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Aerostructures
RUAG Aerospace
Issue 2008
RUAG Aerospace
Issue 2008
Location Emmen
Axis: Table size: Travel per axis: CNC Control: Spindle power: Spindle speed: Tools: Remarks:
RUAG Aerospace
Location Emmen
RUAG Aerospace
Location Emmen
RUAG Aerospace
Location Emmen
RUAG Aerospace
Issue 2008
Location Geneva
RUAG Aerospace
Location Emmen
RUAG Aerospace
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Issue 2008
Location Emmen
RUAG Aerospace
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Issue 2008
Location Emmen
RUAG Aerospace
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Issue 2008
Location Emmen
RUAG Aerospace
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Issue 2008
Location Geneva
RUAG Aerospace
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Issue 2008
Location Geneva
RUAG Aerospace
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Issue 2008
Location Geneva
Milling Center
Supplier: Type: Axis: Travel per axis: Dimensions of rotary table: CNC Control: Spindle power: Tools: Remarks: Kitamura HX630i 4 X = 1.00 m, Y = 0.56 m, Z = 0.56 m 0.63 m x 0.63 m Fanuc 18i 40 kW at 5000 RPM 100 tools ISO 50 2 pallets
RUAG Aerospace
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Issue 2008
Location Geneva
RUAG Aerospace
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Issue 2008
Location Emmen
Alpha CAM 3 kW 5 - 40000 RPM Tool changer with 10 places (HSK 25 E) Vacuum clamping technique for aluminum plates up to 6 mm thickness.
RUAG Aerospace
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Issue 2008
Location Geneva
Turning Center
Supplier: Type: Axis: Turntable: Capacity: CNC Control: Spindle power: Tools: High pressure coolant: Remarks: Pietro Carnaghi AC20 TM/1600 4 1.60 m max. 2.00 m x 1.00 m Siemens 840D 60 kW 100 tools HSK 100 350 bars milling spindle 37 kW 2 pallets
RUAG Aerospace
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Issue 2008
Location Geneva
RUAG Aerospace
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Issue 2008
RUAG Aerospace
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Issue 2008
Location Emmen
Hydroform Press
Supplier: Type: Avure Technologies QUINTUS QFL 1.1- 800 Flexform press 800 bar 2 1.10 m max. 0.21 m max. 0.98 m x 0.98 m 60 seconds
Press force: Tables: Table size: Tool height: Work piece dimensions: Cycle time:
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Issue 2008
Location Emmen
RUAG Aerospace
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Issue 2008
Location Emmen
RUAG Aerospace
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Issue 2008
Location Emmen
Guidance accuracy: Clamping force: Rotating device: Length capacity: Part diameter: Rotation: Part weight: Rotating plane tilting:
17.9 kg/cm2 CWZ 600 12.00 m 1.22 m 0.03 6.0 PRM/min. 1t 135
RUAG Aerospace
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Issue 2008
Location Emmen
Internal length: Internal diameter: Material thickness: Guidance accuracy: Vacuum achieved: Vacuum required:
max. 1.70 m max. 0.70 m min. 0.5 mm max. 6.0 mm 0.13 mm max. 1 . 10-3 Torr. max. 5 . 10-3 Torr.
RUAG Aerospace
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Issue 2008
RUAG Aerospace
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Issue 2008
Location Emmen
Trichlorethylene Turco 4215 Sodiumdichromate/Sulfuric acid Phosphoric acid Turco ARR 4181 Acti 107 CX Sodiumhydrogensulfate/Sulfuric acid Deionized water RT, dipping and spraying Temperature max. 70C
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Issue 2008
Location Emmen
Cleanroom
U.S. Federal Standard 209 B Class 100000/VDI 2083-6 Cleanroom size: Spray-booth for adhesive primer: Drying oven: 30.00 m x 18.50 m
Size:
Size: 3.00 m x 2.00 m x 2.50 m Temperature: max. 150C Size: 1.20 m x 1.20 m x 2.00 m
Curing oven:
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Issue 2008
Location Emmen
Autoclave
2 Autoclaves of same type and size available Type: Dimensions, chamber size: Pressure range: Temperature range: Scholz 2.00 m x 4.50 m Atmospheric up to 16 bar 20C to 320C
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Issue 2008
Location Emmen
Hydraulic circuit heating equipment: 16 kW / max. 250C Vacuum and pressure equipment: 20 mbar absolute up to 7 bar Experienced development team
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Issue 2008
Location Emmen
RUAG Aerospace
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Issue 2008
RUAG Aerospace
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Issue 2008
Location Emmen
max. 1250 kg Heat treatment facility, used to release internal stresses and improve the condition of our aluminum and titanium parts
RUAG Aerospace
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Issue 2008
Location Emmen
RUAG Aerospace
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Issue 2008
Location Emmen
RUAG Aerospace
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Issue 2008
Location Geneva
RUAG Aerospace
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Issue 2008
Location Geneva
RUAG Aerospace
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Issue 2008
Location Emmen
RUAG Aerospace
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Issue 2008
Location Emmen
RUAG Aerospace
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Issue 2008
Location Emmen
RUAG Aerospace
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Issue 2008
Location Emmen
RUAG Aerospace
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Issue 2008
Location Oberpfaffenhofen
RUAG Aerospace
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Issue 2008
RUAG Aerospace
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Issue 2008
Location Emmen
Ultrasonic Scanner
Supplier: Type: Motion Bridge (Scan Axis);Squirter Tube Carriages Vertical Squirter Pitch Nozzles Data Diagnostic System: Graphic Output: Evaluation Features: Remarks: ALSTOM US -1000 Displacement X 4.30 m Y 1.85 m Z 1.80 m A 160 degrees Velocity 0.50 m/s 0.10 m/s 0.10 m/s 2 degrees/s
Colour C- and D- Scan, various diagrams Divers, filters and histograms Non destructive testing of composite parts and assemblies. Scan profiles can be controlled in three dimensional space.
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RUAG Aerospace
Location Emmen
Ultrasonic Scanner
Supplier: Type: Motion Bridge (Scan Axis);Squirter Tube Carriages Vertical Squirter Pitch Nozzles Cegelec US -2006 Displacement X 12 m Y 3m Z 3m A 180 degrees Velocity 0.50 m/s 0.50 m/s 0.50 m/s 2 degrees/s
Data Diagnostic System: Graphic Output: Colour C- and D- Scan, various diagrams Evaluation Features: Divers, filters and histograms Remarks: Non destructive testing of composite parts and assemblies. Scan profiles can be controlled in three dimensional space.
RUAG Aerospace
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Issue 2008
Location Emmen
Universal measuring program of curves and surfaces. Real scanning capability. Alignment by center of gravity. Statistical analysis software for geometric elements. Communication software CAD/CAQ: Network: CATIA Rotary table, 1.5 m
RUAG Aerospace
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Issue 2008
Location Geneva
RUAG Aerospace
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Issue 2008
Assembly Jigs/Tooling
RUAG Aerospace
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Issue 2008
Location Emmen
RUAG Aerospace
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Issue 2008
Location Oberpfaffenhofen
Longitudinal travel: Cross travel: Vertical travel: Rotation: Clamping force: Force: Positioning accuracy: Remarks:
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Issue 2008
Location Oberpfaffenhofen
RUAG Aerospace
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Issue 2008
Location Oberpfaffenhofen
Component length: Components width: Rivet performance: Clamping force: Forge force: Spindle speed:
RUAG Aerospace
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Issue 2008
Headquarters
RUAG Aerospace Ltd. Seetalstrasse 175 CH-6032 Emmen, Switzerland Phone +41 (0)41 268 41 51 Fax +41 (0)41 268 39 88 E-Mail: aerostructures.aerospace@ruag.com www.ruag.com
Subsidiaries
RUAG Aerospace Structures GmbH P.O. Box 1253 D-82231 Wessling, Germany Phone +49 (0)8153 30 43 01 Fax +49 (0)8153 30 44 54 E-Mail: aerostructures.aerospace@ruag.com www.ruag.com
RUAG Aerospace Ltd. Geneva 7, Chemin du Champ-des-Filles 1228 Plan-les-Ouates, Switzerland Phone +41 (0)22 884 19 50 Fax +41 (0)22 884 19 51 E-Mail: aerostructures.aerospace@ruag.com www.ruag.com
RUAG Aerospace
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Issue 2008