meter type is GROSS HEAT METER

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Fct. 1.4.1 FUNCTION P Pulse output Choose YES to make the pulse output active. NO makes the pulse output inactive (0 Hz). Limits: The max. frequency of the pulse output is 0.5 Hz. To ensure that the pulse output does not exceed 0.5 Hz at max. flow, the coefficient in totalizer units can be adjusted. The pulse output will be an exact replica of the integer value of the internal totalizer. If the flow rate exceeds in such a way that the pulse rate exceeds 0.5 Hz then the pulse output will be erratic. For Example: For a flow rate of 360 kg/hr, pulses will be 360 pulses/hr. as the pulse output is exact replica of integer totalizer. So the freq. of the pulses will be 0.1 Hz. This is within given limits. But for flowrate of 3600 kg/hr., pulses will be 3600 pulses/hr. The freq. becomes 1 Hz. This is not within the specified limits. In this case, A1 coeffecient should be adjusted in func. 3.2.5 Tot. value. This should be selected such that the freq. of the pulse o/p lies below .5 Hz. If this factor is selected as 0.1 then the frequency of the pulse output will become 10 times less. i.e. 0.1 Hz. which lies in given limits. Please note that the same factor will get applied to Integer totalizer also. Fct. 1.4.4 VARIABLE P pulse output selection function. Selects any one of the two options available for the pulse output The options are listed below: FLOW POWER APPEARS: If the meter type is GROSS HEAT METER Fct. 2.1.2 TEST I current output test Caution: During this test, the current output will change to the test values so appropriate actions should be taken depending on how the current output is used. 4 mA 16 mA 8 mA 20 mA 12 mA

Place the current meter in series with the current loop. Selecting any value given above will cause that current to flow so that you can check it on the meter. Select CONT. YES to test other current values or CONT.NO to end. When the menu function finishes, the normal current value depending on the flow rate and the programming of the current output function will be restored. Fct. 2.1.3 TEST P pulse output test Caution: When this test is initiated, the pulse output will run at the repetitive rate of 0.5003 Hz. So, appropriate actions should be taken depending on how the pulse output is used. When the menu function finishes, the normal frequency value depending on the flow rate and the programming of the frequency output functions will be restored. Connect the electromechanical counter to the pulse output. (Refer to the connection diagram.) Select CONT.YES to test the frequency value or CONT.NO to end. Selecting CONT.YES, will cause the pulse output to run at 0.5003 Hz. Fct. 3.1.1 NOMINAL.DIA nominal diameter Select which DIN/ANSI size primary is used with the instrument from the options listed below. The options available are: 10-20 25 40-50 80-200

The sizes under the group are as follows: 10-20 : DN10, ANSI 3/8 DN15, ANSI 1/2

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25 40-50 80-200

DN20, ANSI 3/4 : DN25, ANSI 1 : DN40, ANSI 1.5 DN50, ANSI 2 : DN80, ANSI 3 DN100, ANSI 4 DN150, ANSI 6 DN200, ANSI 8 Fct. 3.1.2 K-FACTOR k-factor of the primary

Enter the primary constant k-factor value. This value is stamped on the instrument label in units of pulses/m3. SIZE DN 15/ANSI 1/2 DN 25/ANSI 1 DN 40/ANSI 1.5 DN 50/ANSI 2 DN 80/ANSI 3 DN 100/ANSI 4 DN 150/ANSI 6 K-factor Min K-factor Max K-factor 264932 78394 19841 8652 2660 1169 299 314324 93870 22520 9904 3042 1342 352

Fct. 3.2.2 ENTRY.CODE.1 entry code 1 password Select YES if the password should be checked to access the menu. Use the 9-digit password to prevent configuration changes by an unauthorized person. Answering NO means the password is not required to enter the menu. Refer to Section 5.2 Fct. 3.2.4 LOCATION installation location Enter an alphanumeric string up to 10 characters to describe the location of the installation. This input has no bearing on the performance of the instrument in any way and it merely serves as a means of identification. Fct. 3.2.5 TOT.VALUE totalizer value Here the unit and coefficient of the totalizer can be set. This coeff can also be a scaling factor for the pulse output and the totalizer value. The totalizer value can be preset using this function. The internal totalizer is an integer totalizer and has a fixed roll-over value 4294967295. This function can also be used to reset the totalizer (to zero). The options available are: YES NO

To reset totalizer: Select RESET YES as a double confirmation. To keep the totalizer unchanged select RESET NO. Fct. 3.2.6 TOT. ON/OFF totalizer on/off Select the option TOT. ON to start/restart the totalizer and select the option TOT. OFF to stop the totalizer. Stopping the totalizer means the flow will not be accumulated till the time the totalizer is turned on again and the previous value will remain unchanged. Fct. 3.2.7 POLL ADDR polling address Enter the polling address from 0 to 15. This is basically required for HART communication is multidropping mode. Fct. 3.3.4 SET GAIN Gain setting The gain of the signal preamplifier can be changed to alter the sensitivity of the Vortex amplifier. The values available are: 1 3 16 1.5 6 2 11

The factory set value is 11 for gases.

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Fct. 3.5.1 FLUID fluid type The only option available is STEAM. STEAM Fct. 3.5.2 MEDIUM process medium Select the medium from the options given below. For all the mediums, the instrument software calculates the density of the medium from P&T conditions that is required for meter sizing, mass flow and normalized flow computations. Options available are SAT STEAM SUP STEAM Fct. 3.5.3 SAT. P/T, use saturation P or T For saturated steam, only one of the operating temperature or pressure is needed for density calculation. Select whether you are going to specify the saturation temperature or the pressure from the following options: SAT. TEMP SAT.PRES

The actual value of the temperature or the pressure is to be entered under Fct. 3.5.4 TEMP. OPR or Fct. 3.5.5 PRES. OPR. Fct. 3.5.4 TEMP. OPR operating temperature Enter the mean (average) operating temperature of the medium. This parameter is very important since it is involved in the density calculation. The option available for units are. TMEP UNITS DEG C SPECIAL DEG F KELVIN

When the temperature sensor is not present, the value given here is used in flow computations for all mediums except NONE. The internal set unit for the temperature is DEG. C. To have some other unit, all the literal characters, coefficient and offset must be entered. Example: User unit is Deg.F and base unit is Deg.C. Referring to the formula given in Function 1.1.2, Deg.C =0.55 Deg.F 17.77 Therefore, A1 coeff. = 0.55 A0 offset = -17.77 Here the selection of the Temperature Display can be done. The options are: DISP ON displays whichever unit is selected OFF No Temperature Display

Fct. 3.5.5 PRES. OPR operating pressure Enter the mean (average) operating pressure of the medium. This parameter is very important since it is involved in the density calculation.

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The units available are : KG/CM2 G IN HG G MM HG G MM WATER G PA G KPA G KG/CM2 ABS IN HG ABS MM HG ABS MM WAT. ABS PA ABS KPA ABS

ATM G ATM ABS BAR G BAR ABS MILLI BARG MILLI BARA PSI G PSI ABS LBF/FT2 G LBF/FT2 A SPECIAL The internal set unit for pressure is Pascal. Enter all the characters, coefficients, and offset to obtain other units desired. Refer to the example given in Fct.3.5.4. Here the selection of the Pressure Display can be done. The options are: DISP ON displays whichever unit is selected OFF No Pressure Display

Fct. 3.5.7 TEMP. NORM normal temperature Enter the value for the normal/base/reference temperature. This value is usually 00C or 200C. The unit options for this value are the same as in FCT. 3.5.4 Fct. 3.5.8 PRES. NORM normal pressure Enter the value for the normal/base/reference pressure. This value is usually 1 atm. The unit options for this value are the same as in Fct. 3.5.5 Fct. 3.6.1 T-SENSOR temperature sensor Select YES if the temperature sensor is present else select NO. Fct. 3.6.2 P-SENSOR pressure sensor Select any of the the three option. INTERNAL Fct. 3.7.1 P_EXCIT.V Enter the excitation voltage given to the pressure sensor bridge. This is to make calibration data independent of electronics. Fct. 3.7.2 P_SEN P1V1 calibration point 1 Enter the pressure value (in one of the units same as in Fct. 3.5.5) and the corresponding millivolt value. Fct. 3.7.3 P_SEN P2V2 calibration point 2 Enter the pressure value (the same unit assumed as in Fct. 3.7.2) and the corresponding millivolt value. Fct. 3.7.4 EXT. P. RNG external pressure sensor range Enter the external pressure range for 4 mA & 20 mA Fct. 3.8.5 DRY. FACT dryness factor Enter the dryness factors for saturated steam. It is in the limits 0.85 to 1.0 EXTERNAL NONE

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Fct. 3.8.6 PWR UNITS thermal power units. Thermal power can be displayed in any one of the following units: KJ/hr MW KW SPECIAL MJ/hr BTU/hr GJ/hr kCal/hr

APPEARS: If the meter is GROSS HEAT METER Here the selection of the Thermal Power Display can be done. The options are : DISP ON displays whichever unit is selected OFF No Thermal Power Display Fct. 3.8.8 ENERGY UNITS thermal energy units. Thermal energy can be displayed in any one of the following units: KJ BTU MWH MJ kCal SPECIAL GJ KWH

APPEARS: If the meter type is GROSS HEAT METER Here the selection of the Thermal Energy Display can be done. The options are : DISP ON displays whichever unit is selected OFF No Thermal Energy Display Fct. 3.8.9 E.TOT.ON energy totalizer on/off Select the option TOT.ON/OFF to start/restart the totalizer and select TOT.OFF to stop the totalizer, This means the power will not be accumulated till the time the totalizer is turned on again. APPEARS: If the meter is GROSS HEAT METER

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6.2.2 Heat Meter Forbes Marshall, support thermal power and energy calculations for steam and water. Thermal power is calculated online from the mass flow and the specific enthalpy at the operating P&T and the thermal energy is calculated by time integrating (totalizing) thermal power. As energy totalizer is provided to accumulate the thermal energy. The thermal power can be displayed in one of the following units. KJ/hr, MJ/hr, GJ/hr, BTU/hr, kCal/hr, KW and MW The corresponding units for the energy display are : KJ, MJ, GJ, BTU, kCal, KWh and MWh

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6.3 Program Organization and Programming Chart for COMPENSATED LIQUID ver 4.x.y. Menu Levels :ACTUAL DISPLAY
Fct. 1.1.1 Fct. 1.1.2 Fct. 1.1.3 Fct. 1.1.4 Fct. 1.2.6 Fct. 1.2.7 Fct. 1.3.2 Fct. 1.3.5. Fct. 1.3.7 Fct. 1.4.1 Fct. 1.4.4 Fct. 2.1.2 Fct. 2.1.3 Fct. 3.1.1 Fct. 3.1.2 Fct. 3.2.2 Fct. 3.2.4 Fct. 3.2.5 Fct. 3.2.6 Fct. 3.2.7 Fct. 3.3.4 Fct. 3.5.1 Fct. 3.5.2 Fct. 3.5.4 Fct. 3.5.6 Fct. 3.6.1 Fct. 3.8.6 Fct. 3.8.8. Fct. 3.8.9 Fct. 3.8.11 Fct. 3.8.14 Fct. 3.8.15 MEAS_INST MAX_FLOW MIN_FLOW TIMECONST ERROR_MSG CYCLE_DISP RANxGE-I VARIABLE I FS.N. POWER FUNCTION_P VARIABLE P TEST_I TEST_P NOM_DIA K_FACTOR CODE 1 LOCATION TOT. VALUE TOT. ON/OFF POLL ADDR SET GAIN FLUID MEDIUM TEMP. OP. DENS. OP. T_SENSOR N.PWR. UNIT N. EN. UNIT NE. TOT. ON EXT. T. RANGE HIGHER T NULL TEMP

A C C E S S T O S E T T I N G S O R D A T A P O S S I B L E A T T H I S L E V E L O N L Y

MEASURING MODE LEVEL

FUNCTION LEVEL

DATA LEVEL

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6.3.1 Program function description The program functions are given in a numeric order as follows: Function number and title Description of the function When you enter any numeric value in the floating point format, the accuracy of viewing any floating point value entered is + 0.003% . The precision of the measured variable depends on the choice of precision (position of decimal point) while entering the operating value of that parameter. Fct. 1.1.1 MEAS. INST. measuring instrument type Set the instrument to measure the volumetric or the mass flow rate as per the options: VOLUME MASS

Usually, this function is used once initially. If you need to change the basic measurement type later on, you should check/ reprogram all the flow rate and the totalizer related functions such as MAX.FLOW MIN.FLOW FLOW UNITS TOTAL.UNITS TOT. VALUE Fct. 1.1.2 MAX.FLOW maximum flow rate Enter the maximum flow rate desired. The max. flow should be within the measuring range for the given primary data (3.1.x functions) and the application data (3.5.x functions). The current output range (4-20 mA) corresponds to the 0% flow (Q0%) and the 100% flow (Q100%) respectively. If the flow rate exceeds the MAX FLOW, an error HIGH FLOW is annunciated on the display with an error symbol flashing at the top left corner. The following units are available to choose from depend on the programming in fun 1.1.1 FOR VOLUMETRIC FLOW M3/HR LITRE/HR CUFT/HR FT3/HR CFT/HR US GAL/HR UK GAL/HR SPECIAL FOR MASS FLOW KG/HR KG/MIN KG/SEC T/HR T/MIN T/SEC LB/HR LB/MIN LB/SEC SPECIAL For units other than the specified units, select unit SPECIAL, replace the base unit with the user unit by changing the literal text. Also, enter the coefficient of that particular unit with respect to the basic unit depending on the measuring instrument type that you have selected. Refer to the formula given: User Unit *A1 coeff.+A0 offset = Base unit Example: If the user unit is litre/hr A1 coeff. = Base unit/ user unit = 1/1000 = 0.001 A0 offset = 0 M3/MIN LITRE/MIN CUFT/MIN FT3/MIN CFT/MIN US GAL/MIN UK GAL/MIN M3/SEC LITRE/SEC CUFT/SEC FT3/SEC CFT/SEC US GAL/SEC UK GAL/SEC

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In this function only the flow display unit can be selected. The options available are. Unit displays the unit selected % Max Flow displays the % flow. Fct. 1.1.3 MIN. FLOW minimum flow rate Enter the minimum flow rate in the same units as for the max.flow above. The min. flow should be within the measuring range for the given primary data (3.1.X functions) and the application data (3.5.X functions). If the flow is below the min. flow then an error LOW FLOW is annunciated on the display with an error symbol flashing at the top left corner. Note: This value cannot be zero for Vortex flowmeters. This value is normally set to the minimum flow rate (determined from the sizing) for the size of the primary used. Fct. 1.1.4 TIMECONST. time constant for flow rate Enter a low-pass filter time constant in seconds to be applied to the flow rate. A value of zero indicates that the low-pass filter is not to be applied. With this function, it is possible to compromise between a steady indication (on the display/current output) and the response time (to flow changes). It should normally be within 0-20 sec. The factory set value is 2 sec. You may increase it if you observe abnormal fluctuations on display. Fct. 1.2.6 ERROR MSG. display of error messages Choose YES so that the error messages appear between the display of parameters in the normal measuring mode, otherwise select NO. Fct. 1.2.7 CYCLE DISP. cyclic/non-cyclic display YES means the display will cycle automatically. This means a measured parameter is shown in the selected units for about 6 seconds and then the next parameter in the display cycle is shown for 6 seconds and so on. NO (non-cyclic display) means the parameter is continuously shown on the display (to see other parameters or to change setting use the key). You may see error messages in between the changeover from one parameter to next if error(s) are present and Fct. 1.2.6 ERROR MSG. is YES. Fct. 1.3.2 RANGE I current output range selection Here one selects one of the three possible range options. To set the current output as 0-20 mA or 4-20 mA with/without an error indication on the current output. When a range with a suffix of 22E or 3.55E is selected then it means that the current output will give 22 mA or 3.55 mA error output if any error(s) are present in the instrument. The range options are listed below: 4-20 4-20/22E 4-20/3.55E Fct. 1.3.5 VARIABLE I Current Output selection function Selects any one of the two options available for the current output. Options are listed below: FLOW NET POWER APPEARS: If the meter type is NET HEAT METER. Fct. 1.3.7 FS.N.PWR Enter the power value at which you want the current output at its maximum 20 mA. APPEARS: If the meter type is NET HEAT METER &

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fct 1.3.5. VARIABLE I is NET POWER. Fct. 1.4.1 FUNCTION P Pulse output Choose YES to make the pulse output active. NO makes the pulse output inactive (0 Hz). Limits: The max. frequency of the pulse output is 0.5 Hz. To ensure that the pulse output does not exceed 0.5 Hz at max. flow, the coefficient in totalizer units can be adjusted. The pulse output will be an exact replica of the integer value of the internal totalizer. If the flow rate exceeds in such a way that the pulse rate exceeds 0.5 Hz then the pulse output will be erratic. For Example: For a flow rate of 360 kg/hr, pulses will be 360 pulses/hr. as the pulse output is exact replica of integer totalizer. So the freq. of the pulses will be 0.1 Hz. This is within given limits. But for flowrate of 3600 kg/hr., pulses will be 3600 pulses/hr. The freq. becomes 1 Hz. This is not within the specified limits. In this case, A1 coeffecient should be adjusted in func. 3.2.5 Tot. value. This should be selected such that the freq. of the pulse o/p lies below .5 Hz. If this factor is selected as 0.1 then the frequency of the pulse output will become 10 times less. i.e. 0.1 Hz. which lies in given limits. Please note that the same factor will get applied to Integer totalizer also. Fct. 1.4.4 VARIABLE P Assign pulse output to either of following options FLOW NET ENERGY Fct. 2.1.2 TEST I current output test Caution: During this test, the current output will change to the test values so appropriate actions should be taken depending on how the current output is used. 4 mA 16 mA 8 mA 20 mA 12 mA

Place the current meter in series with the current loop. Selecting any value given above will cause that current to flow so that you can check it on the meter. Select CONT. YES to test other current values or CONT.NO to end. When the menu function finishes, the normal current value depending on the flow rate and the programming of the current output function will be restored. Fct. 2.1.3 TEST P pulse output test Caution: When this test is initiated, the pulse output will run at the repetitive rate of 0.5003 Hz. So, appropriate actions should be taken depending on how the pulse output is used. When the menu function finishes, the normal frequency value depending on the flow rate and the programming of the frequency output functions will be restored. Connect the electromechanical counter to the pulse output. (Refer to the connection diagram.) Select CONT.YES to test the frequency value or CONT.NO to end. Selecting CONT.YES, will cause the pulse output to run at 0.5003 Hz. Fct. 3.1.1 NOMINAL.DIA nominal diameter Select which DIN/ANSI size primary is used with the instrument from the options listed below. The options available are: 10-20 25 40-50 80-200 The sizes under the group are as follows: 10-20 : DN10, ANSI 3/8 DN15, ANSI 1/2 DN20, ANSI 3/4 : DN25, ANSI 1 : DN40, ANSI 1.5 DN50, ANSI 2 : DN80, ANSI 3 DN100, ANSI 4 DN150, ANSI 6 DN200, ANSI 8

25 40-50 80-200

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Fct. 3.1.2 K-FACTOR k-factor of the primary Enter the primary constant k-factor value. This value is stamped on the instrument label in units of pulses/m3.

SIZE DN 15/ANSI 1/2 DN 25/ANSI 1 DN 40/ANSI 1.5 DN 50/ANSI 2 DN 80/ANSI 3 DN 100/ANSI 4 DN 150/ANSI 6

K-factor Min K-factor Max K-factor 264932 78394 19841 8652 2660 1169 299 314324 93870 22520 9904 3042 1342 352

Fct. 3.2.2 ENTRY.CODE.1 entry code 1 password Select YES if the password should be checked to access the menu. Use the 9-digit password to prevent configuration changes by an unauthorized person. Answering NO means the password is not required to enter the menu. Refer to Section 5.2 Fct. 3.2.4 LOCATION installation location Enter an alphanumeric string up to 10 characters to describe the location of the installation. This input has no bearing on the performance of the instrument in any way and it merely serves as a means of identification. Fct. 3.2.5 TOT.VALUE totalizer value Here the unit and coefficient of the totalizer can be set. This coeff can also be a scaling factor for the pulse output and the totalizer value. The totalizer value can be preset using this function. The internal totalizer is an integer totalizer and has a fixed roll-over value 4294967295. The units available are M3 LITRE FT3 CFT CUFT US GAL UK GAL SPECIAL This function can also be used to reset the totalizer (to zero). The options available are: YES NO

To reset totalizer: Select RESET YES as a double confirmation. To keep the totalizer unchanged select RESET NO. Here the selection of the Totalizer Display can be done. The options are : DISP ON displays whichever unit is selected OFF No Totalizer Display Fct. 3.2.6 TOT. ON/OFF totalizer on/off Select the option TOT. ON to start/restart the totalizer and select the option TOT. OFF to stop the totalizer. Stopping the totalizer means the flow will not be accumulated till the time the totalizer is turned on again and the previous value will remain unchanged.

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Fct. 3.2.7 POLL ADDR polling address Enter the polling address from 0 to 15. This is basically required for HART communication in multidropping mode. Fct. 3.3.4 SET GAIN Gain setting The gain of the signal preamplifier can be changed to alter the sensitivity of the Vortex amplifier. The values available are: 1 3 16 The factory set value is 3 for Liquids. Fct. 3.5.1 FLUID fluid type Select fluid type which is always LIQUID in this case. LIQUID The operating density should be entered for LIQUID and where the medium selected is NONE. Fct. 3.5.2 MEDIUM process medium Select the medium from the options given below. If the medium used is not included in the option list, select -NONE-.For all the mediums except -NONE-, the instrument software calculates the density of the medium from conditions that is required for meter sizing, mass flow computations. However, for unsupported medium, the user has to supply the density at the operating P&T and the density at the normal P&T Options for fluid LIQUID: WATER NONE Fct. 3.5.4 TEMP. OPR operating temperature Enter the mean (average) operating temperature of the medium. This parameter is very important since it is involved in the density calculation. When the temperature sensor is not present, the value given here is used in flow computations for all mediums except NONE. The option available for units are. TEMP UNITS DEG C SPECIAL 1.5 6 2 11

DEG F

KELVIN

To have some SPECIAL unit other than listed, all the literal characters, coefficient and offset must be entered. Example: User unit is Deg.F and base unit is Deg.C. Referring to the formula given in Function 1.1.2, Deg.C =0.55 Deg.F 17.77 Therefore, A1 coeff. = 0.55 A0 offset = -17.77 Here the selection of the Temperature Display can be done. The options are : DISP ON displays whichever unit is selected OFF No Temeperature Display

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Fct. 3.5.6 DENS. OPR. density at operating P&T Enter the density of the medium at the operating pressure and temperature conditions. The units available are: KG/M3 LB/FT3 SP. GR. WAT KG/LITRE LB/CFT SPECIAL

Fct. 3.6.1 T-SENSOR temperature sensor Select YES if the temperature sensor is present else select NO. Fct. 3.8.6 PWR UNITS Net thermal power units. Thermal power can be displayed in any one of the following units: KJ/hr MW KW SPECIAL MJ/hr BTU/hr TR GJ/hr kCal/hr

APPEARS: If the meter is NET HEAT METER Here the selection of the Thermal Power Display can be done. The options are : DISP ON displays whichever unit is selected OFF No Thermal Power Display Fct. 3.8.8 EN UNITS Net thermal energy units. Thermal energy can be displayed in any one of the following units: KJ BTU MWH MJ kCal SPECIAL GJ KWH

APPEARS: If the meter type is NET HEAT METER Here the selection of the Thermal Energy Display can be done. The options are : DISP ON displays whichever unit is selected OFF No Thermal Energy Display Fct. 3.8.9 NE.TOT.ON/OFF Net energy totalizer on/off Select the option TOT.ON/OFF to start/restart the totalizer and select TOT.OFF to stop the totalizer, This means the net power will not be accumulated till the time the totalizer is turned on again. APPEARS: If the meter is NET HEAT METER Fct. 3.8.11 EXT. T. RANGE External temperature full scale value This function is used to enter the Range value of the external temperature sensor. Enter values of external temp at 4 mA & 20 mA. APPEARS: If the meter type is NET HEAT METER. Here the selection of the External Temperature Display can be done. The options are : DISP ON displays whichever unit is selected OFF No External Temperature Display

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Fct. 3.8.14 HIGHER T Select Process The function is used to select the process. Options available are: T1>T2 T2>T1 NO CHOICE APPEARS: If the meter type is NET HEAT METER Fct. 3.8.15 NULL TEMP. This function is used to null the difference between the temperature sensors, T1 and T2, in the plant when the plant is not running. This eliminates the error in the calculation due to an offset in the same temperature reading if measured by two different temperature sensors. APPEARS: If the meter type is NET HEAT METER 6.3.2 VFC with Net Heat Meter VFM supports net thermal power and net energy calculations for water. Thermal power is calculated online from the mass flow and the specific enthalpy both at the inlet of the process and at the outlet. The difference between these two values is the net thermal power. The net thermal energy is calculated by time integrating (totalizing) the net thermal power. The mass flow is measured by the VFM along with the temperature at that point. The temperature at the exit of the process is also measured and transmitted (4 to 20 mA) to the VFM through an additional junction box. The mass flow rate at the inlet and the outlet of the process is assumed to be the same. The net thermal power can be displayed in any one of the following units: KJ/hr, MJ/hr, GJ/hr, BTU/hr, kCal/hr, KW, MW, TR. The net thermal energy units may be displayed in one of the following units: KJ, MJ, GJ, BTU, kCal, KWH, MWH For both thermal power and energy user defined unit can be set. For details see sect 3.1.1 For external temperature sensing, a 2-wire RTD transmitter can be used. This should have a current output 4 to 20mA and an accuracy better than + 0.25% of the full scale.

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7. Description of Program Menu Functions 7.1 Numerical format

Display of numerical values

Real (i.e. fractional) values are displayed in the first line of the display consisting of 8 digits. The number is displayed in the floating point format except the totalizer which is in an integer format (max. value... 4294967295) otherwise an exponent notation is used. See the examples given below. Floating format: 1234.5678, 100.00 Exponent format: 1234E-10, 12345E12 In most practical applications, it is very rare that the parameters need be displayed in the exponent format.
Input of numerical values

Entering a numeric value is very flexible. Enter a positive or a negative number in the floating point format or the exponent format as required or as convenient. Example: 1.2345678, -1234.567, 0.0001234 123456E1, -12345E4, 1234E-4

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7.2 Display Organization: The display consists of the following two fields. Field 1: Field 2: 10-character, 5x7 dot matrix alphanumeric display used primarily for showing numeric values and also for messages. 10-character, 5x7 dot matrix alphanumeric display used for showing units, messages, etc.

Programming: The measurement mode settings are as follows: To allow the selection of the units for all the measured parameters Refer to Fct. 1.1.2, 3.2.5, 3.5.4 and 3.5.5 Select display mode (cyclic/non-cyclic) and the error messages to/not to appear in the display cycle. Refer to Sect. Fct. 1.2.6 to 1.2.7

Measurement mode: The display shows the measured parameter(s) in its selected unit. The parameter is displayed continuously in the non-cyclic mode. [Fct. 1.2.7]. To select other parameter(s) of the display cycle, if any, use the key. In the cyclic mode, all the parameters selected in the display cycle are displayed in a sequence one after another every 6 seconds. Programming mode: The numeric line indicates the menu/functions level such as Fct. 1.1.1 [current menu level digit blinks] and the alpha-numeric line indicates the menu/function title such as MEAS_INST. Error indications: A blinking bar at the upper left corner in the measurement mode indicates that error(s) are present. Error messages are displayed interleaved between changing from one display parameter to another, if Fct. 1.2.6 ERROR.MSG is YES. For description of the error messages, refer to Sect. 4.1.5. 7.3 Flow range and meter size The flow rate (min. flow to max. flow) that the flowmeter will be able to measure depends on the primary data (3.1.x functions) and the application data (3.5.x functions). Thus, the flow range specified under the Fct. 1.1.2 MAX. FLOW and Fct. 1.1.3 MIN. FLOW must be within the measuring range. The flow range for any given application is determined by the sizing of the meter for that application. When the flow rate exceeds the max flow, an error condition -HIGH FLOW- is generated. When the flow rate falls below the min. flow, an error condition -LOW FLOW- is generated. The Vortex sensor signal is weak at this condition and if the flow rate reduces further, Vortex signal related errors such as CHECK INST., LOW SIGNAL will occur. 7.4 Primary information The primary data gives VORTEX FLOW METER the basic information about the Vortex primary sensor. Use Fct. 3.1.1 NOMINAL.DIA for specification of the nominal DN/ANSI size and Fct. 3.1.2 K-FACTOR for the calibration factor of the primary. Depending on whether the primary has temperature sensor, the settings need be done Fct. 3.6.1 T-SENSOR. These sensors enable the VORTEX FLOW METER to provide an online T compensation. in

Depending on whether the primary has Pressure Sensor, the settings need be done in Fct. 3.6.2 P-SENSOR. These sensors enable the VORTEX FLOW METER to provide an online P compensation.

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7.5 Application information This is the data of the process medium, its operating conditions and physical properties. It consists of: Process medium Fct. 3.5.1 FLUID and Fct. 3.5.2 MEDIUM Operating temperature and pressure conditions. Refer Fct. 3.5.6 TEMP. OPR and Fct. 3.5.7 PRES. OPR. Density of the medium at the operating conditions. This is required only if the software within the instrument does not support the medium (Fct. 3.5.1 is selected as OTHER GAS OR OTHER LIQUID). Refer to Fct. 3.5.6 DENS.OPR. Normal or reference P&T values required for normalized flow measurements only (depending on Fct.1.1.1). o o The usual values are temp.norm = 0 C or 20 C and pres.norm = 1 atm. Density under normal conditions. This is required only for normalized volumetric flow and if the software within the instrument does not support the medium (Fct. 3.5.2 is selected as OTHER GAS OR OTHER LIQUID). Refer to Fct. 3.5.9 DENS.NORM. Not all of the above data needs to be given for any given application. Only the relevant data should be punched during the actual programming. 7.6 Internal Electronic Totalizer The internal electronic totalizer counts volume, normalized volume or mass. The totalizer value is saved in the non-volatile memory continuously. The totalizer can be displayed in the unit desired as per the programming of Fct. 3.2.5 TOT.VAL. The totalizer counting is interrupted for the duration of a power failure. Counting may optionally be stopped and thereafter restarted by the use of Fct. 3.2.6 TOT. ON/OFF Resetting [to 0] or presetting of the totalizer is possible by using Fct. 3.2.5 TOT. VALUE.

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7.7 Current (analog) output I The current output gives an analog representation of the flow rate. An output of 20 mA always corresponds to Q100% and that of 4 mA to Q0%. The current output between Q0% & Qmin is 4 mA.
FOR Qmin Programmed > = Qmin from Sizing

QminS = Qmin FROM SIZING QminP = Qmin PROGRAMMED

QminS QminP

Displayed Q

FOR Qmin Programmed > = Qmin from Sizing

QminS = Qmin FROM SIZING QminP = Qmin PROGRAMMED

QminS QminP

Displayed Q

TESTING OF CURRENT OUTPUT I Fct. 2.2 TEST I can be used to check the current output. Integer values between 4 and 20 mA are possible to be monitored on a current meter. During the test, the current output changes to the test value(s). The normal current value is restored automatically (as per programming of the current output) when the measurement mode is resumed.

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7.8 Pulse output P The pulse output value is an exact replica of the internal integer totalizer. Every time the totalizer is incremented by one, the pulse output will give a pulse. For programming of the pulse rate, set the coefficient in Fct.3.2.5 TOT.VAL. The pulse output is generated by tracking the totalized flow and, thus, provides a true reflection of the internal totalizer value. The totalizer value is saved, continuously. 7.9 Coding desired for entry into programming mode Fct. 3.2.2 ENTRY.CODE.1 set to YES for the coding. The entry code consists of 9 key strokes of 3 keys in the given sequence, Refer to Section 3.2.1, functionality of the keys. 7.10 Behavior of outputs during programming Programming of the VORTEX FLOW METER is offline meaning that the instrument stops working when it is in the programming mode. This means that the VORTEX FLOW METER will stop measuring the flow rate and temperature; the totalizing flow and the control outputs (current and pulse) as per the programmed configuration. Thus, this means that the VORTEX FLOW METER will keep the totalizer value and the current pulse output as per the last value before entering into the programming mode. EXCEPTION: Test functions TEST I and TEST P will affect the current and the pulse outputs respectively only for the duration of the testing.

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8. Technical Data 8.1 Measuring range saturated steam Overpressure [bar] Density [kg/m3] Flow rate [kg/h] DN to EN DN to 1 1.12482 min max 3.5 2.39175 min max 5.2 3.22667 min max 7 4.10067 min max

1092-1 ASME B16.5 15 25 40 50 80 100 150 200 250 300 1/2 1 11/2 2 3 4 6 8 10 12 5.23 11.77 29.51 51.08 111.9 192.27 435.59 761.19 1177.07 1659.85 65.13 146.55 367.39 636.07 1393.25 2393.91 5423.39 9477.2 14655.07 20665.94 7.63 17.16 43.03 74.5 163.18 280.38 635.19 1109.97 1716.4 2420.39 138.5 311.62 781.2 1352.5 2962.52 5090.27 11531.97 20151.75 31161.66 43942.81 8.86 19.93 49.98 86.52 189.53 325.66 737.77 1289.22 1993.6 2811.29 186.84 420.4 1053.91 1824.84 3996.69 6867.21 15557.6 27186.37 42039.68 59282.52 9.99 22.47 56.34 97.55 213.66 367.12 237.45 534.26 1339.38 2318.87 5079.26 8727.32

831.71 19771.65 1453.38 34550.3

2247.44 53426.86 3169.24 75340.22

8.2 Measuring range saturated steam Overpressure [bar] Density [kg/m3] Flow rate [kg/h] DN to DN to 10.5 5.78855 min max 14 7.47056 min max 17.5 9.15131 min max 20 0.3542 min max

EN 1092-1 ASME B16.5 15 25 40 50 80 100 150 200 250 300 10 12 1/2 1 1 1/2 2 3 4 6 12.57 26.7 66.94 115.9 253.86 436.19 988.19 8 1726.83 2670.28 3765.52 293.62 660.65 1656.22 2867.41 6280.78 10791.79 24448.7 42723.28 66065.16 93162.2 16.22 30.33 76.05 131.66 288.39 495.52 1122.59 1961.69 3033.45 336.12 756.27 1895.92 3282.41 7189.79 12353.69 27987.16 48906.62 75626.77 19.87 33.57 84.17 145.72 319.19 548.43 1242.47 2171.17 3357.4 374.28 842.14 2111.2 3655.12 8006.18 13756.42 31165.04 54459.88 84214.04 22.48 35.71 89.53 155 339.52 583.36 1321.61 2309.46 3571.24 5036.01 399.6 899.1 2254 3902.36 8547.74 14686.93 33273.11 58143.65 89910.45 126787.78

4277.65 106645.56

4737.45 118754.96

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Technical Data 8.3 Measuring range saturated steam Overpressure [psigr] Density [lbs/ft3] Flow rate [lbs/h] DN to EN DN to 15 0.072 min max 50 0.1498 min max 75 0.2036 min max 100 0.2569 min max

1092-1 ASME B16.5 15 25 40 50 80 100 150 200 250 300 1/2 1 11/2 2 3 4 6 8 10 12 11.39 25.63 64.25 111.23 243.64 418.62 948.38 1657.27 2562.72 3613.84 143.59 323.09 809.97 1402.29 3071.59 5277.67 11956.52 20893.62 32308.86 45560.54 16.79 37.78 94.71 163.97 359.16 617.11 1398.07 2443.07 3777.85 5327.35 305.33 687 1722.26 2981.75 6531.24 11222.13 25423.63 44426.95 68699.63 96877.61 19.43 43.72 109.6 189.74 415.61 714.12 1617.83 2827.11 4371.7 411.92 926.82 2323.47 4022.64 8811.18 15139.59 34298.6 59935.66 92681.52 21.98 49.46 123.99 214.67 470.22 523.49 1177.86 2952.83 5112.24 11197.84

807.94 19240.41 1830.38 43588.97 3198.52 76170.28 4946.03 117785.93 6974.68 166096.57

6164.78 130695.42

8.4 Measuring range saturated steam Overpressure[psig] Density [lbs/ft3] Flow rate [lbs/h] DN to DN to 150 0.3627 min max 200 0.4682 min max 250 0.5736 min max 300 0.6793 min max

EN 1092-1 ASME B16.5 15 25 40 50 80 100 150 200 250 300 1/2 1 1 1/2 2 3 4 6 8 10 12 27.71 58.76 147.31 255.05 558.66 959.9 2174.63 3800.1 647.32 1456.48 3651.32 6321.55 13846.72 23791.79 53900.08 94188.6 35.76 66.75 167.33 289.69 634.55 1090.29 2470.04 741.01 1667.28 4179.78 7236.47 15850.77 27235.18 61701.05 43.81 73.87 185.19 320.61 702.27 1206.66 2733.67 825.16 1856.6 4654.39 8058.16 17650.59 30327.68 68707.08 49.57 76.8 192.54 333.34 730.15 1254.56 2842.2 4966.64 7680.16 10830.22 880.97 1982.18 4969.22 8603.23 18844.51 32379.11 73354.56 128184.65 198218.37 279518.87

4316.32 107820.52 6674.55 166728.29 9412.15 235112.94

4777 120063.33 7386.91 185659.96 10416.7 261809.55

5876.29 145648.57 8286.49 205387.25

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8.5 Flow table Measuring range limits Size DN to EN 1092-1 DN to ASME Qmin B16.5 [m3/h] Qmax [m3/h]

Water 15 25 40 50 80 100 150 200 250 300 1/2 1 1 1/2 2 3 4 6 8 10 12 0.36 0.81 2.04 3.53 7.74 13.3 30.13 52.66 81.43 114.83 5.07 11.4 28.58 49.48 108.38 186.22 421.89 737.23 1140.02 1607.61 Values based on water at 20C Air 15 25 40 50 80 100 150 200 250 300 1/2 1 1 1/2 2 3 4 6 8 10 12 4.34 9.77 24.5 42.41 92.9 159.62 361.62 631.91 977.16 1377.95 57.91 130.29 326.63 565.49 1238.64 2128.27 4821.57 8425.53 13028.81 18372.66

Values based on air at 20C and 1,013 bar abs Flow rate limits Product Nominal diameters to EN Liquids DN15 N300 to ASME DN1/2DN12 DN1/2DN12 Minimum flow rates [m/s] 0.5 x ( 998 / p ) 0.5 6 x ( 1.29 / p )0.5 or 0.4 1 or 2 2 Maximum flow rates [m/s] 7 x ( 998 / p )0.47 7 x ( 998 / p )0.47 or 10 2 or 80 2

Gas, vapor DN15 N300 1 Use the larger value! 2 Use the smaller value!

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8.6 Technical data Measuring system Field of application Operating method / measuring principle Measured value Primary measured value: Secondary measured value: Measuring accuracy Accuracy Re >20000 0.75% for liquids Re > 20000 1% for gases and vapors 10000 < Re < 20000 2% for liquids, gases and vapors 1 Repeatability Stability Operating conditions Ambient temperature -40+65C (Ex version) -40+85C (non-Ex version) Storage temperature Product temperature Process products Density Viscosity Reynolds number Product pressure limit Installation requirements Inlet run Outlet run: Dimensions and Weights Materials Sensor Electronics casing Sensor gasket 1.4404/316L; 1.4539/904L in preparation; Hastelloy C-2000 in preparation Aluminum 1.4435/316L / FPM > 20 x DN > 5 x DN see table 9/1, 9/2 -50+85C -20+240C Liquids, gases, vapors is taken into consideration when rating < 10 cP 10000...2300000 max. 100 bar, higher pressures on request 0.1% 0.1% over a period of 1 year Vortex shedding frequency Operating and standard volumetric flow, mass flow Flow measurement of liquids, gases and vapors Karman vortex street

1 Accuracy pressure- and temperature-compensated Re > 20000 +/- 1.5% for gases and vapors; 10000 < Re < 20000 +/- 2.5% for gases and vapors

8/4

Power supply
Non-Ex version Protection category 12 VDC36 VDC IP66/67

Current output
Measuring range Over Range Load: minimum 100 ohms; Error signal Maximum Multidrop mode 4...20mA 20.8 mA +/- 1 % (105 % +/- 1%) maximum R = ((Ub - 14 V) / 22.4 mA) NAMUR NE43 22.0 mA (112.5%) 4.0 mA

Digital output
HART Compatible

Pulse output
Pulse output Power supply non-Ex Pulse frequency max. 0.5 Hz 24 VDC as NAMUR, or open < 1 mA, maximum 36 V, closed 100 mA, U < 2 V

Display and operating interface

Local display Operating and display languages 2 lines, 10 characters English

Process connections
Process connection Flange version Sandwich version EN or ASME flanges DN 15...DN 150 DN 15...DN 100

Protection category
Protection category IP 66/67

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8.7 Signal Convertor VORTEX FLOW METER-- Technical Data Full-scale range Power supply UB (2-wire) Units text of 10-characters freely programmable. Conversion factor coefficient and intercept (offset) programmable for accepting any unit required. 12-36 V DC

Current output terminals, Maximum load resistance

4-20 mA, DC, 2-wire RB = UB - 12 V 20 mA

1200

12

Ambient temperature Tu

Local display (optional)

2-line dot matrix 10-characters per line LCD with 3-button keypad/magnetic pin programming. Programming through a user-friendly menu interface. Actual flow rate, sum integer totalizer (10-digit), operating temperature, Vortex frequency each programmable for continuous or sequential display of the measuredparameters and error messages Units text (10-characters) freely programmable along with conversion factors

Display functions

Display units

8/6

Actual flow rate Totalizer Language of plain texts Display 1st field (top) 2nd field (bottom) Mass flow measurement

Units text (10-characters) freely programmable along with conversion factors Units text (10-characters) freely programmable along with conversion factors English. German and French available upon request.

10-character, 5x7 dot matrix alphanumeric display 10-character, 5x7 dot matrix alphanumeric display Online for saturated steam or water (liquid state) up to 240 deg. C. Temperature sensor standard built-in with VORTEX FLOW SENSOR primary. Offline operating and standard density programmable. + 0.3 degree + 0.3% of F.S. + 1 LSB Operating data programmable, galvanically isolated from power terminals 12/11) 4-20 mA corresponding to zero and the maximum flow value programmed 0.2% of full-scale 100 ppm of full-scale range per 10 C + 0.05% of full-scale range for 12-36 V variation in the voltage supply Optional. Galvanically isolated from the sensors and the current output. The increment is identical to the internal integer totalizer. Maximum pulse rate is 0.5 Hz. 5-30 V DC Max. 100 mA Internal power dissipation is 250 mW Built-in for amplifier circuits with error annunciation.

Temp measurement Accuracy Pressure measurement Accuracy Current output (same as the the sensors and the pulse output Current Accuracy Temperature coefficient Power influence Pulse output (passive) Power supply Load current Power Self diagnostics

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9. Dimensions & Weight

9.1 FLANGED Version NB NB 1/2" NB 1/2" NB 1/2" NB 1" NB 1" NB 1" NB 1.5" NB 1.5" NB 1.5" NB 2" NB 2" NB 2" NB 3" NB 3" NB 3" NB 4" NB 4" NB 4" NB 6" NB 6" NB 6" DN DN15 DN15 DN25 DN25 DN40 DN40 DN50 DN50 DN50 DN50 DN80 DN80 DN80 DN80 DN100 DN100 DN100 DN100 DN150 DN150 DN150 DN150 CLASS 150 300 600 150 300 600 150 300 600 150 300 600 150 300 600 150 300 600 150 300 600 PN 40 100 40 100 40 100 16 40 63 100 16 40 63 100 16 40 63 100 16 40 63 100 d 16 16 16 24 24 24 38 38 38 50 50 50 74 74 74 97 97 97 146 146 146 d 16 16 24 24 38 38 50 50 50 50 74 74 74 74 97 97 97 97 146 146 146 146 D 90 95 95 110 125 125 125 155 155 150 165 165 190 210 210 230 255 275 280 320 355 D 95 105 115 140 150 170 165 165 180 195 200 200 215 230 220 235 250 265 285 300 345 355 L 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 250 250 250 300 300 300 L 200 200 200 200 200 200 200 200 200 200 200 200 200 200 250 250 250 250 300 300 300 300 H 269 269 269 268 268 268 274 274 274 278 278 278 292 292 292 308 308 308 327 327 327 H 269 269 268 268 274 274 278 278 278 278 292 292 292 292 308 308 308 308 327 327 327 327 I 140 140 140 148 148 148 148 148 148 148 148 148 158 158 158 170 170 170 197 197 197 I 140 140 148 148 148 148 148 148 148 148 158 158 158 158 170 170 170 170 197 197 197 197 WEIGHT (Kg)
(WITH PR.SNSR.)

WEIGHT (Kg)
(W/O PR.SNSR.)

5.1 5.5 5.7 6.8 7.8 8.1 8.9 11 12 11.6 13 14.5 20.4 23.4 24.4 24 32 41 36.8 51.8 76.8 WT.(P) 6.1 7.1 7.9 9.9 10.8 14.8 12.7 12.9 16.9 18.4 17.4 19.4 23.4 27.4 22 25 30 36 35.8 41.8 59.8 67.8 WEIGHT.(Kg)

4,5 4.9 5.1 6.2 7.2 7.5 8.3 10.4 11.4 11 12.4 13.9 19.8 22.8 23.8 23.8 31.4 40.4 36.2 51.2 76.2 WT.(T) 5.5 6.5 7.3 9.3 10.2 14.2 12.1 12.3 16.3 17.8 16.8 18.8 22.8 26.8 21.4 24.4 29.4 35.4 35.2 41.2 59.2 67.2 WEIGHT.(Kg)

9.2 SANDWICH Version NB NB 1/2" NB 1/2" NB 1/2" NB 1" NB 1" NB 1" NB 1.5" NB 1.5" NB 1.5" NB 2" NB 2" NB 2" NB 3" NB 3" NB 3" NB 4" NB 4" NB 4" DN DN15 DN25 DN40 DN50 DN80 DN100 CLASS 150 300 600 150 300 600 150 300 600 150 300 600 150 300 600 150 300 600 PN 100 100 100 100 100 100 d 16 16 16 24 24 24 38 38 38 50 50 50 74 74 74 97 97 97 d 16 24 38 50 74 97 D 45 45 45 65 65 65 82 82 82 102 102 102 135 135 135 158 158 158 D 45 65 82 102 135 158 L 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 L 65 65 65 65 65 65 H 269 269 269 268 268 268 274 274 274 278 278 278 292 292 292 308 308 308 H 269 268 274 278 292 308 I 140 140 140 148 148 148 148 148 148 148 148 148 158 158 158 170 170 170 I 140 148 148 148 158 170

(WITH PR.SNSR.) (W/O PR.SNSR.)

4.1 4.1 4.1 4.9 4.9 4.9 5.5 5.5 5.5 6.6 6.6 6.6 8.8 8.8 8.8 10.1 10.1 10.1 WT.(P) 4.1 4.9 5.5 6.6 8.8 10.1

3.5 3.5 3.5 4.3 4.3 4.3 4.9 4.9 4.9 6 6 6 8.2 8.2 8.2 9.5 9.5 9.5 WT.(T) 3.5 4.3 4.9 6 8.2 9.5

9/1

DN 15-DN50, SW

DN 80-DN100, SW

DN 15-DN50, FL

DN 80-DN150, FL

9/2

10. Function Checks This section describes some functional checks that can be performed without using any special equipment. It must be noted that these checks are very preliminary and do not check the total functionality of the primary head or the signal converter. 10.1 Current output check

Fct. 2.1.2 TEST I can be used to test the current output function of VORTEX FLOW CONVERTER. With this function, it is possible to generate following test values: 0/2/4/10/20/22 mA. Refer to section 1.2 for the connection diagram. The current output electronics is factory-calibrated and should be within + 0.02 mA. Otherwise re-calibration of the current output is necessary by Forbes Marshall Service.
10.2 Pulse output check

Fct. 2.1.3 TEST P is meant for checking the pulse output. 0.50607 Hz will be generated at pulse output. This can be checked by connecting the electromechanical counter between the pulse output terminals.

10/1

10.3

Primary head functional checks

10.3.1 Vortex sensor To perform the preliminary testing of the Vortex piezo sensor, the signal cable of the piezo sensor should be disconnected from the signal converter electronics. To do this: always switch OFF the power source before commencing work! 1. remove the cover from the electronic compartment. Ensure that the screw threads of the electronic compartment cover are well greased at all times!

Connector for display

Piezo sensor I/p

Temp Sensor I/P

Pressure sensor I/P

Do the following tests Capacitance between the centre pin and each outer pin is from 3 nano farad to 9.52 nano farad Resistance between the centre pin and each outer pin >200 M ohm. Also, the resistance between each sensor wire pin and the earth should be >200 M ohm. 5. Reassemble the converter in the reverse order

10.3.2 Temperature sensor The PT-1000 temperature sensor can be checked by measuring its resistance. Always switch OFF power source before commencing work! Follow the steps 1 and 2 i.e. the same as in the above 3. Remove the temperature sensor cable at the location Y of the preamplifier board. Pull the cable by its end connector and not by the cable itself! 4. Resistance between the 2 pins should be within 1K [0C] 1.193k [50C] depending on the ambient temperature. For other temperatures resistance values as per DIN43760. 5. Reassemble the converter in the reverse order.

10/2

11. Trouble-shooting

It is assumed in this section that the convertor has already been installed. (for installation details, refer to Sections 2 and 3 in the Sensor Manual). Given below are some trouble-shooting hints. SYMPTOM: The display is blank.
Supply voltage (between terminals 1/2) is not available. Electronics faulty

SYMPTOM: The current output is not correct. Check the current output electronics (refer to Sect.7.7) Check that the current output loop is not overloaded [1200 ohm max.]

SYMPTOM: The pulse output is incorrect. Check the pulse output electronics (refer to Sect. 7.8) Check the programming of the pulse output (Functions Fct. 1.4.1.) Check that the pulse output is not overloaded. For load ratings of the pulse output, refer to specifications on Page 3/2

SYMPTOM: INV.CONFIG (invalid configuration)

Configuration data in the non-volatile memory is inadvertently corrupted. Go to the programming mode and recheck (reprogram, if necessary) all the settings. If the error persists contact Forbes Marshall Service.

SYMPTOM: Display contrast is progressively fading.

Never expose the display directly to the sunlight! Install a sunshade if necessary.

11/1

11.1 Trouble-shooting hints It is assumed in this section that the flowmeter has already been installed. (for installation details, refer to Sections 2 and 3). Given below are some trouble-shooting hints. SYMPTOM: A non-zero flow indicated when no actual flow in the pipe. Mains interference due to improper earthing. The protective earth PE terminal should be properly grounded. Excessive mechanical vibration in the pipe. If so, support the pipeline near the flowmeter perpendicular to both the axis of the pipe and the axis of the bluff body. This problem can be solved by reducing the factory set gain. For e.g. Factory set gain for Gas/Steam is 11 and for liquid it is 3. This can be reduced to 6 for Gas/Steam and 2 for liquid. Caution: By reducing the gain, the minimum measurable flow rate will go up by the factor which is approx. equal to square root of ratio of the gains. (old gains/ new gain). If the min. flow with reduced gain is above the min. flow which is required to be measured, then reducing the gain is not the permanent solution. Then the installation should be corrected and also the vibrations should be eliminated. SYMPTOM: CHECK INST. error is displayed when no flow in the pipe. The display should normally indicate 0.0 flow rate, LOW FLOW and LOW SIGNAL errors when there is no flow in the pipe. The additional CHECK INSTALL error (flow rate = 0.0 or some steady or fluctuating value) is an indication of: Improper/inadequate earthing Excessive pipe vibration SYMPTOM: Flow rate indicated is 0.0 even with flow in the pipe. The Vortex sensor cable disconnected or is not properly connected. Flow sensor faulty some checks are given in Sect. 10.1 SYMPTOM: The flow indicated responds to changes in the flow but the indicated value does not correspond to the actual flow rate. Also CHECK INST. error may appear intermittantly. Check the programming of Fct. 3.1.2 K-Factor which should be same as that on the name plate The meter is not properly centered on the pipeline. The axis of the meter bore should be aligned with that of the pipe. Gaskets at the meter are protruding into the pipe bore. The gaskets must not project into the effective cross-section of the pipe. Irregularities on the surface of the pipe bore. The pipe bore should be free from irregularities at the welded joints, dirt, deposits and excessive surface roughness. The Vortex signal is falsified due to a bi-phase medium. Bi-phase media are not permitted. Use a moisture separator for wet steam applications to remove the moisture droplets from the steam. Use suitable filters in gas applications to remove solid particles from the flowing gas. Incorrect angular position of the meter.Refer to Sect. 2.10 for the allowable mounting positions. Insufficient upstream/downstream pipe lengths. Check that the upstream/downstream pipe lengths are of the correct minimum length as given in Sect. 2.11. Check the flow direction and the direction of the arrow on the primary.

11/2

Addendum to Installation and Operating Instructions Precautions for Safe and Desired operation of VFS 8000 with VFC 700 signal converter
Do Ensure that sufficient Upstream and Downstream straight lengths are provided Check that the housing of the primary head is perfectly centred between the process flanges Provide proper supports to the pipeline at both ends of the meter to keep the pipe vibration level well below the maximum limit specified Ensure that the unit is installed in the process pipeline with fasteners securely and firmly tightened causing no leakage of the process fluid through the gaskets Check the chemical compatibility of the material of the wetted parts with the process fluid Maintain proper Downstream pressure to avoid cavitation Degrease the meter properly in case the process fluid is hazardous like Oxygen Ensure that the controlled valve is opened slowly not allowing the start-up velocity from being very high in case the process fluid is hazardous like Oxygen DO NOT Use the meter with the process fluid being bi-phase like Gases-Vapours with liquid droplets or solid particles and gas bubbles in liquids Install the meter where the process medium is pulsating with fluctuations in the process pressure Allow any of the parameters like Flow-Density-Pressure-Temperature- Reynolds Number beyond the limit value specified for the meter on the Nameplate and the Test and Guarantee Certificate Tamper with any parts of the primary head of the meter Replace the fasteners with any other make or brand without the consent of the manufacturer Allow the process pressure to exceed the flange rating.

12