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COMPANYCOMPANY
PROJECT I PROJECT II SWOT ANALYSIS
RICHA GLOBAL
Presented By:
Shivangi Srivastava
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
COMPANY PROFILE
Richa Group of Companies were COMPANYCOMPANY
PROJECT I PROJECT II SWOT ANALYSIS incorporated in 1977. Richa Group has over 22 fully integrated
COMPANY P PROFILE
COMPANYCOMPANY
PROJECT I PROJECT II SWOT ANALYSIS
The product range covers T-Shirts Collar-Shirts Night Wear Skirts Overcoats Jerkins Jackets Sports wear
COMPANY E PROFILE
COMPANYCOMPANY
PROJECT I PROJECT II SWOT ANALYSIS
STEEMED
CUSTOMERS
WAL-MART
DKNY Calvin Klein Liz Claiborne
American Eagle
Armani Exchange IZOD NAUTICA
COMPANY PROFILE
COMPANYCOMPANY
PROJECT I PROJECT II SWOT ANALYSIS
Monthly Production: 2,60,000 Pcs. Workers Capacity: 1400 workers Factory Floor Space: 97,715 Sq. Feet In Five Floors Including Basement Total Production Area: 45,074 Sq.Feet (Cutting, Sewing, Washing & Finishing
ORGANISATIONAL STRUCTURE
DIRECTOR FACTORY MANAGER Mr.NAYAN WAGHELA
TECHNICAL MANAGER
PRODUCTION CO-ORDINATOR Mr.DILIP SHARMA EXECUTIVE Mr.SUNEET CUTTING INCHARGE Mr.RAM BILAS
FLOOR INCHARGE
SAMPLING MASTERS
LINE SUPERVISORS
ELECTRICAL TECHNICIAN
PROJECT 1
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
WASTAGE CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
PROJECT 1
OBJECTIVES
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
To define wastage and outline the challenges to control it To calculate wastage of each department through study of styles To identify the stages of wastage To find waste percentage and the cost lost in wastage through the costing sheet
WASTAGE CONTROL
To develop formats on wastage for each department and the costing sheet
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
PROJECT 1
DEFINITION
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
WHAT IS WASTAGE?
WASTAGE CONTROL
competitive.
PROJECT 1
STYLES
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
WASTAGE CONTROL
FINDINGS
STYLES
STYLE KP28.
STYLE 7K3502.
STYLE 7K3501.
STAGES FABRIC
WASTAGE
WST % 6.40%
WASTAGE
WST % 3.20%
WASTAGE
WST % 8.50%
160KG
50KG
161KG
CUTTING
BUNDLING
1
28
0%
1.20%
0
0
0%
0%
37
77
0.83%
1.73%
WASHING / DYIENG
SEWING WASHING / DYEING PRINTING FINISHING TOTAL TOTAL LOSS IN WASTAGE 10 160 0.40% 6.40% 14.92% RS. 99,960. 13 0.52% 187 17 21 33 5.12% 0.49% 0.61% 0.96% 10.38% RS. 52,296. *Still in progress *Still in progress 14.26% RS. 76,041. 140 3.21%
FINISHING
0.96% 6.40%
5.12%
8.50% FABRIC 3.20% 6.40% 0.00% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00% 7.00% 8.00% 9.00%
WASTE PERCENTAGE
WASTAGE STAGES
FABRIC SOURCED FROM OUTSIDE FABRIC ISSUED TO CUTTING PCS.CUT CUT PCS. ISSUED TO BUNDLING PCS. ISSUED TO PRINTING PCS. REC. FROM PRINTING PCS. ISSUED FROM BUNDLING TO SEWING PCS. FROM PROD. TO FINISHING PCS. ISSUED FROM FINISHINGTO WASHING/DYEING
PROJECT 1
REASONS
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
Fabric store
Inspection of the incoming fabric is very important. The fabric which is sourced from outside into the fabric store should be inspected for the defects.
WASTAGE CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
PROJECT 1
REASONS
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
remnants.
WASTAGE CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
PROJECT 1
Bundling Room
REASONS
The inspection is not 100%, some
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
WASTAGE CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
PROJECT 1
Production floor
REASONS
The loaders load the lines with the
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
WASTAGE CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
PROJECT 1
REASONS
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
WASTAGE CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
PROJECT 1
Printing / Embroidery:
REASONS
The printing on the garment
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
WASTAGE CONTROL
PROJECT 1
REASONS
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
Finishing
Measurement / Fit defect Trims defect Pressing
WASTAGE CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
PROJECT 1 M
CAUSES
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
2.Delay or waiting
3.Conveyance (moving things around) 4.Correction(defects) 5.Overprocessing 6.Inventory
WASTAGE CONTROL
High
10 9 8 7 6 5 4 3 2 1
Delay or waiting Correction (defects) Knowledge disconnection or underutilization of resources Incorrect method of working Inventory Overprocessing Overproduction Poor quality check Human errors
Moderate
Low
PROJECT 1
WASTE REDUCTION METHODS
METHODS
Wastes in the Cutting Room
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
WASTAGE CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
PROJECT 1
RECOMMENDATION 1
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
WASTAGE CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
PROJECT 1
RECOMMENDATION 2
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
WASTAGE CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
PROJECT 1
RECOMMENDATION 3
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
MANUFACTURERS
TO HANDLE SPECIFIC
OPERATIONAL WASTES
WASTAGE CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
PROJECT 1
MEASURES
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
WASTAGE CONTROL
PROJECT 1
MEASURES
COMPANY PROJECT I PROJECT I PROJECT II SWOT ANALYSIS
WASTAGE CONTROL
Making
PROJECT 2
COMPANY PROJECT I PROJECT II PROJECTII SWOT ANALYSIS
To
QUALITY CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
PROJECT 2
OBJECTIVE
Propose
measures to improvise the quality system. study the existing quality control norms and procedure in various departments o make the quality monitoring process more efficient and reliable
To
QUALITY T CONTROL
PROJECT 2
Time allotted for project
METHODOLOGY
COMPANY PROJECT I PROJECT II PROJECTII SWOT ANALYSIS
Step 1 Study of the system Step 2 Review of existing quality system Step 3 - Analysis of quality checkpoints
followed by Buying House
QUALITY CONTROL
PROJECT 2
INFERENCES
FROM QUESTIONNAIRE_:
COMPANY PROJECT I PROJECT II PROJECTII SWOT ANALYSIS
Most
of the rejections are followed by their own QC personnel and QC Head followed by inspection agencies and buying houses.
The
QUALITY CONTROL
approximate amount of money spent as a result of poor quality ranged from 5%-7% of sales.
PROJECT 2
INFERENCES
COMPANY
10% 10%
Wo rkmanship
Pro cessing
10%
50%
Po o r rub b ing Qualit y
20%
QUALITY CONTROL
30%
40%
IN-HOUSE QUALITY
INSPECTION
COMPANY
Fabric issued for embroidery
Spreading Under constant supervision by Quality Controllers Cutting Under constant supervision by Quality Controllers Bundling
PROJECT I
Bundles issued for printing
PROJECT II PROJECTII
Bundles issued to sewing lines
SWOT ANALYSIS
QUALITY CONTROL
Washing
QCs X
IN-HOUSE QUALITY
INSPECTION
COMPANY PROJECT I PROJECT II PROJECTII SWOT ANALYSIS
Finishing
Thread Cutting
General Checking
Thread Cutting
General Checking
Final Checking
Re-Final Checking
Measurement Checking
Balancing
QUALITY CONTROL
QCs
PROJECT 2
INFERENCES
COMPANY PROJECT I
50%
QUALITY CONTROL
0%
M A N UF A C T UR IN G F IN ISH IN G A N D P A C KA GIN G C UT T IN G F A B R IC IN C OM IN G A N D ST OR A GE
PROJECT 2 R
INFERENCES
COMPANY
NO. OF GARMENTS WITH MARKINGS TO BE REMOVED BY SPOTTING
100 90 80 70 60 50 40 30 20 10
79 67 82
7/ 1/ 20 07
7/ 2/ 20 07
7/ 3/ 20 07
7/ 4/ 20 07
7/ 5/ 20 07
7/ 6/ 20 07
7/ 7/ 20 07
7/ 8/ 20 07
6/ 30 / 20 07
7/ 9/ 20 07
7/ 10 / 20 07
7/ 11 / 20 07
QUALITY CONTROL
DAT E
7/ 12 / 20 07
PROJECT 2
INFERENCES
Lack of proper formats for tracking the defects in accessory and fabric department Improper fabric inspection Improper ply alignment and varying ply tension COMPANY PROJECT I PROJECT II PROJECTII SWOT ANALYSIS
QUALITY CONTROL
PROJECT 2
INFERENCES
Shorter lead time and large orders COMPANY PROJECT I PROJECT II PROJECTII SWOT ANALYSIS
QUALITY CONTROL
6 7 8 9
PROJECT 2
INFERENCES
COMPANY PROJECT I PROJECT II PROJECTII SWOT ANALYSIS
There is no proper system for repair control. A lot of time is spent in material handling Piling up of huge WIP in the lines
WIP AS ON 5TH JULY, 2007
7680
7K3000
7K3000
7K3000
7K3000
7K3000
9
QUALITY CONTROL
CK#007(39000)
MG37U07
10
7K3000
PROJECT 2
INFERENCES
Lack of proper thread cutting machines
THREAD CUTTING OBSERVATION STYLE NO 7590
NO. OF THREADS
326
upt o 3mm
above 1cm
QUALITY CONTROL
PROJECT 2
RECOMMENDATION I
Proper Training
QUALITY CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
PROJECT 2
RECOMMENDATION II
COMPANY PROJECT I PROJECT II PROJECTII SWOT ANALYSIS
Collection of the faulty bundles in the repair rack and record them on the repair list
QUALITY CONTROL
Bundle should be returned back to the QC within 1 hour of its collection by the repair person
PROJECT 2
RECOMMENDATION III
COMPANY PROJECT I PROJECT II PROJECTII SWOT ANALYSIS
Random inspection by
Use of Random Number Table
Roaming QC
Use of Red and Yellow Card System Use of Uncleared Operators Recording
format_
QUALITY CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
PROJECT 2
RECOMMENDATION IV
Use of formats
Use of formats for tracking of defects in accessory (accessory audit report) and washing department(after and before wash report) for proper tracking of defects
QUALITY CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
STRENGTHS
COMPANY PROJECT I PROJECT II SWOT SWOT ANALYSIS ANALYSIS In-House Facility Good Working Relationship Capacity expansion
SWOT ANALYSIS
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
WEAKNESSES
Due to shorter lead times, the quality is not upto the mark. COMPANY PROJECT I PROJECT II SWOT SWOT ANALYSIS ANALYSIS Competition from other domestic knit industries.
No T&A charts
Data is stored in files instead of computers in many departments
SWOT ANALYSIS
OPPORTUNITIES
COMPANY PROJECT I PROJECT II SWOT SWOT ANALYSIS ANALYSIS
Export income from garments made from knit fabrics increased by 64%
Quotas are gone now for 31 months, and India has the opportunity to derive the maximum gains as a garment exporter. Consolidation of global retail industry.
SWOT ANALYSIS
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
THREATS
COMPANY PROJECT I PROJECT II SWOT SWOT ANALYSIS ANALYSIS
Richa Global Exports Pvt. Ltd. will have to gear up to global standards and expectations of quality, delivery schedules and still remains sharply cost competitive.
Indian Export house faces competition from Bangladesh, Indonesia, etc. as they are the lowest cost supplier in almost all categories
SWOT ANALYSIS
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS PVT.LTD.,GURGAON
Thank You