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ACO Building Drainage
Drainage systems
Product catalogue
Selecta Advanced Floor Drainage Systems
ACO Building Drainage
Our built environment is becoming ever more ACO Building Drainage’s extensive portfolio
complex. Applications are becoming more includes:
sophisticated and the increasing pressure of
Stainless steel Modular Channel system
regulations and standards make achieving design,
performance and financial goals ever tougher. Stainless steel EuroGully gully system
ACO Building Drainage is a new concept within the Stainless steel and polymer composite
ACO Group. Our mission: to eliminate design risk, access covers
to reduce installed and life cost and to deliver Biological Grease Management system
exceptional finish and performance in every Gravity Grease Separator system
product application.
Anti-flood protection valves
We achieve this through three factors: Stainless steel socketed pipe system
Design experience and project support ACO Building Drainage is a division of ACO
Global manufacturing capacity Technologies plc and part of the worldwide
ACO Group. The Group has sales in excess of £400
Our global resources and fabrication capacity make
million worldwide with production facilities in the
it possible for us to deliver best value, both with our
UK, Germany, France, Switzerland, Denmark,
standard products and with our bespoke designs.
Spain, Poland, Czech Republic, Australia and the
Confidence is further assured with quality systems
USA. In total more than 3000 people are employed
that are in accordance with ISO 9001-2000.
in 30 countries throughout the world.
Tel:
01462 816666
Fax:
01462 851490
e-mail Enquiries:
buildingdrainage@aco.co.uk
website:
www.acobuildingdrainage.com
ACO Selecta
ACO SELECTA ADVANCED FLOOR DRAINAGE SYSTEMS
Contents
Advanced Floor Drainage Systems
Advanced floor gully introduction & key technologies 4
The role of the gully in preventative fire protection 6
Declaration of fire resistance performance 7
Grating material choice 8
Conservation of fuel and power 9
Load class 9
Application Guide
The application guide 10
Components
Gratings and solid covers 14
Gully body tops - 2 part system 16
Gully bodies - 2 part system 18
Accessory options - fire protection 18
Gullies - direct couple 19
Installation Overview
Vertical gully with wet room gully top in ground floor wetroom with tiles 22
Vertical gully with resin finish using two-part screed gully top in ground floor 23
Vertical gully with sheet vinyl using two-part flexible floor clamp in ground floor 24
Horizontal gully with resin finish using two-part screed gully top in ground floor 25
with optional back inlet inflow
Vertical firestop gully in wetroom with tiles using two-part wetroom gully top 26
in raised concrete floor
Vertical firestop gully with sheet vinyl using two-part flexible floor clamp 27
in raised acoustic concrete floor
Horizontal gully with resin finish using two-part screed gully top in raised floor 28
Direct connection gully with sheet vinyl using direct-couple flexible floor gully top in ground floor 29
Direct connection rodding access with resin finish using direct-couple screed gully top 30
in ground floor
Vertical gully with tiles in raised concrete floor 31
3
ACO Selecta - Floor Drainage
ADVANCED FLOOR DRAINAGE SYSTEMS
5
ACO Selecta - Floor Drainage
ADVANCED FLOOR DRAINAGE SYSTEMS
Penetrating devices, such as gullies, are tested in The gully body is cast iron and is sited within a
accordance with BS EN 13664, and classified in thermally insulating pre-formed concrete jacket to
accordance with BS EN 135015 (see references provide effective fire containment and limit
on page 7). thermal transmittance. Protection is augmented by
an intumescent cartridge that sits in the outlet
spigot. This material expands at approximately
150°C, closing off the system completely.
6
ACO Selecta - Floor Drainage
ADVANCED FLOOR DRAINAGE SYSTEMS
Risk proportionate
measures
The Publicly Available Specification - PAS 796
comments on 'risk-proportionate' fire precautions.
In this context unnecessary expenditure is
precluded, but where appropriate, further
protection can be included if necessary.
7
ACO Selecta - Floor Drainage
ADVANCED FLOOR DRAINAGE SYSTEMS
Copper alloys
Popularly referred to as nickel bronze, the exact
constituents can be varied according to the
properties desired. Due to the large number of
alloys available, users may have to refer to the
manufacturer for guidance on corrosion resistance
in specific applications, however prolonged
exposure to ammonia should be avoided.
8
ACO Selecta - Floor Drainage
ADVANCED FLOOR DRAINAGE SYSTEMS
Conservation of fuel
and power
Building Regulations Approved Document Part L
relates to the thermal performance of the building.
It is generally accepted that this performance is the
result of complex interactions between many
systems. Floor penetrating gullies can complicate
the design particularly with regard to insulation
detailing.
Load class
All product combinations meet the requirements of
BS EN 1253: 2003 for Load Class K3. The K3
application area is described as “area without
vehicular traffic, such as bathrooms in dwellings,
care homes, hotels, schools, swimming baths,
public wash and shower facilities, balconies,
loggias, terraces and roofs with greenery.”
9
ACO Selecta - Floor Drainage
The application guide
Below you will find a general application guide. In short there are two main product choices:
Two-Part systems or Direct-Couple. The Two-Part system uses the cast iron body and in vertical
mode can incorporate fire protection features.
High
Corrosion resistance
GRATINGS
Economy stainless steel Standard stainless steel Stainless
- non-locked - locked
✓ ✓
✓ ✓ ✓ ✓
✓ ✓ ✓ ✓
APPLICATION ✓ ✓ ✓ ✓
✓
✓ ✓
GULLY TOPS
Economy 100 Economy 150 Tile 150 Screed Wet Room Vinyl Seal®
Two-Part Two-Part Two-Part Two-Part Two-Part Two-Part
GULLY BODIES
Vertical
Gully Body
FOUL Vertical
AIR TRAP Foul Air Trap
ACCESSORY
OPTIONS
Fire Protection Cartridge Fit-In Installation Core
10
Direct-Couple systems provide either a one-piece simple gully or rodding eye for connection to 110mm
pipework, or allow use of the Slab Penetration unit. Choice of grating or solid covers for each system is
detailed in the componets section of the catalogue.
Cost High
Economy
✓ Tiles
✓ ✓ Resin
✓ ✓ Screed
✓ ✓ ✓ Flexible/Vinyl
✓ ✓ ✓ Wet Room
✓ ✓ ✓ Rodding Eye Double Seal
Flexible Floor
Clamp Two-Part DIRECT COUPLE
GULLY BODIES
Flexible Floor ACO Vinyl Seal® Screed Tile
Direct-Couple Direct-Couple Direct-Couple Direct-Couple
Horizontal
Gully Body
Horizontal
Foul Air Trap
ACCESSORY
OPTIONS
10
13
ACO Selecta - Floor Drainage
COMPONENTS
Square gratings
Grating Stainless Steel Copper Alloy Load Class Overall Module Part No Part No Weight
Style (electro-polished) (brushed) to BS EN Including Stainless Copper Kg
1253 Bezels Steel Alloy
Traditional
K3 150mm 105056 105055 0.6
Slotted
Standard
n/a K3 150mm 105075 n/a 0.5
Slotted
Economy
Non-locking n/a K3 150mm 105073 n/a 1.1
(inc bezel)
Economy
Non-locking n/a K3 100mm 105072 n/a 0.9
(inc bezel)
14
ACO Selecta - Floor Drainage
COMPONENTS
Standard
Perforated n/a K3 157mm 401185 n/a 0.25
(electro-polished)
Slip Resistant
n/a K3 157mm 104048 n/a 0.25
Perforated
Standard
Slotted K3 157mm 105058 105057 0.5
(brushed)
Notes:
1. All Gratings supplied complete with lockings unless otherwise stated.
2. Grating slot width typically 8mm.
3. Solid covers supplied complete with EPDM double seal and lockings.
4. When copper alloy gratings are assembled onto a bezel a mixed metal appearance will be visible against
a 3mm stainless steel edge.
15
ACO Selecta - Floor Drainage
COMPONENTS
100 x 100
- Not lockable
150 x 150
15
- Supplied complete with stainless
30-96 steel grating
- Not lockable
150 x 150
16
ACO Selecta - Floor Drainage
COMPONENTS
Ø168
152
225x225
171x171 - Stainless steel frame
- Match to all 150mm gratings
- For installation details see page 24
44-295
- Supplied with locking
110
Model Reference Part No Material Flow Rate l/s Weight Kg
Vertical Spigot Gully Body 105046 Grey iron to BS EN 1561 EN-GJL-200 1.4 8.5
Ø294
6
33
80
134 110
Ø40
Horizontal Spigot Gully Body 105079 Grey iron to BS EN 1561 EN-GJL-200 1.4 8.5
150
215
Model Reference Part No External Diameter mm Height mm Core Bore Diameter mm Weight Kg
215
251
Model Reference Part No External Diameter mm Height mm Core Bore Diameter mm Weight Kg
Gullies - Direct-Couple
19
ACO Selecta - Floor Drainage
COMPONENTS
Gullies - Direct-Couple
Ø225
18
320
20
ACO Selecta - Floor Drainage
INSTALLATION OVERVIEW
21
ACO Selecta - Floor Drainage
INSTALLATION
O M N
P
L
H
K
I
F
J
G
E D
C
B
1. Prepare hardcore base A with sand blinding B 6. Locate the wet room gully top L in the
and connect vertical gully body C to drain pipe telescopic tube to the required finished floor
and set to the required DPM level. Test level. (Fit additional plastic bezel spacers if
pipework for leaks. Fit polystyrene debris ceramic tiles thicker than 10mm). Lift and tape-
protection cap during building work. up the integral polypropylene fleece M to
protect during the screeding process.
2. Box out and backfill concrete D around gully
body/pipe. 7. Lay the screed N to a 1:80 fall working the mix
under and flush with, the flange of the gully top.
3. Remove shuttering, cast concrete floor slab E
and lay DPM F over flange G of gully body. If 8. Apply a proprietary tanking membrane O to the
very thin sealing membranes are used a whole floor in accordance with manufacturer's
proprietary construction sealant should be used instructions, un-tape and embed the flexible
on the flange area to ensure proper function. polypropylene fleece whilst wet. Apply second
Fit clamp ring H. Remove debris protection cap application of tanking membrane and fully
and locate trap into the gully body. envelope fleece.
4. Cut the telescopic height-adjustable tube I to the 9. Adjust sliding bezel P to suit desired tile
required length. Push the rubber drainage ring J orientation and fix to the gully top with screws
onto the telescopic tube and set the assembly provided.
into the gully body. The socket should extend 10. Lay tiles working away from bezel leaving a
22 below the drainage ring by 5mm minimum. 5mm gap Q to allow for flexible sealant
between tile edge and bezel.
5. Lay insulation K and fit around the gully body
and telescopic tube. 11. Prime trap and fit grating.
ACO Selecta - Floor Drainage
INSTALLATION
O N
L M
H
K
I
F
G J
E D
C
B
1. Prepare hardcore base A with sand blinding B 4. Cut the telescopic height-adjustable tube I to the
and connect vertical gully body C to drain pipe. required length. Push the rubber drainage ring J
Set to the required DPM level and test onto the telescopic tube and set the assembly
pipework for leaks. Fit polystyrene debris into the gully body. The socket should extend
protection cap during building work. below the drainage ring by 5mm minimum.
2. Box out and backfill concrete D around gully 5. Lay insulation K and fit around the gully body
body/pipe. and telescopic tube.
3. Remove shuttering, cast concrete floor slab E 6. Locate the circular gully top L in the telescopic
and lay DPM F over flange G of gully body. If tube to the required finished floor level. Bend
very thin sealing membranes are used a down tangs M to key with screed.
proprietary construction sealant should be used
7. Lay the screed N to a 1:80 fall working the mix
on the flange area to ensure proper function.
under the flange of the gully top. When dry, lay
Fit clamp ring H. Remove debris protection cap
resin finish O to required thickness leaving a
and locate trap into the gully body.
5mm gap P at the bezel edge for a gun applied
flexible sealant.
23
ACO Selecta - Floor Drainage
INSTALLATION
P N O
L M
H
K
I
F
G J
E D
C
B
1. Prepare hardcore base A with sand blinding B 5. Lay insulation K and fit around the gully body
and connect vertical gully body C to drain pipe, and telescopic tube.
set to the required DPM level. Test pipework for
6. Locate the circular gully top L OR the square
leaks. Fit polystyrene debris protection cap
gully top M in the telescopic tube to required
during building work.
finished floor level and bend down tangs N to
2. Box out and backfill concrete D around gully key with screed.
body/pipe.
7. Lay the screed O to a 1:80 fall working the
3. Remove shuttering, cast concrete floor slab E mix under and flush with, the flange of the
and lay DPM F over flange G of gully body. If gully top.
very thin sealing membranes are used a
8. Lay vinyl sheet flooring P in adhesive bed over
proprietary construction sealant should be used
a) compression flange Q and secure with
on the flange area to ensure proper function.
clamping ring OR b) the ACO Vinyl Edge flange
Fit clamp ring H. Remove debris protection cap
R and hot air weld to the ACO Vinyl Seal® strip.
and locate trap into the gully body.
9. Prime trap and fit grating to suit.
4. Cut the telescopic height-adjustable tube I to the
required length. Push the rubber drainage ring J
onto the telescopic tube and set the assembly
into the gully body. The socket should extend
24 below the drainage ring by 5mm minimum.
ACO Selecta - Floor Drainage
INSTALLATION
O N
L M
H J
K
I
F
C
E D
1. Prepare hardcore base A with sand blinding B 4. Cut the telescopic height-adjustable tube I to the
and connect horizontal gully body C to drain required length. Push the rubber drainage ring J
pipe and set to the required DPM level. If back onto the telescopic tube and set the assembly
inlet required, remove stopper and connect into the gully body. The socket should extend
40mm pipe to fall of 2 degrees. Test pipework below the drainage ring by 5mm minimum.
for leaks. Fit polystyrene debris protection cap
5. Lay insulation K and fit around the gully body
during building work.
and telescopic tube.
2. Box out and backfill concrete D around gully
6. Locate the circular gully top L in the telescopic
body/pipe.
tube to the required finished floor level. Bend
3. Remove shuttering, cast concrete floor slab E down tangs M to key with screed.
and lay DPM F over flange G of gully body. If
7. Lay the screed N to a 1:80 fall working the mix
very thin sealing membranes are used a
under the flange of the gully top. When dry,
proprietary construction sealant should be used
lay resin finish O to required thickness leaving a
on the flange area to ensure proper function.
5mm gap P at the bezel edge for a gun applied
Fit clamp ring H. Remove debris protection cap
flexible sealant.
and locate trap into the gully body.
8. Prime trap and fit grating.
25
ACO Selecta - Floor Drainage
INSTALLATION
N L M
O
K
G
J
H
E
F I
B
D
A C
1. Core drill hole A in concrete floor, fill any 7. Locate the wet room gully top K in the
breached voids and position ACO Fit-In telescopic tube to the required finished floor
fireproof liner B at structural deck level. level. (Fit additional plastic bezel spacers if
2. Locate gully body into the liner and connect to ceramic tiles thicker than 10mm). Lift and
pipework using proprietary coupling. Test tape-up the integral polypropylene fleece L to
pipework for leaks. protect during the screeding process.
3. Gap seal all voids C between gully body and 8. Lay the screed M to a 1:80 fall working the mix
structural deck with a proprietary intumescent under and flush with, the flange of the gully top.
sealant. Push fit ACO Selecta Fire Stop
9. Apply a proprietary tanking membrane N to the
Cartridge D into gully body and locate foul air
whole floor in accordance with manufacturer’s
trap into the gully body. Fit polystyrene debris
instructions, un-tape and embed the flexible
protection cap during building work.
polypropylene fleece whilst wet. Apply a second
4. Apply a reinforced polyester mesh tanking application of tanking membrane and fully
membrane E over the whole floor slab and envelope fleece.
dress over compression flange F of gully body.
10. Adjust sliding bezel O to suit desired tile
5. Fit clamp ring G and cut the telescopic height
orientation and fix to the gully top with screws
adjustable tube H to the required length. Push
provided. Lay tiles working away from bezel
the rubber drainage ring I onto the telescopic
leaving a 5mm gap P to allow for flexible
tube and set the assembly into the gully body.
sealant between tile edge and bezel.
The socket should extend below the drainage
ring by 5mm minimum. 11. Prime trap and fit grating.
K
H
G
E
F
I
B
D
A C
1. Core drill hole A in concrete floor, fill any 6. Lay screed to 1:80 fall up to edge of rubber
breached voids and position ACO Fit-In drainage ring I.
fireproof liner B at structural deck level.
7. To fit grating frame, form double rebated
2. Locate gully body into the liner and connect rectangular hole in an acoustic floor panel J and
to pipework using proprietary coupling. centre over the height adjustable tube H
Pipe support brackets should be rubber lined. following manufacturer’s guidelines.
Test pipework for leaks.
8. Locate the square ACO Vinyl Edge gully top K
3. Gap seal all voids C between gully body and
into the telescopic tube H to finished floor
structural deck with intumescent sealant. Push
level. Bond and fix gully top using non ferrous
fit ACO Selecta Fire Stop Cartridge D into gully
No. 8 x 12mm countersunk screws – to
body and locate foul air trap into the gully
preserve acoustic isolation fixings must not
body. Fit polystyrene debris protection cap
penetrate through acoustic top board.
during building work.
4. Apply a reinforced polyester mesh tanking 9. Lay and bond flexible sheet flooring onto ACO
membrane E over the whole floor slab and Vinyl Edge profile K and hot air weld sheet
dress over compression flange F of gully body. flooring to ACO Vinyl Seal® L.
5. Fit clamp ring G and cut the telescopic height- 10. Prime trap and fit grating.
adjustable tube H to the required length. Push
the rubber drainage ring I onto the telescopic
tube and set the assembly into the gully body.
The socket should extend below the drainage
ring by 5mm minimum.
27
ACO Selecta - Floor Drainage
INSTALLATION
L M
J K
H F E
I
B G
D
Detail 05
1. Position horizontal gully body A to the required 4. Cut the telescopic height-adjustable tube G to
DPM level and connect to soil pipe system B the required length. Push the rubber drainage
using proprietary coupling. If back inlet ring H onto the telescopic tube and set the
required, remove stopper C and connect 40mm assembly into the gully body. The socket should
pipe to fall of 2 degrees. Test pipework for extend below the drainage ring by 5mm
leaks. Fit polystyrene debris protection cap minimum.
during building work.
5. Lay insulation I and fit around the gully body
2. Cast suspended concrete floor slab around and telescopic tube.
gully body.
6. Locate the circular gully top J in the telescopic
3. Apply a reinforced polyester mesh tanking tube to the required finished floor level. Bend
membrane D over the whole floor slab and down tangs K to key with screed.
dress over compression flange E of gully body.
7. Lay the screed L to a 1:80 fall working the mix
Fit clamp ring F. Remove debris protection cap
under the flange of the gully top. When dry, lay
and locate trap into the gully body.
a resin finish M to required thickness leaving a
5mm gap N at the bezel edge for a gun
applied flexible sealant.
28
ACO Selecta - Floor Drainage
INSTALLATION
O
J
L M
H I
D E
A
C
1. Install drain pipe A and prepare hardcore base 5. Bend down tangs J to key with screed and fit
B with sand blinding C. Apply debris protection foul air trap K. Reapply debris protection.
to pipe end, box out and backfill concrete D
6. Lay the screed L to a 1:80 fall working the
around pipe.
mix under and flush with either flange of the
2. Remove shuttering and pour concrete floor gully top.
slab E.
7. Lay vinyl sheet flooring M in adhesive bed
3. Lay DPM F and lay insulation G around over a) compression flange N and secure with
drain pipe. clamping ring OR b) the ACO Vinyl Edge flange
O and hot air weld to the ACO Vinyl Seal®
4. Remove debris protection and connect circular
strip P.
gully top H or the square gully top I to pipe
end and set to required floor level. 8. Prime trap and fit grating to suit.
29
ACO Selecta - Floor Drainage
INSTALLATION
J K
M I
E D A
C
A
1. Install access pipe A and prepare hardcore base 5. Lay the screed J to a 1:80 fall working the mix
B with sand blinding C. Cover pipe end, box under the flange of the gully top. When dry, lay
out and backfill concrete D around pipe. a resin finish K to required thickness leaving a
5mm gap L at the bezel edge for a gun applied
2. Remove shuttering and pour concrete floor
flexible sealant.
slab E.
6. Fit double seal M and solid cover to suit.
3. Lay DPM F and lay insulation G around
access pipe.
30
ACO Selecta - Floor Drainage
INSTALLATION
L G
K J
H
E I
F A
C B
1. Core drill and rebate hole A in suspended 4. Insert the square or circular gully top G into the
concrete slab B to receive Slab Penetration Slab Penetration Unit and set to required floor
Unit C. level. Bend down the tangs H to key with
screed, insert foul air trap I and provide debris
2. Insert the Slab Penetration Unit and screw fix to
protection prior to screeding.
slab. Connect to 110mm Ø pipework D and
test for leaks. 5. Lay the screed J to a 1:80 fall working the mix
under the flange of the gully top.
3. Apply a reinforced polyester mesh tanking
membrane E over floor slab and dress over 6. Lay ceramic tiles K working away from bezel
compression flange F of Slab Penetration Unit. leaving a 5mm gap L to allow for flexible
Fix clamping ring to compression flange sealant between tile edge and bezel.
ensuring that membrane is fully bonded
7. Prime trap and fit grating to suit.
between both components.
31
ACO Selecta - Floor Drainage
OPERATION AND MAINTENANCE
Cleaning methods
Selecta gully components are easy to clean.
Washing with soap or a mild detergent and warm
water followed by a clear water rinse is usually
quite adequate for most applications. An enhanced
aesthetic appearance will be achieved if the
cleaned surface is finally wiped dry.
Precautions
Acid cleaners should only be used for cleaning
only when other methods have been proved
unsatisfactory.
Fingerprints, all finishes. Soap or warm water or organic Rinse with clean water,
solvent (e.g. acetone or alcohol). wipe dry if necessary.
Stubborn stains and Mild cleaning solutions, (e.g. Cif, Rinse with clean water,
discolouration. Goddard Stainless Steel Care). wipe dry.
Oil and grease marks, Organic solvent Clean after with soap and water,
all finishes. (e.g. acetone or alcohol). rinse with clean water and dry.
Rust and other corrosion Most mild corrosion and staining Rinse well with copious
effects. effects can be removed by amounts of clean water
application of commercially (precautions for acid cleaners
available metal polishes. should be observed).
Check manufacturer’s details
before use.
Scratches on brushed Household synthetic fibre scouring Never use ordinary steel wool
finishes. pads (e.g. Scotch Brite fibre pad). as iron particles can become
Apply in direction of brushed embedded in the surface being
finish. Clean with soap or cleaned and cause corrosion
detergent as per routine cleaning. problems.
32
ACO Selecta - Floor Drainage
OPERATION AND MAINTENANCE
33
ACO Selecta - Floor Drainage
STANDARD SPECIFICATION CLAUSES
Suitable for point drainage in changing rooms, showers, wet rooms, kitchens, retail, hospitals, abattoirs,
chemical plants, swimming pools, food and drink processing plants and washdown areas.
Product: ACO Selecta Trapped Floor Gully, flow rate 1.4 l/s.
ACO Direct Couple double sealed access points and gullies.
Design: ACO Building Drainage Technical Services provide design and specification.
Type of Body: Trapped 110mm spigot outlet, Type of Body: Vertical 110mm spigot outlet,
horizontal or vertical orientation. optional foul air trap.
Type of Grate: Range of designs in 304 stainless Type of Grate: Range of designs in 304 stainless
34 steel or copper alloy. steel or copper alloy.
ACO Selecta
NOTES
35
ACO Technologies plc
ACO Building Drainage
ACO Business Park,
Hitchin Road,
Shefford,
Bedfordshire
SG17 5TE
Tel: 01462 816666
Fax: 01462 851490
e-mail: buildingdrainage@aco.com
website: www.acobuildingdrainage.co.uk
© January 2008 ACO Technologies plc. All reasonable care has been taken in compiling the information in this document. All recommendations and suggestions on the use of ACO products are
made without guarantee since the conditions of use are beyond the control of the Company. It is the customer's responsibility to ensure that each product is fit for its intended purpose, and that the
actual conditions of use are suitable. This brochure and any advice is provided by ACO Technologies plc (the Company) free of charge and accordingly on terms that no liability including liability for
negligence will attach to the Company or its servants or agents arising out of or in connection with or in relation to this brochure or any such advice. Any goods supplied by the Company will be
supplied solely upon its standard conditions of sale, copies of which are available on request. The Company's policy of continuous product development and improvement renders specifications liable
to modification. Information provided in this brochure is therefore subject to change without prior notification.