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system
Preliminary
Released
REVISION RECORD
Revision
0
ECN #
Preliminary Release.
Description
Date
Feb 16, 11
Approved
CM Approval
214246-006MD Remote monitoring control unit for use with MRK hot redundant up-link and MRK downlink system
This document contains information proprietary to mitec telecom inc., or its affiliates, or to a third party to which mitec telecom inc. may have a legal obligation to protect such information from unauthorized disclosure, use, or duplication. Any disclosure, use, or duplication of this document or of any of the information contained herein is expressly prohibited except as mitec telecom inc. may otherwise agree in writing.
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Table of Contents
Table of Contents
1 INTRODUCTION ............................................................................ 1
1.1 General Description.............................................................................................. 1 1.1.1 Abbreviations................................................................................................ 1 1.2 Receiving and Inspection ..................................................................................... 2 1.2.1 Equipment Damage or Loss .......................................................................... 2 1.2.2 Return of Equipment ..................................................................................... 3 1.3 Preparing for Installation..................................................................................... 3 1.3.1 Safety Precautions......................................................................................... 3
2 OVERVIEW .................................................................................... 5
2.1 Specifications ........................................................................................................ 5 2.2 General Considerations........................................................................................ 5 2.3 Functional Overview ............................................................................................ 5 2.3.1 Power Supply Modules ................................................................................. 6
2.3.1.1 Power Supply ..................................................................................................6
2.3.2 2.3.3
...................................................... 7
3.1.3
Electrical Connections................................................................................... 8
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Table of Contents
3.2.2.1 3.2.2.2
3.3 System setup ....................................................................................................... 12 3.4 Rear Panel........................................................................................................... 13 3.5 Modes of Operation............................................................................................ 13
3.5.1.1 Alarm LEDs .................................................................................................. 14
3.6 Serial Protocol .................................................................................................... 14 3.7 Controls and Indicators ..................................................................................... 15 3.7.1 Controls...................................................................................................... 15 3.7.2 Indicators.................................................................................................... 15 3.8 System Interfaces................................................................................................ 17
4 MAINTENANCE ........................................................................... 19
4.1 Preventive Maintenance..................................................................................... 19 4.1.1 Module replacements .................................................................................. 19
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Table of Contents
List of Tables
Table 1 Abbreviations and Definitions ........................................................................... 1 Table 2 - System Electrical Specifications ........................................................................ 5 Table 3 214426-004MD Front Panel Features.............................................................. 9 Table 4 214426-004MDRear Panel Features .............................................................. 13 Table 5 - System Controls.............................................................................................. 15 Table 6 - System Indicators............................................................................................ 15 Table 7 - Main Component Placement............................................................................ 20 Table 8 - RS-485 M&C Interface..................................................................................... 3 Table 9 Not Used Interface ........................................................................................... 3 Table 10 - RS-232 M&C Interface................................................................................... 3 Table 11 - Switching System Interface ............................................................................. 3 Table 12 AC Power Interface......................................................................................... 3
List of Figures
Figure 1 Detailed Block Diagram................................................................................... 5 Figure 2 214426-004MDFront Panel............................................................................ 9 Figure 3 - Main Menu .................................................................................................... 11 Figure 4 214426-004MD Rear Panel.......................................................................... 13 Figure 5 - Serial cable to redundant system .................................................................... 17 Figure 6 System bloc diagram.................................................................................. 18 Figure 7 - Internal Top-view .......................................................................................... 20 Figure 8 - Serial cable # 216053000AD to redundant system..................................... 1 Figure 1) RS232 Customer Interface Wiring .................................................................... 4 Figure 2) RS485 Half Duplex Customer Interface Wiring................................................. 5 Figure 3) SCI Packet Frame Format................................................................................. 5 Figure 9 - 214426-004MD Model Outline....................................................................... 1
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Preface
Preface
Scope
This document covers the installation of the Remote monitoring control unit for use with MRK hot redundant up-link and MRK downlink system, mitec model 214246-006MD. It contains information intended for engineers, technicians and operators working with the redundant system. To make inquiries, or to report errors of fact or omission in this document, please contact mitec telecom inc at (514) 694-9000.
IMPORTANT
Important information concerning the operation and care of this product, as well as safety of authorized operators is highlighted throughout this document by one of the following labels:
NOTE
Indicates a reminder, a special consideration, or additional information that is important to know.
CAUTION!
Identifies situations that have the potential to cause equipment damage.
WARNING!!
Identifies hazardous situations that have the potential to cause equipment damage as well as serious personal injury.
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Introduction
1 Introduction
1.1 General Description
This remote unit is used to monitor and control mitecs MRK hot redundant up-link and MRK down-link system. The controller is connected to the up link and down link serial M&C port and provides all monitoring and control functions. For the component interconnections and module definitions, refer to the System Block Diagram.
1.1.1 Abbreviations
Table 1 lists the abbreviations that may appear within this manual.
Table 1 Abbreviations and Definitions Abbreviation A AC B/U BUC C dB dBm DC GHz HPA IDU IF IM-3 LNB LO M&C MHz N/A ODU P1dB RF S-B SCL WTX Rev 0 Description Ampere Alternating Current Back Up Block Up Converter Degrees Celsius Decibel Decibel referenced to mW Direct Current Gigahertz (106 cycles per second) High Power Amplifier In Door Unit Intermediate Frequency Third Order Intermodulation Low Noise Block Local Oscillator Monitor and Control Megahertz (103 cycles per second) Not Applicable Out Door Unit Power at one dB of gain compression Radio Frequency Standby Single Carrier Level Solid State Power Amplifier Page 1
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Abbreviation UUT V VFD W W/G Description Unit Under Test Volt Vacuum Florescent Display Watt Wave Guide
Introduction
1.2
The controller will arrive in a custom designed shipping container. Immediately upon receipt, check the Bill of Lading against the actual equipment you have received. Inspect the shipping container exterior for visible damage incurred during shipping.
CAUTION!
Handle the controller with extreme care. Excessive shock may damage the delicate internal components.
NOTE
Before unpacking the shipping container, move them near to the site where it will be mounted. Ensure that the containers are oriented correctly in accordance with the This Side UP labels. Verify that the items have been received and undamaged during shipment. Verify that all items are complete. If there are any omissions or evidence of improper packaging, please notify mitec telecom inc. immediately.
1.2.1 Equipment Damage or Loss mitec telecom inc. is not responsible for damage or loss of equipment during transit. For further
information, contact the responsible transport carrier. When declaring equipment as damaged during transit, preserve the original shipping cartons to facilitate inspection reporting.
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Introduction
Notify mitec Sales Administration Department of the equipment condition and obtain a Return Material Authorization (RMA) number and shipping instructions. mitec will pay for the cost of shipping the product to the customer after the repairs are completed.
NOTE
Do not return any equipment without an RMA number. This is important for prompt, efficient handling of the returned equipment and of the associated complaint.
1.3
Before attempting to install or use the 214246-006MD, we recommend that you first familiarize yourself with the kit by reading through this manual. Understanding the operation of the controller will reduce the possibility of incorrect installation, thereby causing damage or injury to yourself or others. The controller must be installed in accordance with the conditions and recommendations contained in the following sections. When you are ready to begin your installation, use the information in Chapter 2 (Installation) as a guide for making all the required electrical connections.
WARNING!!
This unit is equipped with power cords and plugs. Do not tamper with, or attempt to reconfigure, the cords or plugs supplied with the unit, as this can: result in personal injury void the warranty cause damage to the units or related equipment
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Overview
2 Overview
This section provides a functional overview of the 214246-006MD.
2.1
Specifications
2.2
General Considerations
The system shall meet all specifications under all environmental conditions.
2.3
Functional Overview
The major components of the 214246-006MD are: Power Supplies; Master Controller. Front panel display Figure 1
Remote Controller
Power Supply 1 MAIN 1 Front Panel Controller
RS485 ODU
Front Panel
Display Board
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mitec Refer to Figure 7 for the location of the modules within the 214246-006MD cabinet.
Overview
WARNING!!
Make sure the power is OFF before attempting to replace fuses.
2.3.2
Master Controller
The Master Controller communicates with the up link and down-link systems via RS-485 Serial Interface It provides all System telemetry to the user via front panel or RS-232 or RS-485 User Interface.
2.3.3
Front panel
The Front panel displays all System telemetry to the user via front panel LED and VFD graphic display. Refer to 3.2 for details.
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NOTE
Switch off main power to the unit before attempting to connect or disconnect interface cables. Failure to do so could damage the equipment involved.
3.1
Installation
The IDU controller is a standard 2 RU chassis, which can be mounted in an EIA-standard 19-inch equipment rack. If the controller is to be mounted in a rack, be sure to allow adequate clearance at the rear of the unit for attaching the cables.
NOTE
Recommended clearance above and below the unit is 3.5 inches. Allow a minimum clearance of 1.75 inches.
CAUTION!
Do not mount the unit using only the front panel mountings -the unit is too heavy. Failure to properly support the unit from front to back will deform the front panel and cause internal mechanical damage.
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CAUTION!!
Keep liquids away from the unit. Liquids penetrating to the interior of the unit will cause malfunction or equipment damage.
3.1.2 Safety
3.1.2.1 Electrical Carelessness, or mishandling of the controller may damage the unit causing injury. Please adhere to the following:
WARNING!!
The unit is equipped with AC power cords and plugs. Do not tamper with, or attempt to reconfigure the cords or plugs supplied with the unit, as this can result in personal injury and void the warranty. Always disconnect the power cords before attempting to: Unplug the connectors Replace parts Clean the unit
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3.2
Front Panel
The 214246-006MD controller front panel is divided into 5 sections, which include the following features; System Status VFD Display displays telemetry and alarm statuses, with push-button and menu controls; Mode indication and push-button controls; BUC and LNB Status LED display Redundancy Status LED display System switching controls. The front panel appears in Figure 2. Its controls and indicators are listed in Table 3.
NOTE
Toggle push buttons, as well as status LED displays involving the BUC C and LNB C (Not Used).
STATUS
SYSTEM POWER SUPPLY 1 POWER SUPPLY 2 SELECT
ALARM
TOGGLE BUC C/B TOGGLE LNB A/B TOGGLE LNB C/B
UP-LINK
SWITCH 1 SWITCH 2
DOWN-LINK
SWITCH 1 LOCAL REMOTE AUTO MANUAL MAIN MENU SWITCH 2 LNB B LNB C
NUMBER
Item 1 2 3 4 5 6 7 8
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Description VFD Display screen Mode selection push buttons and LED display Not Used MAIN MENU push button control Direction arrows and select push buttons System Element Status LED display Redundancy Status LED display Toggle Push button controls
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There are two ways of navigating through the various screens. Menu Mode Pushing the SELECT button will display any lower level menu associated with the chosen menu option. By choosing an option and then pushing the SELECT button the user will go further down in the menu to the status of a single system element. The graphic of the Main Menu is given below:
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Up-Link graphic VIEW Dn-Link graphic VIEW Main Menue Up-Link Dn-Link System CHAINE B SWITCHS VIEW AUDIBLE COM CONFIG FW VER LED TEST
SWITCHS - UPLINK
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CHAINE A
BUC SWITCH 1
SSPA
SET GAIN
BUC
SSPA
SET GAIN
BUC A STATUS: 10MHz: ALARM: GAIN SET uplink A Curent Atten: New Atten: GAIN SET uplink B Curent Atten: New Atten:
CHAINE A
CHAINE B
SWITCHS
VIEW
CHAIN B - DOWNLINK
SWITCHS - DNLINK
LNB
LNB
SWITCH 1
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3.3
System setup
Connect the M&C of both Up link and Down link system to Remote unit back panel J3. Use table 11 for pin configuration. Power on all units. System is ready.
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3.4
Rear Panel
The rear panel houses the ac input sections and all the connectors for interfacing with other system equipment. The rear panel appears in Figure 4. Its various features are listed in Table 4.
Item 1 2 3 4 5
Description Main AC input with fuse and power switch 9-pin RS-485 Interface (J0) Not Used (J1) 9-pin RS-232 M&C Interface (J2) 37-pin System Interface (J3)
3.5
Modes of Operation
Local mode Control Mode; Front panel as control over the system switching function Remote Control Mode. M&C as control over the system switching function.
The current operating mode of the controller is reported on the front panel LED display.
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Following is a more detailed description of the conditions that will illuminate an alarm LED. Switch Alarm Up link; switch can be out of position or not performing auto switch over of a failed main line units. Down link: switch can be out of position, not performing auto switch over of a failed unit or as a communication failure between the MRK redundancy control box and the switch driver.
BUC Alarm (A) BUC RED alarm LED will illuminate if the following conditions occur: BUC under current alarm. SSPA Summary alarm; SSPA communication alarm.
3.6
Serial Protocol
Refer to the serial protocol specification document for the remote system in Appendix C.
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3.7
3.7.1 Controls
Table 5 describes the controls available for the various modes of operation.
#
1 2 3 4 5 6 7 8 9 10 11 12
3.7.2 Indicators
Table 6 describes the interface and panel indicators available in each mode.
Table 6 - System Indicators
Description
1 2 3 4 5 6 6 7 8 9 10 11 Rev 0
Up-Link Status Down -Link Status Booster A, B Status 10 MHz Reference A, B status LNB A, B Status BUC A, B Status SSPA A, B Status Up-Link Switch Status Down -Link Switch Status Bias T A Power Supply Status Bias T B Power Supply Status Booster A Temperature
Operating/Fault (RS485 only) Operating/Fault (RS485 only) Operational/Muted/Fault Operational/Fault Operational/Mute/Fault Operational//Fault Operational/Mute/Fault A / B / Fault A / B / Fault Operational/Fault Operational/Fault Degree C Page 15
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#
12 13 14 15 16 17 18 19 20 21 22 23 24
Indicator
Booster B Temperature Booster A Output Power Booster B Output Power Up-Link Output Power Low Output Power Warning Booster A, B Over Temperature Alarm Booster A, B Com Status BUC A, B Current Alarm BUC A, B Gain control LNB A, B Over Current Alarm LNB A, B Low current Alarm
Description
Degree C 20dB Dynamic range 20dB dynamic range 20dB dynamic range 20 dB below rated power Operational/Fault Operational/Fault Operational/Fault 20dB range Operational/Fault Operational/Fault
Panel Indicators
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 Front Panel LED: System Status Bicolor LED G-Operational / R-Fault Power Supply 1 / 2 Status Bicolor LED G-Operational / R-Fault (Bias T A / B power supply) Up-Switch 1Status Bicolour LED G-Operational / R-Fault Down- Switch 1 Status Bicolour LED G-Operational / R-Fault Up-link Redundancy Status Bicolour LED G - Active BUC / Y - Stand by BUC Down-Link Redundancy Status Bicolour LED G - Active LNB / Y - Stand by LNB BUC A/B Status LED R Alarm; Operational - off LNB A/B Status LED R Alarm; Operational - off Redundancy Operation Mode LED Auto Yellow LED / Manual Green LED Control Mode Local Green LED / Remote Green LED Audible Alarm Audible Alarm is on in case of System Fault Front Panel Display BUC A, B Status Booster A, B Summary Alarm Status Booster A, B Temperature Booster A, B Output Power Booster A, B Com Status Booster A, B gain control LNB A, B Status Up-Switch 1 (output) Position Up-Switch 1 (input) Position Down-Switch 1 (output) Position Down-Switch 1 (input) Position Operational / Mute / Alarm Operational / Mute / Alarm Deg. C (Will always display the minimum calibrated power, even if the RF is OFF.) Pout [dBm] Overpower Warning in RS232 only Operational / Alarm 20dB range Operational / Mute / Alarm A, B, Fault A, B, Fault A, B, Fault A, B, Fault
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3.8
System Interfaces
Refer to the tables in Appendix A for detailed connector definitions and pinout lists for all of the controller interfaces. Serial cable to redundant system typical diagram
J3 Remote panel 1 20 2 21 3 22 4 23 5 24 6 25 7 26 8 27 9 28 10 29 Tx+ 11 Tx30 Rx+ 12 Rx31 13 32 14 33 15 34 16 35 Tx+ 17 Tx36 Rx+ 18 Rx37 19
J4 MRK Dn Lk A B C D MS3116F14-19S
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AC Power
BUC A
IF 10 MHz Ref IF In from Modem IF 10 MHz Ref REDUNDANTCI CONTROL CABLE RF Out
BUC B
IF 10 MHz Ref
RS485 Interface
LNB A
RF in
B DC
LNB B
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