Req Equip Material Devlopment Power Sector

Requirement of EQUIPMENT AND MATERIAL FOR DEVELOPMENT OF POWER SECTOR
Generation and Transmission Projects of 11th And 12th Plan
Government of India Ministry of Power
Central Electricity Authority

Planning Wing
New Delhi November 2006
REQUIREMENT OF EQUIPMENT AND MATERIAL FOR DEVELOPMENT OF POWER SECTOR
Generation and Transmission Projects of 11th And 12th Plan
Requirement of Equipment & Material for Development of Power Sector
CONTENTS
CHAPTER TITLE
Preface Foreword Executive Summary CHAPTER-1 1.1 1.2 1.3 1.4
INTRODUCTION
PAGE
i ii ES-1 ES-3
1.1-1.3
Background Growth in Power Sector Regulatory & Structural Reforms National Electricity Policy and Plan
2.1-2.4
CHAPTER-2 GENERATION CAPACITY ADDITION PROGRAMME 2.1 Eleventh Plan (2007-12) 2.2 Twelfth plan(2012-2017)
CHAPTER-3 REQUIREMENT OF ELECTRICAL EQUIPMENTS ( INCLUDING SWITCHYARD EQUIPMENT) 3.1 Requirement of Electrical Equipments for Generation Plants 3.1.1 Thermal Power Plants 3.1.2 Hydro Power Plants 3.2 Requirement of Electrical Equipments for Power System 3.2.1 Estimated Requirement of electrical equipments for voltage level 765 kV & 400 kV 3.2.2 Estimated Requirement of electrical equipments for voltage level 220 kV & 132 kV 3.2.3 Summary of Requirement of electrical equipment for all voltage levels( 765 kV, 400 kV, 220 kV, 132Kv) CHAPTER-4 REQUIREMENT OF STEEL FOR 11TH AND 12TH PLAN 4.1 Steel Requirement for Generation 4.1.1 4.1.2 4.1.3 4.2 4.2.1 4.2.2 4.2.3 4.2.4 Hydro Power Plants Thermal Power Plants Nuclear Power Plants Requirement of Steel for Power System Requirement of Steel for tower Steel Requirement & Aluminium for Conductor & Earth wire Requirement in respect of special steel CRGO & Copper for power transformers Estimated Structural Steel Requirement for Sub-stations
3.1-3.16
4.1-4.10
Contents
LIST OF APPENDICES
S.NO. 1. 2. 3.
PAGE NO. Typical Steel quantity for 2x500 MW unit as 1.1-1.5 given by BHEL Estimated Quantity of Steel for 11th and 12th 2.1-2.5 Plan coal based projects Estimated Quantity of Steel for 11th and 12th 3.1-3.4 Plan Gas based projects
TITLE
Contents
PREFACE
The size of the XI and XII Plans of the Power sector are likely to be considerably bigger than X Plan. Consequently, the requirement of electrical equipment and raw materials like steel would be much higher than in previous Plans. The Sub-Group on Generation Planning of Working Group on Power for XI Plan has recommended a capacity addition of around 66,500 MW in XI Plan whereas for XII Plan, the requirement has been assessed at 86,500 MW. Such massive addition in power generation capacity would be possible only if the power/electrical industry also suitably enhances its manufacturing capabilities to meet this challenge. Other industries like cement, steel and aluminum also have to augment their production lines to meet the requirements of the power sector. With a view to give an idea of the requirement of the power sector during XI and XII Plan, this booklet giving details of the major electrical equipment and steel is being brought out by the Central Electricity Authority. I am sure this booklet will be found useful by the industry sector in planning their production capacities in the years to come.
(RAKESH NATH) CHAIRPERSON New Delhi Dated 23rd November, 2006
Preface
FOREWORD
This booklet is an effort to provide a broad overview of the electrical equipment and steel requirement during the coming years commensurate with the power generation and transmission capacity expansion Plans. For the successful implementation of the power expansion Plan evolved based on the detailed studies carried out by CEA, it is essential that all the key inputs required are made available as per the schedule of the requirement of individual power project. The timely supply of key-inputs is important not only in the timely completion of the project but also in avoiding implications of cost over-runs in case the project is delayed. This assessment would also give appropriate inputs to the manufacturers to plan and formulate their production targets. Advance action to create additional production capacity is also important to keep the prices of manufactured material and equipment in check. This would ensure that increase in demand does not lead to increase in prices due to mismatch of demand and supply, as the power sector is highly price sensitive and concerted efforts from all quarters need to be jointly made to ensure that prices remain reasonable. This would be instrumental in realizing the Government's mission of providing power to consumers at a reasonable price. Requirement of Electrical equipment is one of the most important inputs for the development of the Power Sector. In this booklet, an attempt has been made to assess the requirement of major electrical equipment for hydro & thermal power stations during the 11th and 12th Plans. Requirement of equipment has been assessed for different units of coal and gas based plants i.e. coal handling unit, Ash handling unit, cooling system etc. In case of a hydro power station, tentative steel requirement for various Electro-Mechanical equipments/systems and for civil works has been estimated. In addition, requirement of various categories of steel for these plants has also been worked out. Commensurate with the generation capacity addition, the transmission system requirement has also been worked out and sub-station equipment and material required has also been covered in this booklet This book has been prepared by the officers and staff of Planning wing, CEA with inputs from Thermal, Hydro and Power System Wings. The various equipment manufacturers such as BHEL, have been duly consulted for specific equipment based details and requirement of pipes, tubes, structural steel etc. and others. It is hoped that the book would serve as a good guide for those who would plan for future manufacture of equipment for the Power Sector.
New Delhi Dated: 23 November 2006
( V S Verma) Member ( Planning)
ii
Forward
EXECUTIVE SUMMARY
1.
INTRODUCTION
Electricity is a vital input for economic and social development of our society. Adequate and quality power is essential to fuel this growth and all efforts need to be made to ensure that all bottlenecks are removed in the path of timely implementation of power projects and transmission network. The Governments Mission is to provide quality and reliable power to all by 2012. The Installed Generating Capacity in the country which was only 1,358 MW at the time of Independence has reached a level of 1,27,673 MW, comprising 83,982 MW thermal, 33,600 MW hydro, 3,900 MW nuclear and 6191 MW from wind and other renewable energy sources. There has been corresponding growth in transmission and distribution network too. The target set for capacity addition during the 10th Plan was 41,110 MW. However it is expected that about 30,641 MW would come up in the 10th Plan out of which about 17,743 MW has already been commissioned till date. As per the tentative 11th Plan capacity addition programme about 66,463 MW capacity addition is required during 11th Plan and about 86,500 MW during 12th Plan. Requirement of electrical and mechanical equipment and other materials needs to be tied up and made available for timely implementation of these projects. The Electricity Act 2003 envisages a strong push to the structural reforms, delicensing, thrust on rural electrification, incentives to reforming States and importantly mandatory metering with stronger provisions for punishment for theft of electricity. The publication of the National Electricity Policy in February 2005 is an important milestone as it lays the guidelines and provides direction to the evolution of the Power Sector within the ambit of the Electricity Act. The Policy and the Act stipulate that CEA shall prepare the National Electricity Plan for a short-term timeframe of five year while giving a 15-year perspective and the various aspects to be covered shall include demand forecast for different regions, suggested areas/ locations for capacity addition, integration of such possible locations with transmission system and development of national grid. The National Electricity Plan has been prepared by CEA and submitted to the Govt. for approval. It is expected that the Plan will be notified shortly. The Plan covers 10th Plan (2002-07) in detail whereas perspective planning has been carried out for the 11th & 12th Plans. For the successful implementation of the power expansion plan, it is essential that all the key inputs required are made available as per the schedule of their requirement for each individual power project. Since these are some of the major key inputs, an assessment of the approximate requirement for the 11th and 12th Plan power projects will be useful input for the manufacturers and suppliers. In this booklet a broad overview has been provided about the requirement of electrical equipments and steel during the 11TH AND 12TH Plan for generation projects and for power system.
ES-1 Executive Summary
2.
GENERATION CAPACITY ADDITION PROGRAMME

During the 11th Plan, a tentative capacity addition of 66,643 MW is planned comprising of 17,189 MW of hydro, 46,114 MW of thermal (44,000 MW coal/lignite, 2,114 MW gas/LNG) and 3,200 MW of nuclear capacity. During the 12th Plan, a tentative capacity addition of 86,500 MW is planned comprising of 30,000 MW of hydro, 44,500 MW of thermal and 12,000 MW of nuclear capacity. For the purpose of assessing the requirement of equipments, thermal plants have been categorized into five categories i.e. four categories for coal/lignite plants based on the unit size of 660/800 MW, 500 MW, 300/250/210 MW and 125 MW, and one category for Gas based plants. For each of the above category, norms have been drawn up for the requirement of equipment. However in case of hydro plants no such categorization is possible as the equipment requirement is site specific and not dependant on the capacity of the plant. Therefore equipment has been assessed in totality for hydro capacity of 17,189 MW during 11th Plan and 30,000 MW during 12th Plan. Requirement of equipment for nuclear plants has not been included in the Report but the steel requirement for Nuclear power projects coming up in 11th and 12th Plans has been estimated in this report. It is expected that the Nuclear Power Corporation of India would separately ensure development of production capability of equipment commensurate with their requirement during 11th and 12th Plans. However, the nuclear capacity expected in the 11th and 12th Plans is 3,200 MW and 12,000 MW respectively which is a small fraction of the total tentative capacity addition during these Plan periods. During the 11th and 12th Plan, electrical equipment for thermal capacity addition of 88,300MW is expected to be required. This comprises of coal-based units of about 52 nos. 660/800 MW units, 65 nos. 500 MW units, 59 nos. 300/250/ 210 MW units, 7 nos. 125 MW units and 9 modules of gas turbine stations. Requirement of various electrical and mechanical components of hydro plants for a capacity addition of about 47,200 during 11th and 12th plan have been assessed. For timely implementation of projects, it is essential to enhance production capacity to match the requirement.
3.
REQUIREMENT OF ELECTRICAL EQUIPMENTS

In this Chapter, requirement of electrical equipments for hydro and thermal power projects, along with the corresponding switchyard equipments for different voltage levels, coming up during the 11th & 12th Plan have been assessed based on certain norms. Requirement of various types of transformers like GT, ST, UT, ICT etc in the thermal power plants of different unit sizes have been estimated along with their ratings. Also the requirement of various types of switchgears, motors, cables etc. required in a thermal plant have been considered estimated
ES-2
Executive Summary
The substation equipments have also been estimated as per the transmission expansion plan for 11th and 12th Plan.
4.
REQUIREMENT OF STEEL
An assessment has been made of the requirement of material specifically different types of steel for hydro & thermal power plants and power system network planned for 11th and 12th Plan. A detailed exercise has been carried out to assess the requirement of both type of steel i.e. imported & indigenous. An assessment has also been made of the requirement of copper and aluminium required for transmission lines. In case of the steel requirement for 11th & 12th Plan, it has been assessed that approximately 6 million MT for hydro power projects, 12 million MT for thermal power projects and 2 MT for Nuclear power projects will be required during 11th & 12th Plan period. Steel requirement for different constituents of power system like towers, conductors, earth wires, sub-stations, power transformers has also been assessed. Some other materials like aluminium for conductors and earth wires, and copper for power transformers have also been considered. Approximately 5.2 million MT of steel will be required for completing the transmission expansion planned for 11th & 12th Plan. This includes about 0.2 million MT of Special Steel- CRGO for power transformers and about 0.67 million MT of structural steel for substations. Therefore the total requirement of steel has been estimated to be about 25 million MT for the 11th & 12th Plan.
ES-3
Executive Summary
CHAPTER-1
INTRODUCTION
1. 1 BACKGROUND Electricity is a vital input for economic and social development of our society. Besides its importance in the growth of the countrys economy, it plays a major role in the life of a common man and has a direct impact on the quality of life. Our economy is growing at a rapid rate with the expected GDP growth rate likely to be over 8% in the coming years. Adequate and quality power is essential to fuel this growth and all efforts need to be made to ensure that all bottlenecks are removed in the path of timely implementation of power projects and transmission network. The Governments Mission is to provide quality and reliable power to all by 2012. 1.2 GROWTH IN POWER SECTOR The Installed Generating Capacity in the country which was only 1,358 MW at the time of Independence has reached a level of 1,2,423 MW, comprising 83,982 MW thermal, 33,350 MW hydro, 3,900 MW nuclear and 6191 MW from wind and other renewable energy sources(As on 31.10.06). There has been corresponding growth in transmission and distribution network too. In spite of this impressive addition in generation, transmission and distribution capacity, growth in demand for power has always exceeded the generation capacity augmentation. As of now the country is facing energy shortage of 8 % and peak deficit of 12.2%. The 16th Electric Power Survey has forecast a demand of 1,15,705 MW for the terminal year of 10th Plan viz., 2006-07. A need-based capacity addition of about 57,000 MW during 10th Plan was required to meet this projected demand in full. However depending on resources available and status of various projects, the target set for capacity addition during the 10th Plan was 41,110 MW. Rigorous monitoring of projects was undertaken by MoP and CEA and the likely capacity addition during 10th Plan is now expected be about 30,641 MW out of which about 17,493 MW has been commissioned till date. The 11th Plan capacity addition programme is based on this capacity materializing during the 10th Plan. However since equipment corresponding to this further slippage is expected to already have been tied up, this reduction in 10th plan capacity addition has not been considered while working out the 11th Plan requirement. The peak demand in the country by the end of 11th Plan (2011-12) is expected to be 1,51,648 MW whereas the demand by the end of 12th Plan (2016-17) is expected to be 2,05,333 MW as estimated by the 16th Electric Power Survey(with diversity). Studies carried out by CEA indicate that about 72,000 MW capacity addition is required during 11th Plan taking into account 10th Plan capacity addition of 30,641 MW. However, depending upon the preparedness of various projects only about 66,000 MW capacity addition is feasible during 11th Plan in conventional plants by the various utilities and IPPs. Besides, about 13,500 MW has been programmed from renewable resources as per the information from Ministry of Non Conventional Energy Resources. In addition to this, Captive capacity of 12,000 MW is also expected to be commissioned during the 11th Plan.
1.1
INTRODUCTION
Requirement of equipment and material for Renewable resources and Captive Generation has not been included in this report. The long term perspective studies for the year 201217 carried out by CEA have indicated an installed capacity requirement of about 2,72,200 MW to meet the 16th EPS demand forecasts with 3.6% inter-regional diversity. As a result, the additional capacity requirement during 12th Plan works out to be about 86,500 MW. Requirement of electrical and mechanical equipment and other materials needs to be tied up and made available for timely implementation of these projects.
1.3 REGULATORY & STRUCTURAL REFORMS IN POWER SECTOR Government of India has been making constant efforts to move away from the regime of Business As Usual to a more pro-active, market oriented approach. Significant changes have been the entry of private sector in power generation, unbundling of the vertically integrated business of generation, transmission & distribution and opening up of transmission & distribution sector for private participation, thus setting a stage for the quantum jump to realize the capacity addition programme and also making electricity available to all including rural households. The Electricity Act 2003 envisages a strong push to the structural reforms, delicensing, thrust on rural electrification, incentives to reforming States and importantly mandatory metering with stronger provisions for punishment for theft of electricity. The salient features of the Electricity Act, 2003 are 1. 2. The Central Government to prepare a National Electricity Policy and Tariff Policy in consultation with CEA and State Governments. Thrust to complete the rural electrification and provide for management of rural distribution by Panchayats, Cooperative Societies, non-Government organizations, franchisees etc. Provision for licence free generation and distribution in the rural areas. Generation is being delicensed and captive generation is being freely permitted. Hydro projects would, however, need clearance from Central Electricity Authority. Transmission Utility at the Central as well as State level, to be a Government company - with responsibility for planned and coordinated development of transmission network. Provision for private licensees in transmission and entry in distribution through an independent network. Open access in transmission from the outset. Open access in distribution to be introduced in phases with surcharge for current level of cross subsidy to be gradually phased out along with cross subsidies and obligation to supply. SERCs to frame regulations within one year regarding phasing of open access. Distribution licensees would be free to undertake generation and generating companies would be free to take up distribution businesses.
3. 4.
5.
6. 7. 8.
9.
1.2
INTRODUCTION
10. 11. 12.
The formation of State Electricity Regulatory Commissions is a mandatory requirement. Provision for payment of subsidy through budget. Trading, a distinct activity is being recognized with the safeguard of the Regulatory Commissions being authorised to fix ceilings on trading margins, if necessary. Provision for reorganization or continuance of SEBs. Metering of all electricity supplied made mandatory. An Appellate Tribunal to hear appeals against the decision of the CERC and SERCs. Provisions relating to theft of electricity made more stringent.
13. 14. 15. 16.
1.4
NATIONAL ELECTRICITY POLICY AND PLAN
The Electricity Act 2003 mandates that the Central Government shall prepare the National Electricity Policy and Tariff Policy in consultation with the State Governments and CEA for development of the Power System based on optimal utilization of resources. The publication of the National Electricity Policy in February 2005 is an important milestone as it lays the guidelines and provides direction to the evolution of the Power Sector within the ambit of the Electricity Act. The main objective of the National Electricity Policy is to make electricity accessible to all households in next five years(2010) and to facilitate demand to be fully met by 2012. International standards in reliability and quality of Power are to be achieved by this timeframe. At present the per capita consumption of the country is about 631 units. Even though simultaneous efforts are being made to achieve high levels of energy efficiency through energy conservation measures, it is endeavoured to increase the per capita consumption, which is synonymous with progress and development, to 1000 units by 2012. The Policy also stipulates that CEA shall prepare the National Electricity Plan for a short-term timeframe of five year while giving a 15-year perspective and the various aspects to be covered shall include demand forecast for different regions, suggested areas/ locations for capacity addition, integration of such possible locations with transmission system and development of national grid. The National Electricity Plan has been prepared by CEA and submitted to the Govt. for approval. It is expected that the Plan will be notified shortly. The Plan covers 10th Plan (2002-07) in detail whereas perspective planning has been carried out for the 11th & 12th Plans.
1.3
INTRODUCTION
CHAPTER-2
The Electricity Act 2003 and the National Electricity Policy announced by the Government in February 2005 stipulates that CEA is to prepare the National Electricity Plan. This Plan shall provide the blueprint for the development of the power sector. Accordingly, CEA has prepared the Plan which, after approval of the Government, shall be notified for reference of all Stakeholders. The National Electricity Plan has been prepared based on detailed studies carried out by CEA. The 10th Plan has been covered in detail furnishing project wise details of target as well as the likely capacity addition along with status of each project. Perspective planning has been carried out for the 11th and 12th Plans. As per the latest review of the status of 10th Plan projects the likely capacity addition is about 30,641 MW, this further slippage shall not change the 11th plan requirement as the equipment and material for these projects is expected to already have been tied up. In the National Electricity Plan a number of generation capacity expansion plans have been worked out. These are - Desirable Scenario i.e. Scenario with no limitation on hydro and gas based capacity, Low hydro Scenario, Limited gas Scenario, Most feasible Scenario i.e. low hydro and limited gas scenario, 7%, 8% and 9% Energy Growth Rate Scenarios. However in this booklet, the requirement of equipment and steel has been worked out corresponding to the Most feasible Scenario and demand as per the 16th EPS Report. In this Chapter, details of tentative capacity addition during 11th & 12th Plan have been furnished. For the purpose of assessing the requirement of equipments, thermal plants have been categorized into five categories i.e. four categories for coal/lignite plants based on the unit size of 660/800 MW, 500 MW, 300/250/210 MW and 125 MW, and one category for Gas based plants. For each of the above category, norms have been drawn up for the requirement of equipment. However in case of hydro plants no such categorization is possible as the equipment requirement is site specific and not dependant on the capacity of the plant. Therefore equipment has been assessed in total for hydro capacity of 17,189 MW during 11th Plan and 30,000 MW during 12th Plan. Requirement of equipment for nuclear plants has not been included in the Report as their requirement, which includes special type of material, is difficult to estimate. Also it is expected that the Nuclear Power Corporation of India would separately ensure development of production capability for material and equipment commensurate with their requirement during 11th and 12th Plans. However the nuclear capacity expected in the 11th and 12th Plans is 3160 MW and 12000 MW respectively which is approx. 12 % of the total tentative capacity addition.
2.1
2.1
ELEVENTH PLAN (2007-12)
During the 11th plan, a tentative capacity addition of 66,463 MW is planned comprising of 17,189 MW of hydro, 46,114 MW of thermal and 3,160 MW of nuclear capacity in the most feasible scenario i.e. low hydro limited gas availability scenario. Fuel-wise break-up of the total capacity addition of 66,463 MW is given in Table 2.1. Table 2.1 Tentative Capacity Addition Plan during 11th Plan (Figures in MW) Sector/Fuel Hydro Thermal Coal/Lignite Gas/LNG Nuclear Total Total 17,189 46,114 44,000 2,114 3,160 66,463
Details of number of units and projects in each category, corresponding to total thermal* capacity addition during 11th plan is as given in Table 2.2 below: Table 2.2 Project wise/ Unit wise break up of total thermal capacity addition during 11th Plan 1 Coal/Lignite-44,000 MW Unit size a. b. c. d. 2. 800/660 MW 500 MW 300/250/210 MW 125 MW No. of Units 12(2+10) 47 45 7 MW 8,200 23,460 11,465 875 No. of projects 6(2+4) 30 27 4
Gas/LNG - 2114 MW No. of gas modules 9 No. of projects 7
3.
Total Thermal Capacity Addition -46,114 MW
* No such categorisation for Hydro Plants
2.2
2.2
TWELFTH PLAN (2012-2017)
During the 12th Plan, a tentative capacity addition of 86,500 MW is planned comprising of 30,000 MW of hydro, 44,500 MW of thermal and 12,000 of nuclear capacity. Fuel-wise break-up of the total capacity addition of 86,500 MW is given in Table 2.3. Table 2.3 Tentative Capacity Addition during 12th Plan (Figures in MW) Sector/Fuel Total 30000 Hydro 44,500 Thermal Coal/Lignite 44,500 Gas/LNG NIL 12000 Nuclear Total 86500 Details of number of units and projects in each category, corresponding to total thermal capacity addition during 12th plan, are as given in Table 2.4. Table 2.4 Project wise/ Unit wise break up of total thermal capacity addition during 12th Plan Coal/Lignite- 44000 MW Unit size a. b. c. 800/660 MW 500 MW 310/250/210 MW No. of Units 40(39+1) 18 14 MW 31860 9000 3640 No. of projects 10 10 4
* No such categorisation for Hydro Plants
2.3
SUMMARY In this Chapter, details of tentative capacity addition planned for the 11th and 12th Plans have been furnished. Further, to facilitate assessment of requirement of equipment and material corresponding to this capacity addition, categorization of thermal capacity has been done. In case of thermal capacity, the details of categories and the number of units/ modules in each category tentatively planned for the 11th and 12th Plans have been furnished in his Chapter. However, hydro plants have not been categorised and assessment has been made for the total number of hydro projects. Requirement of nuclear capacity has not been included. Corresponding to the tentative capacity addition during 11th and 12th Plan and the number of units/ modules in each category, the requirement of equipment and material has been worked out in Chapters 3 and 4.
2.4
CHAPTER -3
In this Chapter, the requirement of electrical and mechanical equipments has been assessed for power generation stations, both hydro and thermal plants, as well as for power substations. This requirement has been worked out corresponding to the tentative capacity addition during the 11th and 12th Plans. Equipment for nuclear stations has not been considered as the same is separately expected to be done by Nuclear Power Corporation. Also the requirement of equipments and materials for nuclear plants is difficult to estimate which in any case is expected to be 3200 MW and 8800 MW in the 11th and 12th Plans respectively and therefore a small fraction of the total tentative capacity addition. 3.1 REQUIREMENT OF ELECTRICAL EQUIPMENTS FOR GENERATION PLANTS (INCLUDING SWITCHYARD EQUIPMENT)
The estimated requirement of electrical equipments for generation plants coming up during the 11th Plan and 12th Plans has been worked out considering tentative capacity addition identified for these Plans, details of which have been furnished in Chapter 2. Thermal projects for commissioning during the 11th and 12th Plan have been categorized in five major groups on the basis of their unit sizes. In case of thermal plants, requirement of major electrical equipment has been worked out for one unit of each of these categories and subsequently depending on the number of units in the respective categories, the total requirement has been assessed for 11th and 12th Plans. In case of hydro units such categorisation is not tenable since each project is site specific and therefore the total requirement of major equipments has been worked out for the 11th and 12th Plan. Switchyard equipment at the generating stations has also been included. Details of the above assessment are given below. 3.1.1 Thermal Power Plants (Including Switchyard Equipment) The thermal plants have been categorized into five categories based on the unit size i.e. 660/800 MW, 500 MW, 300/250/210 MW class and 125 MW for coal/lignite plants, and gas/LNG modules. In case of Gas/LNG based power projects, numbers of modules( comprising of 2GTs and 1 ST) corresponding to each project have been assessed for 11th & 12th plans separately and as per the norms of equipment required for a typical 360 MW gas module, the total requirement of electrical equipment has been assessed. The requirement of electrical equipments for switchyards at the generating station has also been indicated. i) Item wise requirement of equipment for 660/800 MW category of thermal plants during 11th and 12th Plans is given in Table 3.1.
3.1
Table-3.1 Requirement of Equipments for 660/800 Mw Coal/Lignite Based Units of 11th Plan and 12th Plan Capacity Addition Programme
Requirement for One unit of 660 MW 11th Plan 12 Units (6 Projects) 12th Plan 40 Units (10 Projects) Total 52 Units (16 Projects)
Item GT* 260MVA Gen V/420/3kV Three phase bank

ST 90/45/45 MVA 132/11.5/11.5 kV
3 1 2 4 8 68 84 146 1404 32 350 100 5 7 3 21 24 8 12 233 367 1 42 12 24 6 6 48 96 816 1008 1752 16848 384 4200 1200 60 84 36 252 288 96 144 2796 4404
18
UT 35MVA Gen V/11.5kV ICT 200MVA 400/132kV Misc. Service Transformer 20 MVA 132/34.5kV Aux. Transformer 11/3.45kV 33kV Switchgear 11 kV Switchgear 3.3 kV Switchgear HT Motors LT Motors LT Transformers LT MCC Panels 415 V Switchgear Panel DC Battery Battery Charger 33 kV Single Core Cable (km) 11kV Single Core Cable (km) 11kV Multi Core Cable (km) 3.3 kV Single Core Cable (km) 3.3 kV Multi Core Cable (km) 1.1 kV Power Cable (km) 1.1 kV Control Cable(km) Emergency DG Set 1500KVA*
130 40 80 10 10 160 320 2720 3360 5840 56160 1280 14000 4000 200 280 120 840 960 320 480 9320 14680 50
172 52 104 16 16 208 416 3536 4368 7592 73008 1664 18200 5200 260 364 156 1092 1248 416 624 12116 19084 68
* 1 no. spare GT and 1 no. spare DG is considered for each project ii) Item wise requirement of electrical equipments for 500 MW category of thermal plants during 11th and 12th Plans is given in Table 3.2.
3.2
Table-3.2 Requirement of Equipment for 500 MW Coal/Lignite Based Units of 11th Plan and 12th Plan Capacity Addition Programme
Item
GT* 200MVA Gen V/420/3kV Three Phase Bank
Requirement 11th Plan for One unit of 47 Units 500 MW (30 Projects)
12th Plan 18 Units (10 Projects)
Total 65 Units (40 Projects)
3 1 1 5 63 66 118 1135 30 287 75 4 6 13 18 12 8 200 375 1
171 47 47 30 235 2961 3102 5546 53345 1410 13489 3525 188 282 611 846 564 376 9400 17625 77
64 18 18 10 90 1134 1188 2124 20430 540 5166 1350 72 108 234 324 216 144 3600 6750 28
235 65 65 40 325 4095 4290 7670 73775 1950 18655 4875 260 390 845 1170 780 520 13000 24375 105
ST 80/40/40MVA 132/11.5/11.5 kV UT 50 MVA Gen V/11.5kV ICT 125 MVA 400/132kV Aux. Transformer 11 kV Switchgear 3.3 kV Switchgear HT Motors LT Motors LT Transformers LT MCC Panels 415 V Switchgear Panel DC Battery Battery Charger 11 V Single Core Cable(km) 11 kV Multi Core Cable( km) 3.3 kV Single Core Cable ( km) 3.3 kV Multi Core Cable (km) 1.1 kV Power Cable( km) 1.1 kV Control Cable (km) Emergency DG Set 1500KVA*
* 1 no. spare GT and 1 no. spare DG have been considered for each project
3.3
iii) Item wise requirement of equipment for 300/250/ 210 MW category of thermal plants during 11th and 12th Plans is given in Table 3.3. Table-3.3 Requirement of Equipment for 300/250/210 MW Class Coal/Lignite Based Units of 11th Plan and 12th Plan Capacity Addition Programme
Requirement for One unit of 300/250/210 MW 1 1 2 1 15 96 93 1041 26 225 75 6 6 2 2 16 16 200 400 1 11th Plan 12th Plan Total 45 Units 14 Units 59 Units (27 Projects) (12 Projects) (31 Projects) 72 45 90 45 675 4320 4185 46845 1170 10125 3375 270 270 90 90 720 720 9000 18000 72 18 14 28 14 210 1344 1302 14574 364 3150 1050 84 84 28 28 224 224 2800 5600 18 90 59 118 59 885 5664 5487 61419 1534 13275 4425 354 354 118 118 944 944 11800 23600 90
Item GT* 315MVA Gen V/237kV Three Phase ST 55/27.5/27.5 MVA 220/6.9/6.9 kV UT 20 MVA Gen V/6.9 kV Misc Service Trans 10MVA 6.6/11.5 11 kV Switchgear 6.6 kV Switchgear HT Motors LT Motors LT Transformers LT MCC Panels 415 V Switchgear Panel DC Battery Battery Charger 11kV Single Core Cable( km) 11kV Multi Core Cable( km) 6.6kV Single Core Cable(km) 6.6kV Multi Core Cable( km) 1.1kV Power Cable (km) 1.1 kV Control Cable(km) Emergency DG Set 1500KVA*
1 no. spare GT and 1 no. spare DG have been considered for each project
iv) Item wise requirement of equipment for 125 MW categories of thermal plants during 11th is given in Table3.4. Requirement of 125 MW sets is nil during the 12th Plan.
3.4
Table-3.4 Requirement of Equipment for 125 MW Coal/Lignite Based Units Of 11th Plan Capacity Addition Programme
Requirement for One unit of 125 MW 1 1 2 1 15 96 45 324 25 17 75 6 6 2 2 16 16 200 400 1 11th Plan 7 Unit ( 4 Projects) 11 7 14 7 105 672 315 2268 175 119 525 42 42 14 14 112 112 1400 2800 11
ITEM GT* 160MVA Three Phase ST 55/27.5/27.5 MVA UT 20MVA Misc Service Trans 20 MVA 11 kV Switchgear 6.6 kV Switchgear HT Motors LT Motors LT Transformers LT MCC Panels 415 V Switchgear Panel DC Battery Battery Charger 11kV Single Core Cable (km) 11kV Multi Core Cable (km) 6.6 kV Single Core Cable (km) 6.6 kV Multi Core Cable (km) 1.1kV Power Cable(km) 1.1 kV Control Cable(km) Emergency DG Set 1500KVA*
* 1 no. spare GT and 1 no. spare DG have been considered for each project
11
th
v) Item wise requirement of equipment for gas based thermal plants during and 12th Plans is given in Table3.5.
3.5
Table-3.5 Requirement of Equipment for Gas/LNG Based Units of 11th Plan and 12th Plan Capacity Addition Programme
Requirement 11th Plan for One module 9 modules (360 MW) (7 projects)
Item Gen. Transformer (2 nos. 114 MVA & 1 nos.146 MVA) Unit Aux Transformer 20 MVA HT Motors LT Motors LT Transformers 415 V Switchgear Panel DC Battery Battery Charger Emergency DG Set Gen. Circuit Breaker 6.6 kV Switchgear HT Power Cable (km) LT Power & Control Cable (km)
3 2 13 36 10 17 7 11 1 6 31 200 500
34
18 117 324 90 153 63 99 16 54 279 1800 4500
) 1 no. spare GT and 1 no. spare DG have been considered for each project
vi) Total requirement of equipment (Item wise) for thermal plants during 12th Plans is given in Table 3.6.
11and
3.6
Table-3.6 Total Requirement of Equipment for Thermal I.E. Coal, Lignite, Gas/LNG Based Units of 11th Plan and 12th Plan Capacity Addition Programme
Total Requirement for Gas/LNG Based Plants 34 18
Item GT ST UT ICT Misc Service Trans 20MVA Aux. Transformer 33kV Switchgear 11 kVSwitchgear 6.6 kV Switchgear 3.3 kV Breaker HT Motors LT Motors LT Transformers LT MCC Panels 415 V Switchgear Panel DC Battery Battery Charger 33kV Single Core Cable (km) 11kV Single Core Cable (km) 11kV Multi Core Cable (km) 6.6kV Single Core Cable (km) 6.6kv Multi Core CablE (km) 3.3kV Single Core Cable (km) 3.3kV Multi Core Cable (km) HT Power Cable LT Power&Control Cable (km) Gen. Circuit Breaker 1.1kV Power Cable (km) 1.1kV Control Cable (km) Emergency DG Set 1500KVA
Total Requirement for Coal/ Lignite Based Plants 508 183 301 56 82 533 416 8621 6336 8658 21064 210470 5323 50249 15025 916 1150 156 2069 2550 1056 1056 1196 1144
Total 542 183 319 56 82 533 416 8621
279 117 324 90 153 63 99
6615 8658 21181 210794 5413 50249 15178 979 1249 156 2069 2550 1056 1056 1196 1144
1800 4500 54 38316 69859 274 16
1800 4500 54 38316 69859 290
1 no. spare GT and 1 no. spare DG have been considered for each project
3.7
vii) Requirement of Switchyard equipments for different voltage levels corresponding to the unit size of each generation project have been assessed. For projects having unit size of 800 MW, switchyard equipments at voltage levels 765 kV and 132 kV have been considered. Similarly, for projects having unit size of 660 MW and 500 MW, switchyard equipments at voltage levels 400kV and 132 kV have been considered. For projects having unit size of 300/250/210 MW & Gas modules having unit size of 360 MW, switchyard equipments at voltage levels 220 kV have been considered. For projects having unit size of 125 MW requirement of switchyard equipment has not been considered since it would normally be at a voltage level of lesser than 132 kV. For assessment of electrical equipments for switchyard of generating stations, 6 bays have been considered for each coal/Lignite based project, and 8 bays for each module of gas project. The layout of the substations has been considered according to the prevailing practice for respective voltage levels. A Breaker and a half scheme has been assumed at 765 kV & 400 kV levels. For 220 kV level, Double main and transfer bus scheme has been assumed. Main and transfer bus scheme has been assumed at 132 kV. Requirement of electrical equipment (Item wise) for switchyard associated with thermal plants during 11th and 12th Plans is given in Table3.7
Table-3.7 Requirement of Electrical Equipments for Switchyards associated with Thermal Stations
A.
a. b. c. d. e. f. B.
a. b.
765 kV Switchyard Equipment-Breaker and a half scheme (For projects having unit size of 800 MW) 11th Plan 12th Plan Requirement for Item (2 Projects) (9 Projects) one Bay (12 Bays ) (54 Bays ) Circuit beaker 3 nos. per 2 bays 18 81 Isolators 4 isolators per bay 48 216 Current 2 sets per bay Transformer 24 108 1 set per line bay CVT/PT & 1 set per bus bar 16 72 Lightning arrestor 1 set per bay 12 54 Wave Trap 2 nos. per bay 24 108 400 kV Switchyard Equipments- Breaker and a half scheme (For projects having unit size of 660 MW & 500 MW) 12th Plan 11th Plan Requirement for (11 Item (34 Projects) one Bay Projects) (204 Bays ) (96 Bays ) Circuit beaker 3 nos. per 2 bays 306 99 Isolators 4 isolators per bay 816 264
3.8
Total (11Projects) (66 Bays )

99 264 132 88 66 132
Total
(53 Projects)
(318 Bays )
405 1080
c. d. e. f. C.
Current Transformer CVT/PT Gapless lightning arrestor Wave Trap
2 sets per bay 1 set per line bay & 1 set per bus bar 1 set per bay 2 nos. per bay
408 272 204
132 88 66
540 360 270 540
a. b. c. d. e. f. D.
408 132 132 KV Equipments- Main and transfer Scheme (For projects having unit size of 800 MW, 660 MW & 500 MW) 11th Plan 12th Plan Requirement for Item (36 Projects) (20Projects) one Bay (216 Bays ) (120 Bays ) Circuit beaker 1 no. per bay 216 120 Isolators 3 isolators per bay 648 360 Current 1 sets per bay Transformer 216 120 1 set per line bay CVT/PT & 1 set per bus bar 324 180 Gapless lightning 1 set per bay arrestor 216 120 Wave Trap 2 nos. per bay 432 240
Total
(66 Projects)
(336 Bays)
336 1008 336 504 336 672
a. b. c. d. e. f.
220 kV Switchyard equipment-Double main and transfer (For projects having unit size of 300/250 MW & Gas modules having unit size of 360 MW) ) Total 11th Plan 12th Plan Requirement for (46 Item (34 Projects) (4 Projects) Projects) one Bay (218 Bays) (24 Bays) (290 Bays) Circuit beaker 1 nos. per bays 218 24 242 Isolators 3 isolators per bay 654 72 726 Current 1 sets per bay Transformer 218 24 242 1 set per line bay CVT/PT & 1 set per bus bar 320 36 356 Gapless lightning 1 set per bay arrestor 218 24 242 Wave Trap 2 nos. per bay 436 48 484 Note: 1 set = 3 single phase units
3.1.2 Hydro Power Plants( including switchyard equipment) For hydro plants, requirement of equipment has been assessed corresponding to a capacity addition of 17,189 MW during 11th Plan and a capacity addition of about 30,000 MW during 12th Plan. Since each hydro -plant is site specific; there is no set rule or norms for estimation.
3.9
The broad basis followed in the estimation of the other components of hydro projects for 11th & 12th Plan is as under. i) Gates & Hoists: The number of radial gates roughly varies between 3 & 14 numbers depending on type of hydro scheme. Number of Gates depends on length of dam and type of scheme i.e. storage scheme or Run-of-River schemes. The number of spillway radial gates is more for storage scheme compared with ROR Scheme. Vertical Lift Gates: Vertical gift gates are normally installed for overflow spillway, intake structures, desilting chamber outlets, surge shaft outlets, draft tube, tail race outfall etc. Depending on type of scheme it may vary between 5 & 20. For ROR scheme with HRT, the number of vertical lift gates is more compared with storage scheme. Hydro Turbine and Auxiliaries (Motors plus Control Centres): One set of Turbine and auxiliaries have been considered for each unit. The MW output rating of turbine shall match unit rating. Main Inlet Valve (MIV): Generally, One MIVS in each unit is provided in penstock except for low head HE schemes/Dam Toe HE Schemes. Digital Governor: One set of Digital Governor with accessories is provided for each Generating Unit. Synchronous Generator and Associated Auxiliaries: The MVA capacity of synchronous generator has been estimated considering power factor of 0.9. Static Excitation System: One set of Excitation Equipment with accessories is considered for each Generating Unit. Dynamic Braking Equipment: Dynamic braking equipment is generally provided with large hydro generating units with high speed machines. The number has been estimated accordingly. Unit Control Board (UCB): One set of UCB is considered with each generating unit. Isolated Phase Bus Duct and terminal / tap-off of equipments: The length of IPBD depends on layout of power house and varies from scheme to scheme. The estimation is based on experience. 11kV/13.8kV/24kV CTs: Number of CTs depends on protection and metering scheme of particular plant, however, for estimation purposes 10 to 19 CT' per phase per unit has been considered depending on unit size. Neutral Grounding Cubicle: One set of Neutral grounding cubicle is considered for each generating unit. 132kV/220kV/400kV Generator Transformers: The MVA Generator transformer rating is normally taken as 110% of generator rating, the same has been considered in estimation.
3.10
ii)
iii)
iv) v) vi) vii) viii)
ix) x)
xi)
xii) xiii)
xiv)
Unit and Line Protection Panels: One set of protection panels are considered each for Generating Units, Bus-bar, outgoing feeder, EHV cable / bus-duct, Reactors etc. Computerized Control System (CCS): One set of CCS equipment has been considered for each hydro station. Air Insulated Switchgear and Gas Insulated Switchgear: GIS has been considered for under-ground 220kV / 400kV switchyard, while conventional outdoor switchyard for surface / semi underground schemes. EOT Cranes: The total installed tonnage capacity of EOT cranes is based on broad estimation of stator and rotor weights, though these weights may vary drastically even for machines of similar rating.
xv) xvi)
xvii)
xviii) EHV, XLPE cables, EHV Bus Duct: The cable requirement depends on layout of power house and varies from scheme to scheme. The estimation is based on experience. xix) Unit Auxiliary and Station Service Transformers: The total capacity of unit and station auxiliary transformers has been considered as 1.2% of installed capacity. 11kV Switchgear Board: The 11kV switchgear boards vary from station to station depending on 11kV scheme. However for estimation purposes two LT boards per unit has been considered. Power and Control Cables: There is no set rule for estimating power and control cable lengths as it depends on layout and control philosophy. The estimation is based on experience. 110V/220V DC System (Batteries, Charger and DCDB): The battery capacity varies between 400AH to 1800AH, and battery chargers from 2 to 4 numbers depending on number of units and total installed capacity.
xx)
xxi)
xxii)
xxiii) Grounding System: The total tonnage of grounding material vary from station to station depending on layout of power plant, fault level, soil resistivity etc. xxiv) DG Sets: The MVA capacity on DG sets for HE plants vary between 500KVA to 2000KVA depending on requirements worked out during detailed engineering. xxv) Illumination System, Fire Protection System, Service Water System, Oil Handling and Purification System, Ventilation System, Air Conditioning System, Lifts, Communication System and Miscellaneous items like Video Camera, Silt Monitoring System, GPS System, Special Cables like OPGW etc.: These systems are provided in power plant as per requirement.
Details of the various equipments are as follows:
3.11
Table-3.8 Total Requirement of Equipment for Hydro Projects of 11th Plan and 12th Plan Capacity Addition Programme
No. 1. Equipment Hydro-Mechanical Gates & Hoist (sets) (i) Radial spillway Gates (ii) Vertical Lift Gates Butterfly Valve (Sets) Main Inlet Valve (Sets) Electro-Mechanical Turbine (MW) Turbine (No.) Digital Governors (Nos.) Syn. Generator (MVA) Syn. Generator(No.) 11th Plan
(17,189 MW)
12th Plan
(30,000 MW)
Total
276 403 31 115 17189
482 704 54 200 30000
757 1107 85 315 47,189 549 549 51,907 549 549 3,750 627 549 165 549 105,328 25,280 549 57,723 568
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
199 199
18908
350 350
32999
21 22 23 24
199 Unit Control Board (sets) 199 Motor & Motor Control Centres (Units) 1366 Transformers (UAT & SST) (MVA) 228 Static Excitation System (Sets) 199 Dynamic Braking Isolators (Sets) 60 NG cubicle incl. Transformer (Set) 199 11/13.8 kV/24kV Isolated Phase Bus Ducts (IPBD) (metres) 38367 11/13.8/24 kV CTs ( 1-Phase Units) 9208 SAVT Cubicle (Sets) 199 132kV/220kV/400 kV Generator Transformer (MVA) 21026 11kV Switchgear Boards (Units) 207 132kV/220kV/400 kV Outdoor switchgear (Units) Circuit breaker 476 Capacitor voltage 323 transformer(CVT) EHV Voltage Transformers 161 Lighting Arresters(LA) 967 Isolators 497 EHV Current Transformers 1128 415 V Switchgear Board Units 555 220/400 kV GIS (Bays) 134 EHV XLPE Cable (Km) 42 EHV Bus Duct (Km) 18
350 350
2384 398
350
105
350
66962 16072
350
36697 361 831 565 281 1687 868 1968 968 234 73 32
1307 888 443 2654 1365 3096 1523 368 115 51
3.12
3.2
REQUIREMENT OF ELECTRICAL EQUIPMENTS FOR POWER SYSTEM
The requirement of electrical requirement for power system has been estimated based on the transmission expansion plans corresponding to tentative capacity addition during the 11th Plan. In case of 12th Plan, the transmission expansion has been assumed to be same as for the 11th Plan. The transmission expansion plans include the circuit length of transmission lines at respective voltage levels and details of substation requirement for the entire transmission system. Based on the number of substations and the voltage levels at each substation, the total number of bays at each voltage level has been estimated as shown below in the table 3.9.
Table 3.9 Total Number of Bays at each Voltage Level
S.N o. 1. 2. 3. 4.
Voltage Level 765 kV 400kV 220kV 132kV
No. of Bays 11 Plan 12th Plan 62 62 774 774 3060 3060 7280 7280
th
Total 124 1548 6120 14560
The layout of the substations has been considered according to the prevailing practice for respective voltage levels. Breaker and half scheme has been assumed at 765 kV & 400 kV level. For 220 kV level, Double main and transfer bus scheme has been assumed. Main and transfer bus scheme has been assumed at 132 kV
Based on the substation layout schemes for each voltage level as detailed above, the normative requirement of substation equipment for each bay corresponding to each voltage level have been evolved. The total requirement of substation equipment has been assessed based on these norms. Details of the same are as furnished in the following paras.
3.13
3.2.1 Estimated Requirement of Electrical Equipment for Voltage Level 765 kV & 400 kV
The estimated requirement of electrical equipments for the transmission expansion planned for voltage levels 765 kV & 400 kV for 11th and 12th Plan is given below in the Table 3.10. Table-3.10 Estimated Requirement of Electrical Equipment for Voltage Level 765 kV & 400 kV
765 kV 11th 12th Plan Plan (2007- (2012NORMS 2012) 2017) Total Nos. Total No. of Bays Circuit Breaker Isolator CT PT/CVT Lightening Arrestor Wave Trap 3 nos. per 2 bays 4 isolators per bay 2 sets per/ bay 1 set per line bay & 1 set per bus bar 1 set per bay 2 nos. per bay 62 93 248 124 71 62 124 62 93 248 124 71 62 124 3 nos. per 2 bays 4 isolators per bay 2 sets per bay 1 set per line bay & 1 set per bus bar 1 set per bay 2 nos. per bay 400 kV 11th 12th Plan Plan (2007(20122012) 2017) Total Nos. 774 1161 3096 1548 890 774 1548 774 1161 3096 1548 890 0 774 1548
NORMS
Note: 1 set = 3 single phase units
3.14
3.2.2 Estimated Requirement of Electrical Equipment for Voltage Level 220 kV & 132 kV The estimated requirement of electrical equipments for the transmission expansion planned for voltage levels 220 kV & 132 kV for 11th and 12th Plan is given below in the following table 3.11 . Table-3.11 Estimated Requirement of Electrical Equipment for Voltage Level 220 kV & 132 kV for 11th and 12th Plan
220 kV Nos. 132 kV Nos.
11th Plan (20072012)
12th Plan (20122017)
11th Plan (20072012)
Total Nos. Total No. of Bays CB Isolator CT PT/CVT 1no. per bay 4 isolators per bay 1 set per bay 1 set per line bay & 1 set per bus bar 1 set per bay 2 nos. per bay 3060 3060 12240 3060 3060 3060 3060 12240 3060 3060 1no. per bay 3 isolators per bay 1 set per bay 1 set per line bay & 1 set per bus bar 1 set per bay 2 nos. per bay
12th Plan (20122017) Total Nos. 7280 7280 21840 7280 7280
7280 7280 21840 7280 7280
LA Wave Trap
3060 6120
3060 6120
7280 14560
7280 14560
Note: 1 set = 3 single phase units
3.2.3 Summary of Requirement of Electrical Equipment for all Voltage Levels (765 kV, 400 kV, 220 Kv & 132 kV) The total requirement of various substation equipments like circuit breaker, isolators etc. as per the transmission expansion plan during 11th & 12th Plan is summarized in Table 3.12.
3.15
Table 3.12 Total Electrical Equipment for Power System Item Circuit Breaker Isolator CT PT/CVT Lightening Arrestor Wave Trap 11th Plan 11594 37424 12012 11301 11176 22352 12th Plan 11594 37424 12012 11301 11176 22352 Total 23188 74848 24024 22602 22352 44704
S.No. 1. 2. 3. 4. 5. 6.
While assessing the above requirement, Breaker and Half scheme has been considered for 765 kV & 400 kV level. For 220 kV level, Double Main and Transfer bus scheme has been considered and for 132 kV, Main and Transfer Bus scheme has been considered.
SUMMARY In this Chapter, requirement of electrical equipments for hydro and thermal power projects, along with the corresponding switchyard equipments for different voltage levels, coming up during the 11th & 12th Plan have been assessed based on certain norms. The substation equipments have also been estimated as per the transmission expansion plan for 11th and 12th Plan.
3.16
CHAPTER 4
REQUIREMENT OF STEEL FOR 11TH AND 12TH PLAN
In this Chapter, an assessment has been made of the requirement of material specifically different types of steel for hydro & thermal power plants and power system network planned for 11th and 12th Plan. A detailed exercise has been carried out to assess the requirement of both type of steel i.e. imported & indigenous. An assessment has also been made of the requirement of copper and aluminium required for transmission lines. These details shall provide valuable inputs for equipment and material manufacturers and guide them to plan their production capacities accordingly. In case of thermal power stations, steel requirement for different units of generation plants i.e. boiler, coal handling unit, ash handling unit, condenser, pulveriser etc has been estimated. For a hydro power plant, estimation has been done for steel requirement in civil works as well as electro mechanical equipments/systems in the power house. Transmission system requirement corresponding to the planned generation capacity addition has also been worked out. Material requirement for this transmission system, including generation switchyard, substation and transmission lines, including towers, line conductors & earth wires have also been assessed in this Chapter. 4.1 STEEL REQUIREMENT FOR GENERATING STATIONS
4.1.1 Hydro Power Plants In case of hydro plants, norms for requirement of steel i.e. Tonnes/MW have been formulated based on details furnished by NHPC and BHEL of actual project setup. These norms include steel requirement for Electrical & Mechanical package (Turbine & Generator) as well as for civil works. Norms are as given below: Table 4.1 Tonnes/MW Steel Structural Steel Reinforcement Steel Norms 34 93
Based on the above average requirement per MW, the steel requirement for the 11th Plan Hydro projects works out to be given as under: Table 4.2 Steel Structural Steel Reinforcement Steel Total 11th Plan (17189 MW) 5.8 16.0 21.8 Lakhs Tonnes 12th Plan (30000 MW) Total 10.2 16.0 27.9 43.9 38.1 59.9
4. 1
REQUIREMENT OF STEEL FOR 11TH AND 12TH PLANS
4.1.2 Thermal Power Plants Requirement of steel (Imported & Indigenous ) for thermal power projects coming up in 11th Plan is calculated on the basis of detailed steel requirement for typical 2x500 MW coal based unit , provided by BHEL (Given in Appendix 1). For Coal/Lignite based projects, steel requirement per MW has been worked out and based on this per MW norm, the requirement of steel for the total coal based thermal capacity has been assessed. For gas based projects, norms for steel requirement per MW have been assumed to be 50% of coal based project for the applicable items as has been noted in case of past installations. Also in case of gas based plants items such as furnace, coal handling plant, Electrostatic precipitators etc. are not required and hence have not been considered. During 11th Plan, total thermal capacity addition planned is 46,114 MW comprising of about 44,000 MW of coal/lignite based plants and 2114 MW of gas based plants. Similarly for 12th Plan, thermal capacity addition planned is 44,500 MW. Details of steel requirement for different equipments/ systems for the 11th and 12th Plan coal based thermal projects are furnished in Table 4.3.
4. 2
Table 4.3 Estimated Quantity of Steel for 11th and 12th Plan coal/ lignite Based Projects
11th Plan coal based 44,000 MW (MT) 12th Plan coal based 44500 MW (MT)
Sl.No.
Equipment/ System
Type of steel used 1 1.1 1.2 Boiler Drum
Imported
Indigenous
Total
Imported
Indigenous
Total
20108 54912 182160 257180 0
1320 1312916 196196 1510432 236060
21428 1367828 378356 1767612 236060 93192 698720 1961520 58432 31900 68200 616000 151800 16016 6160 5280 179256 10120 4180 15224 616 616 2156 2640 35552 5,746,444
20337 55536 184230 260103 0 94251 324405 0 59096 13350 0 0 73158 1780 1780 0 76718 6230 3827 623 89 0 1113 979 12861 840783
1335 1327836 198426 1527596 238743 0 382255 1983810 0 18913 68975 623000 80367 14418 4450 5340 104575 4005 401 14774 534 623 1068 1691 23096 4970962
21672 1383372 382656 1787699 238743 94251 706660 1983810 59096 32263 68975 623000 153525 16198 6230 5340 181293 10235 4228 15397 623 623 2181 2670 35956 5811745
Structures/Non-Pressure parts 1.3 Pressure Parts Total (Boiler) 2 3 4 5 6 Low Pressure Piping High Pressure/PC piping
93192 0 Electrostatic Precipitator 320760 377960 Main and Aux.Buildings 0 1961520 PowerTransformers 58432 0 (CRGO) 7 Motors 13200 18700 8 Switchyard 0 68200 9 Coal Handling Plant 0 616000 Turbine/Gen./Condenser 10 10.1 Plates 72336 79464 10.2 Rounds 1760 14256 10.3 Structural Steel, IS 2062 1760 4400 10.4 Bloom,Class2 & Class 3 0 5280 Total(Turbine/generator/condenser 75856 103400 Pumps/Heat Exchangers/Drive-Turbines and Pulverisers 11 11.1 LP and HP Heaters 6160 3960 11.2 Deaerators 3784 396 11.3 Pulverisers 616 14608 11.4 Drive Turbines 88 528 11.5 Structurals 0 616 11.6 Bar Stock 1100 1056 11.7 Pipes 968 1672 Sub Total(Pumps etc.) 12716 22836 GRAND TOTAL (MT) 831,336 4,915,108
The detailed steel requirement for 11th and 12th plan coal based projects is given in Appendix 2. Details of steel requirement for different equipments/ systems for the 11th and 12th Plan Gas based thermal projects are furnished in Table 4.4
4. 3
Table 4.4 Estimated Quantity of Steel for 11th Plan Gas Based Projects
Sl. No Equipment/ Systm Type of steel used 11thPlan Gas- 2114 MW Imported Indigenous (MT) Total
1. 1.1 1.2 1.3
2. 3. 4. 5. 6. 7. 8. 8.1 8.2 8.3 8.4
9 9.1 9.2 9.3 9.4 9.5 9.6
Boiler Drum: 483 32 515 Structures/NonPressure parts 1319 31540 32859 Sub-total for Pressure Parts 4376 4713 9089 6178 36285 42463 Total(Boiler) 0 5671 5671 LP Piping 2239 0 2239 HP/PC Piping Main and Aux.Buildings 0 47121 47121 Power Transformers 2807 0 2807 (CRGO) Motors 317 449 766 0 3277 3277 Switchyard Turbine/Gen./Condenser Plates 1738 1909 3647 Rounds 42 342 385 Structural Steel, IS 2062 42 106 148 Bloom,Class2 & Class 3 0 127 127 Total(Turbine/gen/c 1822 2484 4306 ondenser) Pumps/Heat Exchangers/Drive-Turbines and Pulverisers LP and HP Heaters 148 95 243 Deaerators 91 10 100 Drive Turbines 2 13 15 Structurals 0 15 15 Bar Stock 26 25 51 Pipes 23 40 63 291 198 488 Sub Total(Pumps) Grand Total (MT) 13654 95484 109138
The detailed steel requirement for 11th plan Gas based projects is given in Appendix 3. A Summary of the total steel requirement for thermal projects coming up in 11th & 12 Plan is furnished in Table 4.5 below:
th
4. 4
Table- 4.5 Summary of Total Steel Requirement for 11th &12th Plan Thermal Power Projects 11th Plan (MT) Coal Based Power Projects Gas Based Power Projects Total 57,46,444 1,09,138 58,55,582 12th Plan (MT) 58,11,745 58,11,745 Total (MT) 1,15,58,189 1,09,138 1,16,67,327
As evident from above, for 11th Plan, approximately 58,55,582 Mt of steel is expected to be required for the planned thermal projects. Similarly, approximately 58,11,745 MT of steel is expected to be required for the thermal projects coming up in 12th Plan. 4.1.3 Nuclear Power Projects
Assessment of steel for Nuclear Power Plants is based on requirement of steel for coal based plants. In case of nuclear plants, need for steel for coal handling system, boiler, ESP etc is eliminated whereas amount of steel for turbine etc. is increased. Assuming the effect of these two factors approximately equal, the norms for the steel requirement for nuclear power plants is taken to be same as that of coal based plants. Considering the above, the steel requirement for Nuclear Projects is as under: Table 4.6 (Lakh Tonnes)
Imported Steel Indigenous Steel Total Steel 11th Plan (3160 MW) 12th Plan (12000 MW) 0.6 3.5 4.1
2.3
13.4
15.7
4.2
STEEL REQUIREMENT FOR POWER SYSTEM
As per the transmission expansion plan, transmission lines and substation of 765 kV, 400 kV, 220kV and 132kVand below are to be added to the existing power grid during the 11th and 12th Plans. Steel requirement for Towers, conductors, earth wires, power transformers and sub-stations is calculated as per the design norms for different transmission voltage levels.
4. 5
4.2.1
Requirement of Steel for Tower for 11th And 12th Plan
As per the Transmission plans, the number of circuit kMs of transmission lines at various voltage levels has been estimated. Based on Statistics, norms for steel requirement for transmission towers at 765kV, 500kV, 400kV, and 220kV and 132kV voltage levels have been evolved in terms of MT per circuit kM at each of these voltage levels. The requirement of steel is then assessed based on the total circuit kms expected in each Plan. Details of norms for steel requirement as well as total requirement during 11th and 12th Plans for each voltage level along with the type of steels used i.e. MS & HTS.are furnished in Table 4.6. Table-4.7 Requirement of Steel for Towers
Total All India (11th Plan) Total Weight of ckt. steel for Km towers (MT) 3200 208000 5400 44440 23000 20000 206820 1044340 232300 182000 1873460 Total All India (12th Plan) Total Weight of ckt. steel for Km towers (MT) 3200 208000 5400 44440 23000 20000 206820 Type of Steel used HTS (40% of Total weight) (MT)
166400 165456 835472
Line S.No Voltage (kV)
Norms for weight of steel for Towers MT/Km 65 38.3 23.5 10.1 9.1
MS (MT)
249600 248184
1 2 3 4 5
765 500 HVDC 400 220 132 TOTAL
1044340 1253208 232300 464600 182000 364000 1873460 2579592
1167328
NOTE: Structural steel angle section manufactured according to the latest IS: 8081976(Part V & VI) and tested according to the latest edition of IS: 2062-1992 or any other equivalent or superior International Standards will be used in the fabrication of the towers having its yield strength not less than 250 N/sq.mm and stress value of high tensile steel (Fe-490 High Tensile and Fe -540 High Tensile) grade according to IS: 8500 -1992. 4.2.2 Requirement of Aluminium and Steel for Conductor and Earth Wire for 11th and 12th Plan A. Requirement of Aluminium and Steel for Conductor and Earth Wire for 11th Plan The requirement of Aluminium and Steel for conductor and earth wires has been assessed based on norms in terms of MT per ckt kM at each voltage level and the total number of ckt kMs planned during the 11th and 12th Plans. Tables 4.8 and 4.9 furnish the requirement of aluminium & steel for the conductor and earth wire for the 11th and 12th Plans respectively.
4. 6
Table-4.8 Requirement of Aluminium and Steel for Conductor and Earth Wire for 11th Plan
S. No.
Voltage (kV)
1 2 3 4 5 6
765 500 (HVDC) 400 220 132 Total
Norms for Weight of Material for Transmission Lines (MT/ckt kM) Aluminum Steel 23.14 4.64 15.43 3.50 8.87 4.53 3.60 1.79 1.78 1.64
Total Ckt.kM
Total All India Weight (MT/ckt kM) Aluminum Steel

14848 18900 201313 41170 32800 309031
3200 5400 44440 23000 20000
74048 83322 394183 82800 35600 669953
B. Requirement of Aluminium and Steel for Conductor and Earth Wire for 12th Plan Table 4.9 shows the requirement of aluminium & steel for the conductor and earth wire for the 11th Plan Table-4.9 Requirement of Aluminium and Steel for Conductor and Earth Wire for 12th Plan
Norms for Weight of Material for Total Total All India Weight S. No. Voltage (kV) Transmission Lines Ckt.kM (MT/ckt kM) (MT/ckt kM) Aluminum Steel Aluminum Steel 1 765 23.14 4.64 3200 74048 14848 2 500 (HVDC) 15.43 3.50 5400 83322 18900 3 400 8.87 4.53 44440 394183 201313 4 220 3.60 1.79 23000 82800 41170 5 132 1.78 1.64 20000 35600 32800 6 669953 309031 Total
Note: The Conductor & Earth wire shall comply in all respect with the IS: 398(Part-II)1996, IS: 398 (Part-V) -1992 & IS: 398(Part-II)-1996, IS:2141-1996 latest amendments respectively or any other International standards which ensure equal or higher quality of material. 4.2.3 Requirement of Special Steel -CRGO and Copper for Power Transformers during 11th And 12th Plan An assessment of the requirement of special steel and copper for power transformers is made based on Norms evolved based on Statistics. As per these norms, the requirement in terms of MT per MVA is specified as furnished in Table 4.10 below:
4. 7
Table- 4.10 Norms for requirement of Special Steel and Copper for power transformers 765 kV CRGO Requirement (MT/MVA) Copper Requirement (MT/MVA) 0.4 0.2 400 kV 0.4 0.2 220kV 0.5 0.3 132kV 0.8 0.5
The total requirement of Special Steel and Copper is worked out based on the Norms and the power transformer capacity at each voltage level planned during the 11th and 12th Plans and is furnished in Table 4.11 below Plan.
Table-4.11 Requirement of Special Steel and Copper for Power Transformers

Power Transformer Rating 11th Plan (2007-2012) Total CRGO Copper WT MVA WT (inTons) Capacity (inTons) 12500 5000 2500 765 kV 44310 17724 8862 400 kV 73700 36850 22110 220 kV 52000 41600 26000 132 kV Total required CRGO weight (in Tons) for 11th Plan Total required CRGO weight (in Tons) for 12th Plan Total required Copper weight (in Tons) for 11th Plan Total required Copper weight (in Tons) for 12th Plan 12th Plan (2012-2017) CRGO Copper WT WT (in Tons) (in Tons) 5000 2500 17724 8862 36850 22110 41600 26000
Total MVA Capacity 12500 44310 73700 52000 101174 101174 59472 59472
4.2.4 Estimated Structural Steel Requirement for Substations for 11th and 12th Plan The requirement of Structural Steel for substations has been assessed based on norms in terms of MT per bay at each voltage level and the total number of bays planned during the 11th and 12th Plans at each voltage level. The total requirement during the 11th and 12th Plan at each voltage level is furnished in Table 4.12:
4. 8
Table-4.12 Requirement of Special Steel for Substation

Norms for Special steel requirement for substation (MT/bay) 75 50 35 25 11th Plan Total No. of Bays 62 774 3060 7280 Requirement (MT) 4650 38700 107100 182000 332450 Total No. of Bays 62 774 3060 7280 12th Plan Requirement (MT) 4650 38700 107100 182000 332450 Total Requirement of Special steel for substation (MT) 9300 77400 214200 364000 664900
Voltage level 765 kV 400 kV 220kV 132 kV Total
A Summary of Steel Requirement for major components of power system i.e. towers, conductors, earth wires, power transformers & sub-stations is furnished in Table 4.13. Table-4.13 Summary of Requirement of Steel for Power System 11th Plan (MT) 1873460 309031 1,01,174 3,32,450 2616115 12th Plan (MT) 1873460 309031 1,01,174 3,32,450 2616115 Total (MT) 3746920 618062 202348 664900 5232230
Steel for Tower Steel for conductor & Earth Wire Special Steel -CRGO for Power Transformer Structural Steel for Sub-Stations Total SUMMARY
In this Chapter, an assessment of the requirement of Steel for hydro and thermal Power stations has been made in accordance with the capacities planned during these plans. For hydro stations, requirement has been assessed separately for structural steel and reinforcement steel. For thermal stations assessment has been made separately for coal/ lignite and gas based stations. For generating stations a total requirement of 8.4 Million Tonnes during 11th and 11.2 Million Tons during 12th plan has been assessed. For major components of Power system including substations, towers and transmission lines a total requirement of 2.6 Million tonnes for 11th and 12th Plan each, has been assessed. Steel requirement for 11th & 12th Plan projects is summarised belowIn Lakh Tonnes 11th Plan 12th Plan Total Hydro Projects Thermal Projects Nuclear Power System Total 21.8 58.5 4.1 26.2 110.6 38.1 58.1 15.7 26.2 138.1 59.9 116.6 19.8 52.4 248.7
4. 9
4. 10
Appendix-1 Typical Steel quantity for 2x500 MW Thermal unit as given by BHEL
S. No. Equipment /System Type of steel used : 1 1.1 Typical Qty. for 2 x 500 MW units as given by BHEL (MT) Imported Indigenous Total
Boiler Drum : Pipe : (OD 88.9 to 863mm, thickness 11.13 to 130mm) Carbon Steel Pipe Plate : (Thickness 1.6 to 190mm) 7 0 7
1.2
Boiler Quality Plates 421 Stru Plates 0 JPC Plates and Sheets 0 Bar Stock : (Dia 6mm to 250mm) Round 29 Sub-total for Drum 457 Structures/Non Pressure parts Pipe : (OD 88.9 to 863mm, thickness 11.13 to 130mm) Alloy Steel Pipes Carbon Steel Pipes ERW Pipes Plate : (Thickness 1.6 to 190mm) 34 413 200
0 2 28 0 30
421 2 28 29 487
0 100 1,701
34 513 1,901
Alloy Steel Plates 255 Boiler Quality Plates 17 Stru Plates 245 JPC Plates and sheets 0 Stainless Steel Pipes 0 Bar Stock : (Dia 6mm to 250mm) Round 0 STRU : (Various Sizes) Angles, Beams and Channels 0 Tubes : (OD 14.2 to 76.1mm, thickness 2 to 12.5 mm) Alloy Steel Tubes Carbon Steel Tubes ERW Tubes Stainless Steel Tubes 18 66 0 0
0 0 245 17,135 115 214 9,844
255 17 490 17,135 115 214 9,844
0 67 415 3
18 133 415 3
1.1
Appendix 1
S. No.
Equipment /System Type of steel used :
Typical Qty. for 2 x 500 MW units as given by BHEL (MT) Imported Indigenous 29,839 Total 31,087
1.3
Sub- total for Structures / Non1,248 Pressure parts : Pressure Parts : Pipe : (OD 88.9 to 863mm, thickness 11.13 to 130mm) Alloy Steel Pipes Carbon Steel Pipes Plate : (Thickness 1.6 to 190mm) 228 500
0 146
228 646
Alloy Steel Plates 462 Boiler Quality Plates 434 JPC Plates and Sheets 0 Stainless Steel Plates 0 Bar Stock : (Dia 6mm to 250mm) Round 0 STRU : (Various Sizes) FLAT 134 Angles, Beams and Channels 0 Tubes : (OD 14.2 to 76.1mm, thickness 2 to 12.5 mm) Alloy Steel Tubes Carbon Steel Tubes Stainless Steel Tubes Sub-total for Pressure Parts Total Qty. for Boiler (1.1+1.2+1.3) 951 1,330 101 4,140 5,845
0 0 982 117 300 0 532
462 434 982 117 300 134 532
951 1,330 101 4,459 34,328
1,902 2,660 202 8,599 40,173
LP piping IS 3589 IS 1239 IS 1239 (GAL) SS Total for LP Piping 0 0 0 0 0 4,194 655 263 253 5,365 4,194 655 263 253 5,365
HP critical/PC piping SA335P91 SA335P22 SA106GRC Total for HP/PC Piping 372 1,046 700 2,118 0 0 0 0 372 1,046 700 2,118
1.2
Appendix 1
S. No.
Equipment /System Type of steel used :
Typical Qty. for 2 x 500 MW units as given by BHEL (MT) Imported Indigenous Total
Electrostatic Precipitator Plates 5/6 mm CR Coil 1.5/1.25 mm Columns(HEA/HEB), Beams(ISMB 300/400) Angles(50x50x6,75x75x6,80x80x8,10x7 5x6)/Channels(C150,C200,C250) Hollows (150 to 300) Total for EP 0 2,340 2,500 0 2,450 7,290 4,530 1,000 500 2,560 0 8,590 4,530 3,340 3,000 2,560 2,450 15,880
Main and Aux. Buildings Plates Angles Channels Joists Misc. Chequered Plates/Handrails etc. Reinforce Steel Total for Main & Aux. Bldgs. 0 0 0 0 0 0 0 21,460 3,938 4,296 5,370 716 8,800 44,580 21,460 3,938 4,296 5,370 716 8,800 44,580
Power Transformers (CRGO) Grade-ZDKH85 0.23 thk Grade-ZDKH90 0.27 thk Total for Power Transformers 1,120 208 1,328 0 0 0 1,120 208 1,328
Motors CRNGO, M530-65A, 800-1250width Shaft forging (Low Alloy Steel) IS2062 Steel Plates Total for Motors 300 0 0 300 0 125 300 425 300 125 300 725
Switchyard Lattice structure Pipes Earthing Rods/Strips Total for Switchyard 0 0 0 0 725 125 700 1,550 725 125 700 1,550
Coal Handling Plant Angles, Beams and Channels
8,000
8,000
1.3
Appendix 1
S. No.
Equipment /System Type of steel used : Reinforce Steel Total for CHP
Typical Qty. for 2 x 500 MW units as given by BHEL (MT) Imported 0 0 Indigenous 6,000 14,000 Total 6,000 14,000
10 10.1
10.2
Turbine/Gen./Condenser Plates : MS Plates, 5mm to 90mm, IS20062 GRA &GR-B B Q Plates, 6mm to 250 mm, IS2002 GR-2 CS Plates, 12mm to 160mm, SA516 GR70 AS Plates, 10mm to 125mm, 17MO4 & 12MX SS Plates/Sheets, 0.5mm to 80mm, AA10739, AA10740, HW10782 and HW 10788 Sub- total for Plates Rounds : CS Rounds, AA10109 and AA 10218 AS/SS Rounds, sub- total for Rounds Structural Steel, IS 2062 Bloom, Class 2 and Class 3 Total for Turbine/Gen/Condensers (10.1+10.2+10.3+10.4)
530 1,020 20 10 64
1480 260 30 0 36
2,010 1,280 50 10 100
1,644 4 36 40 40 0 1,724
1,806 166 158 324 100 120 2,350
3,450 170 194 364 140 120 4,074
10.3 10.4
11 11.1
Pumps/Heat Exchangers/ DriveTurbines and Pulverisers LP and HP Heaters : Plates : Boiler Quality Plates, Various sizes from 5mm to 200mm STRU Plates, Various sizes from 5mm to 200mm Sub- total for plates-HP/LP Heaters Deaerators : Plates : Boiler Quality Plates, Various sizes from 5mm to 200mm STRU Plates, Various sizes from 5mm to 200mm
140 0 140
48 42 90
188 42 230
11.2
86 0
0 9
86 9
1.4
Appendix 1
S. No.
Equipment /System Type of steel used : Sub- total for plates for deaerators
Typical Qty. for 2 x 500 MW units as given by BHEL (MT) Imported 86 Indigenous 9 Total 95
11.3
Pulverisers : Plates : Alloy Steel Plates, Various sizes from 5mm to 200mm Boiler Quality Plates : CS / SS Sheets, 1mm to 4mm Structural Steel Sub-total of BQ plates for Pulveriser Drive turbines : Plates : Alloy Steel Plates, Various sizes from 5mm to 200mm Stainless Steel Plates Sub- total of plates for drive turbines Structurals : STRU : Flat, Various Sizes Angles, Beams and Channels, Various Sizes Sub- total for structurals Bar Stock : CS Round, 6mm to 400mm AS Round, 6mm to 400mm SS Round, 6mm to 400mm Sub- total of Bar-stock Pipes : Alloy Steel Pipes, OD 16mm to 610mm, 1 to 28mm thick Carbon Steel Pipes, OD 16mm to 610mm, 1 to 28mm thick Stainless Steel Pipes, OD 16mm to 610mm, 1 to 28mm thick Sub- total of pipes Total for Pumps/Heat Exchangers/ Drive Turbines and Pulverisers (11.1+11.2+11.3+11.4+11.5+11.6+11.7) Grand Total (MT)
10 0 10
10 322 332
20 322 342
11.4
2 0 2
0 12 12
2 12 14
11.5
0 0 0 20 5 0 25 2 20 0 22 289
2 12 14 18 2 4 24 0 18 20 38 519
2 12 14 38 7 4 49 2 38 20 60 808
11.6
11.7
18,894
111,707
130,601
1.5
Appendix 1
Appendix 2 Estimated Quantity of Steel for 11th and 12th Plan coal based projects
s.no. Equipment /System

1
Typical Qty. for 2 x 500 MW units as given by BHEL (MT)
Estimated Qty. for XIth Plan coal based projects 44,000 MW (In MT)
Imported Indigenous Total
Estimated Qty. for XIIth Plan coal based projects 44,500 MW (In MT)
Boiler
Type of steel used :
1.1
Drum :
Pipe : (OD 88.9 to 863mm, ckness 11.13 to 130mm) Carbon Steel Pipe 7 0 7 Plate : (Thickness 1.6 to 190mm) Boiler Quality Plates 421 0 421 Stru Plates 0 2 2 JPC Plates and Sheets 0 28 28 Bar Stock : (Dia 6mm to 250mm) Round 29 0 29 Sub-total for Drum 457 30 487 Structures/Non Pressure parts Pipe : (OD 88.9 to 863mm, thickness 11.13 to 130mm) Alloy Steel Pipes 34 0 34 Carbon Steel Pipes 413 100 513 ERW Pipes 200 1,701 1,901 Plate : (Thickness 1.6 to 190mm) Alloy Steel Plates 255 Boiler Quality Plates 17 Stru Plates 245 JPC Plates and sheets 0 Stainless Steel Pipes 0 Bar Stock : (Dia 6mm to 250mm) Round STRU : (Various Sizes) Angles, Beams and Channels 0 0 0 0 245 17,135 115 214 9,844 255 17 490 17,135 115 214 9,844
308 18,524 0 0 1,276 20,108
0 0 88 1,232 0 1,320
308 18,524 88 1,232 1,276 21,428
312 18,735 0 0 1,291 20,337
0 0 89 1,246 0 1,335
312 18,735 89 1,246 1,291 21,672
1.2
1,496 18,172 8,800
0 4,400 74,844
1,496 22,572 83,644
1,513 18,379 8,900
0 4,450 75,695
1,513 22,829 84,595
11,220 748 10,780 0 0 0 0
0 11,220 0 748 10,780 21,560 753,940 753,940 5,060 5,060 9,416 9,416
11,348 757 10,903 0 0 0 0
0 11,348 0 757 10,903 21,805 762,508 762,508 5,118 5,118 9,523 9,523
433,136 433,136
438,058 438,058
Tubes : (OD 14.2 to 76.1mm, thickness 2 to 12.5 mm) Alloy Steel Tubes Carbon Steel Tubes ERW Tubes Stainless Steel Tubes Sub- total for Structures / Non- Pressure parts :
1.3
18 66 0 0 1,248
0 67 415 3 29,839
18 133 415 3 31,087
792 0 792 2,904 2,948 5,852 0 18,260 18,260 0 132 132 54,912 1,312,916 1,367,828
801 0 801 2,937 2,982 5,919 0 18,468 18,468 0 134 134 55,536 1,327,836 1,383,372
Pressure Parts : Pipe : (OD 88.9 to 863mm, thickness 11.13 to 130mm) Alloy Steel Pipes 228 0 228 Carbon Steel Pipes 500 146 646 Plate : (Thickness 1.6 to 190mm) Alloy Steel Plates Boiler Quality Plates JPC Plates and Sheets 462 434 0 0 0 982 462 434 982
10,032 22,000
0 6,424
10,032 28,424
10,146 22,250
0 6,497
10,146 28,747
20,328 19,096 0
0 0 43,208
20,328 19,096 43,208
20,559 19,313 0
0 0 43,699
20,559 19,313 43,699
2.1
Appendix 2

0 117 117
Estimated Qty. for XIth Plan coal based projects 44,000 MW (In MT) 0 5,148 5,148
Estimated Qty. for XIIth Plan coal based projects 44,500 MW (In MT) 0 5,207 5,207
Stainless Steel Plates Bar Stock : (Dia 6mm to 250mm) Round STRU : (Various Sizes) FLAT Angles, Beams and Channels
0 134 0
300 0 532
300 134 532
0 5,896 0
13,200 0 23,408
13,200 5,896 23,408
0 5,963 0
13,350 0 23,674
13,350 5,963 23,674
Tubes : (OD 14.2 to 76.1mm, thickness 2 to 12.5 mm) Alloy Steel Tubes Carbon Steel Tubes Stainless Steel Tubes Sub-total for Pressure Parts Total Qty. for Boiler (1.1+1.2+1.3)
2
951 1,330 101 4,140 5,845
951 1,330 101 4,459 34,328
1,902 2,660 202 8,599 40,173
41,844 58,520 4,444 182,160
41,844 83,688 58,520 117,040 4,444 8,888 196,196 378,356
42,320 59,185 4,495 184,230
42,320 84,639 59,185 118,370 4,495 8,989 198,426 382,656
257,180 1,510,432 1,767,612 260,103 1,527,596 1,787,699
LP piping IS 3589 IS 1239 IS 1239 (GAL) SS Total for LP Piping HP critical/PC piping SA335P91 SA335P22 SA106GRC Total for HP/PC Piping Electrostatic Precipitator Plates 5/6 mm CR Coil 1.5/1.25 mm Columns(HEA/HEB), Beams(ISMB 300/400) Angles(50x50x6,75x75x6,80 x80x8,10x75x6)/Channels(C 150,C200,C250) Hollows (150 to 300) Total for EP 0 0 0 0 0 4,194 655 263 253 5,365 4,194 655 263 253 5,365
0 0 0 0 0
184,536 184,536 28,820 28,820 11,572 11,572 11,132 11,132 236,060 236,060
0 0 0 0 0
186,633 186,633 29,148 29,148 11,704 11,704 11,259 11,259 238,743 238,743
372 1,046 700 2,118
0 0 0 0
372 1,046 700 2,118
16,368 46,024 30,800 93,192
0 0 0 0
16,368 46,024 30,800 93,192
16,554 46,547 31,150 94,251
0 0 0 0
16,554 46,547 31,150 94,251
0 2,340 2,500 0
4,530 1,000 500 2,560
4,530 3,340 3,000 2,560
0 102,960 110,000 0 107,800 320,760
199,320 199,320 44,000 146,960 22,000 132,000 112,640 112,640 0 107,800 377,960 698,720
0 104,130 111,250 0 109,025 324,405
201,585 201,585 44,500 148,630 22,250 133,500 113,920 113,920 0 109,025 382,255 706,660
2,450 7,290
0 8,590
2,450 15,880
Main and Aux. Buildings Plates Angles Channels Joists Misc. Chequered Plates/Handrails etc. Reinforce Steel Total for Main & Aux. Bldgs. 0 0 0 0 0 0 0 21,460 3,938 4,296 5,370 716 8,800 44,580 21,460 3,938 4,296 5,370 716 8,800 44,580
0 0 0 0 0
944,240 173,272 189,024 236,280 31,504
944,240 173,272 189,024 236,280 31,504
0 0 0 0 0
954,970 175,241 191,172 238,965 31,862
954,970 175,241 191,172 238,965 31,862
0 387,200 387,200 0 1,961,520 1,961,520
0 391,600 391,600 0 1,983,810 1,983,810
2.2
Appendix 2

6
Estimated Qty. for XIth Plan coal based projects 44,000 MW (In MT)
Estimated Qty. for XIIth Plan coal based projects 44,500 MW (In MT)
Power Transformers (CRGO) Grade-ZDKH85 0.23 thk Grade-ZDKH90 0.27 thk Total for Power Transformers 1,120 208 1,328 0 0 0 1,120 208 1,328
49,280 9,152 58,432
0 0 0
49,280 9,152 58,432
49,840 9,256 59,096
0 0 0
49,840 9,256 59,096
Motors CRNGO, M530-65A, 8001250width Shaft forging (Low Alloy Steel) IS2062 Steel Plates Total for Motors Switchyard Lattice structure Pipes Earthing Rods/Strips Total for Switchyard Coal Handling Plant Angles, Beams and Channels Reinforce Steel Total for CHP 300 0 0 300 0 0 0 0 0 0 0 0 125 300 425 725 125 700 1,550 8,000 6,000 14,000 300 125 300 725 725 125 700 1,550 8,000 6,000 14,000
13,200 0 0 13,200 0 0 0 0 0 0 0
0 5,500 13,200 18,700 31,900 5,500 30,800 68,200 352,000 264,000 616,000
13,200 5,500 13,200 31,900 31,900 5,500 30,800 68,200 352,000 264,000 616,000
13,350 0 0 13,350 0 0 0 0 0 0 0
0 5,563 13,350 18,913 32,263 5,563 31,150 68,975 356,000 267,000 623,000
13,350 5,563 13,350 32,263 32,263 5,563 31,150 68,975 356,000 267,000 623,000
10 10.1
Turbine/Gen./Condenser Plates : MS Plates, 5mm to 90mm, IS20062 GR-A &GR-B B Q Plates, 6mm to 250 mm, IS2002 GR-2 CS Plates, 12mm to 160mm, SA516 GR-70 AS Plates, 10mm to 125mm, 17MO4 & 12MX SS Plates/Sheets, 0.5mm to 80mm, AA10739, AA10740, HW10782 and HW 10788 530 1,020 20 10 64 1480 260 30 0 36 2,010 1,280 50 10 100
23,320 44,880 880 440 2,816
65,120 11,440 1,320 0 1,584
88,440 56,320 2,200 440 4,400
23,585 45,390 890 445 2,848
65,860 11,570 1,335 0 1,602
89,445 56,960 2,225 445 4,450
10.2
Sub- total for Plates Rounds : CS Rounds, AA10109 and AA 10218 AS/SS Rounds, sub- total for Rounds Structural Steel, IS 2062 Bloom, Class 2 and Class 3 Total for Turbine/Gen/Condensers (10.1+10.2+10.3+10.4)
1,644 4 36 40 40 0 1,724
1,806 166 158 324 100 120 2,350
3,450 170 194 364 140 120 4,074
72,336 0 176 1,584 1,760 1,760 0
79,464 0 7,304 6,952 14,256 4,400 5,280
151,800 7,480 8,536 16,016 6,160 5,280 179,256
73,158 0 178 1,602 1,780 1,780 0 76,718
80,367 0 7,387 7,031 14,418 4,450 5,340 104,575
153,525 7,565 8,633 16,198 6,230 5,340 181,293
10.3 10.4
75,856 103,400
11 11.1
Pumps/Heat Exchangers/ Drive- Turbines and Pulverisers LP and HP Heaters :
2.3
Appendix 2

Plates : Boiler Quality Plates, Various sizes from 5mm to 200mm STRU Plates, Various sizes from 5mm to 200mm Sub- total for plates-HP/LP Heaters
11.2
Estimated Qty. for XIth Plan coal based projects 44,000 MW (In MT) 6,160 2,112 8,272
Estimated Qty. for XIIth Plan coal based projects 44,500 MW (In MT) 6,230 2,136 8,366
140
48
188
0 140
42 90
42 230
0 6,160
1,848 3,960
1,848 10,120
0 6,230
1,869 4,005
1,869 10,235
Deaerators : Plates : Boiler Quality Plates, Various sizes from 5mm to 200mm STRU Plates, Various sizes from 5mm to 200mm Sub- total for plates for deaerators 86 0 86
3,784
3,784
3,827
3,827
0 86
9 9
9 95
0 3,784
396 396
396 4,180
0 3,827
401 401
401 4,228
11.3
Pulverisers : Plates : Alloy Steel Plates, Various sizes from 5mm to 200mm Boiler Quality Plates : CS / SS Sheets, 1mm to 4mm Structural Steel Sub-total for plates for Pulveriser Drive turbines : Plates : Alloy Steel Plates, Various sizes from 5mm to 200mm Stainless Steel Plates Sub- total of plates for drive turbines 2 0 2 0 12 12 2 12 14 4 0 4
176
176
178
178
10 0 14
10 322 332
20 322 346
440 0 616
440 14,168 14,608
880 14,168 15,224
445 0 623
445 14,329 14,774
890 14,329 15,397
11.4
88 0 88
0 528 528
88 528 616
89 0 89
0 534 534
89 534 623
11.5
Structurals : STRU : Flat, Various Sizes Angles, Beams and Channels, Various Sizes 0 0 0 20 5 0 25 2 20 2 12 14 18 2 4 24 0 18 2 12 14 38 7 4 49 2 38
0 0 0 880 220 0 1,100 88 880
88 528 616 792 88 176 1,056 0 792
88 528 616 1,672 308 176 2,156 88 1,672
0 0 0 890 223 0 1,113 89 890
89 534 616 801 89 178 1,068 0 801
89 534 616 1,691 312 178 2,181 89 1,691
11.6
11.7
Sub- total for structurals Bar Stock : CS Round, 6mm to 400mm AS Round, 6mm to 400mm SS Round, 6mm to 400mm Sub- total of Bar-stock Pipes : Alloy Steel Pipes, OD 16mm to 610mm, 1 to 28mm thick Carbon Steel Pipes, OD 16mm to 610mm, 1 to 28mm thick
2.4
Appendix 2

Stainless Steel Pipes, OD 16mm to 610mm, 1 to 28mm thick Sub- total of pipes Total for Pumps/Heat Exchangers/ Drive Turbines and Pulverisers (11.1+11.2+11.3+11.4+11.5 +11.6+11.7) Grand Total (MT)

0 20 20
Estimated Qty. for XIth Plan coal based projects 44,000 MW (In MT) 0 880 880
Estimated Qty. for XIIth Plan coal based projects 44,500 MW (In MT) 0 890 890
22 289
38 519
60 808
968 12,716
1,672 22,836
2,640 35,552
979 12,861
1,691 23,096
2,670 35,552
18,894 111,707
130,601
831,336 4,915,108
5,746,444
840,783
4,970,962
5,811,745
2.5
Appendix 2
Appendix-3 Estimated Quantity of Steel for 11th and 12th Plan Gas based projects
s. no. Equipment /System Typical Qty. for 2 x 500 MW Estimated Qty. for XIth Plan Gas Plant as given by BHEL Gas based projects 2114 (MT) MW (In MT) Imported Indigenous Total Imported Indigenous Total
1 1.1
1.2
1.3
Type of steel used : Boiler Drum : Pipe : (OD 88.9 to 863mm, thickness 11.13 to 130mm) Carbon Steel Pipe 3.5 0.0 3.5 Plate : (Thickness 1.6 to 190mm) Boiler Quality Plates 210.5 0.0 210.5 Stru Plates 0.0 1.0 1.0 JPC Plates and Sheets 0.0 14.0 14.0 Bar Stock : (Dia 6mm to 250mm) Round 14.5 0.0 14.5 Sub-total for Drum 228.5 15.0 243.5 Structures/Non Pressure parts Pipe : (OD 88.9 to 863mm, thickness 11.13 to 130mm) Alloy Steel Pipes 17.0 0.0 17.0 Carbon Steel Pipes 206.5 50.0 256.5 ERW Pipes 100.0 850.5 950.5 Plate : (Thickness 1.6 to 190mm) Alloy Steel Plates 127.5 0.0 127.5 Boiler Quality Plates 8.5 0.0 8.5 Stru Plates 122.5 122.5 245.0 JPC Plates and sheets 0.0 8,567.5 8,567.5 Stainless Steel Pipes 0.0 57.5 57.5 Bar Stock : (Dia 6mm to 250mm) Round 0.0 107.0 107.0 STRU : (Various Sizes) Angles, Beams and 0.0 4,922.0 4,922.0 Channels Tubes : (OD 14.2 to 76.1mm, thickness 2 to 12.5 mm) Alloy Steel Tubes 9.0 0.0 9.0 Carbon Steel Tubes 33.0 33.5 66.5 ERW Tubes 0.0 207.5 207.5 Stainless Steel Tubes 0.0 1.5 1.5 Sub- total for Structures / 624.0 14,919.5 15,543.5 Non- Pressure parts : Pressure Parts : Pipe : (OD 88.9 to 863mm, thickness 11.13 to 130mm) Alloy Steel Pipes 114.0 0.0 114.0 Carbon Steel Pipes 250.0 73.0 323.0 Plate : (Thickness 1.6 to 190mm) Alloy Steel Plates 231.0 0.0 231.0 Boiler Quality Plates 217.0 0.0 217.0 JPC Plates and Sheets 0.0 491.0 491.0 Stainless Steel Plates 0.0 58.5 58.5 Bar Stock : (Dia 6mm to 250mm) Round 0.0 150.0 150.0 STRU : (Various Sizes) FLAT 67.0 0.0 67.0
7 445 0 0 31 483
0 0 2 30 0 32
7 445 2 30 31 515
36 437 211 270 18 259 0 0 0 0
0 106 1,798 0 0 259 18,112 122 226 10,405
36 542 2,009 270 18 518 18,112 122 226 10,405
19 70 0 0 1,319
0 71 439 3 31,540
19 141 439 3 32,859
241 529 488 459 0 0 0 142
0 154 0 0 1,038 124 317 0
241 683 488 459 1,038 124 317 142
3.1
Appendix 3
s. no.
Equipment /System
8 8.1
Type of steel used : Angles, Beams and Channels Tubes : (OD 14.2 to 76.1mm, thickness 2 to 12.5 mm) Alloy Steel Tubes 475.5 475.5 951.0 Carbon Steel Tubes 665.0 665.0 1,330.0 Stainless Steel Tubes 50.5 50.5 101.0 Sub-total for Pressure 2,070.0 2,229.5 4,299.5 Parts Total Qty. for Boiler 2,922.5 17,164.0 20,086.5 (1.1+1.2+1.3) LP piping IS 3589 0.0 2,097.0 2,097.0 IS 1239 0.0 327.5 327.5 IS 1239 (GAL) 0.0 131.5 131.5 SS 0.0 126.5 126.5 Total for LP Piping 0.0 2,682.5 2,682.5 HP critical/PC piping SA335P91 186.0 0.0 186.0 SA335P22 523.0 0.0 523.0 SA106GRC 350.0 0.0 350.0 Total for HP/PC Piping 1,059.0 0.0 1,059.0 Main and Aux. Buildings Plates 0.0 10,730.0 10,730.0 Angles 0.0 1,969.0 1,969.0 Channels 0.0 2,148.0 2,148.0 Joists 0.0 2,685.0 2,685.0 Misc. Chequered 0.0 358.0 358.0 Plates/Handrails etc. Reinforce Steel 0.0 4,400.0 4,400.0 Total for Main & Aux. 0.0 22,290.0 22,290.0 Bldgs. Power Transformers (CRGO) Grade-ZDKH85 0.23 thk 560.0 0.0 560.0 Grade-ZDKH90 0.27 thk 104.0 0.0 104.0 Total for Power 664.0 0.0 664.0 Transformers Motors CRNGO, M530-65A, 800150.0 0.0 150.0 1250width Shaft forging (Low Alloy 0.0 62.5 62.5 Steel) IS2062 Steel Plates 0.0 150.0 150.0 Total for Motors 150.0 212.5 362.5 Switchyard Lattice structure 0.0 725.0 725.0 Pipes 0.0 125.0 125.0 Earthing Rods/Strips 0.0 700.0 700.0 Total for Switchyard 0.0 1,550.0 1,550.0 Turbine/Gen./Condenser Plates : MS Plates, 5mm to 90mm, 265.0 740.0 1,005.0 IS20062 GR-A &GR-B
Typical Qty. for 2 x 500 MW Estimated Qty. for XIth Plan Gas Plant as given by BHEL Gas based projects 2114 (MT) MW (In MT) Imported Indigenous Total Imported Indigenous Total 0 562 562 0.0 266.0 266.0
1,005 1,406 107 4,376 6,178
1,005 1,406 107 4,713 36,285
2,010 2,812 214 9,089 42,463
0 0 0 0 0 393 1,106 740 2,239 0 0 0 0 0 0 0
4,433 692 278 267 5,671 0 0 0 0 22,683 4,162 4,541 5,676 757 9,302 47,121
4,433 692 278 267 5,671 393 1,106 740 2,239 22,683 4,162 4,541 5,676 757 9,302 47,121
2,368 440 2,807
0 0 0
2,368 440 2,807
317 0 0 317 0 0 0 0
0 132 317 449 1,533 264 1,480 3,277
317 132 317 766 1,533 264 1,480 3,277
560
1,564
2,125
3.2
Appendix 3
s. no.
Equipment /System
8.2
8.3 8.4
9 9.1
9.2
9.3
9.4
9.5
Type of steel used : B Q Plates, 6mm to 250 mm, IS2002 GR-2 CS Plates, 12mm to 160mm, 10.0 15.0 25.0 SA516 GR-70 AS Plates, 10mm to 125mm, 5.0 0.0 5.0 17MO4 & 12MX SS Plates/Sheets, 0.5mm to 32.0 18.0 50.0 80mm, AA10739, AA10740, HW10782 and HW 10788 Sub- total for Plates 822.0 903.0 1,725.0 Rounds : CS Rounds, AA10109 and 2.0 83.0 85.0 AA 10218 AS/SS Rounds, 18.0 79.0 97.0 sub- total for Rounds 20.0 162.0 182.0 Structural Steel, IS 2062 20.0 50.0 70.0 Bloom, Class 2 and Class 0.0 60.0 60.0 3 Total for 862.0 1,175.0 2,037.0 Turbine/Gen/Condensers (8.1+8.2+8.3+8.4) Pumps/Heat Exchangers/ Drive- Turbines and Pulverisers LP and HP Heaters : Plates : Boiler Quality Plates, 70.0 24.0 94.0 Various sizes from 5mm to 200mm STRU Plates, Various sizes 0.0 21.0 21.0 from 5mm to 200mm 70.0 Sub- total for plates-HP/LP 45.0 115.0 Heaters Deaerators : Plates : Boiler Quality Plates, 43.0 0.0 43.0 Various sizes from 5mm to 200mm STRU Plates, Various sizes 0.0 4.5 4.5 from 5mm to 200mm Sub- total for plates for 43.0 4.5 47.5 deaerators Drive turbines : Plates : Alloy Steel Plates, Various 1.0 0.0 1.0 sizes from 5mm to 200mm Stainless Steel Plates 0.0 6.0 6.0 Sub- total of plates for 1.0 6.0 7.0 drive turbines Structurals : 0.0 0.0 STRU : 0.0 0.0 Flat, Various Sizes 0.0 1.0 1.0 Angles, Beams and 0.0 6.0 6.0 Channels, Various Sizes Sub- total for structurals 0.0 7.0 7.0 Bar Stock : 0.0 0.0
Typical Qty. for 2 x 500 MW Estimated Qty. for XIth Plan Gas Plant as given by BHEL Gas based projects 2114 (MT) MW (In MT) Imported Indigenous Total Imported Indigenous Total 275 1,353 510.0 130.0 640.0 1,078 21 11 68 32 0 38 53 11 106
1,738 4 38 42 42 0 1,822
1,909 175 167 342 106 127 2,484
3,647 180 205 385 148 127 4,306
148
51
199
0 148
44 95
44 243
91
91
0 91
10 10
10 100
2 0 2 0 0 0 0 0 0
0 13 13 0 0 2 13 15 0
2 13 15
2 13 15
3.3
Appendix 3
s. no.
Equipment /System
9.6
Type of steel used : CS Round, 6mm to 400mm AS Round, 6mm to 400mm SS Round, 6mm to 400mm Sub- total of Bar-stock Pipes : 2 Alloy Steel Pipes, OD 16mm 1.0 0.0 1.0 to 610mm, 1 to 28mm thick 21 Carbon Steel Pipes, OD 10.0 9.0 19.0 16mm to 610mm, 1 to 28mm thick 0 Stainless Steel Pipes, OD 0.0 10.0 10.0 16mm to 610mm, 1 to 28mm thick Sub- total of pipes 11.0 19.0 30.0 23 Total for Pumps/Heat 137.5 93.5 231.0 291 Exchangers/ Drive Turbines and Pulverisers (9.1+9.2+9.3+9.4+9.5+9.6+9 .7) Grand Total (MT) 5,795.0 45,167.5 50,962.5 13,654
Typical Qty. for 2 x 500 MW Estimated Qty. for XIth Plan Gas Plant as given by BHEL Gas based projects 2114 (MT) MW (In MT) Imported Indigenous Total Imported Indigenous Total 21 19 40 10.0 9.0 19.0 5 2 7 2.5 1.0 3.5 0 4 4 0.0 2.0 2.0 12.5 12.0 24.5 26 25 52 0 19 2 40
21
21
40 198
63 488
95,484
109,138
3.4
Appendix 3
Acronyms
MS HTS CRGO ISMB ISMC ASTM UCB GT ST UT ICT XLPE CABLE SAVT EOT Crane Mild Steel High Tensile Steel Cold Rolled Grain Oriented Indian Standard Medium Beams Indian Standard Medium Channels American Standard Testing Materials Unit Control Board Generator Transformer Station Transformer Unit Transformer Interconnecting Transformer Cross Linked Poly Ethylene Cable Surge Arrester Voltage Transformer Electric Overhead Travelling Crane
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Requirement of EQUIPMENT AND MATERIAL FOR DEVELOPMENT OF POWER SECTOR

Generation and Transmission Projects of 11th And 12th Plan

Government of India Ministry of Power

Central Electricity Authority

New Delhi November 2006

REQUIREMENT OF EQUIPMENT AND MATERIAL FOR DEVELOPMENT OF POWER SECTOR

Generation and Transmission Projects of 11th And 12th Plan

Central Electricity Authority

Requirement of Equipment & Material for Development of Power Sector

Central Electricity Authority

Requirement of Equipment & Material for Development of Power Sector

Central Electricity Authority

Requirement of Equipment & Material for Development of Power Sector

(RAKESH NATH) CHAIRPERSON New Delhi Dated 23rd November, 2006

Central Electricity Authority

Requirement of Equipment & Material for Development of Power Sector

New Delhi Dated: 23 November 2006

( V S Verma) Member ( Planning)

Central Electricity Authority

Requirement of Equipment & Material for Development of Power Sector

Central Electricity Authority

Requirement of Equipment & Material for Development of Power Sector

GENERATION CAPACITY ADDITION PROGRAMME

REQUIREMENT OF ELECTRICAL EQUIPMENTS

Central Electricity Authority

Requirement of Equipment & Material for Development of Power Sector

Central Electricity Authority

Requirement of Equipment & Material for Development of Power Sector

Central Electricity Authority

Requirement of Equipment & Material for Development of Power Sector

Central Electricity Authority

Requirement of Equipment & Material for Development of Power Sector

10. 11. 12.

13. 14. 15. 16.

NATIONAL ELECTRICITY POLICY AND PLAN

Central Electricity Authority

Requirement of Equipment & Material for Development of Power Sector

GENERATION CAPACITY ADDITION PROGRAMME

Central Electricity Authority

Requirement of Equipment & Material for Development of Power Sector

ELEVENTH PLAN (2007-12)

Gas/LNG - 2114 MW No. of gas modules 9 No. of projects 7

Total Thermal Capacity Addition -46,114 MW

* No such categorisation for Hydro Plants

GENERATION CAPACITY ADDITION PROGRAMME

Central Electricity Authority

Requirement of Equipment & Material for Development of Power Sector

TWELFTH PLAN (2012-2017)

* No such categorisation for Hydro Plants

GENERATION CAPACITY ADDITION PROGRAMME

Central Electricity Authority

Requirement of Equipment & Material for Development of Power Sector

GENERATION CAPACITY ADDITION PROGRAMME

Central Electricity Authority

Requirement of Equipment & Material for Development of Power Sector

REQUIREMENT OF ELECTRICAL EQUIPMENTS

Central Electricity Authority

Requirement of Equipment & Material for Development of Power Sector

Item GT* 260MVA Gen V/420/3kV Three phase bank

REQUIREMENT OF ELECTRICAL EQUIPMENTS

Central Electricity Authority

Requirement of Equipment & Material for Development of Power Sector

12th Plan 18 Units (10 Projects)