Installation Instructions, Accessories C30 2012 Installation Instructions, Accessories C30 2012

Installation instructions, accessories
Volvo Car Corporation Gteborg, Sweden Instruction No 31269439 Version 1.2 Part. No. 31269431, 31269432, 31269433, 31269434
C30 2012
Protective plate, beneath the engine
IMG-328898
Volvo Car Corporation
Protective plate, beneath the engine- 31269439 - V1.2
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Volvo Car Corporation Gteborg, Sweden
C30 2012
Equipment
A0000162
IMG-304663
IMG-239664
IMG-239660
IMG-304523
A0800088
A0800094
IMG-327909
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C30 2012
IMG-213320
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C30 2012
INTRODUCTION Read through all of the instructions before starting installation. Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation. Ensure that all tools stated in the instructions are available before starting installation. Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps. In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.
Applies to all models Remove the screws for the engine splash guard and remove it. The two screws (1) will be reused, place the others to one side.
IMG-327913
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Volvo Car Corporation Gteborg, Sweden 2
C30 2012
Remove the five clips in the subframe and bracket for the radiator. They will not be reused.
IMG-327914
Applies to cars with 5-cylinder diesel engine Remove the two screws that hold the panel at the front edge of the right-hand inner wing. Remove the panel, it will not be reused, nor the rear screw. Reinstall the front screw in the inner wing.
IMG-327915
Applies to all cars with 5 Cyl. engines Position three thin pieces of wood, plastic or metal on the inside of the radiator bracket. One opposite the hole in the centre and one above the hole to the right. Place the third piece to the left of the left-hand hole. This is to protect components in the connection to the radiator bracket when drilling holes.
IMG-327916
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C30 2012
Cover the underneath of the engine with cardboard or similar, so that drilling swarf does not blow up into the engine compartment.
Note! Do not drill out the front hole to the left. A new hole will be drilled to the side of it later. Carefully drill out the four holes where the clips were located. Use tool P/N 9814112. File down the edges of the holes. Remove any swarf.
IMG-327917
Note! Rustproof the hole edges thoroughly. Remove the cover from under the engine. 6 Rivet the nuts in the drilled holes. Use tool part no. 9512782.
IMG-327928
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C30 2012
Install the new protective plate for marking and drilling holes for the left front mounting. At final attachment stage of the protective plate, the two screws must have two spacer washers each between the mounting lugs and the subframe. This is not required at this stage.
IMG-327929
8 Take a 8.5 mm (21/64 ") drill bit and drill through the hole in the engine's protective plate and through the bracket for the radiator. Remove the engine splash guard.
IMG-327930
9 Cover the underneath of the engine opposite the last hole with cardboard or similar, so that drilling swarf does not blow up into the engine compartment. Carefully drill out the last hole. Use tool P/N 9814112. File down the edge of the hole. Remove any swarf.
Note! Rustproof the hole edge thoroughly. Remove the cover from under the engine.
IMG-327931
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C30 2012
Rivet the nut in the drilled hole. Use tool part no. 9512782. Remove the three pieces of wood, plastic or metal from the inside of the radiator bracket.
IMG-327932
11A Illustrations A and B Install the engine splash guard using two existing screws and the five screws with washers from the kit according to the diagram.
Note! The two rear screws must have two spacer washers each between the mounting lug and the subframe. See image B.
IMG-327933
11B
IMG-327934
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Volvo Car Corporation Gteborg, Sweden 12 Torque tighten the M8 screws.
C30 2012
IMG-327935
13
Applies to cars with 4 Cyl. engines Remove the screws for the engine splash guard and remove it. The two screws (1) will be reused, place the others to one side.
IMG-327936
14 Remove the five clips in the subframe and bracket for the radiator. They will not be reused.
IMG-327938
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C30 2012
15 Remove the screws at the rear edge of the inner wings on both sides.
IMG-327939
16A Illustration A Remove the covers for the nozzles for the headlamp washers on the right and left-hand sides. Carefully grip the cover. Pull the cover out until the catch becomes accessible. Illustration B Press the catch up. Remove the cover. Do not damage the painted surfaces or the washer nozzles.
J8601084
16B
J8903376
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Volvo Car Corporation Gteborg, Sweden 17 Only applies to the C30
C30 2012
Apply a piece of tape to the panel of the wing edge to protect it. Carefully pry off the corner of the bumper cover using a weatherstrip tool until the three hooks on the inside release. Repeat the operation on the other side.
IMG-327943
18A Illustration A Pull the bumper cover at the lower edge slightly to access the locating lugs on top of the radiator. Cut off the two locating lugs where the two first holes are to be drilled. Reinstall the bumper cover. Illustration B Image B shows cutting on the right-hand side. Illustration C
IMG-327944
Image C shows cutting on the left-hand side.
18B
IMG-327945
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Volvo Car Corporation Gteborg, Sweden 18C
C30 2012
IMG-327946
19 Cover the underneath of the engine at the rear edge with cardboard or similar, so that drilling swarf does not blow up into the engine compartment. Carefully drill out the two holes at the rear edge where the clips were located. Use tool P/N 9814112. File down the edges of the holes. Remove any swarf.
Note! Rustproof the hole edges thoroughly.

IMG-327947
Remove the cover from under the engine. 20 Rivet the nuts in the drilled holes. Use tool part no. 9512782.
IMG-327948
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C30 2012
21 Measure the centre line between both rectangles where the old engine splash guard centre front screw was and make a cross marking.
IMG-327949
22 Make a longitudinal marking 8.5 mm (21/64 ") from the front edge and on the radiator bracket opposite where the locating lug was cut off. Do the same on the other side where the other locating lug was cut off.
IMG-327950
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Volvo Car Corporation Gteborg, Sweden 23A Illustrations A and B
C30 2012
Take workshop lift part no. 9985972 and fixture part no. 9995972 and use it as a support when handling the engine splash guard in the following points. Position the engine splash guard on the lift and raise it towards the subframe. Secure it in the two rear holes using screws and washers from the kit. One washer under the screw head and two washers between the panel and the subframe for each mounting. Do not tighten too hard as the engine splash guard must be adjusted at the front edge according to the made markings.
IMG-327951
23B
IMG-327952
24A Illustration A Centre the engine splash guard's two front mounting holes and the centre hole above the made markings. Press up the workshop lift slightly so that the panel does not rub. Illustrations B and C Now take a loose drill bit with the same diameter as the holes in the front mounting holes and rotate to create a marking on the longitudinal markings.
Note!
IMG-327953
take care when marking the two front hole. Drill the large holes
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Volvo Car Corporation Gteborg, Sweden 24B on the narrow panel edge.
C30 2012
Remove the engine splash guard after marking. Image B shows the left front and the centre mounting hole. Image C shows both right-hand front mounting holes.
IMG-327954
24C
IMG-327955
25A Illustrations A and B
Note! Use a smooth drill bit head and ensure that the drill bit does not slip off the surface to be drilled, the surface is small in relation to the completed size of the hole. Make a clear punch mark in the centre of the marking for both front holes. Cover part of the underneath of engine compartment to prevent swarf from being blown up. Pre-drill with a 4 mm (5/32 ") drill bit, then a 8 mm 5/16 ") drill bit and finally with drill bit part no. 9814112. Use a drill stop to
IMG-327964
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Volvo Car Corporation Gteborg, Sweden prevent drilling through parts above. Remove any swarf. 25B
C30 2012
Note! Rustproof the hole edges thoroughly and as well any scriber markings. Remove the cover from under the engine. Illustration A applies to the left-hand hole. Illustration B applies to the right-hand hole.
IMG-327966
26 Rivet the nuts in the drilled holes. Use tool part no. 9512782.
IMG-327967
27 Install the new protective plate for marking and drilling the three holes in the mounting. At final attachment stage of the protective plate, the two screws must have two spacer washers each between the mounting lugs and the subframe. This is not required at this stage.
IMG-327969
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C30 2012
28 Take a drill bit with the same diameter as the three holes in the engine splash guard. Use a drill stop. Carefully drill out the three holes through the holes in the engine splash guard and radiator bracket. Remove the engine splash guard.
IMG-327970
29 Install the cover beneath the engine. Take drill bit part no. 9814112 and carefully drill out the three holes. File down the edges of the holes. Remove any swarf.
Note! Rustproof the hole edges thoroughly and as well any scriber markings. Remove the cover from under the engine.
IMG-327971
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C30 2012
Rivet the nuts in the drilled holes. Use tool part no. 9512782.
IMG-327972
31A Illustrations A and B Install the engine splash guard using two existing screws and the seven screws with washers from the kit according to the diagram.
Note! The two rear screws must have two spacer washers each between the mounting lug and the subframe. See image B.
IMG-327973
31B
IMG-327974
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Volvo Car Corporation Gteborg, Sweden 32 Torque tighten the M8 screws.
C30 2012
IMG-327975
33
Applies to the C30
IMG-327976
34
Applies to all models
IMG-327977
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C30 2012
35
IMG-327978
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Installation Instructions, Accessories C30 2012 Installation Instructions, Accessories C30 2012

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Installation Instructions, Accessories C30 2012 Installation Instructions, Accessories C30 2012

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Installation instructions, accessories

Protective plate, beneath the engine

Volvo Car Corporation

Protective plate, beneath the engine- 31269439 - V1.2