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Naiu Air Blowers aud wet 0as Compressor Traius


MDT_FCC_Brochure_li_02.indd 6 16.12.10 10:59
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Naiu Air Blower
The growiug demaud for light h]drocaroous such as oeuziue or prop]leue is
driveu o] the iucreasiug level of motorizatiou worldwide ou the oue haud aud the
growiug ueed for plastic or s]uthetic fiores ou the other. with the help of the Fluid
Catal]tic Crackiug (FCC} process, a ke] couversiou process where various heav]
h]drocaroous are couverted to lighter, more valuaole products via high-tem-
perature catal]tic crackiug, this growiug demaud cau oe covered. Turoomachiuer]
traius are at the heart of these plauts aud as such exert a siguificaut iuflueuce
ou plaut profitaoilit].
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MDT_FCC_Brochure_li_02.indd 7 16.12.10 11:00
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The a|r compressor takes atmospher|c a|r and de||v-
ers |t to the regenerator at pressure rat|os of approx.
4-5 for the subsequent combust|on process.
MAN D|ese| & Turbo |s the |ead|ng supp||er of a|r com-
pressor tra|ns |nc|ud|ng steam turb|ne dr|vers |n FOO
p|ants w|th f|ows up to 1,000,000 m
3
/h and has ga|ned
s|gn|f|cant references for th|s app||cat|on wor|dw|de
|nc|ud|ng the Ma|n A|r B|ower for the wor|d`s |argest
FOO p|ant.
The cha||eng|ng operat|ng cond|t|ons w|th vary|ng f|ow
rates and temperatures can be covered by the w|de-
rang|ng performance map w|th |ts |nherent speed
and/or stator b|ade contro| capab|||ty and the we||
proven des|gn w|th rad|a| end stage.
&GUKIPHGCVWTGU
Ax|a| or rad|a| |n|et
Oast |ron cas|ng, hor|zonta||y sp||t
Doub|e cas|ng des|gn (|nner/outer cas|ng}
Rad|a| end stage/rotat|ng d|ffuser
React|on-type b|ad|ng
So||d forged shaft/rotor (s|ng|e p|ece}
#FXCPVCIGU
Robust des|gn
H|gh f|ex|b|||ty and re||ab|||ty
Ease of ma|ntenance
H|gh eff|c|ency
H|gh cost eff|c|ency
3 F|u|d Oata|yt|c Orack|ng
MDT_FCC_Brochure_li_02.indd 8 16.12.10 11:00
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The vapours or wet gases from the reactor are com-
pressed by the Wet Gas Oompressor (WGO} before
be|ng transferred to the h|gh-pressure condenser.
Typ|ca||y, the Wet Gas Oompressor |s a two-stage |nter-
coo|ed centr|fuga| compressor dr|ven by an |ndustr|a|
steam turb|ne.
MAN D|ese| & Turbo supp||es the Wet Gas Oompres-
sor, an opt|m|zed mach|ne for spec|f|c process con-
d|t|ons and fu||y comp||ant w|th NAOE requ|rements,
as we|| as the respect|ve steam turb|ne dr|ver. Both
mach|nes are des|gned accord|ng to the spec|f|c
customer and process requ|rements, fu||y tested and
assemb|ed |n the factory.
&GUKIPHGCVWTGU
Dry Gas Sea|s (DGS} |n doub|e or
tandem arrangement
O|osed |mpe||er |n 2D or 3D des|gn, opt|m|zed
for spec|f|c f|ow requ|rements of each stage
Hor|zonta||y sp||t cas|ng for easy ma|ntenance
Water/wash o|| |nject|on for |ong mean
t|me between ma|ntenance act|v|t|es
Back-to-back arrangement
#FXCPVCIGU
Robust des|gn
H|gh f|ex|b|||ty and re||ab|||ty
Ease of ma|ntenance
H|gh eff|c|ency
H|gh cost eff|c|ency
4 F|u|d Oata|yt|c Orack|ng
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1TFGT[GCT +PUVCNNCVKQP %WUVQOGTQRGTCVQT /#0&KGUGN6WTDQGSWKROGPV
2010 Ruwa|s, AE GSEO/Takreer Ma|n A|r B|ower, Steam Turb|ne
2009 Oudda|ore, lnd|a NOO|/NOO| Ma|n A|r B|ower, Wet Gas
Oompressor, Steam Turb|nes
2006 |san, South Korea SK Oorp./SK Oorp. Ma|n A|r B|ower, Steam Turb|ne
2006 M|nat|t|an, Mex|co Dragados/Pemex Ma|n A|r B|ower, Wet Gas
Oompressor, Steam Turb|nes
2006 Jamnagar, lnd|a Bechte|/Re||ance Ma|n A|r B|ower, Wet Gas
Oompressor, Steam Turb|nes
2006 Dung Ouat, v|etnam JGO/Petrov|etnam Ma|n A|r B|ower, Steam Turb|ne
2005 Rab|gh, Saud| Arab|a JGO/Rab|gh Jo|nt venture Ma|n A|r B|ower, Steam Turb|ne
2005 Po|nt-a-P|erre, Petrotr|n/Petrotr|n Ma|n A|r B|ower, Wet Gas
Tr|n|dad & Tobago Oompressor, Steam Turb|nes
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To meet today`s needs for h|gh-qua||ty, econom|c pro-
duct|on and short de||very per|ods, advanced work-
shops are mandatory. The state-of-the-art product|on
and serv|ce shops as we|| as assemb|y and test|ng
fac|||t|es of MAN D|ese| & Turbo`s turbomach|nery
sector fu|f|| these requ|rements |n every respect.
Add|t|ona||y, the ent|re supp|y cha|n |s cont|nuous|y
deve|oped further for an opt|mum f|ow of mater|a|s
and reduced |ead t|mes.
ln 2004, a soph|st|cated assemb|y and test centre
for |arge mach|ne tra|ns was comm|ss|oned |nc|ud|ng
overhead cranes, coo||ng towers, steam supp|y ||nes
and substant|a| e|ectr|ca| power supp|y system. Th|s
enab|es MAN D|ese| & Turbo to work on severa| ma-
ch|ne tra|ns w|th modu|es up to 600 tons of we|ght at
the same t|me by us|ng an area of more than 4,500 m
2
.
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More than 100 years of exper|ence
A|| FOO processes covered
Approved by a|| o|| and gas majors wor|dw|de
Some 200 turbomach|nes supp||ed for FOO
References for a|| types of rotat|ng equ|pment
|nc|ud|ng Ma|n A|r B|ower, Wet Gas Oompressor,
Heat Pump Oompressor, Expander as we|| as the
respect|ve steam turb|ne dr|vers for var|ous cus-
tomers and operators
5 F|u|d Oata|yt|c Orack|ng
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Ste|nbr|nkstr. 1
46145 Oberhausen, Germany
Phone +49 208 692-01
Fax +49 208 669-021
www.mand|ese|turbo.com
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MDT_FCC_Brochure_li_02.indd 5 16.12.10 10:59

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