Escolar Documentos
Profissional Documentos
Cultura Documentos
Acknowledgements
We would like to express our special thanks to the Institut fr Automobilwirtschaft (Institute for Automotive Research) under the lead of Prof. Dr. Willi Diez for its longstanding cooperation and valuable contribution to this study. Prof. Dr. Willi Diez Director Institut fr Automobilwirtschaft (IfA) [Institute for Automotive Research] willi.diez@ifa-info.de www.ifa-info.de
We would also like to thank deeply the following senior executives who participated in in-depth interviews to provide further insight: (Listed alphabetically by organization name) Shen Yang Senior Director of Strategy and Development Beiqi Foton Motor Co., Ltd. (China) Andreas Renschler Member of the Board and Head of Daimler Trucks Division Daimler AG (Germany) Ashot Aroutunyan Director of Marketing and Advertising KAMAZ OAO (Russia) Prof. Dr.-Ing. Heinz Junker Chairman of the Management Board MAHLE Group (Germany) Dee Kapur President of the Truck Group Navistar International Corporation (USA) Jack Allen President of the North American Truck Group Navistar International Corporation (USA) George Kapitelli Vice President SAIC GM Wuling Automobile Co., Ltd. (SGMW) (China) Ravi Pisharody President (Commercial Vehicle Business Unit) Tata Motors Ltd. (India)
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Editorial
Commercial vehicle sales are spurred on by economic growth going in hand with the rising demand for the transport of goods. Of course, this is common knowledge but just perfectly describes the ups and downs in the truck industry over the last couple of years. When we published our first KPMG Truck Study in 2006 (The European Commercial Vehicle Industry in the Age of Globalization) we certainly expected a rapid increase of commercial vehicles sales in the worlds emerging economies. But what we have seen until today, especially in China and India, surpassed all prospects: In terms of units sold we are already talking about Chinese manufacturers taking the global lead in certain segments and this by almost only offering their trucks in their home market. This impressively shows the enormous strength and significance of the emerging markets for the future of the global truck industry. Of course there are still considerable differences between the Triad (North America excl. Mexico, Western Europe and Japan) and emerging truck market spheres in terms of customer requirements, the importance of total cost of ownership and addedvalue services. But knowing that the developments in recent years by far exceeded the most optimistic expectations how can we foresee the potentials and importance of issues arising in five or ten years time? One thing is for sure: the markets will converge not today, but early enough to start thinking about which winning strategies could guide the way to a profitable and sustainable global truck business model for tomorrow. With this study KPMG hopes to make a stimulating contribution to the dialogue within the industry to address the forthcoming challenges with winning strategies for a better competitive positioning in the race for leadership in the global truck market place. Enjoy the read!
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Definitions
Gross vehicle weight (GVW) is the maximum allowable total weight of a fully loaded commercial vehicle. This includes the actual vehicle weight as well as passengers, cargo and fuel. Light commercial vehicles (LCV) are goods and carriage vehicles with a gross vehicle weight (GVW) that varies from one region to another. In order to ensure international comparability, all LCVs referred to in this report have a GVW below 6 tons (t).
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Contents
Acknowledgements Editorial Executive Summary 1 2 Developments in the global commercial vehicle market Challenges for commercial vehicle manufacturers 2.1 2.2 2.3 2.4 2.5 3 Demand shift to growth regions Continuous market cyclicality Suitable business models and brand strategies Overcoming the environmental challenge Pressure on total cost of ownership II III 2 4 8 9 14 17 19 21 22 23 24 24 25 26 30 36 37 48 58 68
Winning strategies for a successful future 3.1 3.2 3.3 3.4 3.5 3.6 Regionalized technology and product management Realization of economies of scale Flexible capacity management Multi-branding Green fleet Expansion of the value chain
Focus on emerging truck markets 4.1 4.2 4.3 4.4 China India Russia Prospects of convergence between emerging and mature markets
Insight: Passenger and commercial vehicle business why they are different and what they can learn from each other
72
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Executive Summary
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
The world market share of Western Europe and North America will continue to decline relative to sharply rising demand in the emerging markets.
Market Development
The worldwide distribution of power in the commercial vehicle market has shifted since 2006. Asian manufacturers have secured a stronger position at the expense of Triad truck makers. With the formation of a large commercial vehicle group under VWs roof (MAN, Scania, VW CV) more consolidation in the Triad is very unlikely. India and Russia have already reached a considerable level while in China consolidation is far from over.
Global Truck makers have to be aware of the growth trends in the emerging markets, and at the same time stay alert to the continuous market cyclicality in the mature markets.
Emerging markets are also prone to market cycles in the commercial vehicle market, but unlike in the Triad, the overall growth trend is upwards. Global truck OEMs have to evolve regionally adjusted business models and brand strategies in order to respond to differences in terms of market peculiarities, customer preferences and brand recognition. Complying with environmental standards and requirements will entail costly technologies, which truck operators may be unwilling to pay the price. Over the long term Full-Line Manufacturers, represented in all truck segments, will have better chances to compete on a global level.
Accessing any one of the emerging markets will require a highly-specific markettailored strategy. Over the medium to long term, it is likely that the TCO model in emerging markets will develop along similar lines to mature markets.
The intervals for the introduction of environmental restrictions are increasingly shortening in the emerging markets, although there still is a time lag compared to leading Triad markets. From 2006 to 2010 the domestic production of China and India constantly exceeded the domestic sales volumes. Russia in contrast had to rely on a significant portion of foreign truck supply. A complete convergence of the emerging with the mature markets cannot be expected within a typical planning horizon of 10 to15 years. Nevertheless, in China and Russia there exists more potential for convergence than in India.
While passenger and commercial vehicles have been designed for completely different customer domains, there are several areas for the exchange of know-how. The passenger car business can transfer know-how from Western truck makers regarding multi-branding approaches in emerging markets.
As the car market is not immune to market cyclicality either, OEMs can benefit from flexible capacity management best practices already implemented in the truck business. With the declining importance of vehicle ownership within the passenger car market, service and TCO-oriented business models from the truck business can be a major benefit for car OEMs. The main opportunities for the truck OEMs to gain knowledge from the car OEMs are the realization of scales and synergies via platform strategies and the adoption or co-development of environmental friendly drive trains.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Cost saving programs enabled Western manufacturers to gain profits even with reduced sales volume.
Due to the rapid economic recovery, in 2010 most commercial vehicle markets revived from the sales decrease they suffered in 2008 and 2009. Nevertheless, commercial vehicle sales still remain below their pre-crisis volume in most markets. Although, the enormous sales reductions have resulted in some painful lessons, extensive cost saving programs allow a majority of manufacturers to achieve respectable profits. However, particularly OEMs from the established markets continue to face a number of challenges to maintain or grow their market position in their home markets. These include increasingly stringent regulations, rising gas prices and largely saturated markets. On the other hand, economic growth in emerging markets continues to offer great potential, with the associated rise in consumer demand predicted to have a positive medium and longterm impact. Industry experts also expect that the legal framework and commodity prices will continue to play a minor role for the time being. The balance of power in the global commercial vehicle market has changed decisively over the past five years. In 2006, Western Europe accounted for about 10 percent of all commercial vehicle sales worldwide. In 2010, the figure had fallen to around 7 percent. The fall was even greater in North America, where the share of worldwide commercial vehicle registrations fell from about 50 percent in 2006 to around 32 percent in 2010.
Market share losses of the saturated markets contrast with strong market share gains in the emerging markets. In particular, China sharply increased its global market share in 2009 by about 10 percent to 28 percent, replacing the US as the largest commercial vehicle market, due largely to governmental support initiatives. By 2010, Chinese global market share had already grown to 30 percent. India enjoyed similar although less spectacular growth. Asia is now by far the largest region for commercial vehicle sales, accounting for nearly one in two commercial vehicles sold worldwide.
The world market share of Western Europe and North America will continue to decline relative to sharply rising demand in emerging markets.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
10,650
10,265 7,974
6,266
From a truly global perspective, the truck market is a growth market rising up to 33 million units by 2015 if current trends continue.
10,991
11,700
2006 Asia
2008
2009
2012f RoW
West Europe
Source: IHS Automotive, KPMG International *Light commercial vehicles up to six tons + heavy commercial vehicles over six tons
f = forecasted
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Positive economic developments will ensure further market growth over the coming years, including a fundamental rebalancing of the global market. The truck market is expected to grow by around 14 percent between 2010 and 2012, rising up to 33 million units
by 2015 if current trends continue. In addition to the BRIC countries, the so called Next 11 states, such as Indonesia, South Korea, Vietnam and the Philippines, will contribute significantly to this growth as well.
The BRIC and Next 11 states will spur market demand in the future.
n1 n2 n3 n4 PACCAR
Sales Ranking
CNHTC 2 TATA MOTORS VOLVO TRUCKS TORCH BAIC 3 MAN ASHOK LEYLAND
1 2 3
First Automotive Works China National Heavy Duty Truck Corp. Beijing Automotive Industry Corp.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Global truck manufacturers are faced with a number of challenges. They have to be aware of the growth trends in emerging markets, and at the same time stay alert to the continuous market cyclicality in the Triad. A consistent worldwide business model will not be sufficient. Regional needs have to be reflected, and innovations will be needed to address technological challenges and the rising importance of total cost of ownership (TCO).
Demand shift to growth regions Rising importance of total cost of ownership. However, the reduction of TCO from the manufacturers side is not easy. Truck OEMs have to stay alert to the continuous market cyclicality in the Triad and in the emerging markets. Continuous market cyclicality
Costly innovations will be needed to address technological challenges, which truck operators may be unwilling to pay the price.
Truck OEMs have to nd suitable business models and brand strategies to compete globally.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
International key players in heavy commercial vehicle in 2010 (GVW > 6 tons)
WORLDWIDE DONGFENG DAIMLER TRUCKS FAW
1
Market Share Worldwide (in percent) 300.1 280.7 274.3 199.9 194.9 125.8 113.2 10.3% 9.7% 9.5% 6.9% 6.7% 4.3% 3.9% 3.8% 3.6% 2.8% 2.7% 2.7% 2.6% 2.5% 2.2% 2.2% 1.8% 1.7%
CNHTC 2 TATA MOTORS VOLVO GLOBAL TRUCKS TORCH BAIC MAN (VW) ASHOK LEYLAND PACCAR TOYOTA NAVISTAR ISUZU FORD ANHUI JIANGHUAI IVECO (FIAT) SCANIA (VW)
1 2 3
109.4 103.8 80.0 79.1 77.4 76.6 71.5 64.8 62.8 51.9 48.6
First Automotive Works China National Heavy Duty Truck Corp. Volvo, Renault Trucks, Mack 4 Beijing Automotive Industry Corp. (Auman, EuroV, Beiqi Foton) Source: IHS Automotive, KPMG International
Naturally, global market dominance does not arise from sales volume alone it remains to be seen, if emerging players will be able to compete on a global scale in terms of quality, reliability and brand reputation any time soon. Daimler Trucks, for instance, will most probably regain its leading position in the heavy trucks sector within two years through its intensified activities in China and India. Nevertheless, global sales figures indicate that well-known manufacturers from saturated markets, such as Volvo and MAN/VW, will sell fewer vehicles than Chinese and Indian manufacturers in the future. Even if one treats MAN and Scania as one group, it would still lag behind the new Asian commercial vehicle giants.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
11%
20%
RoW
North America (excl. Mexico), Western Europe, Japan Brazil, Russia, India, China Next -11 (No data available for Nigeria, Bangladesh) 4 RoW = Rest of World f = forecasted
2 3
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved. reserved.
Overview of Chinese commercial vehicle manufacturer groups LCV (< 6t) HCV (> 6t) Anhui Ankai Anhui Jianghuai Chengdu Dayun Sichuan Highway Machinery Chengdu Wangpai CNHTC Fujian Xinfuda Guangzhou Bus Hanyang Auto Henan Shaolin Hualing Hunan Axle Works Nanjing Chunlan/Xugong Norinco North Benz Shandong Wuzheng Shitong Special Vehicle Torch Zhejiang Youngman FULL-LINE (LCV + HCV) BAIC Chengdu Xindadi China First Tractor Dongfeng FAW Fujian Longma Jinggong Zhenjiang King Long Lifan Group Nanjing Automotive SAIC Shandong Huayuan Kama Shuguang Group Sichuan Nanjun Yaxing Zhengzhou Yutong Coach
24 companies
18 companies
16 companies
Brilliance-Jinbei Changan Chery Dongan Heibao Feidie Auto Fujian Auto Great Wall Guangzhou Auto Guilin Bus Guizhou Yuantong Aeronautic Auto Hebei Changzheng Hebei Zhongxing Hubei Sanhuan Hubei Sanjiang Hunan Zoomlion Axle Works Jianghuai Jiangling Jiangxi Fire Engine Liaoning Lingyuan Auto Shaanxi Automotive Shandong Auto Shandong Kaima Shandong Tangjun Ouling Auto Sichuan Yinhale Machinery
Source: IHS Automotive, KPMG International
Joint venture (51:49) Mahindra Navistar Engines produces diesel engines for medium and heavy commercial trucks and buses in India Daimler Trucks had bought a 10 percent stake in KAMAZ in 2008, bought another 1 percent in June 2011
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Leading players in key regions and markets in 2010 (GVW > 6 tons)
WEST EUROPE
Units Sold (in thousands) DAIMLER TRUCKS VOLVO GLOBAL TRUCKS
3
Market Share (in percent) 46.7 42.2 31.3 23.3% 21.0% 15.6% 13.7% 13.0% 10.2%
NORTH AMERICA
Units Sold (in thousands) DAIMLER TRUCKS NAVISTAR PACCAR FORD VOLVO GLOBAL TRUCKS
3
Market Share (in percent) 73.5 72.2 27 .4% 26.9% 15.8% 12.4% 8.5%
SOUTH AMERICA
Units Sold (in thousands) DAIMLER TRUCKS MAN FORD IVECO (FIAT) VOLVO GLOBAL TRUCKS3 20.6 19.7 31.3 60.2 70.9 Market Share (in percent) 26.1% 22.1% 11.5% 7 .6% 7 .3%
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Market Share (in percent) 28.9 23.9 25.4% 20.9% 7 .5% 6.8% 6.6%
MAZ MAN
CHINA
Units Sold (in thousands) DONGFENG FAW1 CNHTC2 TORCH BAIC
4
Market Share (in percent) 299 273 200 20.6% 18.8% 13.7% 7 .8% 7 .5%
113 109
INDIA
Units Sold (in thousands) TATA MOTORS ASHOK LEYLAND EICHER MOTORS SWARAJ MAZDA
1 2 3
Market Share (in percent) 189 59.3% 25.0% 8.9% 2.2% 1.9%
80 28 7 6
First Automotive Works China National Heavy Duty Truck Corp. Volvo, Renault Trucks, Mack 4 Beijing Automotive Industry Corp. (Auman, EuroV, Beiqi Foton)
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Dependency on overall economic development: Commercial vehicle sales usually trail behind changes in GDP .
This cyclicality is caused by a dependency on overall economic development. Declines in gross domestic product (GDP) lead to a fall in the transportation of goods, and surplus trucks are temporarily decommissioned. When demand rises again, companies reactivate these trucks before buying new ones, leading to a time-lag between the rise in GDP and the demand for trucks. This is illustrated by the quarterly development of GDP in the US between 2006 and 2010 and light commercial vehicle sales for the same period.
Time lag illustrated using the example of the US market for light commercial vehicles (LCV)
Observation Period 1: While GDP rose substantially in Q3 2006 going into the following quarter, commercial vehicle sales continued to decline as a response to the previously fallen GDP Thus, a high point of the . GDP together with a low point in , commercial vehicle sales, was observed in the fourth quarter of 2006. Commercial vehicle sales rose once again in the first quarter of 2007 despite falling GDP in that quarter. Observation Period 2: It is also very clearly visible from the 4th quarter of 2009 to the 2nd quarter of 2010 that the peak of GDP shows a time lag of two quarters in relation to the peak of commercial vehicle sales.
Q2/06 Q3/06 Q4/06 Q1/07 Q2/07 Q3/07 Q4/07 Q1/08 Q2/08 Q3/08 Q4/08 Q1/09 Q2/09 Q3/09 Q4/09 Q1/10 Q2/10 Q3/10 Q4/10 % Growth in Truck Sales % Growth in GDP
Source: IHS Automotive, US Department of Commerce (2011), Institut fr Automobilwirtschaft [Institute for Automotive Research]
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Emerging markets are also prone to cycles in the commercial vehicle market, but unlike in Triad markets, the overall growth trend is upwards. Manufacturers in emerging markets must therefore prepare for continuous growth in capacity and align this with their strategies.
AVERAGE SALES (20012009) Russia = 296,000 units China = 2,900,000 units India = 333,000 units
trend
2001
Source: VDA, KPMG International
2002
2003
2004
2005
2006
2007
2008
2009
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
DAIMLER AG
Interview with Andreas Renschler, Member of the Board and Head of Daimler Trucks Division at Daimler AG (Germany)
Andreas Renschler, Head of Daimler Trucks, expects a fairly steady recovery of the global commercial vehicle industry after two almost catastrophic years. Although strong cyclicality has always played a pivotal role in the commercial vehicle industry, the 2008/2009 market turmoil went far beyond anything we could have expected, says Renschler. The market is now growing again, but of course there are regional differences, he adds. Renschler sees the mature markets of North America and Europe still being some way off their pre-crisis levels. In contrast, India and Russia are showing rapid signs of recovery, not to mention the Chinese market, where the demand for trucks was largely unaffected by the global economic woes. He is convinced that the best way to gain a sense of future market potential is to look at GDP A growing economy . always goes hand-in-hand with increasing freight transport volumes boosting the demand for trucks, he explains. Winning strategies for a global player In terms of business strategies for global truck manufacturers, Renschler says its not all about quantitative market development, as qualitative differences among emerging and mature markets will remain a limiting factor for some time. In China or India, were talking about an average sales price of 30,000, compared to Europe with prices from 80,000 to 100,000. As long as global markets remain as diverged as they are today, a world truck approach is not a viable option, he says. In line with this, Renschler is sure that there is not the one universally applicable concept to access foreign markets. It always depends on the specific regulatory environment and market specialties. To successfully address price and cost-sensitive emerging market customers, a multi-brand strategy is an important aspect for Renschler. For a full-line manufacturer like Mercedes-Benz, which is predominantly known for its high-quality and relatively costly premium cars, the differentiation between its various product segments is an absolute necessity, he says. With its Fuso brand, an important pillar for Daimlers success in Asia, and the recently introduced BharatBenz, especially focused on the Indian domestic market, Renschler believes Daimler is on the right track. In more mature markets, he sees an ongoing trend towards a more differentiated view on the total cost of ownership for trucks: After all, the number one purchase reason in mature markets is the total cost per kilometer, not in contrast to emerging markets the initial price of a truck. Thats why Daimler increasingly pursues value added services around the truck itself to open up further revenue potentials. Renschler especially sees huge potential for value added services around preventive maintenance, since Daimler has a widely spread service network all over the world.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Markets served in CY 10
Analysis of the business models and brand strategies of selected commercial vehicle manufacturers
Vertical axis: Shows in how many markets manufacturers were represented in 2010 with their respective brands and models. Horizontal axis: The Brand Portfolio Index (BPI) shows the respective intensity of the manufacturers brand strategies. The index sets the respective number of brands in the manufacturer portfolio against the manufacturer with the most individual brands in the portfolio (in this case Daimler).
DONGFENG1
TATA1
BEIJING AUTOMOTIVE1
1Full Line Manufacturer
0.2
0.4
0.6
0.8
1.0
Multi brand
By analyzing the global market presence and brand portfolios of selected manufacturers, we see the current commercial vehicle business split into four dimensions: 1. Manufacturers of a few brands with global market presence 2. Multi-brand manufacturers with global market presence 3. Manufacturers of a few brands with multiregional market presence 4. Multi-brand manufacturers with multiregional market presence
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
It is interesting to see that global manufacturers from mature markets are consolidating different segments under a single corporate entity. There are a number of reasons for this: 1. A full-line multi-brand manufacturer is better able to cope with increasing pressure to realize economies of scale at all value creation levels. In particular, the growing price pressure from emerging markets makes it ever more important to leverage cost cutting opportunities to stay globally competitive. 2. An FLM can better benefit from potential synergies between light and heavy trucks, particularly in green diesel engine technology and electronic vehicle architecture (such as assistance systems) to comply with globally rising environmental standards. 3. Lastly, the strong growth of emerging markets will increasingly require a more diversified global footprint, with market-tailored product, brand and pricing strategies.
Offering a full line of trucks under several brands especially benefits mature market OEMs
The rising Chinese Dongfeng Group and the well-established Daimler Trucks Group, number one and two in terms of heavy duty truck sales in 2010, demonstrate two contrasting approaches, perhaps owing to their geographic origin. Daimler introduced or acquired various brands and sells its trucks in over 50 countries. By catering to a full range of truck segments, Daimler can offer a greater variety of trucks tailored to specific markets and local customer preferences without blurring its worldwide brand reputation or value propositions. In contrast Dongfeng, almost solely active in its Chinese home market with low-cost products, does not differentiate its products or segments through a multi-brand approach. Looking at these and other examples, one can assume that using a multi-branding approach correlates with the number of markets served and therefore with the global aspirations of the respective manufacturers. Globally active specialists like MAN and Paccar, operating in more than 30 markets, also tend to have several brands in their portfolio. Volkswagens plans to merge heavy commercial vehicle specialists MAN and Scania, with its light commercial vehicle branch, clearly indicate the increasing trend of consolidating several commercial vehicle segments and global brands under one roof. This newly aligned VW truck group will certainly have an important position in the global market as it will offer a full line of commercial vehicles with several renowned brands.
Emerging players will have to engage multi-branding from bottom up to succeed in more sophisticated foreign markets.
For emerging players like Dongfeng and Tata, it remains to be seen how they will approach globalization in the years to come. Differentiating their products in more sophisticated foreign markets via multi-branding could be a viable option. In contrast to the top-to-bottom approach of their mature market peers, they will have to differentiate their products from the bottom up. Consequently, the introduction of a premium brand could be of crucial importance, to separate their global products from their products low-cost reputation in their home markets.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
1.0
0.8
0.6
0.4
0.2
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2000
CO2/tkm
Source: TREMOD/VDA (2010)
Nox/tkm
Particle/tkm
Ever stricter limits will be introduced, with the Triad countries taking the lead; in particular the United States with its EPA limits. Under EPA 10, for example, nitrogen oxide limits were drastically reduced in the US by nearly 80 percent to 0.27 g/kWh. EURO VI also calls for a further reduction of nitrogen oxide and particle emissions, although a little less stringent compared to the US limits. Generally, implementing these requirements will entail costly technologies. It remains to be seen if truck operators will be willing to pay the price.
Environmental demands in emerging markets are tightening, but they are not inevitable
Emission limits in emerging markets are not yet at the level of the Triad markets. This is partly because low transport costs are vital for economic growth. Also, there is a desire to give local manufacturers time to develop more environmentallyfriendly vehicles. Nevertheless, it is apparent that environmental demands are also rising in emerging markets, as seen with the local equivalent of Euro IV already introduced in China, India and Russia. Interestingly, China, India and Russia all introduced Euro I to III at around the same time. However, Indias pace now seems to have slowed, as the most stringent limits of Bharat Stage IV (equivalent to Euro IV) only apply to the national capital region of Delhi and another eleven cities. Hence, they can be easily circumvented by registering vehicles outside large cities.
In particular large metropolitan regions, such as Beijing and Delhi, strongly regulate exhaust limits rural areas are still less affected by governmental regulations.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
2030
2017
1995
1996
1997
1998
1999
2001
2018
0.0
The time lag between the introduction of exhaust limits between mature and emerging markets narrowed significantly.
Looking at the pace at which environmental legislation for trucks is being introduced in emerging markets, the time lag with the West has shortened significantly. It may be assumed, therefore, that the pace of introducing environmental standards is linked with the rapid sales increases in those markets. When it introduced Euro III equivalent exhaust limits in 2008, for example, China was six years behind the EU schedule. However, the time lag between the introduction of the next stage equivalents (Euro IV and V) narrowed to only three years. Logically, more stringent limits lead to a greater need for technological sophistication - in both emerging markets and developed markets. It will be interesting to see how domestic players from the emerging markets will approach the challenge of increasing requirements.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Fuel costs, service and repair are becoming increasingly important in emerging markets.
30%
Tires 1% Interest 2% Road Tax 2% Repair & Maintenance 5% Vehicle Insurance 6% 10% 18%
Fuel
26%
Weve addressed things like fuel economy, weight, and driver environment. Next, well see technologies such as collision avoidance systems, stability systems anything which can reduce their [the operators] overall costs further.
Dee Kapur, President of the Truck Group, Navistar International Corporation
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Commercial vehicle manufacturers with global ambitions face considerable challenges in both emerging and mature markets. To survive, they will have to adopt winning strategies to respond to shifting global demand, market cyclicality, environmental issues and the growing pressure on the total cost of ownership (TCO). Moreover, they must tailor their business models and brand strategies to address the specific characteristics of different markets.
Challenges & suitable winning strategies in the global commercial vehicle industry
Regionalized technology and product management Realization of economies of scale Multi-branding
Flexible capacity management Pressure on total cost of ownership Expansion of the value chain Continuous market cyclicality
Regionalized technology and product management Multi-branding Expansion of the value chain
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
A World Truck concept is not promising. Different concepts must be developed for the mature and emerging markets.
Regionalized technology and product management at BharatBenz Vehicles must be adapted to the needs of the local market. In India, for example, the design must be suitable for poorly constructed roads and overloads. For this reason, BharatBenz reduces its electronics only to the absolute essentials. In addition, it is necessary to stabilize the axles and adapt the frame and suspension. The engine capacity has to be adapted to low average speeds and the gear ratio to torque that triggers early. It is power, not RPMs, that counts in order to get frequently-overloaded trucks in motion. Transmissions must be designed in a correspondingly robust manner. The BharatBenz is pinning its hopes on the modular principle in India and integrating elements such as frames or drive trains of various Fuso models, specifically with newly developed components, into the Modified Indian Truck Starting in July 2012, it will compete with local low-cost brands such as Tata, Mahindra & Mahindra . and Ashok Leyland.
Source: AutomotiveNow, Spring 2011, KPMG International
Besides low-cost technologies, mature market OEMs will need to establish national servicing and spare parts networks to gain a foothold in strategically important Asian markets. Entering an emerging market with local partners (mandatory in China) therefore has numerous advantages. These include using local know-how, brand recognition and existing service networks. Disadvantages include internal management resistance, delays in modernizing products and production, and inflexibility of brand positioning. Possible conflicts arising from the parallel establishment of a companys own brand, to occupy the premium niche, can be more difficult to resolve within a cooperation agreement. Overlaps can arise with respect to target groups and market segments, particularly if the local partner itself wants to become active in the premium segment. For global OEMs operating fully-owned subsidiaries in emerging markets, correctly integrating regional control structures into the overall companys strategy is vital. Since the emerging markets of China, India and Russia have many differences, a regionally-adjusted approach is essential. In China, for instance, a globally-operating German OEM decided to keep its Chinese affiliate as close as possible to its parent companys CFO instead of indirectly managing it through its Asia Pacific sales bureau.
There is no patented solution for market development with or without local partners.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
We definitely put a lot of effort into developing standardized cross-segment components for our trucks. In the end, we have to account to very specific end user requirements across all markets and these set very tight limits to standardization. Just take our Wrth plant for our heavy trucks in Germany: Not even two out of the 120,000 units we produce there every year are identical. Of course, such a high degree of differentiation is not necessary in the emerging markets.
Andreas Renschler, Member of the Board and Head of Daimler Trucks Division, Daimler AG (Germany) This requires the development of a modular system that makes it possible to use the same aggregates and components in different production series true to the principle of as many non-variable parts as possible, as many individualized technologies as necessary. The cost-relevant aggregates and components (engine, axles, transmissions, and electronics) are at the forefront in this regard. Only in this way can the necessary product differentiation be presented at the customer level. Scania is viewed as a benchmark for this kind of modular system. Daimler Trucks is striving to increase the percentage of non-variable parts from its current level of 50 percent to 70 percent.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
In order to achieve additional flexibility, it is necessary to look outside the company itself. Inter-company cooperation, strategic alliances, flexible networks or virtual organizations can all help companies to become more flexible. The in- and outsourcing of various processes can provide access to the resources, information and skills of external partners. This in turn, may help a company react more quickly to market changes, rather than relying on internal resources alone. A virtual organization, for example, has the advantage that although it is perceived as one company, it actually comprises a group of companies. Similar concepts like virtual factories also offer opportunities to build flexible networks that can cope with varying production volumes. However, few of these concepts will work in the emerging markets. OEMs therefore need to implement processes that have previously been successful in the mature markets. Current growth rates in emerging markets mean there is little urgency for OEMs to implement comprehensive strategies, but growth cannot keep up its extraordinary pace forever. Also, manufacturers should not neglect the supply chain, helping all parties to be more aware of demand changes and to react appropriately. In addition, for both markets, manufacturers need to be able to accurately forecast and comprehensively analyze market trends and demand changes.
3.4 Multi-branding
In global competition, the brand offers regional differentiation potential
Above all, different business models will be needed to handle mature and developing commercial vehicle markets. The business model for commercial vehicle manufacturers in Triad markets is based on a product-service bundle with technically high-quality, high-value vehicles, as well as complementary services (such as spare parts logistics, financial services and fleet management). The USP (unique sales proposition) is ultimately a minimization of the TCO, while simultaneously ensuring reliable readiness of the vehicles for use. In contrast, a successful business model for emerging markets must place the low-cost truck at the forefront. At the same time, the subsequent costs must be kept low through ease of repair. In this context, brands emphasize different points in the commercial sector than the consumer sector, but they should not be neglected. This applies primarily to the trust function of the brand, namely the respective customer promise that the brand makes. There are many arguments in favor of pursuing a multi-brand strategy in the commercial vehicle sector. However, it must be remembered that brand attributes for commercial vehicles are heavily focused on rational values such as quality, reliability and economic benefit, rather than more emotional messages typical of consumer brands. The use of multiple brands makes it possible to address regional peculiarities through different brands. Two full-line manufacturers that operate worldwide, Daimler Trucks and Volvo Trucks, are active in European markets with traditional premium brands characterized by high customer and environmental demands. In the North American market, conversely, the two companies use traditional US brands. Gaps in the brand portfolios are supplemented by European premium brands. In turn, the growing Latin American market is handled using brands from the European region. In Asian markets, known and new local brands are used, or activities are carried out through joint ventures with local manufacturers.
BUSINESS MODELS Triad: Product-service bundle with technically and qualitatively high-value vehicles. Emerging markets: Low-cost trucks with low follow-up costs.
The brands of global manufacturers vary in Europe, North America, India and China.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Asia Daimler
Mitsubishi Fuso FP/FV Beiqi Foton Motor Co. (CN) JV with Foton Auman MercedesBenz Actros BharatBenz (I)
Volvo
Mack Titan Pinnacle Granite Volvo VN-model VHD-model Nissan Diesel UD
Volvo
Volvo FH-model FM(X)-model Renault Premium Kerax
Volvo
Volvo FM-model Renault Premium Kerax Nissan Diesel (J) Condor Quon Jinan Huawo Truck Co. (CN) JV with CNHTC VECV Ltd. (I) JV with Eicher
Middle Duty
Mack Terrapro
MercedesBenz Axor
Mitsubishi Fuso FK/FM BharatBenz (I) Beiqi Foton Motor Co. (CN) JV with Foton Auman
Nissan Diesel (J) Condor Renault Midlum VECV Ltd. (I) JV with Eicher Nissan Diesel (J) Condor Renault Maxity Master VECV Ltd. (I) JV with Eicher
Light Duty
Mitsubishi Fuso Canter FE/FG Beiqi Foton Motor Co. (CN) JV with Foton Aumark Ollin Lovol Forland
J = Japan, CN = China, I = India, JV = Joint Venture Source: IHS Automotive, Institut fr Automobilwirtschaft [Institute for Automotive Research]
The prerequisite to successful multi-branding is systematic brand control, balancing additional costs with additional revenues. To be successful, different OEM brands cannot become competitors. If there are excessive overlaps regarding customer segments and markets, the brand portfolio may need to be adjusted.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
In the medium and heavy-duty truck segment, simply optimizing conventional diesel engines can still deliver efficiency gains of five to eight percent.
Prof. Dr.-Ing. Heinz Junker, Chairman of the Management Board, MAHLE Group
Micro-hybrids
Savings up to 25% can be achieved, further reduction potential through bio gas; but low market penetration Savings up to 20%, prototypes in operation in the medium and heavy truck segments Small series production in the light and medium commercial vehicle segments; savings up to 30% (40% with plug-in solutions)
Low potential for long-distance trafc, but favorable for shortdistance urban transport
Mild-hybrids
Further technical improvements and cost reductions will allow competitive positioning in inner city trafc First prototypes in operation in the class above 12 tons Plug-in hybrids will most probably not be used in long-distance and heavy duty transport
Full-hybrids
Depending on the production process, alternative fuels already offer up to 40% greenhouse gas reduction potential
In the mid-term bio diesel will be the most important biogenic alternative fuel
Electric engines
Demonstration vehicles and small series production in the light commercial vehicle segment
Emission saving potential between 30% and 100% depending on the underlying energy mix
First prototypes in operation in the medium duty segment, use of electric engines not foreseeable in the heavy duty segment yet Reduction potential up to 100% provided that hydrogen is produced from renewable energy
Several prototypes already in operation, until 2030 reasonable market share possible in the light commercial vehicle segment
Source: Shell, VDA et al., Institut fr Automobilwirtschaft [Institute for Automotive Research]
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Despite the advantages of optimized diesel engines, concepts like micro-hybrids are already being introduced across many vehicle classes as the first expansion stage of electrically-supported engines. They have already been offered, for ten years in some cases, by leading market providers, including in the heavy class. Micro-hybrid technologies usually encompass an automatic start-stop system and mechanisms for recuperation (brake energy recovery). By their nature, these systems are particularly suitable for vehicles in frequent stop-and-go traffic (such as delivery and municipal vehicles) and can lead to fuel savings of up to 20 percent. Natural and liquified petroleum gas engines are already in use as sophisticated alternative engines, primarily in vans and light trucks. Due to their lower energy density and smaller range, however, this technology is rarely used in long-distance and heavy-duty traffic.
Initial prototypes of full-hybrid systems are being tested in classes over 12 tons.
More heavily hybridized engines (mild/full) are infrequently used in commercial vehicles. Daimler offers three trucks (the Mercedes-Benz Atego, the Freightliner Business Class M2 and the FUSO Canter) that are equipped with a parallel hybrid system (mild-hybrid). This makes it possible to operate the diesel engine alone or with the support of an electric engine. The electric engine automatically switches on, depending on the driving situation. Such systems help substantially reduce consumption. A full-hybrid system promises even stronger savings, enabling a vehicle to be propelled for a certain stretch of distance purely electrically. The first prototypes for this technology are being tested by commercial vehicle manufacturers including in classes over 12 tons. Alternative fuels today are already reducing greenhouse gases. Depending on the manufacturing process, up to 40 percent of environmentally-harmful gases can be avoided. Alternative fuel systems are suitable for all vehicle classes. In the case of biofuels, however, their negative impact on rainforests and their reduction of land for food production is a disadvantage. More sustainable second-generation biofuels are only in the laboratory phase and might offset some of these disadvantages in the longer-term. Only chargeable batteries or hydrogen/fuel cell drives offer the potential for 100 percent reduction in consumption and emissions. The reduction potential depends on the electricity mix in a given area or, as the case may be, the manner of hydrogen production. Despite these first prototypes, development and deployment costs remain high. Broad deployment of these technologies should not be expected in the short-term. In the commercial vehicle segment in particular, there is a special focus on the economic efficiency of an alternative engine concept. Buyers are less willing to pay a price for eco-innovations in commercial vehicles than passenger cars. Therefore, commercial vehicle manufacturers must seek new ways to substantially reduce costs for hybrid systems, either by developing co-operation agreements, or by increasing their acceptance among customers. Electrification offers additional potential for reducing fuel consumption and emissions. One idea for electrifying heavy trucks is the concept of the trolley truck, for which the industry is currently conducting feasibility studies. Trucks would be equipped with a two-rod electricity collector (similar to an electric bus) and draw the electricity needed from a two-pole direct-current line stretched above the road. The truck would be able to drive purely electrically on the freeway, charge the onboard batteries if needed, and after leaving the freeway, drive for a certain range on electricity before the conventional diesel engine takes over. If up to 12 percent in CO2 could be saved in the case of the hybrid engine, the amount could be 20 to 50 percent in the case of the trolley truck, depending on the electricity mix on which the electricity generation is based.
The willingness to pay a price for eco-innovations is much lower for commercial vehicles than passenger cars. The trolley truck combines the concept of individual traffic with that of an electric bus.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
MAHLE
Interview with Prof. Dr.-Ing. Heinz Junker, Chairman of the Management Board at MAHLE Group
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Global
Eco-/driver safety trainings Cross-border-nancing Buy-back-obligation Financing Damage management Tire replacement Maintenance contract Leasing Telematics services Project management Fleet management
Regionalization
Local
Owner-Driver
Company size
Large eet
Exterior and structural parts (e.g. tires) dominate the after-sales market.
The medium- and heavy-duty after-sales market is led by exterior and structural components like tires, windows, mirrors, bumpers, truck roof, side fairings and trailer doors. In mature markets, these usually account for up to half of total after-sales revenue. Taking revenue potential into account, tires are exchanged most frequently, while all other parts in this category are probably only replaced after accidents.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Another huge truck after-sales market category (around one-third of a mature market) is mechanical parts, including engine, chassis, powertrain and suspension parts. Nevertheless, long service lives for many of these components limit their revenue potential. Lastly, electrical and electronic parts have increased in importance over the last couple of years, as the electrical content of a typical truck has risen. This is mostly due to stronger emissions controls in mature markets and in several metropolitan areas of the emerging markets.3 Truck OEMs could further leverage the serious after-sales potential of captive online platforms to promote their services and parts. According to a 2010 automotive online aftermarket study carried out by Google in cooperation with Compete, only a small proportion (one percent) of spare parts are ordered directly from the manufacturer, whether online or offline. The majority of the business is conducted by after-sales retailers, accounting for 44 percent of offline and 52 percent online orders. This certainly offers serious space for OEMs to grow their after-sales business. Although the rate of online parts purchasing and direct shipment is increasing, four out of five customers are still buying automotive parts in person at a traditional store. Nevertheless, according to the studys quantitative research, providing better information on specifications can enable OEMs to win new business, as the average online to offline purchase conversion rate for automotive parts can be as high as 85 percent for several components (e.g. batteries, brake parts).
OEMs can tap new revenue sources via online after-sales platforms.
52%
44%
19%
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
New vehicles
Auto
Truck 13%
45%
51%
Used vehicles
Auto
2% 47% 23%
Truck
Financing form
Source: puls Marktforschung (2010)
In the used truck market, two-thirds of vehicles are purchased for cash.
A different picture emerges for used vehicles. In this area, two-thirds of commercial vehicles are purchased for cash; only ten percent of vehicles are leased, and 23 percent of trucks are financed. It is apparent that the rate of financed used passenger cars is substantially higher than the one of used trucks. This opens up opportunities even in a saturated market like Germany to generate qualitative growth, and thus additional earning potential, by means of used commercial vehicle financing. Truck manufacturers offering financial services compete with banks, insurance companies and providers from other service sectors. Although the majority (62 percent) of lease contracts are concluded through OEM captive finance providers, non-captive providers still have the upper hand with close to 51 percent in the case of financing. A comparison with the passenger car percentages shows that the captives have a much stronger positioning in this area, with close to 70 percent. In the vehicle financing sector in particular, commercial manufacturers can tap into additional potential with attractive financing packages.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Auto Financing
69%
31%
Truck
49%
51%
Leasing
Truck
62%
38%
10
20
30
40
50
60
70
80
90
100
Captive
Source: puls Marktforschung (2010)
Non Captive
In the emerging markets, on the other hand, there is a great need to catch up with respect to financial services. In China, for instance, vehicle financing for both corporate and private customers is quite a new concept. Around 90 percent of all vehicles purchased in China are paid for in cash; financing accounts for the remaining 10 percent, as vehicle leasing is almost non-existent. Of course, this is largely because of cultural issues, but also due to the low level of awareness and consumer education regarding financing the Chinese government did not allow non state-owned companies to offer vehicle financing until 2004. In India, the local Mahindra & Mahindra Group already offers financial services, but their focus, beyond simple vehicle financing, is on life insurance contracts, financing business equipment or rural house construction. Financial services do not only bear additional earning potential for local manufacturers. Manufacturers from mature markets entering such growth markets could leverage their existing know-how as a distinct competitive advantage. However, appropriate structures must first be established by both local and foreign commercial vehicle manufacturers. Recent examples show intensified efforts by established OEMs to cater to the rising demand for financial services. For instance, Volvo Trucks started to operate a financial services arm in India in November 2010. With its Indian partner, Sri Equipment Finance Pvt Limited, a leading infrastructure and construction equipment financing company, Volvo Financial Services India leverages its partners market expertise to offer a wide range of financial programs for its commercial trucks. Likewise, Daimler recently announced that it will be establishing a subsidiary of Daimler Financial Services in India.
Financial services are almost non-existent in the emerging markets although today efforts are intensifying.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
The used vehicle trade in the commercial vehicle sector has developed as an attractive business model.
Many commercial vehicle OEMs already operate professional online commercial vehicle exchange platforms, in which customers can search for suitable vehicles worldwide according to price classes, vehicle age and kilometer reading, as well as body and payload. For some manufacturers, the business involving used commercial vehicles is operated similarly to the passenger car business under a special used vehicle brand with a comprehensive concept.
FMS in developing markets trail behind due to lower technology level and road density.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
The service portfolios of the various manufacturers generally include the following: Services relating to vehicle management include, for example, deployment analyses with driving style evaluation, trip recording, service plans and condition inspections. Reporting tools which offer the possibility of clearly laying out the extensive telematics data for the addressee (management, vehicle fleet manager or drivers). Service management, including sending online data from the vehicle to the service shop, for planning service schedules. Transport management, such as tour planning and monitoring, shipment tracking, order management, navigation, barcode scanners or digital signatures. Other tools support, for example, commercial vehicle operators in complying with legal requirements, such as logging drivers work and driving hours, or temperature monitoring for cold goods. In addition, some companies also offer training for vehicle fleet managers, administrators and drivers. In particular, sharply rising total costs of ownership are expected to boost demand for these services in the years to come. Fleet management solutions, for instance, offer vast opportunities to increase fleet fuel economy through telematics and vehicle management (e.g. avoiding traffic congestion, efficient tour planning). In addition, companies can use telematics to enhance driver productivity or maximize cargo space by efficiently allocating fleet vehicles. To counteract rising repair and maintenance costs, vehicle diagnostics and preventive maintenance tools can also avoid engine and other core component failures, which can lead to significant downtime and profit losses.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Characteristics of different market elements in the emerging truck markets EMERGING MARKETS CHINA MARKET STRUCTURE & DEVELOPMENT Role of domestic manufacturers in the commercial vehicle market Impact of market cyclicality on domestic truck market sales and production Degree of market consolidation Competitive abilities of domestic vs. foreign truck manufacturers Customer demand for more sophisticated commercial vehicles MARKET CHARACTERISTICS Inuence of Total Cost of Ownership on truck customers purchase decision Demand for added-value services (e.g. car maintenance, repair services) Importance of eet management solutions and telematics services GLOBALIZATION STRATEGIES
Key: no impact
INDIA
RUSSIA
COMPETITIVE ENVIRONMENT
Interest of global OEMs entering the domestic market Competitive abilities of emerging OEMs to succeed on the global truck market
very low/weak low/weak high/strong very high/strong
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China | 37
4.1 China
4.1.1 Market structure & development
Chinas commercial vehicle market achieves consistently high growth with less sophisticated trucks
China the largest commercial vehicle market in the world since 2009 is still characterized by trucks with a relatively low level of technical maturity. It is dominated by a few large state-owned and some very small local manufacturers, accounting for around 98 percent of both domestic sales and production, with very slow consolidation. Until today the opportunities for global foreign truck manufacturers were mostly in a few highly-specialized niches, because competing with domestic manufacturers in the low-cost segment remains challenging. Technical standards and prices are still relatively low, since low transport costs are one of the most important drivers of the Chinese economy. The Chinese market has experienced consistently high growth in recent years. The strong growth of the overall economy in the last decade acted as the primary engine. In particular, the market for light commercial vehicles was not negatively affected by the worldwide financial and economic crisis or by the slight decline of GDP in 2008/2009. Instead, it posted an outright increase from around 2.9 million units to around 4.3 million units almost a 50 percent increase within 12 months. Of course, the governments stimulus package for the truck industry helped maintain growth during these years of crisis. Overall, new registrations of light commercial vehicles have approximately doubled within three years (2007 to 2010). The demand for light and cost-effective commercial vehicles for inner city delivery traffic and public transport should be another catalyst for continued growth in this segment. Although there was a slight decline in 2008, Chinese sales of heavy trucks (over 6 tons) suffered only slightly from the global downturn compared to the Triad markets and other emerging markets such as India and Russia. Even then, the market recovered briskly. In 2010 commercial vehicles sales passed the one million mark for the first time, thanks not least to the booming Chinese construction sector. Domestic vs. foreign sales and production
2.1%
Sales 2010
Production 2010
98.2%
Domestic Foreign
Since 2006 the domestic truck production has constantly exceeded the domestic sales volume
Interestingly, Chinas domestic production volumes consistently exceeded commercial vehicle sales between 2006-2010. Forecasts show that this will remain the case for the next few years, too. Furthermore, current export volumes of domestic Chinese manufacturers are negligible. Dongfeng, for instance, exported as few as 2,000 of the 300,000 heavy trucks it produced in 2010. It is clear that any further increase in production capacity could actually lead to overcapacity if current growth patterns cannot be maintained.
Light commercial vehicles dominate the Chinese truck market and are posting steady growth.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Sales and production in the Chinese commercial vehicle market (2006 2011) (in thousands)
Sales vs. GDP growth
8,000 7 ,000 6,000 5,296 5,000 4,000 3,000 2,000 2,381 1,000 0 2006 LCV (< 6t) 2007 2008 2009 2010 2011f HCV (> 6t) GDP growth (real) 2,679 2,887 2% 0% 1,000 0 2006 LCV (< 6t) 2007 2008 2009 2010 2011f HCV (> 6t) GDP growth (real) 2,991 611 3,707 820 4,307 5,364 5,553 4% 2,000 2,401 2,701 2,906 2% 0% 988 10% 8% 6% 5,000 4,000 3,000 3,006 605 3,763 857 4,411 5,460 5,559 4% 6,816 1,452 6,934 1,381 16% 14% 12% 8,000 7 ,000 6,000 5,444 1,033 6,921 1,460 6,933 1,374
3,510 831
3,534 834
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China | 39
The growth rates of most of these manufacturers (15 to 60 percent in the last year alone) are extremely high compared to worldwide growth levels. In particular, CNHTC and Torch saw sales increase by more than 70 percent in 2010. Even the larger commercial vehicle groups were able to impressively increase their sales between 2009 to 2010, with growth rates generally exceeding 10 percent. In terms of branding strategies, the leading Chinese full-line manufacturers SAIC, BAIC and FAW increasingly rely on separate brands for each segment they serve. Accordingly, the Beijing Automotive Industry Corporation is present with Auman and EuroV in the heavy segment, while it serves the light segment with its Foton brand. In contrast, companies solely active in one commercial vehicle segment such as Torch, CNHTC (both HCV) or Jianghuai and Jiangling (both LCV) do not have multiple brands in their portfolios.
Market share and market growth of the 10 largest commercial vehicle groups*
20% 18% 16% 14% Market Share CY 2010 12% 10% 8% 6% 4% 2% 0% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% FAW 1,2,3 531 BRILLIANCE-JINBEI 3,4 263 JIANGHUAI 3,4 195 CNHTC 3,5 200 BAIC 1,2,3 728 SAIC 1,2,3 1.187 CHANGAN 2,3,4 1.191
1 2 3 4 5
Full-line manufacturer Multi-brand manufacturer Domestic manufacturer LCV manufacturer HCV manufacturer
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
2010 1,150 899 605 562 263 195 193 190 124 107 YoY decrease
Dongfeng and FAW are competing head-to-head for market dominance in heavy commercial vehicles
In heavy commercial vehicles, the two state-owned manufacturers, Dongfeng Motor (market share of around 21 percent) and FAW (market share around 19 percent), are the market leaders. Growth in this sector has been strong, particularly in 2010. Two other competing makes, CNHTC and Auman, have made particular progress in recent years. CNHTC nearly quadrupled its unit sales between 2006 and 2010. Similarly, Auman, a medium and heavy truck brand belonging to Beiqi Foton Motor (which in turn belongs to BAIC), increased its unit sales by approximately threefold over the same period. Top 10: New heavy commercial vehicle sales by brands (in thousands)
Brand (Group) Dongfeng FAW CNHTC Shaanxi Automotive (Torch) Auman (Foton/BAIC) Anhui Jianghuai North Benz Sichuan Nanjun Chongqing Hongyan (SAIC) King Long 2006 145 130 54 43 36 27 10 0 18 10 2007 180 164 85 68 63 33 15 17 24 13 2008 175 157 96 55 60 29 23 20 22 15 2009 193 181 116 62 85 48 26 26 20 22 YoY increase
Source: IHS Automotive
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China | 41
BEIQI FOTON
Interview with Shen Yang, Senior Director of Strategy and Development at Beiqi Foton Motor Co., Ltd. (China)
Chinese brands will be successful The Chinese auto industry will reach maturity over the coming decades, according to Shen Yang, senior director of strategy and development at Beiqi Foton Motor Company. Moreover, he believes the affordability of locally-produced trucks will keep the domestic market healthy. In the commercial sector, buyers are interested in value for money, and generally Chinese brands cost one-third to one-half as much as foreign makes, says Shen. Foreign truck manufacturers, he notes, are hindered with larger R&D and manufacturing expenses, as well as rigid cost structures. Because of these higher costs, I dont think foreign OEMs will be able to take much market share from domestic manufacturers, says Shen. The commercial market is where Shen sees Foton continuing to prosper. We have a very powerful brand in commercial vehicles, he says. But that doesnt necessarily translate to passenger vehicles, where we lack a recognized image. Shen remains skeptical about the prospects of further government aid to strengthen the position of domestic manufacturers. Market demand will continue to drive the industry and value-for-money will continue to drive market demand.
Chinese trucks are designed to cope with overload capability, allowing businesses to transport more goods per journey than regulations allow which has a positive economic impact for the customer. Its this understanding of local needs that give domestic OEMs an advantage over foreign developers. Emissions levels will become increasingly relevant because of their link to vehicle efficiency and fuel economy, but Shen sees no prospects for hybrid power train systems in the truck sector. Safety features will also continue to occupy a low place on the priority list, mirroring their minimal influence in the passenger vehicle sector. Shen is optimistic about Fotons ability to penetrate foreign markets. Last year, the company unveiled its 5+3+1 strategy: localize manufacturing in 5 fast-growing countries - India, Brazil, Mexico, Russia, and Thailand; launch business in 3 developed regions - Europe, North America, and Japan; with the 1 symbolizing a plan to crack the domestic passenger vehicle market by the middle of the decade. In terms of financial and technical capability, Shen believes Foton is more than ready to embark on these ambitious plans. Foton entered Mexico years ago by partnering with a local distributor. This contrasts with similar failed attempts by rival manufacturers. Certain manufacturers are shortsighted, says Shen. Entering a new market successfully is a long term strategy. You must make calculations not for one year, but for five or ten years. Companies can only do this if they are able to combine an entrepreneurial spirit with serious commitment.
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The initial purchase price is still prioritized over the lifecycle costs of a truck
Until now, investment decisions of Chinese truck buyers have been only marginally influenced by the follow-up costs of truck purchases. For a long time, operating costs such as fuel, insurance, maintenance and wages had almost no impact on the economic decisions of Chinese truck owners.
The government generally follows a cautious approach to keep fuel prices low level in favor of domestic consumers, but it will have to raise fuel prices to contain inflation.
However, experts predict this will change in the future, as additional costs for trucks increase due to the enormous growth of the Chinese industry itself. For instance, recent demands for wage hikes are unlikely to be a short term phenomenon, and wages are likely to rise more rapidly in the years to come. According to the National Bureau of Statistics of China, the average wage of employed people has already experienced a compound annual growth rate of almost 15 percent in the first decade of this millennium. In metropolitan areas like Beijing or Shanghai, wages are almost twice as high as the national average. With this and state-set diesel prices at a record high due to rising global oil prices, truck operators profits are consistently shrinking. Considering the total lifetime costs of a truck will therefore become more important for Chinese truck buyers.
ADDED-VALUE SERVICES
Chinese truck customers will increasingly demand an extensive service network as the road infrastructure is rapidly developing
In terms of traffic in tons per kilometer, road freight transport has seen enormous growth over the last 10 years, mostly because the Chinese government has been strongly committed to road construction. Between 2000 and 2010 the length of national highways grew by an impressive 2.5 million kilometers. The current four million kilometers is therefore certain to expand further. By 2020, the expressways primarily for inner- and inter-city traffic will also grow from 55,000 km to 85,000 km. Additionally, the Chinese government recently eliminated tolls for secondary highways. These and similar developments will help to achieve continuously strong growth in the road transport of goods. In contrast, the share of freight transport by rail declined dramatically over the last decade. In 2000, the transport of goods via train accounted for as much as 70 percent of total freight traffic. By 2010 it had dropped to less than 40 percent. In absolute terms, rail freight still grew by more than one billion tons per km, but it was overshadowed by the phenomenal growth in road freight, which exploded from
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China | 43
YoY increase
Source: BRICS Joint Statistical Publication 2011, National Bureau of Statistics of China
612 million tons per km to more than four billion in 2010. Although Chinas 12th Five-Year Plan details an extension of the nationwide railway operational mileage to roughly 120,000 kilometers, a Chinese commercial vehicle market expert believes that rail will most likely only be a serious alternative for medium and heavy commercial vehicles on the densely populated east coast:
In terms of commercial vehicle segments, the rail network, especially on the east coast, is a viable alternative to medium and heavy trucks. But LCVs predominantly used to serve rural areas with smaller goods will not be affected too much.
George Kapitelli, Vice President, SAIC GM Wuling Automobile Co., Ltd. (SGMW) (China) In the end, improving roads will ultimately lead to longer freight transport distances. An extensive network of servicing stations for repairs and maintenance will therefore become increasingly important for the success of commercial vehicle manufacturers in China.
An extensive servicing network will be a critical success factor for truck manufacturers in China. FLEET MANAGEMENT
Fleet management services are largely restricted to metropolitan areas and business hubs such as Beijing and Shanghai
Since the 2008 Olympic Games and the World Expo in 2010, commercial vehicle customers in international business hubs like Beijing and Shanghai have become increasingly interested in fleet management services and GPS-enabled network logistics systems. Rural areas are unlikely to see much growth in this respect, because the critical mass of commercial vehicles needed to operate profitably will not be reached in the foreseeable future. Over recent years, since the majority of their global clients have investments in China, an increasing number of international players have begun offering fleet management solutions in China. One of the biggest auto-leasing companies in Europe, ALD Automotive, is already operating a Shanghai-based joint venture with Chinas leading steelmaker, Baosteel Group. The venture is aiming for a fleet of 10,000 vehicles by 2014.4
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The commercial vehicle business in China is clearly dominated by local manufacturers, so its not like they need additional support.
George Kapitelli, Vice President, SAIC GM Wuling Automobile Co., Ltd. (SGMW) (China)
The Chinese government is attempting to increase local content Market entrants must comply with the rigorous requirements of the Chinese regulatory environment.
A company must comply with rigid local content provisions to operate in China. A maximum of 60 percent of the key parts of a vehicle produced in China can be imported; the remainder must be procured from local suppliers. If the foreign portion exceeds 60 percent, a customs duty is imposed at the rate for imported parts, substantially higher than the rate for motor vehicle parts. After joining the WTO, the Chinese government reduced import customs duties on vehicles from 80 percent in 2001 to 25 percent by 2006 (motor vehicle parts: 10 percent), and all import quotas were abolished in 2005. In addition, every company registered as a foreign vehicle producer automatically receives an import license.
Volvo, Daimler, MAN and GM maintain commercial vehicle joint ventures in China.
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China | 45
develop a new truck series based on MAN technology. Sinotruk will distribute the trucks in China, while MAN will receive the exclusive distribution rights for export. GM has operated in the commercial vehicle sector since 2002. The joint venture with Chinese partners Shanghai Automotive Industry Corporation (SAIC) and Liuzhou Wuling Motors is called SGMW (SAIC General Motors Wuling). Whereas Daimler, MAN and Volvo are focused on medium to heavy commercial vehicles, SGMW has focused with great success on light commercial vehicles, such as small vans and buses. With the exception of SGMW, which is a market leader in light commercial vehicles, none of the foreign OEMs joint enterprises have been able to develop a significant market position to date. In fact, few co-operation efforts will lead to significant output, as long as Chinese customers remain unwilling to pay a substantial price premium for a Chinese truck equipped with a Western engine. It is not only Western manufacturers who are showing an increased interest in producing commercial vehicles in China. The South Korean Hyundai Motor Group recently announced its plan to create a 50:50 commercial vehicle joint venture with Sichuan Nanjun, a Chinese company which produces mainly trucks, buses and auto parts. The joint venture, Sichuan Hyundai Motor Company, is aiming for an annual production capacity of 160,000 commercial vehicles (150,000 trucks and 10,000 buses) by 2013.
Foreign manufacturers only fill the market niche for highly-specialized trucks but competing in the low-cost segment will ultimately determine future success
In the heavy truck segment, Chinese manufacturers are unable to fully meet customer demands. Therefore, foreign OEMs identify considerable potential in specialized areas, such as the transport of hazardous goods or construction, where reliability and stability are crucial. Conversely, in the low-cost segment, it is extremely difficult for Western brands to compete on price, even with established non-Chinese manufacturers such as Hino (a Toyota brand) from Japan. These manufacturers already have a well-developed market position and their products serve a premium segment at substantially lower prices. A premium segment at Western levels will probably develop in major Chinese metropolitan centers with large professional fleet operators, and in the light commercial vehicle segment.
Western manufacturers must cut costs and offer substantially cheaper trucks to succeed in the Chinese low-cost segment.
Buyers are interested in value for money, and generally Chinese brands cost one-third to one-half as much as foreign makes. A Mercedes-Benz Actros, for example, can be three-times as expensive as a Foton Auman truck. From a total cost of ownership point of view, there is no reason for ordinary Chinese customers to buy a Western truck.
Shen Yang, Senior Director of Strategy and Development, Beiqi Foton Motor Co., Ltd. (China)
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Preferred export regions include Brazil, Mexico, India, Russia, Southeast Asia and African countries.
Firstly, we will try to compete on price in foreign markets. In a second step, we also intend to improve our service quality. Compared to quality or safety improvements, for instance, better service can be implemented quite quickly at relatively low cost but with very high value for customers.
Shen Yang, Senior Director of Strategy and Development, Beiqi Foton Motor Co., Ltd. (China) Chinese truck manufacturer First Automobile Works (FAW) attempt to crack the Mexican market is a prominent example of a less successful globalization attempt. In 2007 FAW signed a joint venture with Mexican Grupo Salinas, initially to import , Chinese trucks. Later, the construction of the joint ventures own plant in Southern Mexico was planned, which would also have served Latin America. Mexicos membership of NAFTA would also have eased entry into the US market. However, the joint venture faltered because the demands on foreign OEMs (investment in a factory of at least $100m, with an output of at least 50,000 vehicles annually) were unrealistic given an expected sales volume of only 5,000 units. Conversely, FAWs Chinese competitor, Foton, launched an investment in Mexico in mid-2010 and announced the construction of a factory with a volume of at least 50,000 units. The primary plan is to produce light commercial vehicles for the local, US and South American market. For Foton, this project triggers a broad globalization program including planned plants in Brazil, India, Thailand and Russia with the goal of becoming the worlds largest commercial vehicle manufacturer by 2020. As a next step, Foton recently signed a memorandum of understanding to build an assembly plant in Maharashtra, India. The company plans to build trucks, buses, pickups, SUVs and minivans.5
It could take one or two cycles for them to compete fully, but we should not underestimate them [Chinese OEMs] in any way.
Dee Kapur, President of the Truck Group, Navistar International Corporation (USA)
Chinese commercial vehicle maker plans India plant, Automotive News China, 2011
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China | 47
SGMW
Interview with George Kapitelli, Vice President at SAIC GM Wuling Automobile Co., Ltd. (SGMW) (China)
40 percent and sales exceeded 1.2 million vehicles. Thats significant growth. The JV structure added value in terms of technology, management strategy, staff development and operational processes. Kapitelli says tactical JVs can also ease access into foreign markets for domestic Chinese manufacturers. Under GMs widely-recognized Chevrolet banner, SGMW has already begun distributing its vehicles to new markets such as South America, North Africa, and the Middle East. Kapitelli believes Chinese manufacturers will become significant global players within 10 to 15 years, emulating their Korean and Japanese counterparts in the 1970s and 1980s. On the environmental side, Kapitelli says the government is dedicated to raising the emissions standards of Chinese vehicles to match Western levels. At the same time, Chinese consumers are becoming more environmentally aware, and now have greater expectations of auto manufacturers. The demand for greener vehicles was further boosted in 2010 with the introduction of a new grant for buyers of fuel-efficient vehicles, which can reduce the net purchase price by 510 percent for a low-end passenger car. The passenger vehicle market is one SGMW plans to target aggressively. Its forthcoming Baojun 630 sedan is set to complement the companys current Lechi mini-car, and additional releases are expected across the passenger car range. Kapitelli believes SGMWs experience in the commercial market has set a solid foundation to exploit the passenger sector. He expects shared knowledge, in terms of production skills and sales strategies will help stimulate both sides of the business. A trend towards diversification of this kind is already emerging. Chery, for example, hit the headlines when it launched a series of minivans and pickups under the Karry brand.
Attractiveness of the passenger car market for a light commercial vehicle producer
The low cost of locally-manufactured commercial vehicles means the domestic industry can still hold its own against foreign imports, accounting for more than 90 percent of the market. In contrast, private passenger vehicles in China are being increasingly squeezed by international rivals, with local manufacturers only claiming one-third of sales.
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4.2 India
Domestic vs. foreign sales and production
9.2%
Sales 2010
90.8%
Domestic Foreign
8.0%
Production 2010
92.0%
Source: IHS Automotive, KPMG International
Domestic Foreign
Sales and production in the Indian commercial vehicle market (2006 2011) (in thousands)
Sales vs. GDP growth
1,400 1,200 1,000 800 600 400 200 0 374 2006 LCV (< 6t) 431 2007 445 2008 526 641 267 704 273 669 225 728 202 676 790 994 318 383 8% 6% 4% 2% 2010 2011f 0% 1,173 12% 1,400 10% 1,200 1,000 800 600 400 200 0 416 2006 LCV (< 6t) 491 467 538 700 283 786 295 714 247 341 741 203 844 732 1,073
2009
2007
2008
2009
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India | 49
Tata Motors is trailed by some distance by Mahindra in the LCV segment and Ashok Leyland in the HCV segment.
Market share and market growth of the 10 largest commercial vehicle groups*
60% TATA MOTORS1,3 472,709 50% 1 2 3 4 5 Full-line manufacturer Multi-brand manufacturer Domestic manufacturer LCV manufacturer HCV manufacturer
40%
30%
20%
ASHOK LEYLAND3,5 79,696 TOYOTA1,2 51,324 GM1,2 18,449 SWARAJ MAZDA3,5 7 ,142 FORCE MOTORS1,3 29,970 EICHER MOTORS1,3 35,464 ASIA MOTOR WORKS3,5 6,074
10%
30%
50%
70%
90%
110%
130%
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Heavy duty specialist Ashok Leyland will also be able to cover the light commercial segment by the end of this year. The Chennai-based OEM agreed to build its first light commercial vehicle, the Ashok Leyland DOST, in a 50:50 joint venture with the Japanese Nissan Motor Company. The start of production in Ashok Leylands Hosur manufacturing plant is planned for the second quarter of FY 2011-2012.6
Only three foreign manufacturers (Toyota, GM and Piaggio) are in the top 10 in India.
Although the Indian market is largely locally dominated, unlike China there are at least a few foreign manufacturers, such as Toyota, GM and Piaggio, which have been able to claim a place among the countrys ten largest commercial vehicle manufacturers.7 Since the Indian market opened up in the early 1990s, the most successful foreign manufacturer has been Toyota. The Japanese global market leader has already achieved third place in the market for light commercial vehicles (including MPVs); however, in the market for heavy trucks, Toyota is only represented in extremely small unit quantities with its Hino brand. Growth rates are high among almost all manufacturers from 2009 to 2010, with some well in excess of 20 percent. With a percentage growth of nearly 90 percent, Ashok Leyland, specializing in heavy-load vehicles, made the largest jump. Only the European Piaggio Group, a manufacturer of predominantly three-wheeled light commercial vehicles, faced a decline, falling five percent after a relatively successful market entry in 2007 Despite the continuing low-cost focus, this can be blamed . on a slight sophistication of the commercial vehicle market in India which should continue over the next few years.
2007 181,567 151,078 46,527 10,950 21,866 2,575 6,219 3,037 7 ,195
2008 205,497 141,969 44,069 15,118 15,617 9,599 4,032 6,102 2,888
2009 220,243 215,414 42,003 14,100 13,321 10,008 4,696 4,867 1,398 YoY increase
2010 284,049 271,631 51,304 23,949 18,449 9,553 7 ,243 5,697 3,093 707 YoY decrease
6 7
Ashok Leyland-Nissan JV unveil first LCV model, BharatAutos.com, 2011 Please note: Indian LCV sales figures in this report also include Medium Passenger Vehicles (MPVs), General Motors and Toyota largely sell MPVs in India, which are primarily passenger vehicles, but can also be used for commercial purposes and are therefore included
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India | 51
2009 128,101 42,529 16,903 4,954 3,319 4,268 1,444 230 112 YoY increase
2010 188,660 79,696 28,221 7 ,142 6,074 6,021 1,663 247 165 165 YoY decrease
The Indian market will continue to show strong growth in the coming years
Two factors assure rising demand for commercial vehicles and, in particular, for heavy trucks in India. The construction sector will continue to experience dynamic growth, and the road network will be substantially improved. Already, the Indian government has introduced a state program for upgrading and building roads and strengthening harbor connections. National highways, which comprise only about 2 percent of the road network but carry 40 percent of the traffic, will be particularly important. By connecting more rural areas to the road network, the need for commercial vehicles outside large metropolitan areas will rise.
A booming construction sector and large-scale infrastructure programs promise great growth potential.
CUSTOMER REQUIREMENTS
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In 2010, we saw many cities moving from Euro III to Euro IV and the rest of the country going from Euro II to Euro III. Emissions standards are an area where we clearly have to advance and be better prepared.
Ravi Pisharody, President (Commercial Vehicle Business Unit), Tata Motors Ltd. (India)
Market leader Tata is already experimenting with a series of hybrid buses in Delhi and Mumbai. Without considerable subsidies from the Indian government, however, such field tests as in the Western markets will not initially find wider acceptance.
Although India is clearly a low-cost truck market, some customer segments already think about follow-up costs
Indian customers are gradually coming into contact with technologically more sophisticated products from foreign OEMs. A shift in customer demand towards greater quality, safety and reliability therefore seems likely in certain segments over the coming years. The main drivers for increased sophistication are large fleet operators and state-owned bus companies, which already expect a higher level of reliability and quality at a reasonable lifecycle cost. Additionally, economic indicators show previously neglected aspects of TCO for Indian customers, such as fuel cost, will gain in importance over the coming years: Fuel price is a highly political issue in India. Fuel reforms enacted in June 2010 linking petrol prices in India to the market were controversially discussed. By freeing up petrol prices, the government hiked the cost of other fuels such as diesel, primarily used for commercial vehicles. For instance, from 2000 to 2010, the price for one liter of diesel in Indias capital Delhi soared by almost 170 percent.
ADDED-VALUE SERVICES
YoY increase
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India | 53
Due to the long-standing history of poor quality roads and low customer expectations, Indian trucks are technically unsophisticated and are mainly operated by owner-drivers who typically take care of their trucks maintenance and repair themselves. Value-added services around truck repair and maintenance are therefore of low priority. However, the increasing awareness of TCO could push reliability and maintenance costs more into focus.
High share of owner-drivers narrows the potential for fleet management solutions in India
Because of Indian fleet ownership patterns, the truck market has been highly fragmented. According to the Indian Foundation of Transport Research and Training (IFTRT), 80 percent of truck operators are small, owning less than 10 trucks. Among these small operators, a large number of owner-drivers transport goods with a single truck. Unusually, the Indian transport industry is mostly organized by transport middlemen or goods booking agents. Those companies are largely nonfleet owning in nature, and hire truck capacity from the smaller truck operators or owner-drivers. Economic fleet management services require a critical mass of operated trucks, so offering these services in India is reasonably challenging. Because of the ownership patterns described above, wide-scale fleet management solutions are unlikely in India. Only 10 percent of Indian truck operators own a fleet greater than 25 trucks, and only 1-2 percent own between 200-1,000 trucks.9 Furthermore, high operating costs, and a poor communication infrastructure outside metropolitan areas, restricts fleet management opportunities. Nevertheless, Indian market leader Tata Motors has launched a commercial fleet management system called TRAKit for their range of commercial vehicles. TRAKit is a low-cost solution tailored to Indian truck market conditions and fleet ownership patterns, with which vehicle and fleet operators can stay connected to their vehicles, while they are in transit.
FLEET MANAGEMENT
The market in India is still quite fragmented, but in the medium and heavy commercial vehicles sector there are more fleets emerging, and these larger customers will become the important ones.
Ravi Pisharody, President (Commercial Vehicle Business Unit), Tata Motors Ltd. (India)
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Simple import regulations, low customs duties and the absence of local content regulations substantially ease market entry for foreign manufacturers.
Daimler is one international commercial vehicle manufacturer making a market entry into India. The company terminated its previous joint venture with Indian manufacturer Hero. Instead, Daimler has formed a subsidiary, Daimler India Commercial Vehicles, and recently announced its own brand for the Indian market BharatBenz. Volvo Trucks is taking a different path. Under its VE Commercial Vehicles joint venture with Eicher Motors in 2008, Volvos heavy-class trucks will be offered in India in addition to trucks and buses already provided by Eicher. The decades of isolation of the Indian market, which led to local manufacturers establishing a well-structured dealer and service network, presents a challenge for foreign manufacturers. New brands must compete with household names such as Tata, Mahindra, Ashok Leyland, Eicher and Force. Manufacturers entering the country must first of all familiarize themselves with the complex rules and state structures.
With the acquisition of Daewoo, Tata is also attempting to establish itself on the global market.
Nevertheless, Tata Motors is already the fourth-largest heavy duty truck manufacturer in the world today. The company operates in Europe, Southeast Asia, the Middle East, South America and Africa. However, Tata Motors employs differing strategies for each. In the European automobile sector, it operates almost exclusively through its two premium brands, Jaguar and Land Rover, which it acquired in 2008. The focus throughout the rest of the world is on commercial vehicles. Tata Motors already maintains joint ventures on the African continent (Kenya, Senegal and South Africa), and also in Russia and Ukraine. In addition to India and China, the focus in Asia is on South Korea (the commercial vehicle arm of Daewoo was acquired in 2005), Thailand and Bangladesh. Consequently, the Tata brand has increased its global recognition in recent years via a series of successful business activities. Conversely, globalization attempts by other Indian manufacturers have failed, mainly due to the small product portfolio and lack of financing.
It will take quite some time before brands from Asia will reach the technology standards and especially the quality image to have a breakthrough in Western markets.
Ravi Pisharody, President (Commercial Vehicle Business Unit), Tata Motors Ltd. (India)
10
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India | 55
TATA MOTORS
Interview with Ravi Pisharody, President (Commercial Vehicle Business Unit) at Tata Motors Ltd. (India)
A promising outlook for the Indian truck market Ravi Pisharody, president (commercial vehicle business unit) of Tata Motors Ltd, is predicting an exciting year for the truck business globally in 2011, particularly in India. The industry in India has already witnessed 25 percent growth in 2010, and this trend is expected to continue over the next four to five years, in the region of 15 to 20 percent annually. Similarly hopeful estimates were being made in 2008, just before the global recession hit. However, the rate of recovery in the Indian truck market has surprised many observers, and the upward trajectory is expected to be maintained. Pisharody says this is good news for other large developing markets. Brazil, Latin America and China are following similar patterns, and competition in these markets will be tough, he says. In contrast, recovery in Europe and North America is slower and might take another two or three years to come back fully. Tata is positioning itself to capitalize on this growth. It plans to keep its truck range as diverse as possible, using its high profile in the domestic market to further stimulate sales. It has also invested heavily in the passenger vehicle side of its business. In India, Pisharody expects few government interventions to safeguard domestic manufacturers, such as trade barriers or import regulations. This is despite a constant trickle of foreign OEMs, such as Daimler Trucks, investing in India. Indian government policies are fairly open, says Pisharody. Were going to see a lot of global players coming between 2011 and 2013. He believes Indian manufacturers have had ample warning about this influx of foreign rivals, and in many cases local firms are already developing, manufacturing and marketing products closer to global specifications. Strong customer links in India, sometimes stretching back generations, will help protect domestic firms ultimately motivating them to raise their standards further. A unique factor in India is the preoccupation with low price, he says. However, customers are becoming more educated about the total cost of ownership things like reliability and repair costs. This sort of thinking will shape the future. In a world still recovering from economic collapse, Pisharody expects this cost-conscious concept will enable more Indian producers to get a foothold in global markets. Already Tata is expanding overseas, with operations in the Middle East and Africa, among others. Latin America presents another opportunity and Pisharody believes there are significant synergies with the companys current product range. But the overseas expansion of Indian OEMs is expected to be slow and steady, rather than a stampede. If you look at Europe, not even American brands sell many vehicles there, so itll be some time yet before brands from Asia acquire the technology and image to enter those markets strongly, he says.
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Insight
Market structure & development
After a period of growth, the African truck market faced strong declines in 2008 and 2009, like the rest of the world. For instance, South Africa, the continents largest truck market, was hit by a decline of over 40 percent between 2007 and 2009. Since 2010, the African truck industry is recovering from the crisis and besides being extensively covered by mature market OEMs increasingly becoming a promising testing ground for emerging OEMs from China and India. Besides South Africa, Northern African states such as Egypt, Morocco, Tunisia and Algeria are offering interesting opportunities for OEMs to leverage a low-cost base for production, bolstering their global commercial vehicle sales.
Trucks in
As mentioned in previous chapters, Africa plays an interesting role in the expansion strategies of truck OEMs from emerging markets like China and India. Largely because the market environment and customer preferences are similar to their respective home markets, these OEMs are trying to enter the African continent, either to produce vehicles for the market itself, or to establish a hub for further expansion into regions such as Europe. Market characteristics
Political and historical conflicts continue to influence the development of many African countries. Therefore, the African continent is only partially developed. In vast parts of the continent, the economy and the road infrastructure are very rudimentary. Even in South Africa, which can be considered the most developed country, road infrastructure is still scarce. In Africa, truck manufacturers generally sell their trucks and aftermarket parts to independent local distribution networks or single dealers. However, trucks are essentially custom products, with dealers commonly ordering to end-user specifications. Typical African end-users are small fleet and ownerdriver operators; they are relatively price sensitive and always seeking ways to
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Africa
cut costs under the continents tough economic conditions. The resulting price competition within the African truck market places increasing pressure on European and American manufacturers, because Chinese, Indian and Russian manufacturers can sell their trucks at much lower prices. On the other side African truck customers still have a preference for reliable and long lasting used trucks. Used trucks are of special importance because small and medium sized companies traditionally replace their old truck fleets with secondhand vehicles. This offers greater potential for Western OEMs, which enjoy a better reputation among African customers compared to their emerging markets competitors. Reliable used trucks from Europe stand a good chance of spending another lifecycle on African roads. plants for complete truck assembly, manufacturing truck components, as well producing chassis for MercedesBenz busses. Interestingly, the global German supplier ZF Friedrichshafen formed a joint venture with the SNVI (Socit Nationale des Vhicules Industriels) in Algeria in 2004. Since then, the company ZF Algrie has leveraged the low-cost base in the North African country and produces vehicle transmissions for commercial vehicles. Chinese and Indian manufacturers increasingly aim to expand their exports to Africa. The main features of their trucks (such as the ability to handle heavy road conditions and overload) fit African demands extremely well. Besides selling trucks in the region, emerging OEMs also see Africa as an ideal testing ground for the expansion of their global production footprint. Tata Motors, for example, not only sells its trucks in eleven African countries, but has also operated a bus body assembly plant in South Africa since September 2010, and plans to start producing small and medium sized trucks in the country for 2011. Another example is Chinas Beiqi Foton, which recently began constructing a North Africa production base in Kenya. Assembly is planned to start in 2012, with an annual production capacity of about 10,000 units.
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4.3 Russia
4.3.1 Market structure & development
Russias commercial vehicle market is heavily influenced by Europe but still largely defined by low technical standards
Due to its geographical proximity, the Russian market more closely resembles the European models than Indian and Chinese models. In general, this means there should be greater opportunities for premium trucks. Although technically-simple trucks continue to dominate, in 2010 close to 30 percent of domestic truck demand was attributable to foreign providers. The heavy political influence, however, means local manufacturers still account for over 80 percent of domestic truck production. The reluctance of foreign manufacturers to produce vehicles in Russia means that, traditionally, Russia is the only one of the three emerging countries in this report to meet its excess demand with imported Western trucks and is not likely to face serious overcapacity any time soon.
In 3 years imported trucks will most probably make up 4050 percent of the Russian truck market. Premium trucks will primarily come from Europe, while the lowcost segment will be dominated by Chinese manufacturers.
Ashot Aroutunyan, Director of Marketing and Advertising, KAMAZ OAO (Russia)
The Russian commercial vehicle market suffered dramatic losses due to the global downturn
As a result of the financial and economic crisis, the Russian market suffered more than other emerging commercial vehicle markets. Before the crisis, the market for light commercial vehicles was growing. By 2008 this growth was slowing, and in 2009 the market totally collapsed, losing more than 50 percent of its pre-2008 volume. Sales were growing again by 2010, but even with growth rates of around 28 percent, the market for light commercial vehicles is still far from its pre-crisis level.
The market for heavy commercial vehicles suffered a similar fall. Pre-crisis, the market increased by 50 percent between 2006 and 2008, profiting from the boom in the construction sector and rising domestic consumption. From 2009, however, the market contracted by around 70 percent within 12 months. Although growth is returning, the market for medium and heavy trucks over six tons is expected to take longer to recover than the LCV market.
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Russia | 59
GAZ, KAMAZ and UAZ dominate the Russian market with a combined share of 67 percent.
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Market share and market growth of the 10 largest commercial vehicle groups*
60%
50%
1 2 3 4 5
Full-line manufacturer Multi-brand manufacturer Domestic manufacturer LCV manufacturer HCV manufacturer
30%
20%
KAMAZ3,5 28,259
HYUNDAI1,2 5,727
PSA2,4 8,143
MAZ5 7,158
60%
80%
100%
120%
The European OEMs VW, Fiat, and PSA posted strong sales growth in Russia in 2010.
Among the foreign manufacturers, the Fiat Group (market share: ~7 percent) and the VW Group (market share: ~4 percent) have the best foundations for further growth, with their modern trucks comparing well with Russian providers. The fastest growing European provider in Russia in 2010 was the French PSA Group. Showing growth of over 100 percent, unit sales more than doubled. The only loser in the top ten is the American Ford Group, which has lost over half its market volume since 2008. However, Ford has recently signed an agreement with the Russian Sollers automobile group for the joint production and marketing of automobiles and light commercial vehicles, so in the medium term Ford should be able to turn around this decline.
Light commercial vehicles are dominated by local manufacturers, but foreign OEMs are encroaching
Even in the pre-crisis years of 2006 to 2007 market leader GAZ posted a substantial , decline in new registrations. Foreign brands such as Fiat, Peugeot and Volkswagen profited from this, gaining sales at the expense of GAZ. Fiat, in particular, achieved
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Russia | 61
excellent growth and increased its commercial vehicles unit sales from 63 LCVs to more than 13,000 in 2010, half as many as UAZ, the second-largest Russian provider. The PSA Group is likewise developing successfully, primarily via the Peugeot brand. Unit sales of French commercial vehicles have increased despite the crisis. Volkswagen and Mitsubishi, conversely, both suffered substantial losses in terms of unit sales as a result of the crisis, but were already showing growth trends again by 2010. These developments clearly indicate that customer demand was already shifting towards more technically and environmentally advanced foreign vehicles, even before the crisis. This trend is expected to intensify further as the Russian economy recovers.
Increases at Fiat, Peugeot, and Volkswagen are coming at the expense of local industry leader GAZ.
2006 156,969 29,909 63 903 2,074 5,108 1,954 1,770 611 775
2007 150,057 32,269 309 1,282 3,697 9,649 6,077 2,675 614 2,109
2008 121,336 33,272 6,847 2,741 8,089 12,638 7 ,690 3,063 485 3,291
2009 49,884 18,459 9,141 3,058 4,727 7 ,766 3,239 1,385 912 1,787 YoY increase
2010 70,825 25,801 13,310 6,299 5,931 5,113 3,700 2,123 1,844 1,836 YoY decrease
The market for heavy trucks must overcome enormous sales declines by all manufacturers
Market leader KAMAZ had to withstand a unit sales decline of over 40 percent in 2009. In contrast to GAZ in the light commercial vehicle segment, however, KAMAZ did not sacrifice unit sales to foreign rivals. KAMAZ and the GAZ Group, with its two brands GAZ and Ural, continue to dominate the local market for heavy trucks, with a combined market share of almost 70 percent. With two exceptions, Isuzu and Zil, domestic as well as foreign players benefited from the recovery of the Russian construction economy in 2010. Nevertheless, all market participants are still far from their pre-crisis sales volumes. Three foreign brands in particular Hyundai, MAN and Volvo suffered dramatic declines in sales volumes between 2008 to 2009, after having achieved respectable market positions pre-2008. The most startling example is Munich-based truck manufacturer MAN, whose sales in Russia dropped from 9,000 units in 2008 to just 347 the following year. With the upturn of the Russian economy, foreign manufacturers in the heavy duty sector, with their more modern product portfolios, are expected to gain market share and put local manufacturers under increasing pressure. However, a complete recovery to pre-crisis levels is not expected earlier than 2012.
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2006 32,327 26,787 9,704 11,807 3,073 1,549 2,754 59 2,691 7 ,127
2007 39,206 27 ,743 15,731 10,805 4,847 4,313 5,078 2,132 4,629 10,272
2008 39,309 24,484 15,164 12,249 5,481 9,242 3,787 10,025 7 ,009 5,163
2009 22,966 6,473 6,855 3,251 550 347 185 3,871 449 2,448 YoY increase
2010 28,259 11,957 11,162 7 ,158 4,050 2,721 2,302 1,838 1,826 1,259 YoY decrease
YoY increase
Source: Federal State Statistics Service of the Russian Federation
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Russia | 63
Ultimately, however, the primary driver of the Russian commercial vehicle market will continue to be the political system. For example, emission standards are scheduled to be gradually tightened to Euro IV and later Euro V, leading to a greater focus on green issues. With stricter environmental standards foreign manufacturers will benefit as a result of their technological advantages over Russian manufacturers.
Purchase price is the number one criteria because total lifecycle costs will remain low
In a mature market, the cost of fuel makes up a huge part of the total operating cost of a truck (e.g. 30 percent in Western Europe). In Russia, fuel prices are not directly controlled by the government but rather by state-owned oil companies, which occupy a monopoly position in many Russian regions. According to the Federal State Statistics Service of the Russian Federation (ROSSTAT), diesel prices have risen by ten times since 1998. Therefore, they will increasingly impact the decisionmaking of truck operators and owners. Other follow-up costs such as commercial vehicle taxes, tolls or insurance fees, do not greatly influence the purchase decision of Russian truck manufacturers. According to the ROSSTAT, the monthly salaries of people working in the transportation industry in Russia rose at a compound annual growth rate of 29 percent from 1995 to 2009. But coming from a very low base, this also increased affluence plays a minor role, and still leaves the initial purchase price as the main criteria for truck operators in Russia.
ADDED-VALUE SERVICES
Establishing a service network and distribution chain will probably be one of the primary challenges for foreign OEMs.
It sounds like a banality, but Russia is an enormously huge country. How can we establish a nearly comprehensive service network at a reasonable cost? At this point, a joint approach with KAMAZ generates real benefits and advantages.
Andreas Renschler, Member of the Board and Head of Daimler Trucks Division, Daimler AG (Germany)
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FLEET MANAGEMENT
Road density derived from territory size (sq. km) and length of highway networks (km)
18000 16000 14000 12000 10000 8000 6000 4000 2000 0 647 Russia 2 Territory ('000 sq. km)
1 Data 3 2 Public
17 ,098
0.9 0.8 0.7 0.6 9,600 8,515 0.5 0.4 0.3 3,984 1,736 Brazil 3 China 1 125 3,287 2,600 146 0.2 0.1 0.0
233
Source: BRICS Joint Statistical Publication 2011, National Bureau of Statistics of China
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Russia | 65
KAMAZ
Interview with Ashot Aroutunyan, Director of Marketing and Advertising at KAMAZ OAO (Russia)
government is currently developing a dedicated program aiming to achieve substantial truck modernization. The most significant obstacle to achieving this modernization is the low capacity of Russian manufacturers, although he is sure that, the capacity deficit of Russian manufacturers can be compensated by foreign manufacturers, mostly from Europe and China, but supporting foreign producers is certainly not the Russian governments intention. KAMAZ engages in partnerships for automotive components manufacturing with leading suppliers like ZF and Cummins. It also partners with global OEMs like Daimler to manufacture complete trucks in Russia, and this is another area of planned growth for KAMAZ. We plan to extend our partnerships, especially in AWD trucks, special trucks and long-haul trucks manufacturing, Aroutunyan says. KAMAZ is planning to extend its own international market coverage, too, to capitalize on the growth of the global truck market. Our share in Russia is already high. It is hard to get more thats why we should be a global company, he says. To this end, the company has launched a joint venture with Indian manufacturer Tatra Vectra which, according to Aroutunyan, should enable KAMAZ to sell 10,000-15,000 trucks per year in India within five years. Although the company has no official plans for partnerships in the Chinese market, he estimates that KAMAZ could also be selling about 15,000-20,000 units in China within the next five years.
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KAMAZ has a UAE-domiciled distribution enterprise called KAMAZ International Trading for the Middle East and Northern African markets. Worldwide exports make up almost one-quarter of KAMAZs production. In India, the company operates a joint venture with the Vectra Group, called KAMAZ Vectra Motors, to distribute its own trucks. However, only eight-wheel heavy-duty trucks are currently being sold. The joint venture was launched in 2009. It sold an estimated 1,300 units in India in 2010, representing a market share of about 0.4 percent. Additionally, individual KAMAZ trucks find their way into some Central and South American countries, such as Cuba and Venezuela, and in Southern African countries, such as Burkina Faso and the Ivory Coast.
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Russia | 67
Before KAMAZ engages in further globalization activities, it aims to strengthen its market position in neighboring former Soviet countries and its presence in current Middle East and Africa markets, as well as its joint venture in India. The companys other strategic priority is to improve its labor productivity. In Europe, for instance, employee effectiveness is three times higher. This means a MAN employee assembles three trucks per year on average, while a KAMAZ employee assembles only one truck in the same time. The two other largest Russian manufacturers, GAZ and UAZ, do not undertake any significant international activities and are not expected to do so in the foreseeable future.
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High degree of saturation/strongly cyclical High share of heavy trucks Well-developed infrastructure Professional customers with strong TCO orientation Consistent compliance with statutory requirements Driver orientation High logistical demands Highly consolidated markets with trend toward full-line manufacturers Low level of vertical integration High statutory requirements with respect to the environment, safety and worker protection
Source: Institut fr Automobilwirtschaft [Institute for Automotive Research]
MARKET INFRASTRUCTURE
Cycles along growth trend High share of medium and light trucks Infrastructure defective, above all for heavy trucks Fragmented customer structure with many owner-drivers
CUSTOMERS
Focus on low acquisition costs Overload-bearing capacity Low logistical demands Quite fragmented locally dominated markets High level of vertical integration Increasing statutory requirements, but fragmented enforcement
COMPETITION
STATUTORY REGULATION
State regulations, customer requirements, and infrastructure will determine the convergence.
Greater potential for convergence exists in China and Russia than in India
Triad markets are united by three key factors: comprehensive statutory regulations, high customer requirements and a well-developed infrastructure. Transposing these factors into the Chinese, Indian and Russian markets, it is clear that, despite their differences, there is considerable convergence potential in all three.
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Russia | 69
Prospects of convergence in selected emerging markets China Limit values for emissions of harmful substances and noise Statutory regulation Safety standards Nationwide implementation Logistical demands within the framework of industrial division of labor Orientation toward acquisition costs Customers Employee recruiting Professionalism of commercial vehicle operations Importance of owner-drivers Quality of road network Infrastructure Road pricing Telematics systems
Source: Institut fr Automobilwirtschaft [Institute for Automotive Research]
India rising rising very low rising still very high low relevance only weakly rising very high rising continued low importance importance rising
Russia rising rising very low rising still high rising relevance only weakly rising high rising continued low importance importance rising
heavily rising rising low sharply rising still high low relevance rising still high sharply rising increasing importance sharply rising importance
Nevertheless, a complete convergence of the markets cannot be expected within a typical planning horizon (10 to 15 years). Most likely three distinct market segments are expected to evolve in emerging markets: The low-cost segment, with technically simple and cheap trucks. The modern domestic segment, with further developed, robust and still extremely favorably-priced trucks. The premium segment, with technically high-quality and high-value trucks from European, North American and Japanese OEMs. According to estimates from the Institute for Automotive Research, market convergence by 2020 will favor the modern domestic and premium segments in all three emerging markets, without completely suppressing the low-cost segment. The precise balance will most likely depend on the markets specific characteristics as described in previous chapters. Its proximity to Europe means that the Russian market is expected to evolve the most in relative terms. By 2020, the market share of premium trucks is estimated to double, while the share of modern domestic trucks will triple, leaving only a 20 percent share for low cost trucks (from 70 percent in 2010). Of course, from a global perspective absolute sales will remain considerably lower than in India and China.
The segment of modern domestic trucks will see the strongest growth in the medium-term.
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There will definitely be a rising demand for technically more sophisticated and higher value trucks in the emerging markets. But these European-style trucks will only represent a market niche for quite some time. Unified environmental standards alone will clearly not lead to a full convergence any time soon.
Andreas Renschler, Member of the Board and Head of Daimler Trucks Division, Daimler AG (Germany)
Significant structural changes are expected in China as well, albeit not as drastic as in Russia. Owing to the intense efforts of the Chinese government and the increasing number of joint ventures between emerging and established OEMs, both the modern domestic segment and the premium segment are expected to account for a considerable share of the market by 2020. India, on the other hand, is trailing behind. The Institute for Automotive Research believes that market segmentation will only change slightly by 2020. With a 75 percent share, the low cost segment is still expected to dominate the Indian market for a long time yet.
35
60 70
85 75
82 55
20 2010 2020 Russia Low Cost Trucks 2010 2020 India Modern Domestic Trucks 2010 2020 China Premium Trucks
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NAVISTAR
Interview with Dee Kapur, President of the Truck Group and Jack Allen, President of the North American Truck Group at Navistar International Corporation (USA)
There is increased regulation on things like emissions and safety regulations, which means more cost, he says. Our customers expect us to offset these changes through innovation. Weve addressed things like fuel economy, weight, and driver environment. Next, well see technologies such as collision avoidance systems, stability systems anything which can reduce their overall costs further. In terms of competition with foreign OEMs, valuedriven models produced by manufacturers in emerging economies are already threatening the dominance of established global players. It could take one or two cycles for them to compete fully, says Kapur, but we should not underestimate them in any way. As Navistar has discovered, one tactic for branching out into emerging markets is to form local alliances, such as its own joint venture with Indian manufacturer Mahindra & Mahindra in 2005. Allen, meanwhile, notes that over the past two decades, the export market has been feast or famine largely dictated , by the strength of local currencies. Building vehicles in local markets should offer OEMs a lot more control. In China, the duty on built-up commercial vehicles is about 25 percent, says Kapur. Even components have a fairly significant tariff about 15 percent in India, for example. In response, Navistar is stepping-up its political lobbying for these limitations to be eased. If they are successful, the global prospects for the commercial vehicle industry will be even more enticing.
Predicting sweeping changes to the global truck market Although demand for trucks is expected to remain high, new approaches will be necessary as OEMs adapt to worldwide changes triggered by technological, economic and regulatory shifts. Domestically, Dee Kapur, president of Navistars Global Truck Group, believes road haulage will still be vital for transporting goods. Emerging markets such as China and Brazil are expected to share the USs healthy appetite for haulage. Like America, these are enormous, widely-populated countries with huge scope for mass road network developments. Transporting goods between the hinterland and the ports in China can mean journeys of thousands of miles, says Kapur. Thats why we could see a movement there towards the kinds of commercial vehicles which currently ply US roads. A similar gravitation towards heavier trucks should emerge in India, he believes, but this might take longer because Indias traffic levels make lower-displacement, lowerpowered engines more attractive. The industry is fully aware of its need to continue evolving. Jack Allen, president of Navistars North American Truck Group, says that advancements in the commercial vehicle sector will be driven by both legislation and consumer demand.
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Passenger and commercial vehicle business why they are different and what they can learn from each other
Traditionally, passenger vehicle businesses and commercial vehicle businesses were designed for different markets. They have different business models and usually cater to customer groups with differing preferences and characteristics. Nevertheless, there are several areas where commercial and passenger vehicle manufacturers can benefit from a mutual exchange of knowledge.
Insight
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Strategic differences between passenger and commercial vehicle business PASSENGER CAR BUSINESS Market development from top to bottom (brand transfer) Global brands (at least in premium segment) Immediate success for Western premium vehicles in emerging markets Market cyclicality can still be mostly absorbed by exporting to growth regions - Particularly in the premium segment, while much more difficult in other segments Services as product support Mobility service solutions, communities and full-service leasing gain importance for the passenger car business Globally uniform technologies and platforms World Car strategy feasible (particularly in the premium segment) Alternative drive train technologies are of high priority for OEMs and are heavily subsidized by governments Several mass-market hybrids and EVs are already available
Source: Institut fr Automobilwirtschaft [Institute for Automotive Research], KPMG International
vs.
COMMERCIAL VEHICLE BUSINESS Market development from bottom to top Localized brands Low-cost focus hampers success for Western premium trucks in emerging markets Strong dependency on GDP makes CV business extremely prone to market cyclicality (especially in the mature markets) Flexible capacity management is widely implemented Services as source of profitability and competitive advantage Full-service mobility solutions have long been implemented Regionally differentiated technological level World Truck not feasible due to hugely varying regional requirements Optimization of diesel engines still offers the best long-term cost-benefit ratio
GREEN TECHNOLOGIES
Looking at the winning strategies revealed in this study, the passenger business can certainly transfer know-how regarding multi-branding approaches of Western truck OEMs in the emerging markets. Furthermore, the global passenger vehicle market is not immune from market cyclicality either. It could therefore benefit from adopting flexible capacity management best practices that have already proven effective in the truck industry. Last but not least, the growing trend towards ondemand vehicle usage instead of vehicle ownership in the private automobile sector is opening up space for substantial knowledge transfer from the truck business. Today, the commercial vehicle business generally follows the rules and logic of the B2B market, while the passenger car business mainly focuses on private customers (B2C). This is largely because commercial vehicles are investment assets, while passenger cars at least for private customers are consumer and lifestyle goods. But with the increasing move from car ownership to car usage, a new B2B customer interface will emerge for passenger vehicles. For mobility service and car-sharing providers, vehicles - especially fleets - will be investment assets, where rational purchase decisions will be the norm, as they already are in the truck business. Interestingly, the reverse seems to be true in emerging truck markets - at least for the time being. Here truck makers have to adapt their brand strategies and business models to follow B2C rules and logic, as they are mainly faced with owner-drivers. The purchase decisions of owner-drivers tend to be based more on emotions and social categories than on commercial facts, because buying a truck can be a lifetime investment and affiliates the owner to a certain user group or community. However, it can be assumed that once larger fleets are more common, economic considerations will play a larger role in the purchase decision.
The truck business follows B2B logic, while the car business mainly follows B2C rules.
Emerging truck markets follow B2C rules, as the majority of truck operators are owner-drivers.
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The biggest issue is the distribution side; its the consumer market against the business-to-business market, and thats a big leap.
Jack Allen, President of the North American Truck Group, Navistar International Corporation (USA)
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Localized brand strategies offer significant growth opportunities in emerging markets low-cost passenger vehicle segments
With BharatBenz, Daimler Trucks introduced a localized brand for the Indian market, which on the one hand certainly benefits from the extraordinary reputation of the globally-known commercial vehicle brand Mercedes Benz. On the other hand, Daimler is able to offer a lower cost vehicle in the modern domestic segment, with regionally adjusted technology and quality standards, without blurring the premium claim of its Mercedes Benz products. The same approach could be taken by passenger vehicle manufacturers to generate significant growth in the low-cost segments of China and India. Today, the success of Western car OEMs in those countries is mainly based on offering Western standard premium vehicles to the increasingly affluent middle class. The low-cost segment instead is mostly catered to by domestic OEMs. To successfully settle in the low-cost segments of emerging markets, a localized brand or JV indigenous strategy could deliver increasing market share in the low-cost segment as well as maintaining the premium brands integrity. Several OEMs have already taken the first steps. For example, General Motors, Nissan and Honda recently launched low-cost brands with their domestic partners. The German Volkswagen Group is also considering an entry-level brand with its partner SAIC explicitly for the Chinese low-cost car market.
LESSONS THE PASSENGER CAR BUSINESS CAN LEARN FROM THE TRUCK BUSINESS
Passenger vehicle OEMs can learn from flexible capacity management best practices of truck OEMs
The globalization of the automobile industry, as well as the strong demand in Asia, is currently leading to major growth for manufacturers in the Triad markets. However, this also increases the risk of unforeseen events affecting manufacturers. The commercial vehicle industry has set itself up to be extremely flexible as they have been prone to economic cyclicality. In the event of declining demand, the existing capacities have to be rapidly adapted and unnecessary costs avoided. Daimler, for example, succeeded during the crisis in becoming flexible enough to generate profits, even with declining sales figures.
The passenger vehicle business can benefit from addedvalue services already implemented by the truck industry
Today, the borders between the commercial vehicle business and the passenger car business models are constantly blurring. This is especially true with regard to the emergence of on-demand vehicle usage patterns, replacing the vehicle ownership that has dominated the private auto sector for decades. These newly emerging mobility patterns are increasingly transforming the consumer good passenger car into a mobility service investment asset. Besides financial service providers and auto rental companies, which have already treated passenger cars as investment assets, a rising number of so-called mobility service providers populate the market for passenger vehicles occupying the B2C interface. These commercially oriented service providers certainly have an increasing interest in solutions currently offered to fleet providers or operators in the commercial truck business. Almost 40 percent of the executives asked in the KPMG 2011 Automotive Executive Survey stated that mobility solutions will have considerable impact on future passenger business strategies. Particularly in the Triad markets and the megacities of the BRIC countries, such solutions will help overcome traffic jams and environmental pollution. Hence, already well-established best practices from the commercial vehicle domain can be of significant value in the passenger vehicle market as well.
Mobility solutions such as car-sharing can learn a lot from the commercial vehicle sector regarding TCO monitoring, maintenance, service, and fleet management.
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For instance, the truck business has already found suitable solutions for the following issues, mostly arising at the B2B interface:
Total cost of ownership considerations are becoming increasingly important in the passenger car sector
The KPMG 2011 Executive Survey revealed that 96 percent of experts see fuel efficiency as the primary criterion for a customers purchasing decision. The rapid increase of gasoline prices means total cost of ownership monitoring for passenger car owner-drivers and fleet operators is becoming increasingly important. Vehicle taxation is another aspect of the TCO which will have a significant impact on the follow-up costs for cars in the future. Currently, for instance, German taxes on fuel efficiency are calculated according to the engine size and exhaust emissions, not the actual fuel consumption of the car. This imposes considerable costs for vehicle owners. Owner-drivers will therefore have to monitor the TCO of their cars in order to compare the monetary benefit of owning a car, versus car-sharing schemes or mobility service solutions. Since mobility solutions are usually charged by kilometers driven or usage time, customers will pay increasing attention to the total life cycle costs of their cars. Monitoring TCO is also essential for the profit margins of fleet operators such as mobility service providers. A vehicle with a low TCO increases the business owners profit margin; on the other hand, high gasoline consumption has the reverse effect. Keeping the total operating costs low has always been top of the agenda for Western truck OEMs to attract commercial customers. The same is true for passenger vehicle OEMs catering to mobility service providers in the future.
Intelligent maintenance and service solutions will be a necessity for mobility service providers Reduction of standing time and lifetime improvement safes money.
The average standing time of a private passenger car in Germany is around 23 hours a day. By using car-sharing schemes or mobility solutions, this time will be shortened significantly for fleet vehicles. Of course, this will have a negative effect on the lifetime of a passenger car. Therefore, increasing the lifespan of a vehicle via maintenance and service offerings will become ever-more important. Ultimately, long service and maintenance times mean lost profits for the vehicle operator. In this regard, the truck industrys automated service management could bring major benefits for mobility service providers.
Fleet management and network logistics approaches can be leveraged to guarantee full-coverage mobility solutions To be successful as mobility provider, an effective management of the fleet is necessary
Car2Go, the short-term rental concept of Daimler AG, started its first pilot project in Ulm offering small cars on a rental basis. The rural environment in particular posed the problem of efficiently allocating the rental vehicles. The fact that Car2Go customers can drop off their rented cars wherever they prefer usually results in an unfavorable misallocation of vehicles. To guarantee a high quality of service and full-coverage, efficient fleet management determining potential travel routes is therefore vital.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Manufacturers of commercial vehicles have already been offering services to efficiently allocate vehicle fleets for years. They have gained extensive experience in this area. For example, the European commercial vehicle manufacturers Daimler, MAN, Scania, Volvo, Renault Trucks, DAF Trucks and IVECO teamed up under the so-called FMS (fleet management connection) standard as early as 2002. The telematics devices developed can be used independent of manufacturer and enable cross-fleet management. A similar system for mobility providers could lead to a far more effective allocation of vehicles and could grant better coverage and quality of service. Such a system would therefore encourage customers to use more on-demand mobility services in the future.
LESSONS THE TRUCK BUSINESS CAN LEARN FROM THE PASSENGER CAR BUSINESS
It is nearly impossible to imagine a future world without standardized platforms and electric drive trains even in the truck sector
Opportunities for knowledge transfer from the passenger car to the commercial vehicle business can also be identified. For instance, regarding the realization of scales and synergies and the development of environmentally friendly propulsion systems, the passenger vehicle business offers a vast number of best practices that could be adopted by commercial vehicle manufacturers. In 2012, the Volkswagen Group will introduce the modular transverse matrix, which will represent the technical foundation for over 30 group models. This cross-brand modular strategy will enable VW to exploit new synergies and greater economies of scale. Volkswagen expects savings of approximately 20 percent in unit costs and one-off expenses thanks to the introduction of the modular transverse matrix. Global truck manufacturers should also have platform strategies similar to the ones in the passenger business on top of the management agenda to stay globally competitive. The same is true regarding electric drive train technologies. The technical advancements made by the passenger vehicle industry to introduce environmental drive train technologies to the mass-market could be transferred to the commercial vehicle domain as well. Several manufacturers producing cars and trucks under one roof are already proving the feasibility of sharing technologies among the passenger and the commercial vehicle domain, while integrating various electrical concepts (hybrids as well as fuel cells) into all kinds of their vehicles.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
LESSONS THE PASSENGER CAR BUSINESS CAN LEARN FROM THE TRUCK BUSINESS
Low customer expectations in emerging markets regarding technological sophistication Strong competition with domestic low cost OEMs in emerging markets Strong market cyclicality also observable in the car business Worldwide impacts of regional economic instabilities and environmental catastrophes Rising importance of TCO Declining importance of vehicle ownership Passenger vehicles transform to investment assets for B2B customers
Introduction of localized brands in entry-level segments Gain market share without blurring premium brand reputation Global management of overcapacity Solutions for unforeseen demand collapses Cater to new B2B customers (mobility service providers) Focus on TCO as differentiating factor and competitive advantage
LESSONS THE TRUCK BUSINESS CAN LEARN FROM THE PASSENGER CAR BUSINESS
Adoption of platform strategies and modularization without sacricing regional adjustments and specications Intense global competition New competitors from emerging markets High cost pressure due to low cost OEMs from emerging markets
Adoption of alternative propulsion technologies Sharing R&D costs via cross-segment technologies
Source: KPMG International
GREEN TECHNOLOGIES
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
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Contact us
Global Automotive contacts Dieter Becker Global Head of Automotive T: +49 711 9060 41720 E: dieterbecker@kpmg.com Simone Beutel Global Executive for Automotive KPMG in Germany T: +49 711 9060 41724 E: sbeutel@kpmg.com Regional Automotive contacts ASPAC Chang Soo Lee Samjong KPMG in Korea T: +82 (2) 2112 0600 E: changsoolee@kr.kpmg.com The Americas Gary Silberg KPMG in the US T: +1 312 665 1916 E: gsilberg@kpmg.com EMA Dieter Becker KPMG in Germany T: +49 711 9060 41720 E: dieterbecker@kpmg.com
The views and opinions expressed herein are those of the survey respondents and do not necessarily represent the views and opinions of KPMG International or KPMG member firms. The information contained herein is of a general nature and is not intended to address the circumstances of any particular individual or entity. Although we endeavor to provide accurate and timely information, there can be no guarantee that such information is accurate as of the date it is received or that it will continue to be accurate in the future. No one should act on such information without appropriate professional advice after a thorough examination of the particular situation. 2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. No member firm has any authority to obligate or bind KPMG International or any other member firm vis--vis third parties, nor does KPMG International have any such authority to obligate or bind any member firm. All rights reserved. The KPMG name, logo and cutting through complexity are registered trademarks or trademarks of KPMG International. Designed by Evalueserve. Publication name: Competing in the Global Truck Industry Emerging Markets Spotlight Publication number: 110604 Publication date: September 2011 Image on page 16 is used with kind permission of Daimler Trucks Division, Daimler AG