SERVICE MANUAL PLAIN PAPER COPIER

2060/2860/70
AUTOMATIC DUPLEXING UNIT MD-5002

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Copyright TOSHIBA CORPORATION 1995 ALL RIGHTS RESERVED

GENERAL PRECAUTIONS REGARDING THE INSTALLATION AND SERVICE FOR THE COPIER 2060, 2860/70 AND THE AUTOMATIC DUPLEXING UNIT MD-5002

1. Transportation/Installation When transporting/installing the copier, use two persons and be sure to use the positions as indicated below. The copier is fairly heavy and weighs approximately 73 kg (161 lb), therefore pay full attention when handling it. (2870: 84 kg)

4 portions

2. Installation Be sure to use a dedicated outlet with AC 115V/15A (220V, 240V/10A) or more for its power source. The copier must be grounded for safety. Never ground it to a gas pipe or a water pipe. Select a suitable place for installation. Avoid excessive heat, high humidity, dust, vibration and direct sunlight. Also provide proper ventilation as the copier emits a slight amount of ozone. To insure adequate working space for the copying operation, keep a minimum clearance of 80 cm (32) on the left, 80 cm (32) on the right and 10 cm (4) in the rear. 3. Service of Machines Basically, be sure to turn the main switch off and unplug the power cord during service. Be sure not to touch high-temperature sections such as the exposure lamp, the fuser unit, the damp heater and their periphery. Be sure not to touch high-voltage sections such as the chargers and the high-voltage transformer. Be sure not to touch rotating/operating sections such as gears, belts, pulleys, etc. When servicing the machines with the main switch turned on, be sure not to touch live sections such as the lamp terminal, etc. Use suitable measuring instruments and tools.

4. Main Service Parts for Safety The breaker, door switch, fuse, thermostat, thermofuse, thermistor, etc. are particularly important for safety. Be sure to handle/install them properly. 5. Notice Labels Be sure to check the rating plate and the cautionary labels such as Unplug the power cord during service, Hot area etc. to see if there is any dirt on their surface or if they are properly stuck to the copier during servicing. 6. Disposition of Consumable Parts/Packing Materials Regarding the recovery and disposal of the copier, supplies, consumable parts and packing materials, it is recommended to follow the relevant local regulations or rules. 7. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise noted in this manual or other related documents. Be careful not to reassemble small parts such as screws, washers, pins, E-rings, toothed washers in the wrong places. 8. Basically, the machine should not be operated with any parts removed or disassembled. 9. Precautions Against Static Electricity The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband, because the ICs on it may become damaged due to static electricity.

1.

SPECIFICATIONS ACCESSORIES OPTIONS SUPPLIES

1.1 Specifications
Copy process Type Exposure Type Acceptable originals Kind Indirect electrophotographic process (dry) Desk top (console when the pedestal is used) Slit exposure with fixed table Sheets, books, and 3-dimensional objects. When the document feeder is used: Sheet originals only (60 g/m2~90 g/m2) (16 lb.~24 lb.) Maximum size Copy paper Cassette Size Thickness (Weight) Special paper _ Duplexing Manual A3~A6-R 64~130 (17~34) _ OHP film etc. Adjustable to Unfixed, Arbitary sizes Unit: g/m2 (Unit: lb.) Note A3~A5-R 64~80 (17~22) A3 (Ledger)

(Ledger~Statement-R)

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Copy speed
Paper size A4, B5, A5-R LT, ST-R A4-R, B5-R LT-R B4, FOLIO LG, Computer A3 LD Reduction/ Enlargement Cassette/manual 2060 2860 20 28 20 20 19 15 26 22 19 15 LCF 2060 20 15 2860 28 15 CPM

Manual feeding represents the value when the size is set. System copy speed (BLI format) Mode OriginalCopy 1 1 Number of copies 1 set 3 set 5 set 1 2 1 set 3 set 5 set 2 2 1 set 3 set 5 set 2 1 1 set 3 set 5 set 2060 19 20 20 10 15 17 8 14 16 16 19 19 CPM 2860 24 27 28 10 18 21 8 16 19 16 23 25

*Ten originals (A4) are set in the ADF. This includes the first copy time. First copy Warm-up time Multiple copying Reproduction ratio Actual ratio 100% or 101% (Setting mode) Zoom ratios 50~200% (Multiple reduction and enlargement in 1% steps) Approx. 4.0 sec. (Actual-size A4 or Letter from upper cassette) Approx. 80 sec. 1~999, keyboard entry

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Paper supply

Cassette or sheet-bypass feeding Cassette: 600 sheets Sheet-bypass feeding: 50 sheets

Toner supply Exposure Weight Power source

Automatic density detection and replenishment Toner cartridge replacement Automatic control and manually selectable (9 steps) Copier: 73 kg (with 2 cassettes and the platen cover), ADU: 10 kg For the U.S.A. and Canada 123 For Europe 115 V ~ 60 Hz, 12A 220 V ~ 50/60 Hz, 8A 240 V ~ 50 Hz, 8A

Power consumption Counter

1.5 kW (115 V), 1.7 kW (220 V/240 V) 6-digit total counter

Machine size

598mm

640m

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540mm

1.2 Accessories
Copy receiving tray Operators manual Set-up report Drum Developer Toner : : : : : : 1 pc. 1 pc. 1 pc. 1 pc. 1 bottle 1 pc.

*Accessories vary according to the destination.

1.3 Options
Automatic duplexing unit: ADU Automatic document feeder: ADF Paper feed pedestal: PFP Paper feed unit Large capacity feeder: LCF Sorter MD-5002 MR-3006 (RADF), MR-2008 (ADF) KD-1003 (1 cassette), KD-2009 (2 cassettes) MY-1006 MP-1501 MG-1003A (10 bins) MG-1004 (10 bins staple) MG-2009 (20 bins) MG-2010 (20 bins staple) Key copy counter MU-8/MU-10 (6 digit)

*Options vary according to the destination.

1.4 Supplies
Drum Developer Toner OD-2060 ZD-2060 ZT-2060

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2.
2.1.1

OUTLINE OF THE MACHINE

Sectional view

2.1 Sectional Views and Electrical Parts Location Diagram

[A] Front view

(This diagram includes an installed ADU. Refer to Chapter 13 concerning the ADU.)

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No. Carriage 1 Mirror 1 Reflector

Name

No. Cassette

Name

Manual feed separation pad Manual feed roller Manual pickup roller Cassette separation roller Cassette feed roller Cassette pickup roller Upper transport roller Manual feed switch (S6) Paper guide Lower transport roller Aligning switch (S8) Aligning roller (U) Aligning roller (L) Thermistor-1 (THMS1) Thermostat (THERMO) Heater lamp Heat roller (upper side) Pressure roller (lower side) Separation claw (for heat roller) Felt roller Heat roller cleaning blade Fuser exit roller Scraper Fuser cover Paper stop switch-1 (S7) Paper stop switch-2 (S16) Paper-empty switch-2 (S14) Cassette tray Cassette size switch-2 (S15) Exit/ADU selection gate Exit roller ADU Exit fan (M7) Bottom fan (M8)

Light distribution adjustment plates Exposure lamp Carriage 2 Mirror 2 Mirror 3 Mirror unit Mirror 4 Mirror 5 Mirror 6 Slit glass Auto exposure sensor Lens Original glass Ozone filter Main charger Discharge lamp Receiving tray LED eraser array Main blade Recovery blade Toner recovery auger Separation claw (for drum) Transfer charger Separation charger Drum Bias guide Transport belt Magnetic roller Leveller (doctor) Auto-toner sensor Mixer 1 Mixer 2 Sheet bypass guide

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[B] Rear side view

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No. Scanning motor (M2) Carriage drive wire Drum gear Aligning clutch (CLT2) Drum driving gear Drum belt

Name

Belt for dev-unit, ALGN-roller & paper feeding drive Belt for fuser drive Main motor (M1) Lens motor (M3) Mirror motor (M4) Thermistor-2 (THMS2) Dev-unit drive gear Aligning roller Paper feed belt Manual feed clutch (CLT4) Transport roller clutch (CLT1) Transport roller drive belt Cassette feed clutch (CLT3, 5) Optical fan (M6,12) Document motor (M11)

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2.1.2

Electrical parts layout

[A] DC electrical parts (except motors)

[Front side]

[Rear side]

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No.

Name Control panel key PC board (PWA-KEY) Display PC board (PWA-DSP) Liquid crystal module (LCD) Total counter (T-CTR) Logic PC board (PWA-LGC) Auto paper sensor-2 (APS-R) Auto paper sensor-3 (APS-C) Auto paper sensor-4 (APS-F) Toner-full switch (T-FUL-SW) (S13)

No. *

Name Paper-empty switch-1 (EMP1-SW) (S3) Exit switch (EXIT-SW) (S9) Heat-roller thermistor 1 (THMS1-HTR) Toner sensor (TNR-ATC) Lens switch (LNS-SW) (S11) Mirror switch (MRR-SW) (S12) Automatic exposure PC board (PWA-AES) Aligning-roller clutch (RGT0-CLT) (CLT2) Transport-roller clutch (RGT1-CLT) (CLT1) Manual-feed roller clutch (MFED-CLT) (CLT4)

Size switch 1 (SIZE1-SW) (S5) Discharge lamp PC board (PWA-ERS) LED eraser array PC board (K-DCH) High-voltage power supply (PS-HVT) Home switch (HOME-SW) (S10) Platen switch (PTN-SW) (S27) Manual feed switch (M-FED-SW) (S6) Aligning switch (PSTPO-SW) (S8) Paper stop switch 1 (PSTP1-SW) (S7) Side door switch (U-COV-SW) (S4) Auto paper sensor-1 (APS-3B) * *

Feed-roller clutch 1 (FED1-CLT) (CLT3) Size switch 2 (SIZE2-SW) (S15) Feed-roller clutch 2 (FED2-CLT) (CLT5) Paper-empty switch 2 (EMP2-SW) (S14) Paper stop switch 2 (PSTP2-SW) (S16) Heat-roller thermistor-2 (THMS2-HTR) Drum thermistor (DRM-THMS) Tray-up switch (T-UP1-SW) (S28) Tray-up switch (T-UP2-SW) (S29)

*: Option

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[B] DC electrical parts (motors)

[Front side]

[Rear side]

No.

Name Main motor (MAIN-MOT) (M1) Scanning motor (SCN-MOT) (M2) Lens motor (LNS-MOT) (M3) Mirror motor (MRR-MOT) (M4) Toner motor (TNR-MOT) (M9) Document motor (DCM-MOT) (M11)

No. *

Name Tray-up motor-1 (T-UP1-MOT) (M13) Tray-up motor-2 (T-UP2-MOT) (M14) Optical fan-F (OPT-FAN-F) (M12) Optical fan-R (OPT-FAN-R) (M6) Exit fan (EXIT-FAN) (M7) Bottom fan (BTM-FAN) (M8)

*: Option

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[C] AC electrical parts

[Front side]

[Rear side]

No.

Name SW power supply (PS-ACC) Door switch (DOOR-SW) (S2) Main switch (MAIN-SW) (S1) Lamp regulator PC board (PWA-LRG) Heater lamp (HTR-LAMP) Damp heater L (D-HTR-L) (Option) Thermostat (K-THERMO)

No.

Name Thermostat (Option) Damp heater U1 (D-HTR-U1) (Option) Exposure lamp (EXPO-LAMP) Thermofuse (FU-EXPO) Fuse PC board (PWA-FUS) (Option) Damp heater U2 (D-HTR-U2) (Option)

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2.2 Symbol and Function of Electrical Parts

(1) Motors
Parts list Symbol M1 Code name MAIN-MOT (Main motor) Function Drives the drum, developer, heat roller and transport belt M2 M3 M4 M6 M7 M8 SCN-MOT (Scanning motor) LNS-MOT (Lens motor) MRR-MOT (Mirror motor) OPT-FAN-R (Optics fan-R) EXIT-FAN (Exit-fan) BTM-FAN (Bottom fan) Scans the optical system Drives the lens unit Drives the mirror unit Cools the optical system Cools the drum and cleaner Pulse motor Pulse motor Pulse motor IC motor: IC motor: 80 80 80 5 11 11 5 4 4 23 23 23 8 14 14 Remarks IC motor Page 10 Item 31

Prevents the paper from floating IC motor: up through suction

M9 M11 M12 M13

TNR-MOT (Toner motor) DCM-MOT (Document motor) OPT-FAN-F (Optical fan-F) T-UP1-MOT (Tray-up motor-1)

Replenishes the toner Drives copy-area indicators Cools the optical system

Brush motor Pulse motor IC motor: 80

23 9 4 12

30 2 14 36

Drives the upper cassette tray to Brush motor lift up/down

M14

T-UP2-MOT (Tray-up motor-2)

Drives the lower cassette tray to Brush motor lift up/down

12

36

(2) Electromagnetic spring clutches

Parts list Symbol CLT1 Code name RGT1-CLT (Transport-roller clutch) CLT2 RGT0-CLT (Aligning-roller clutch) CLT3 FED1-CLT (Feed-roller clutch-1) CLT4 MFED-CLT (Manual-feed roller clutch) CLT5 FED2-CLT (Feed-roller clutch-2) Transmits feed-roller clutch drive. (Upper cassette) Transmits manual-feed roller clutch drive. Transmits feed-roller clutch drive. (Lower cassette) 12 24 14 17 12 24 Transmits aligning-roller drive. 15 16 Function Transmits transport-roller drive. Remarks Page 13 Item 40

(3) Counters
Parts list Symbol T K Code name T-CTR (Total counter) K-CTR (Key-copy counter) Function Total counter Individual counter
2-9

Remarks 6-digit 6-digit (option)

Page 3 101

Item 23 5

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(4) Switches
Parts list Symbol S1 S2 Code name MAIN-SW (Main switch) DOOR-SW (Door switch) Power supply For safety, cancels abnormal condition S3 EMP1-SW (Paper-empty switch-1) S4 U-COV-SW (Side door switch) S5 S6 SIZE1-SW (Size switch-1) M-FED-SW (Manual-feed switch) S7 PSTP1-SW (Paper stop switch-1) S8 PSTP0-SW (Aligning switch) S9 S10 EXIT-SW (Exit switch) Detects paper in front of the upper transport roller Detects paper in front of the aligning roller Detects exiting paper Photointerruptor Photointerruptor 28 11 8 8 Photointerruptor 15 20 Photointerruptor 13 8 Detects lack of paper in the upper cassette For safety, detects open/closed condition of paper jam release cover Detects upper cassette size Detects manual feeding Push switch Photointerruptor 13 14 50 3 Push switch 2 27 Photointerruptor 12 32 Function Remarks Tumbler type Push switch Page 6 6 Item 3 4

HOME-SW (Home switch) Detects home position of the optical system

S11

LNS-SW (Lens switch)

Detects home position of the lens unit

Photointerruptor

11

S12

MRR-SW (Mirror switch)

Detects home position of the mirror Photointerruptor unit

11

S13

T-FUL-SW (Toner-full switch)

Detects when the used toner bag is full Detects lack of paper in the lower cassette Detects lower cassette size

Push switch

10

25

S14

EMP2-SW (Paper-empty switch-2)

Photointerruptor

12

32

S15

SIZE2-SW (Size switch-2)

Push switch

13

50

S16

PSTP2-SW (Paper stop switch-2)

Detects paper in front of the lower transport roller Detects open/closed condition of the platen cover Detects the position of the upper cassette tray Detects the position of the lower cassette tray

Photointerruptor

26

S27

PTN-SW (Platen switch)

Photointerruptor

38

S28

T-UP1-SW (Tray-up-1 switch)

Photointerruptor

12

32

S29

T-UP2-SW (Tray-up-2 switch)

Photointerruptor

12

32

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(5) Heaters and lamps

Parts list Symbol EXP Code name EXPO-LAMP (Exposure lamp) HTR HTR-LAMP (Heater lamp) Fixing Function Exposes the original Remarks Halogen lamp 300W Halogen lamp 900W (100V series) 1100W (200V series) ERS ERS-LAMP (Discharge lamp) DCH DCH-LED (LED eraser array) DHU1 DHU2 DHL D-HTR-U1 (Damp heater U1) D-HTR-U2 (Damp heater U2) D-HTR-L (Damp heater L) Keeps optical system warm (option) Keeps optical system warm (option) Cement resistor Cement resistor 102 102 7 4 4 30 To interrupt the charge LED 4 10 Discharges the drum Fuse type 4 12 25 6 Page 18 Item 13

Keeps the drum and transfer/separation Cement resistor charger case warm (option)

(6) PC boards
Parts list Symbol LGC DSP Code name PWA-LGC (Logic PC board) PWA-DSP (Display PC board) KEY PWA-KEY (Key PC board) LRG PWA-LRG (Lamp regulator PC board) DCH K-DCH (LED eraser array PC board) ERS PWA-ERS (Discharge lamp PC board) AES PWA-AES (Automatic exposure PC board) FUS PWA-FUS (Fuse PC board) Fuse for the damp heater circuit 7 31 Reads dark/light of the original 17 37 Turns on and drives LED during reduction Discharge lamp 4 12 4 10 Controls exposure lamp 5 20 Controls operation keys 3 21 Function Controls the entire copier Controls condition displays Remarks Page 8 3 Item 15 20

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(7) Transformers
Parts list Symbol HVT Code name Function Remarks Mono unit type Page 7 Item 27

PS-HVT (Charging transformer) Generates high voltage electricity for charging (negative voltage) (Transfer/separation Generates high voltage electricity

transformer) for transfer/separation and developing bias voltage (Transfer bias Generates bias voltage to raise

transformer) transfer efficiency ACC PS-ACC (Power supply for all) Power supply for whole copier power 8 7

(8) Others
Parts list Symbol ATS Code name SNR-ATC (Auto-toner sensor) THMS1 THMS1-HTR (Heat-roller thermistor-1) THMS2 THMS2-HTR (Heat-roller thermistor-2) THERMO K-THERMO (Thermostat) FU FU-EXPO (Thermofuse) exposure lamp Prevents abnormal heating of the 18 12 Detects the temperature of the heat roller end Prevents abnormal heating of heat roller 26 8 26 27 Function Reads toner density with a magnetic sensor Detects temperature of the heat roller 26 19 Remarks Page 23 Item 33

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2.3 Wire Harness Location Diagram

[A] Location diagram for upper unit

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[B] Location diagram for lower unit

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2.4 Removal of Covers and PC Boards

2.4.1 Removal of covers [A] Front cover (1) Open the front cover. (2) Remove the pins on the hinges at both ends (1 each).
Front cover

[B] Upper rear cover (1) Remove the 4 screws. [C] Lower rear cover (1) Remove the upper 3 screws. (2) Loosen the lower 2 screws. [D] Upper feed cover (1) Open the front cover and the bypass tray and then remove the 2 screws. [E] Feed cover (left and right) (1) Remove the paper feed cover. (2) When removing the left feed cover, open the front cover. (3) Remove the screws (2 on each side).
Left feed cover Right feed cover Loosen Lower rear cover Upper feed cover Upper rear cover

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[F] Upper exit cover (1) Remove the 2 screws. (2) Open the front cover and remove the screw. [G] Lower exit cover (1) Lift the upper unit. (2) Remove the 5 screws.

Upper exit cover

Lower exit cover

[H] Rear top cover (1) Remove the original cover. (2) Remove the 4 screws.
Left top cover Rear top cover Right top cover Glass fix

[I]

Right top cover (feed side)

(1) Remove the 2 screws. [J] Left top cover (exit side)

(1) Remove the 2 screws. [K] Glass fix (1) Remove the 2 screws.

[L] Upper inner cover (1) Remove the process unit. (2) Remove the 3 screws.
Upper inner cover

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[M] Middle inner cover (1) Remove the screw.

Middle inner cover

[N] Door switch cover (1) Remove the 2 screws.

Door switch cover

[O] Lower inner cover (1) Remove the toner box. (2) Remove the middle inner cover. (3) Remove the 1 screw.
Lower inner cover

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2.4.2

Removal of main PC boards

[A] Logic PC board (PWA-LGC) (1) Remove the lower rear cover. (2) Remove the 16 connectors (2860). (15 connectors for 2060). (3) Remove the lock supports (4 pcs.) (4) Remove the logic PC board.

Lock support

PWA-LGC

Lock support

[B] Power supply PC board (PS-ACC) (1) Remove the connector bracket (2 screws). (2) Remove the 14 connectors. (3) Remove the 4 screws. (4) Remove the power supply PC board.

PS-ACC

Connector bracket

[C] Lamp regulator PC board (PWA-LRG) (1) Remove the upper rear cover. (2) Remove the 2 connectors. (3) Remove the lamp regulator PC board (4 lock supports).
Lock support PWA-LRG

Lock support Connectors

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[D] ADU drawer connector (1) Remove the logic PC board. (2) Remove the bracket for the logic PC board (3 screws). Remove the connector J535 on the PS-ACC. (3) Remove the bracket for the ADU drawer connector (2 screws).

Bracket for PWA-LGC

ADU drawer connector bracket

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3.

COPYING PROCESS
Original exposure

3.1 Copying Process

2
Halogen lamp 300 W LED eraser array 63 LEDs Charging 635V 5 V Optical section

Toner Carrier

Discharge lamp 1.8W x 9 lamps

_ _
+ + +

_ _
3
+ +

Cleaning

_ _
+

Black development Magnetic roller Bias 100 VDC

_
7
Paper exiting Fixing Heat roller
900 W (115V) 1030W (220/240V)
+ +

_
Sheet-bypass feeding (50 sheets) Cassette feeding (upper/ lower/PFP)(600 sheets) LCF feeding (1500 sheets)

Separation AC 3.41 kV 1 kHz

Transfer DC 5.25 kV

5 4

Transfer bias DC 990 V

Charging
D

: Negatively charges surface of the photosensitive drum. : Forms an electrical image on the drum. toner adheres to surface of photosensitive drum and forms a visible image.

Separation
D

: Separates the transfer sheet, along with the toner, from the drum. : Fixes the toner on the transfer sheet by applying heat and pressure. : Mechanically removes any remaining toner on the drum. charge from the drum.

Exposure
D

Fixing
D

Development :
D

Cleaning
D

Transfer bias : Increases transfer efficiency.

D

Discharge lamp : Discharges any remaining : Transfers the visible image from the drum onto the transfer (copy) sheet.

Transfer

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3.2 Comparison with the 2050 of Copying Process Conditions

Process 1. Drum (1) Sensitivity (2) Charger grid voltage 2050 OD-1710 (OPC 60) Highly sensitized drum DC 800V Scolotron system 2060/2860 OD-2060 (OPC 60) (1) (2)635 V DC Scolotron system Output adjustable by using the ten keys 2. Main charger Variable output (fixed current) using the digital keys 3. Exposure (1) Light control Automatic exposure/manual slide volume setting (2) Light source 300W halogen lamp stabilized with regulator (light intensity remains constant even when voltage varies) 4. Development (1) Magnetic roller One magnetic roller (with two shaft mixers) (2) Auto-toner (3) Toner replenishment (4) Toner-empty detection (5) Toner Magnetic bridge-circuit system Toner cartridge system Intensity sensing system T-1710 (Black) T-1710-R (Red) T-1710-BL (Blue) (6) Developing material D-1710 (Black) D-1710-R (Red) D-1710-BL (Blue) (7) Developer bias 194V DC, volume adjustable (7)100 V DC, adjustable using the digital keys 5. Transfer bias 6. Transfer 1.4KV DC Adjustable output (fixed current) using the digital keys 7. Separation Adjustable output (independently adjustable using the digital keys) 990 V DC (6)D-2060 (Black) (2) (3) (4) (5)T-2060 (Black) (1) (2) (1)Automatic exposure and manual 9-step setting

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3560/70 S/M Process 8. Discharge (1) Discharging position (2) Discharge lamp 9. Cleaning (1) System (2) Recovered toner 10. Fixing (1) System Fixing Long-life heat roller system Fixing roller: Teflon coated roller (1) Fixing roller: Aluminum roller coated with Teflon (40) Pressure Pressure roller: PFA tube silicon roller (28) Pressure roller: Silicon rubber roller with PFA tube. (35) Lamp rating Infrared heat 900W (100V series) 1100W (200V series) (2) Cleaning Cleaning with silicon impregnated roller (3) Heater-temperature control 11. Control ON/OFF control by thermistor Microcomputer (3) Infrared heat 900W (115V) 1030W (220/240V) (2) Blade system Non-reusable (1) (2) Discharge by exposure after cleaning (1) Discharge by tungsten lamp (2) 2050 2060/2860

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4.

COPIER OPERATION
Copier operation Operation during warm up and standby Automatic-feed copying using PRINT key Copying operation Bypass-feed copying Interrupt copying

4.1 Operation Outline

4.2 Description of Operation

4.2.1 Operation up to standby state after power on (1) Initial operation The main switch is turned ON. Copy quantity indicator 0 and WAIT WARMING UP are displayed. Initialization of the optical system ~ Carriages move to their home position and then stop. ~ Lens and mirror units move to their home position and then stop. ~ Indicators perform the initial operation and move to a position indicating the copy area. Initialization of the paper feed section ~ Each slots cassette trays move upward. If they were raised already, they are not moved. (2) Pre-running 65 sec. have elapsed since the power was turned ON ~ Main motor rotates ~ Fuser unit drive section rotates: Pre-running Pressure roller is warmed After pre-running for 15 sec., the main motor stops ~ Fuser unit drive section stops (3) When the heat roller temperature is sufficient for fixing, the heater lamp is turned off, and the copier enters the standby mode. 4.2.2 Standby (ready)

Bottom fan motor (M8) and exit fan motor (M7) are running at low speed. All keys on the control panel are operable. When there is no key input for a set amount of time, the copy quantity 1 will be shown, the reproduction ratio will indicate actual size, and the exposure will be set at automatic.

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4.2.3

Automatic feed copying using the PRINT key

(1) PRINT key is pressed Main, transfer, and separation chargers, transfer bias, discharge lamp and LED eraser array are turned on. Optical fan motor (M6, M12), bottom fan motor (M8) and exit fan motor (M7) are running at high speed. Main motor is turned on ~ Drum, developer unit, transport belt, heat roller, and exit roller are running. (2) Cassette feeding Feed clutch (CLT3 or 5) is turned on ~ Pick-up roller, paper feed roller, and separation roller are running. Transport roller rotating Paper reaches the transport roller ~ Paper stop switch-2 (S14) is turned on. After a set amount of time, the feed clutch (CLT3 or 5) is turned off. * Paper reaches the aligning roller. Paper stop switch-1 (S7) is turned on. ~ Aligning operation After a set amount of time, the feed roller stops rotating (CLT1). (3) Carriage operation Exposure lamp is turned on. Carriages -1 and -2 scan in a forward direction ~ Scanning motor (M15) is turned on. At this time, if the toner density of the developer material is lower than the set value, the copier enters the toner supply operation. ~ Toner motor (M9) is turned ON. (4) A set time lag after the carriage operation; aligning clutch (CLT2) is turned on: ~ paper is sent to the transfer unit. The counter is increased by 1. (5) Termination of carriage scanning. Scanning motor (M2) is turned off. Main charger and exposure lamp are turned off. Aligning clutch (CLT2) is turned off. (Timing of shutting off depends on paper size.) (6) Exit operation Exit switch (S9) detects the passing of the paper trailing edge. Main motor (M1), transfer and separation chargers, transfer bias, discharge lamp, and LED eraser array are turned off. Optical fan motor (M6, M12) stop, and bottom fan motor (M8) and exit fan motor (M7) are running at low speed. Carriages and indicators move to the position indicating copy area. The copier enters the standby mode.
2060, 2860/70 OPERATION 4-2 Dec. 1996 TOSHIBA

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3560/70 S/M
Dec. 1996 TOSHIBA 4-3 2060, 2860/70 OPERATION

0.1 CW MAIN-MOT

7.10

8.50 8.53

CCW

SCN

0.2 BWD

0.84 FWD 0.72

1.99

2.41 BWD

3.77 FWD

4.91

5.34 BWD

RGT

1.02 ON

2.12

3.95 ON

5.05

EXIT-SW

2.82 ON 0.44 ON 0.71 ON 2.03 2.13 3.37

3.93

5.75 ON 5.06 ON

6.85

EXPO

HVT-M

3.64 ON

4.96

2.35

OFF

4.10 4.30

5.29 5.03 High

OFF

Transfer

OFF 0.1

1.37

2.10 High

Separation

OFF 0.1

2.46 1.47

LOW

4.10 4.40 High

5.40

LOW

Guide bias

1.20 ON

2.29

4.14 ON

5.22

Timing chart for two A4 actual-size cassette feeding

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3560/70 S/M

4.2.4

Bypass-feed copying

(1) A sheet of paper is inserted through the bypass guide Manual feed switch (S6) is turned on. (2) PRINT key is pressed The main transfer and separation chargers, transfer bias, discharge lamp, and LED eraser array are turned on. Optical fan motor (M6, M12), bottom fan motor (M8) and exit fan motor (M7) are running at high speed. Main motor (M1) is turned on ~ Drum, developer unit, transport belt, heat roller, and exit roller are running. (3) Sheet-bypass feeding Manual feed clutch (CLT4) is turned on ~ Manual feed roller is lowered. ~ Manual feed roller, paper feed roller, and separation roller are running. Aligning operation Paper reaches aligning roller ~ Paper stop switch1 (S7) is turned on. After a set time lag, the manual feed clutch (CLT4) is turned off and paper feeding is terminated. (4) Same as operation (3) through (6) of 4.2.3 Automatic Feed Copying Using the PRINT key. 4.2.5 Interrupt copying

(1) The INTERRUPT key is pressed. Interruption LED is turned on. The copying operation is temporarily halted and carriages-1 and -2 return to their home position. The copying mode is set to automatic exposure and 1-to-1 reproduction ratio. Register remains unchanged. (2) The preferred copying modes are specified. (3) After interrupt copying is terminated when the INTERRUPT key is pressed again, the interrupt LED goes off and the copier returns to the conditions before the interruption. (4) PRINT key is pressed The copying operation before the interruption is resumed.

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Dec. 1996 TOSHIBA

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3560/70 S/M

4.3 Fault Detection

If a fault occurs in the copier, a symbol corresponding to the type of fault will be displayed in order to draw the attention of the operator. Classification of faults A) Faults which can be cleared without turning off the door switch (yellow flashing display on the display panel). (1) ADD PAPER (2) BYPASS MISFEED (3) INSERT KEY COPY COUNTER (4) CASSETTE MISFEED B) Faults which cannot be cleared without turning off the door switch (red flashing display on the display panel). (1) CLEAR PAPER (2) ADD TONER (yellow flashing display) (3) REPLACE TONER BAG C) Faults which cannot be cleared unless the main switch (S1) is turned off. (1) SERVICE CALL A-1) ADD PAPER ( )

[In the case of the copier and PFP cassettes] When the cassette is not installed, the size switch (S5 or S15) detects the absence of the cassette.

~Size switches are all switched off. 64748 Paper empty status. f Signal sent to control circuit. The ADD PAPER display will flash. * The PRINT key will not function. f

When the cassette is not installed. When the cassette is installed but there is no paper in the cassette.

Dec. 1996 TOSHIBA

4-5

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[In the case of the LCF and the pedestal] By combining the operation of the tray motor and the condition of the tray-up switch and the empty switch, the CPU detects whether or not there is paper. When the power is turned on or when the LCF door is opened/closed (for the pedestal: when the power is turned on or when the cassette is removed) ~ The PFC (Paper Feed Controller) causes the LCF to initialize. Detects whether or not there is paper Tray motor comes on ~ The tray rises. A fixed time later, if the tray-up switch is not turned on: The tray is not normal f
2060, 2860/70 OPERATION

Removing/reinstalling the LCF or turning off/on clears this condition. (For the pedestal, turn off/on the power.) Within a fixed time, the tray-up switch turns on: ~ The tray motor stops. At this time, if the empty switch is on At this time, if the empty switch is off ~ It is determined there is paper. ~ It is determined there is no paper. The ADD PAPER is displayed. During copying, sheets of paper are fed and when the paper supply becomes low The tray-up switch goes off The PFC turns on the tray motor ~ The tray moves up. The tray-up switch come on The tray motor stops. During copying, when the empty switch goes off despite the tray-up switch being on It is determined there is no paper. ADD PAPER is displayed. Copying stops. f f f f f
4-6 Dec. 1996 TOSHIBA

f f At this time, both tray-up and LCF empty switches are off. The ADD PAPER is displayed regardless of paper being present or not.

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3560/70 S/M

A-2)

BYPASS MISFEED (
14443

During sheet bypass copying The manual feed clutch (CLT4) has been turned on The paper-stop switch-1 (S7) comes on * If the paper-stop switch-1 (S7) does not come on within the specified time: BYPASS MISFEED The BYPASS MISFEED symbol is displayed Copying cannot be started Clearing method: Remove the paper from the sheet-bypass guide. The manual-feed switch (S6) goes off. A-3) INSERT KEY COPY COUNTER ( ) f If the copy counter (optional) is installed in the copier and is then withdrawn: f The INSERT KEY COPY COUNTER display appears Copying is not possible If the counter is withdrawn during copying, the machine will stop after the paper being copied has exited. B-1) CLEAR PAPER ( ) f Leading-edge jam detection by the exit switch (S9): (E01) The aligning clutch (CLT2) is turned on The exit switch (S9) comes on * When the exit switch (S9) has not come on after 1.875 seconds have elapsed. The CLEAR PAPER symbol (E01) appears and copying will stop.
CLEAR PAPER (E01) Exit switch Timer 0 1.875 sec

f f f f f f 1.875 sec.*
Aligning motor On On
4-7 2060, 2860/70 OPERATION

Dec. 1996 TOSHIBA

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3560/70 S/M

Trailing-edge detection by exit switch (S9): (E02) Aligning clutch (CLT2) goes off. per exit) * When the exit switch (S9) does not go off even after 1.92 seconds: The CLEAR PAPER symbol appears (E02), and copying stops. Immediately after power on Exit switch (S9) is detecting paper (on) CLEAR PAPER (E03) If the front cover is opened during copying CLEAR PAPER (E04) Leading edge jam detection by the paper stop switch in front of the aligning roller: After the leading edge of the paper passes the transport rollers, if the paper stop switch-1 (S7) is not turned on within a fixed time Paper misfeeding (E05) During paper feeding from the ADU: After the feed clutch is turned on, if the paper stop switch (S16) does not come on within a fixed time. Paper misfeeding (E11) During paper stacking in the ADU: If the ADU jam switch (SA4) does not detect any paper at the fixed timing Paper misfeeding (E08)
CLEAR PAPER (E02) Timer 0 1.92 sec Aligning motor Off Exit switch On

1.92 sec*

The exit switch (S9) goes off (detects pa-

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Dec. 1996 TOSHIBA

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3560/70 S/M

During paper feeding from the copier and the pedestal: After the feed clutch is turned on, if paper stop switches (S7/S16) do not come on within a fixed time Paper misfeeding (E13 E19) E13 E19: The error code is different according to the cassette used. B-2) ADD TONER ( Toner empty detection: Auto-toner sensor Control circuit: f the ADD TONER symbol appears: copying is not possible Clearing method: Replace the toner cartridge and close the front cover. Toner supply operation: copying is possible B-3) REPLACE TONER BAG ( The toner-recovery auger moves towards the rear of the copier: toner-full switch (S13) will be turned on. REPLACE TONER BAG display When the toner-full switch (S13) comes on during copying Copying will stop after the last sheet has exited during copying Clearing method: Replace with a new toner bag. C-1) Service call ) )

Toner density has become low

The toner bag becomes full of toner

If the CLEAR/STOP key and the 8 key are pressed simultaneously when the SERVICE CALL symbol symbol is flashing, one of the error codes will appear on the message display. For the contents of the error codes, refer to the SERVICE HANDBOOK.

Dec. 1996 TOSHIBA

4-9

2060, 2860/70 OPERATION

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3560/70 S/M

4.4 Flow Charts

4.4.1 Power on to ready

Main switch on

DC power on Restart

YES

Cover open?
NO

Heater lamp HTR ON

SCN-MOT LNS-MOT MRR-MOT DCM-MOT STOP-MOT GUIDE-MOT

1444442444443
YES YES YES

Start initialization

P-STP-SW ON?
NO

EXIT-SW ON?

NO

ADU-JAM-SW ON?
NO

Paper jam A

"E03"

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3560/70 S/M

T-FUL-SW ON?
NO

YES

NO

Toner empty?
YES

Main motor 6 sec. ON Toner replenishment

(Toner-full removal operation)

NO NO

Initialization over?
YES

T-FULL SW ON

YES

Toner bag replacement

NO

Have 20 sec. passed since start of initialization?

YES

Service call C21or C22 or C23

Lens and mirrors positioned for specified reproduction ratio Carriage and indicator indicate copy area

Is heat roller pre-running sufficient for fixing?

NO

YES

Main motor ON Pre-running operation starts

Is the thermistor open?

YES

NO

Service call
NO

Have 15 sec. passed

YES

C41

Main motor OFF Pre-running stops

READY

Dec. 1996 TOSHIBA

4 - 11

2060, 2860/70 OPERATION

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4.4.2

Automatic feed copying

PRINT key

Transfer charger on Separation charger on Discharge lamp on

Process control

Transport control

Optical section control

All LEDs of the LED eraser array on

PLL check for main motor OK?

YES

NO

Carriage moves to home position

Main charger on

Service call LED eraser array off Feed motor on "C01" Exposure lamp on

All LEDs of the LED eraser array on

Feed motor off

Carriage advances

Main charger off

Aligning motor on Counter on Scraper solenoid on

Carriages stops

All LEDs of the LED eraser array off

Exposure lamp off Counter off

NO

Is number of remaining copies zero?

YES

YES

Scraper solenoid off Aligning motor off

Is number of remaining copies zero?

NO

Carriage retreats to home position

NO

Is number of remaining copies zero?

YES

Process control end

Exit switch check 1

OK

NG

Copying area indicated

Optical section control end

Paper jam

"E01"

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Dec. 1996 TOSHIBA

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3560/70 S/M B

Paper jam E02

NG

Exit switch check 2

OK

Transfer changer OFF Separation charger OFF Discharge lamp OFF

Drum rotation reversed

Standby

Dec. 1996 TOSHIBA

4 - 13

2060, 2860/70 OPERATION

5.

DISPLAY UNIT

The display unit consists of key switches for copier operation/selection of each mode, LEDs and an LCD displaying the copier state or messages. Particularly, when the operators attention is recommended, a graphic symbol lights or flashes and the message indicating that condition is displayed.

5.1 Detailed Drawing of the Control Panel and the Display Panel
For the U.S.A. and Canada

READY
LT 100%
ENERGY SAVE INTERRUPT

200%

ORIGINAL
LD

COPY SIZE

100%

PREV.

HELP

YES

NO

50%
ZOOM

LG

M1 M2

LT
STAPLE SORT GROUP SORTER 2 in 1 SADF ADF ADF DUPLEX CASSETTE LIGHT AUTO DARK IMAGE MODE

1 4 7 0

2 5 8
C/
CLEAR/STOP

3 6

FC
FUNCTION CLEAR

ST

USER SET

IMAGE SHIFT

OTHER

LEFT RIGHT BOOK

9
AMS
PRINT

JOB MEMORY

EDGE ERASE

DUAL PAGE

APS
SET RECALL

For Europe
200%

READY
A4 100%

ORIGINAL
A4

COPY

100%

PREV.

INFO

YES

NO

50%

A3

M1 M2

B4

1 4 7 0

2 5 8
C/

3 6

FC
B5
USER SET IMAGE SHIFT

UNIV

LEFT RIGHT BOOK

9
AMS APS

MODE MEMORY

EDGE ERASE

DUAL PAGE

SET

RECALL

Arrangement of the control panel For the U.S.A. and Canada For Europe

CASSETTE

Details of the display panel

Dec. 1996 TOSHIBA 5-1 2060, 2860/70 DISPLAY

5.2 Items Shown on the Display Panel

5.2.1 Display during normal copying Conditions of machine Being warmed up Indicated after the main switch is switched on up until the machine becomes capable of copying. Capable of copying. Indicated when the machine is capable of copying and the operators instructions for copying conditions are awaited. Returns to the initial condition if no key input is given for 45 seconds. Now copying. Indicated by pressing the PRINT key. Copy quantity indicator becomes 1 and copying is completed. Energy saving conditions. Notes The number and reproduction ratio of the copies are indicated, for example, as 0, 100% when the main switch comes on. Copy quantity indicator indicates as 1. When a digital key is pressed, the set number is indicated. The set number is cleared to 1 by pressing the CLEAR/STOP key. Manual copying is possible.

No. Message 1 WAIT WARMING UP

READY

COPYING

After completion of copying, the copy quantity indicator returns to the initially set number.

SAVING ENERGY PRESS PRINT PLACE NEXT ORIGINAL

Released by pressing the ENERGY SAVER key or the PRINT key. When using ADU 1-sided, and when not using ADF.

ADU 1-sided copying standby state. C below.

In case of lateral paper feeding, the symbol A lights up and for longitudinal feeding, the symbol B lights up on the display panel.

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Dec. 1996 TOSHIBA

5.2.2

Display in the event of faulty conditions Abnormal state & indication Indication of lack of paper. Indicates when there is no paper in the cassette. (A below.) Indicates which cassette has no paper. (E below.) Manual copying is possible. ADD TONER: Indication of lack of toner. B below is indicated when PRESS INFO the toner in the toner cartridge runs out. When this message is displayed, it is not possible to copy. INSERT Key copy counter withdrawn. Indicated when the key copy KEY COPY COUNTER counter is withdrawn when the machine is READY or during copying. C below. When it is removed after pressing the PRINT key, the machine stops after that copy is completed, but the counter counts it. DISPOSE OF Indication of need to replace the toner bag. USED TONER Indicated when the toner bag is full. D below. The copier stops. Solution Supply paper to the selected cassette. Select another cassette.

No. Message 6 ADD PAPER

Released after the toner is supplied and the front cover is closed.

Released and returned to normal conditions by inserting the key copy counter.

Open the front cover and replace the toner bag.

B C

Dec. 1996 TOSHIBA

5-3

2060, 2860/70 DISPLAY

No. Message 10 PAPER MISFEED

11

12

13

14

Abnormal state & indication Bypass paper jamming Indicates when paper jams at IN BYPASS the bypass guide. A below. MISFEED IN COPIER Paper jammed in the machine. Indicated when paper jams in PRESS INFO the machine. B, C, D and H below. MISFEED Original jammed Indicated when an original is IN DOC. FEEDER jammed in the optional document feeder. E and F below. MISFEED IN SORTER: Paper jammed in the sorter. Indicates when paper is jammed in the sorter. G below. PRESS INFO MISFEED IN ADU: Indicates when paper is jammed in the ADU section. I below. PRESS INFO

Solution The machine is returned to normal conditions automatically by pulling the paper out from the bypass guide. Press the HELP (INFO) key and remove the paper jammed in the copier following the message. Open the ADF feed cover and remove the jammed original.

Remove the paper jammed in the sorter and open and close the front cover once. Press the HELP (INFO) key and remove the paper jammed in the copier following the message.

F C

B G I

A D H

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Dec. 1996 TOSHIBA

No. Message 15 CALL FOR SERVICE: PRESS INFO TIME FOR PERIODIC MAINTENANCE

16

Abnormal state & indication Some or one of the mechanism, motors, switches or sensors are abnormal. A below. Indication of PM cycle. Indicated when it is time for periodic maintenance and inspection. Capable of copying.

Solution Turn off the machine, remove the cause of the fault and turn the machine back on. Maintenance and inspection by a qualified service technician.

Dec. 1996 TOSHIBA

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2060, 2860/70 DISPLAY

Operation CLEAR/ STOP key Digital keys Sheet bypass _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ COPY SIZE key CASSETTE SELECTION key INTERRUPT key ENERGY SAVER key EDGE ERASE key IMAGE SHIFT key

PRINT key

Condition

REPRODUCTION EXPOSURE ORIGINAL SIZE RATIO key key selection key DUALPAGE COPY key

Warming up

2060, 2860/70 DISPLAY

Ready

Reproduction-ratio changing

Copying

Add paper

Add toner

Key copy counter not inserted (optional)

Bypass misfeed

Replace toner bag

Clear paper

5.3 Relationship between Copier Conditions and Operators Actions

5-6

Service call

Interrupt mode

Energy-saving mode

_: Machine operates or indicates in accordance with the operators action.

: Operation is ignored.

(1) By pressing the ENERGY SAVER key or the PRINT key, the energy-saving mode will be cancelled.

(2) During copying, avoid changing exposure as far as possible.

(3) The function of the CLEAR/STOP key changes in the following manner according to the machine status.

During copying ......... Interruption of the copying (Stop function ..... The copy quantity indicator will not change.)

When not copying .... When pressed once, the copy quantity indicator returns to 1.

(4) During copying, avoid sheet bypass feeding because of possible paper jamming.

Dec. 1996 TOSHIBA

Note: The interrupt mode will be automatically cancelled when the machine is not used for 45 seconds.

5.4 Description of Operation

5.4.1 Dot matrix LCD display circuit Dot matrix LCD display circuit has a display capacity of 40 characters (20 characters x 2 lines). 1 character is a unit consisting of ON/OFF lights made of 35-element (5 x 7) dots. (1) Structure

(2) Drive Operation LED control: The LCDs internal control driver drives. What character is displayed in what position: IC19 (main CPU), IC9 (HC244), IC37 (7407), and IC18 (gate array) of the logic circuit control. Message data and executable programs are stored in the main PROM. The character codes are stored in the PROM on the LCD. The main CPU divides the display block into 4 blocks. The main CPU outputs the RAM address data for the starting position at which each block is displayed and then outputs display data for the number of characters (10 characters) to be displayed to the LCD. When the message is changed, the main CPU outputs the display data for the blocks 1~4.

1 3
Display blocks

2 4 (4a)

When changing the display data only for the reproduction ratio, the leading RAM address data in the display position of the reproduction-ratio block (4a) are first output and then the display data for the number of reproduction-ratio characters (4 characters) are output to the LCD.

Dec. 1996 TOSHIBA

5-7

2060, 2860/70 DISPLAY

AD15

IO10

A7

B7

DB7 DB0

AD0

IO17

A0

B0

O17 O14 O15

OE 244

Gate array
LCD-E LCD-RS E RS

Main CPU

5.4.2

LED display circuit

(1) LED display method For example, the following shows how the LED LP12 (APS) lights up for displaying automatic paper sensing.
+5VD R9 R11 DSPON0 L Q2
R

L 14 D10 R7 IC4

(APS) LP12

When DSPON0 signal becomes L level, transistor Q2 is turned ON. Further, when IC4 pin14 (D10) becomes L level, current flows from +5VD to LP12 (APS) through the transistor. In this way LP12 (APS) lights up.

2060, 2860/70 DISPLAY

5-8

Dec. 1996 TOSHIBA

(2) The actual circuit is controlled as follows.

VDD DSPON1 DSPON0 LTL16KG 2 P/3 LTL16KG 2 P/2 LTL16KG 2 P/1 LTL16KG 2 P/0 LTL16KG 2 P/USER LTL16KG 2 APS LTL16KG 2 USER/AJ LTL16KG 2 EDGE LTL16KG 2 DP LP1 LTL16KG 2 1LP7 LP2 LTL16KG 2 1LP8 LP3 LTL16KG 2 1LP9 LP4 LTL16KG 2 1LP10 LP5 LTL16KG 2 1LP11 LP6 LTL16KG 2 1LP12 LP16 LTL16KG 2 1LP13 LP15 LTL16KG 2 1LP17 LP14 LTL16KG 2 1LP18 1 1 1 1 1 1 1 1 1 O/3 O/2 O/1 O/0 O/USER AMS MSB MSR MSL 4B8 4B8

R18 1 R17 1 R20 1 R19 1

2 1000 2 1000 2 1000 2 1000

R2 100 2 1 R3 100 2 1 R4 100 2 1 R5 100 2 1 D16 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 6 7 9 10 11 12 14 15 16 17 19 20 21 22 24 25 R6 100 2 1 R7 100 2 1 R12 100 2 1 R14 100 2 1 R13 100 2 1

4B3

4B3 4B3 4C8 4B3

DSPDAT DSPLTH DSPRST DSPCLK

R16 1000 1 2 R15 1000 1 2 HC14 2 3 IC3 HC14 4 IC3

27 4 26 28 2 3 29 30 1 23 18 13 8

LAST L/R SIN LATCH BE0 STB CK VDD VSSL VSSD3 VSSD2 VSSD1 VSSD0 IC4 7932M

1 2

1 2

C4 CKME0.1/25

1 2

SOUT 5

PHOTO A-EXPO5 EXPO9-4 EXPO8-3 EXPO7-2 EXPO6-1

4C8 4C8 4C8 4C8 4C8 4B8

C6 CKM33P/50J

C7 CKM33P/50J

SGD GND

DSPOUT1 DSPCLK1 DSPLTH1

4C8 4C8 4C8

5VD R8 1 4B3 DSON1 R10 1 2150 R9 1 4B3 DSON0 R11 1 2150 22200 3 1 22200 1 3 Q2 2SA1428Y 2 Q1 2SA1428Y 2

(14.2.1 Display Circuit (PWA-DSP) 1/4)

The signals of DSPON0 and DSPON1 become L level by one turn every 8 msec. Q1 (or Q2) is turned ON when DSPON0 (or DSPON1) is L level. LED ON/OFF signal from LGC is inputted to the SIN (pin 26) terminal of IC4 through DSPDAT signal line. (Serial data)
DSPDAT DSPON1 DSPON0

8 msec 8 msec Q2 OFF Q2 ON

Q1 ON

Q1 OFF

The LED ON/OFF signal is inputted to IC2 in serial is outputted to output terminals of D1 D16 in parallel.

D7

LP14

ON

(example)
LP18 ON ON

(example)

Condition of LED lighting The transistor (Q1 or Q2) connected on the anode side of the LED is ON status. Output connected on the cathode side of the LED is L level. When the above conditions and are fulfilled, the LED lights.

Refer to the following names of the LED which are ON/OFF controlled by DSPON0/DSPON1 signals.

Dec. 1996 TOSHIBA

5-9

2060, 2860/70 DISPLAY

Transmission

LP 5 38 22 23 24 25 26 27 12 15 30 16 33 32

SIGNAL DF/SINGL CST1 CST2 CST3 CST4 CST5 CST6 O/YOKO DFJ SRVC TEMP TFULL KCTR ADUSTUCK

DSP-ON-0 ADF single feeding Cassette selection (LCF) Cassette selection (Copier-U) Cassette selection (Copier-L) Cassette selection (PFP-U) Cassette selection (PFP-M) Cassette selection (PFP-L) Horizontal original ADFJAM (Feeding) Call service Toner empty Toner full Key copy counter withdrawn ADU stacking

LP 6 35 17 18 19 20 21 28 29 11 13 31 36 14 37 34 53 53 53 53 53 53 53 52 50 51 4 1 2 3 8 10 *1 *2 *3 *4 *5 *6 *16 *15 *14 45 44 43 42 41

SIGNAL DF/MULT1 PEMP1 PEMP2 PEMP3 PEMP4 PEMP5 PEMP6 O/TATE DEJ SJ EJ RJ TJ ADUJ PJ MJ MAG1/G MAG1/B MAG1/A MAG1/F MAG1/E MAG1/D MAG1/C AC PS INT 2IN1 STAPLE SORT GROUP ADU2 ADU4 O/3 O/2 O/1 O/0 O/USER AMS MSB MSR MSL EXPO5 EXPO4 EXPO3 EXPO2 EXPO1

DSP-ON-1 ADF multiple feeding Paper empty (LCF) Paper empty (Copier-U) Paper empty (Copier-L) Paper empty (PFP-U) Paper empty (PFP-M) Paper empty (PFP-L) Vertical original ADFJAM (Exiting) Sorter JAM Paper existing JAM Paper feeding JAM (Before aligning) Paper feeding JAM (After aligning) ADUJAM PFPJAM Bypass JAM Copy quantity display (hundreds) Copy quantity display (hundreds) Copy quantity display (hundreds) Copy quantity display (hundreds) Copy quantity display (hundreds) Copy quantity display (hundreds) Copy quantity display (hundreds) All clear Energy saving Interruption 2IN1 Staple mode Sort mode Group mode Duplexing (2 2) Duplexing (Book 2) Original size Original size Original size Original size Original size (User adjustment) AMS Margin shift (Book) Right margin shift Left margin shift Exposure display 5 Exposure display 4 Exposure display 3 Exposure display 2 Exposure display 1 (L MAX.)

LC7932 IC1-6 IC1-7 IC1-9 IC1-10 IC1-11 IC1-12 IC1-14 IC1-15 IC1-16 IC1-17 IC1-19 IC1-20 IC1-21 IC1-22 IC1-24 IC1-25 IC2-6 IC2-7 IC2-9 IC2-10 IC2-11 IC2-12 IC2-14 IC2-15 IC2-16 IC2-17 IC2-19 IC2-20 IC2-21 IC2-22 IC2-24 IC2-25 IC4-6 IC4-7 IC4-9 IC4-10 IC4-11 IC4-12 IC4-14 IC4-15 IC4-16 IC4-17 IC4-19 IC4-20 IC4-21 IC4-22 IC4-24 IC4-25

order 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Mark *: No mark:

53 53 53 53 53 53 53 53 53 53 53 53 53 53 7 9 *7 *8 *9 *10 *11 *12 *13 *17 *18 39 40 49 48 47 46

MAG2/G MAG2/B MAG2/A MAG2/F MAG2/E MAG2/D MAG2/C MAG3/G MAG3/B MAG3/A MAG3/F MAG3/E MAG3/D MAG3/C ADU1 ADU3 P/3 P/2 P/1 P/0 P/USER APS USER/AJ EDGE DP PHOTO AUTO EXPO9 EXPO8 EXPO7 EXPO6

Copy quantity display (tens) Copy quantity display (tens) Copy quantity display (tens) Copy quantity display (tens) Copy quantity display (tens) Copy quantity display (tens) Copy quantity display (tens) Copy quantity display (units) Copy quantity display (units) Copy quantity display (units) Copy quantity display (units) Copy quantity display (units) Copy quantity display (units) Copy quantity display (units) Duplexing (1 2) Duplexing (2 1) Paper size Paper size Paper size Paper size Paper size (User adjustment) APS User adjustment Edge erasing Dual-page copying Photo mode Automatic exposure Exposure display 9 (D MAX.) Exposure display 8 Exposure display 7 Exposure display 6

LEDs on PWA-DSP LEDs on PWA-KEY

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6. DRIVE SYSTEM
6.1 Construction of Drive System
The drive system consists of a drum (cleaner unit), developer unit, transport belt, heat roller, exit roller, transport roller, cassette feed roller and aligning roller. The drive system is driven by the main motor.

6.2 Description of Operations

Drum drive ......................... Main motor rotation is transmitted to the drum drive pulley via the timing (Cleaner unit) belt, and drives the drum gear. Developer unit drive ........... Main motor rotation is transmitted to the developer unit drive gear via the timing belt and the gear. Heat roller drive .................. Main motor rotation is transmitted to the heat roller gear via timing belt and gears, and drives the heat roller. Transport belt ..................... Transport belt gear is driven by the heat roller gear via the idle gear. Exit roller ............................ Exit roller gear is driven by the heat roller gear via the idle gear. Aligning roller ..................... Main motor rotation is transmitted to the aligning roller clutch via the timing belt and gears. Transport roller ................... Main motor rotation is transmitted to the transport roller clutch via timing belts and gears. Cassette feed roller ............ Main motor rotation is transmitted to the cassette feed roller via timing belts and gears.
Gear/Developer unit drive gear (G26)/(G23) Timing pulley/Drum Timing pulley drive gear (G56/TP24) Main motor (TP40) (G20) (TP24)(G24) (G10) Belt (248 pitch) Arm fulcrum gear (G26) Arm fulcrum gear Belt (246 pitch) (G25) (G56) Heat roller (G24/G18) (G20) Exit roller (G20)

Bypass feed roller Belt (Clutch/G28) (324 pitch)

Timing pulley of the (G28) clamshell fulcrum (TP24/TP30/G28) (G28)

(G26) Belt (324 pitch) Timing pulley (G20) (G57/TP24/TP19) Transport belt Aligning roller (Clutch/G28) Belt (324 pitch) (TP20)) (G27/G19) Aligning roller drive gear (G32/G19) Upper cassette feed roller (Clutch/G28) (G28) Belt (258 pitch) Lower transport roller (Clutch/G28)(TP15) Drum (G72) Belt (324 pitch) (G21) (G35) (G30) (G22) (G22)

Transport roller (One-way clutch/TP15) (One-way clutch/TP20) (TP30/G28) (G28)

ADU transport roller (G20)

(G28)

Lower cassette feed roller (Clutch/G28)

Drive system (Rear side view)

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6.3 Disassembly and Replacement

[A] Clamshell fulcrum bracket and pulley (1) (2) (3) (4) Remove the upper rear cover and the upper feed cover. Remove the clamshell fulcrum bracket (3 screws). Remove the 2 belts from the pulley. Remove the clamshell fulcrum pulley.
Clamshell fulcrum bracket

Clamshell fulcrum pulley

Belt

[B] Main motor (1) Remove the main motor (2 connectors and 2 screws).
Main motor

Connectors

[C] Main drive unit (1) (2) (3) Remove the drum tension bracket (1 screw). Remove the shaft bracket (1 screw). Remove the main drive unit (connector and 5 screws).
Connector

Drum tension bracket

Main drive unit Shaft bracket

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[D] Main drive unit gears (1) The developer-unit drive gear and the drum drive gear are press-fitted to their shafts.
Drum drive gear Dev-unit drive gear

Fuser drive gear

[E] Feed drive unit (1) Remove the LCF connector bracket (2 screws).

LCF connector bracket

(2)

Remove the clamshell fulcrum bracket and the feed roller bracket (3 screws) and then remove the pulley and belt.
Pulley

Belt

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(3)

Remove the lower feed roller clutch (1 setscrew).

Clutch Set-screw

(4)

Remove the pulley and belt for the upper feed roller (1 stop-ring).

Pulley

Stop-ring

Belt

(5)

Remove the feed drive unit (3 screws). This is easy to remove if the feed drive unit is slanted.

Feed drive unit

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6.4 Main Motor

6.4.1 Main motor drive

FG pulse Phase V

Wave shaping

Difference Phase comparator Voltage detection circuit Difference +

Reference frequency

Speed comparator

(F-MOT-REF) PLL-OK

Excitation phase switching section

Phase W Hall element A

Hall element B

Photointerruptor Phase U Hall element C

678

MAIN-CW/CCW MOT-BRK MAINMOT-ON

Lock protection circuit Rotation control Rotor position detection

Control signal

Main motor (M1)

(1) (2) (3) (4) (5) (6)

The LGC transmits control signals for main motor rotation. (MAIN-CW/CCW: Direction of rotation, MAINMOT-ON: Motor rotation command) The excited phase switching unit excites each phase on the main motor Main motor runs. Hall elements A to C are used to detect the rotation position of the motor (or rotor). The excited phase switching unit switches the excitation for each phase. (By repeating (2) through (4) above, the motor keeps running.) The FG pulse is generated by the FG pulse pattern and N/S magnets of rotor installed on the main motor. The phases and velocities of the FG pulse and the reference frequency from the LGC are compared, and the differences are added. Further to this are added the fluctuations in the supply voltage. (Signal generation)

(7)

Changes the switching timing for the excited phase switching unit to match the signal amount obtained in step (6). i.e. control is done to equalize the FG pulse and reference frequency. The main motor runs at a constant speed. (Locked range state.)

(8) (9)

When the main motor enters the locked range state, the excited phase switching unit transmits the PLL-OK signal to the LGC. (L level). When the MOT-BRK from LGC enters L level, the main motor rotation is braked, and when the MAINMOT-ON signal enters H level, the main motor stops.

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6.4.2 (1)

Control signals MAIN-CW/CCW signal (LGC MOT: Input) Switches the rotation direction of the main motor. When this signal becomes L level, the main motor rotates counterclockwise as viewed from the rear side, and drives the developer unit, drum, heat roller, etc.

(2)

PLL-OK signal (MOT LGC: Output) When the cycle of FG pulse deviation from the reference frequency is within fixed range, this state is specified as lock range (normal rotation), and this PLL-OK signal becomes L level. Also, at this time, the LED LP1 light comes on.

(3) (4) (5)

F-MOT-REF signal (LGC MOT: Input) This signal is a reference clock signal for the main motor to rotate at a fixed speed. MOT-BRK signal (LGC MOT: Input) When it becomes L level, the main motor rotation is broken down. MAINMOT-ON signal (LGC MOT: Input) This signal is main motor ON/OFF control signal, when it becomes L level, the motor rotates. Signal level of motor circuit. Signal MAIN-CW/CCW PLL-OK F-MOT-REF MOT-BRK MAINMOT-ON Brake OFF Motor OFF CW Speed is out of the locked range. H level L level CCW direction Locked range state. Brake ON Motor ON Reference clock

* The signal names indicate a level in the connector J543, respectively.

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7.

OPTICAL SYSTEM

7.1 Functions
In this copier, the surface of the original is directly exposed to light, and the reflected light is conducted to the surface of the drum via the mirror, lens, and slit. The whole original image is reflected on the drum surface through the light source being scanned from the leading edge to the trailing edge. This area where functions as above are performed is called the optical section, located at the upper side of the copier.

Carriage 1 Original width indicator Optical fan

Original glass

Lens motor

Mirror motor

Lens unit Carriage 2

Mirror 6

Mirror unit Scanning motor Slit glass

Drum Optical system (front view)

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7.2 Construction
The construction and purpose of the optical section are the followings: (1) Original glass The original is placed on this glass. Light from the exposure lamp exposes the surface of the original through this original glass. (2) Carriage 1 Carriage 1 consists of the exposure lamp, reflector, mirror 1, thermofuse, and light distribution adjustment plates, etc. Carriage 1 is scanned by the scanning motor. The relation between the scanning speed and the drum rotation speed is specified as follows. In actual-size copying, both speeds are the same. The reproduction ratio of the direction of paper transport (lengthwise reproduction ratio) is specified by this scanning speed being changed. In enlargement copying, the scanning speed is slower than the drum rotation speed, and in reduction copying it is faster.

Light distribution plates Reflector Thermofuse

Mirror 1 Exposure lamp

a. Exposure lamp The light source for exposing the original to light. b. Reflector The reflection plate for using the exposure lamp effectively. The sub-reflector is slit for optical path width cutting.
Original

Glass Sub-reflector Reflector Exposure lamp Mirror 1

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c. Mirror 1 The mirror for conducting the reflected light from the original to mirror 2 (mentioned later). d. Thermofuse Prevents the exposure lamp from an increase in temperature due to excessive lighting. e. Light distribution adjustment plates It is positioned to shield the light irradiated from the reflector on the surface of original, and adjusts the light intensity. If the positions for the installation of this adjustment plate at the front or rear side are shifted, and the light intensity is different at both sides, this may cause uneven light distribution. (3) Carriage 2 Consists of mirror 2 and 3, conducts the reflected light from mirror 1 to the lens via mirror 2 and 3. This is also scanned by the scanning motor in the same way as carriage 1. The scanning speed is half that of carriage 1. (The scanning distance is also half.)

Mirror 2

Mirror 3

Carriage 2

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(4)

Lens unit It is driving by the lens motor. The reflected light from mirror 3 is reversed at the lens focus, and conducted to mirror 4 (mentioned later).

Lens

Lens unit

(5)

Mirror unit The mirror unit consists of mirror 4 and 5, and conducts the reflected light passing the lens to mirror 6 via mirror 4 and 5. This is driven by the mirror motor. Changing of positions of the lens unit and mirror unit alters the reproduction ratio of the vertical direction of paper transport (lateral reproduction ratio). When the distance of the light path is equal between the original surface and the lens focus and the lens focus and the drum surface, actual-size copying is obtained. When the former is longer, reproduction copying is performed, and when shorter, enlargement copying.

Mirror 5

Mirror 4

Mirror unit

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(6)

Mirror 6 Conducts the reflected light from mirror 5 to the slit.

Mirror 6

(7)

Slit (glass) The sub-reflector performs slit functions therefore the slit glass only protects the optical section from toner dust, etc.

(8)

Copy-area indicator unit This is located inside the original scale. This is for indication of the maximum area in which the copy can be made at that time. The indicator is driven by the document motor. The original range is indicated with the copy-area indicator and orange line on carriage 1.
Carriage 1

Copy area indicator

Original range where a copy can be made

Original scale

Original glass

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7.3 Description of Operation

7.3.1 Scanning motor

Carriage drive wire

Carriage 1 Carriage 2

Tension spring

Scanning motor

Pulley

Pulley (Rear side)

Pulley

Pulley

The scanning motor rotation is transmitted to carriages 1 and 2 via the timing belt and the carriage drive wire. Carriage 1 and 2 are first moved to home position. The home position is detected when carriage 1 passes the home switch. When the PRINT key is pressed, carriages 1 and 2 scan the original.

7.3.2

Mirror motor/lens motor

Mirror motor

Mirror unit

Lens motor

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Lens motor Gear (G18)motor axis

Mirror motor Gear (G18)motor axis

Gear/pulley (G88/TP16)

Gear (G88/G10)

Timing belt (pitch length: 810)

Rack gear (G22)

Lens unit

Mirror unit

Immediately after the power is switched on: If the lens/mirror switch is on, the lens unit is transported to the exit side. Then the mirror unit is transported to the feed side, and it is positioned for actual size copying. If the lens/mirror switch is off, the switches are turned on by the lens unit, then the mirror unit in that order and both units are positioned for actual-size copying. When the reproduction ratio is selected, the lens unit and the mirror unit are positioned accordingly using the actual-size position as the starting (standard) position. 7.3.3 Document motor

The front and rear copy area indicators are set at home position, that is, for maximum width, via the timing belt. When the paper size or reproduction ratio is changed, the indicators are positioned for the specified size and the original setting position is indicated on the glass. 7.3.4 Optical fan motor

Stops during standby and rotates during copying, and cools the optical section.

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7.4 Pulse Motor Drive

7.4.1 Pulse motor drive circuit (constant current type) The scanning motor (M2) is driven by hybrid IC STK6713BMK4 of the unipolar constant current chopper drive. The driving circuits of A and A phases are shown below. Since B and B phases are exactly the same, they are omitted here.

+24V i ON i OFF R51 VDD A A D/A 62353 R55 187 DADAT G/A

R58 C24

VCC2

A 2

A 3

A 15

A Td1 13 8

Vref 9

IC15

F1

F2 IC2 IC2 R1 IC2 IC2

C1 R3
E C
+

R5 A
R7

IC1 D1 PG 4 5 DG GND

Internal equivalent circuit of STK6713B

The circuit configuration on the inside of the IC is composed of each phase excitation switching section (IC2), driver (F1, F2), comparator (IC1), and current detection resistor (R7). The following explains the circuit operation when the A phase is excited.

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Process when the A phase is excited A phase becomes L level (A is H level). Reverse input E of the comparator (IC1) is applied the reference voltage which depends on the resistance divided voltage of the R51, R55, and the R58. Non-reverse input B is L level. Therefore, the output C of IC1 becomes L level. According to step tion). Current flows into the coil A from the power supply of +24V, and it gradually increases. The terminal voltage of the current detection resistor R11 increases, and C becomes H level and F1 goes OFF from the moment when voltage B becomes higher than voltage E. Because the winding method of coil A and A is bipolar winding, the energy stored in coil A is induced in coil A, and is discharged using the coil A. That is, A current flows in direction of DG (Drive Ground), R7, F2 diode and coil A. When the voltage stored in the condenser C1 lowers, and becomes lower than voltage E , C becomes L level and F1 comes ON again, and winding current of A phase increases. In this manner, the ON/OFF operation of the motor current (constant current chopping operation) is repeated. and , D of IC2 becomes H level, and F1 is turned ON. (conductive condi-

IOH
=1.25(A)

0 (A)

Motor input current waveform

In the case of the excitation of A phase, A becomes L level and F2 comes ON, the same operation is performed. The limit of winding value is changed in high torque and low torque by the D/A output. In low torque the current is lower, in high torque the current is higher. Low torque : IOH = 1.0 1.15 (A) High torque: IOH = 1.25 (A)

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Waveform time chart of each section

IN A

1 0 Ioh

0(A)
Ec: C1 discharge voltage

Ec

Vref

VOIreg D 0(V) IOFF 0(A) ION 0(A)

Equivalent circuit

VCC2 1

A 2

A 3

A 15

A Td1 13 8

Vref NC Vref 9 12 11

Td2 B 10 14

B 16

B 7

B 6

PG SG 4 5

F1

F2 IC2 IC2 C1 R3 R1 IC2 IC2 IC1

+

F4 C2 R4 R2 IC3 R5 D1 R7 R8 R6 D2
+ +

F3

SUB

IC3

IC3

IC1

IC3

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7.4.2 64748

Pulse motor drive circuit (constant voltage type) Lens motor (M3) (LNS-MOT) Mirror motor (M4) (MRR-MOT) Document motor (M11) (DCM-MOT) ~Driven by IC3 (Logic PC board: TD62308F) ~Driven by IC4 (Logic PC board: TD62308F) ~Driven by IC2 (Logic PC board: TD62308F)

DA DC 24V QA

Phase A Phase A

DA

DB

Phase B Phase B

DB

QA

QB

QB

TD62308F

In the case of 2-phase excitation, the figure on the right shows the signals applied to the base of transistors QA, QB, QA, and QB. An ON/OFF combination of the transistor is switched. The combination of the current flowing phases is switched. The motor rotates.

ON
B

ON ON ON ON ON ON ON

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7.5 Exposure Control Circuit

7.5.1 Introduction The exposure control circuit is composed of four blocks as follows. 1 Lamp regulator 2 Automatic exposure sensor circuit 6448 648 6448 648 Applies a pulse duty ratio corresponding to PWM signal to the exposure lamp. Generates an AES signal indicating the density of the original by sensing the light reflected by the surface of the original. Detects the exposure position set by the operators key input Determines the lamp voltage by computation on the basis of AES and exposure step, and outputs the PWM signal to the lamp regulator.

3 Exposure step 4 Arithmetic and control unit

Note: The ON/OFF state of the exposure lamp is controlled by a special signal (EXPON; J2-A18), distinct from the PWM signal.

Original Exposure lamp Lamp regulator Automatic exposure sensor circuit AES signal
PWA-AES

*PWM signal

Arithmetic and control unit PWA-LGC Control Panel

Gate array (IC18)

Main CPU (IC19)

Key input

RAM (IC30)

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The exposure control circuit has the following two functions: A Manual exposure mode .................. A constant lamp voltage corresponding to the set exposure step on the exposure lamp is applied. B Automatic exposure mode .............. The quantity of light reflected by the surface of the original, which varies infinitely with the lightness and darkness of the surface of the original, is detected by the automatic exposure sensor circuit, and the voltage applied to the exposure lamp is continually varied accordingly; a high lamp voltage being impressed for dark originals and a low lamp voltage for light originals. 7.5.2 Operation of lamp regulator A typical characteristic curve is shown in the following diagram. By means of a phase-angle control system, a lamp voltage corresponding to the PWM pulse duty ratio input is generated even if some fluctuation occurs in the AC input voltage.

Lamp voltage 190/95 V approx. 170/85 V approx. Range of actual use

Limiter voltage

76/38 V approx.

Range of actual use

40 % 100 V series 200 V series

90 %

PWM pulse duty ratio [%]

[Characteristic curve of the lamp regulator]

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7.5.3

Automatic exposure sensor circuit By the action of IC1, the incidence of light upon photocell PD1 is generated as an AES signal on J1B13 (PWA-LGC). Dim reflected lightf Intense reflected lightf Small AES output Large AES output

7.5.4

Arithmetic and control unit The arithmetic and control unit is composed of the following four blocks. AD converter The AES signal is input into the analog input terminals of the CPU (IC19) and converted to digital. SRAM with built-in battery (BC-RAM) Consists of IC30, which stores exposure adjustment data to ensure that optimum exposure is performed for each reproduction ratio and for automatic exposure. Main CPU (IC19) Incorporates software which computes the voltage to be applied to the lamp in accordance with the copying mode, such as enlargement/reduction, automatic exposure, and manual exposure, and the adjustment data in BC-RAM. PWM timer circuit Consists of the circuit shown in figure below. The data resulting from the computation performed by the CPU described in item output terminal of the gate array. above, are converted to PWM signals by the gate array, and output to J2-A17 via IC10 from the PWM

Gate array

PS-LRG 7407 PWM IC10

Lamp regulator

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7.5.5 (Method)

Lamp regulator circuit The AC input voltage is detected. The waveform rectifying circuit rectifies the AC input voltage to a DC voltage approximated to the effective value of the input voltage. f This DC voltage and pulse signal are rectified, and compared with the reference voltage and amplified. f According to the output, the trigger pulse generation circuit generates a trigger pulse synchronous with the power source frequency. f The energization angle of the triac is controlled. = Makes the voltage at both ends of the lamp constant.
Trigger pulse generation circuit (PWM) Pulse signal Reference pulse signal setting circuit Exposure lamp
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The lamp regulator monitors the AC input voltage to control the exposure lamp to a fixed intensity. f
Waveform rectifying circuit Differential amplifier Pulse waveform rectifying circuit

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7.6 Automatic Original-Size Detection Circuit

This circuit detects the original size (standard sizes only) using the 3-beam type reflecting photosensor and 2 3 reflecting photosensors (3 for A4 series, 2 for LT series) on the base frame of the optical unit.

7.6.1

Principle of original-size detection

Original

Original glass

On the base frame of the optical unit, the reflecting photosensor (3-beam type) and 2 3 reflecting photosensors (3 for A4 series, 2 for LT series). Each photosensor consists of an infrared light emitting diode (light-emitting side LED) and a phototransistor (light-receiving side). When an original is placed on the original glass, the light emitted by the LEDs is reflected by the original and led to the phototransistor. In this way, the presence or absence of an original is detected by whether reflected light exists or not.
APS-R APS-F (Reflecting photosensor) APS-C (Reflecting photosensor) APS-0~2 (Reflecting photosensor (3-beam

type))

(Reflecting photosensor) This sensor does not exist in the LT series.

7.6.2 (1) (2) (3)

Original size detection If the copier is set in the original size detection mode, the carriage is set at its home position. Detection is performed in an instant when the original cover is opened, each sensor receive the reflecting light and the condition of a matrix shown in (4) are satisfied. Original size detection is performed when the output signals from each sensor are input to the gate array (IC18) and the main CPU (IC19). IC18 and IC19 are on the logic PC board.
VDD

14444244443 1442443

APS-R

197

IN32

Reflecting photosensor

APS-C

196

IN31

Gate array

APS-F

195

IN30

IC18

APS-2 APS-0 APS-1

128 130 129

PD3 PD1 PD2 IC19 GND PWA-LGC Main CPU

Reflecting multi-beam sensor

Original size detection circuit

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A4 B5 A5 A5-R B5-R B4 A4-R

A3

Paper exit side

APS-2

APS APS -C -F

APS-1 APS-0 APS-R

are detection points for each sensor Sensor detection points LT series

LT COMP ST LT-R LG

LD

ST-R

APS-2 ST-R APS-1 ST, LT-R, LG APS-0 LT, LD

APS-C APS-F

(4)

Original size is determined by a combination of the presence/absence of the original. Combination charts for size determination of A4 series and LT series are shown below in input level at ports PD1 ~ PD3 (Main CPU: IC19) and ports IN30 ~ IN32 (Gate array: IC18). * LT series does not use IN32.

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A4 series
Main CPU (IC19) Port Input Level (APS-2) (APS-1) (APS-0) PD3 PD2 PD1 H H H L L H L L L L H H L L L L * H L L H L L L L L L Gate array (IC18) (APS-F) (APS-C) (APS-R) IN30 IN31 IN32 H H H H H H H H H H H H H H L H L H L L H L L H L L L Original size
Original not exist

A5 B5 A5-R A4 B5-R A4-R B4 A3

LT series
Main CPU (IC19) Port Input Level (APS-2) (APS-1) (APS-0) PD3 PD2 PD1 H H H L L H L H H L L L L L H L L H L L L Gate array (IC18) (APS-F) (APS-C) IN30 IN31 H H H H H H H H H L L L L L Original size
Original not exist

ST ST-R LT LT-R LG LD

Note: H: Original detected L: Original not detected *: H and L whichever is sufficient Port input level (Main CPU: IC19, Gate array: IC18) = Output level of each sensor

2060, 2860/70 OPTICAL

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7.7 Disassembly and Replacement

7.7.1 (1) (2) Original glass Remove the glass fix (2 screws). Remove the original glass in the direction of the arrow.
Glass fix

Original glass

7.7.2 (1) (2)

Automatic exposure sensor PC board (PWA-AES) Remove the original glass and move carriages 1 and 2 to the exit side. Remove the optical cover (2 screws). of either side of the lens unit when moving the lens unit with its optical cover removed. Move the lens unit toward the paper feed side to protect the black sheet when installing the optical cover.
Optical cover

Note: Be careful not to deform the black sheets

(3) (4)

Remove the automatic exposure sensor unit (1 screw). Remove the connector (1) and the screws (2) and take off the PC board.

Automatic exposure sensor unit Connector

Paper feed side

Black sheet
2060, 2860/70 OPTICAL

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7.7.3 (1) (2) (3)

Optical fan (front) Open the front cover. Remove the inner cover (3 screws). Disconnect a connector and remove 2 screws.
Optical fan (front)

7.7.4 Optical fan (rear) (1) Remove the upper rear cover. (2) Remove the connector (1) and the screws (2).

Optical fan (rear)

7.7.5 (1) (2) (3)

Lens motor/mirror motor Remove the optical cover. Remove each motor (2 screws each). Remove the each connector.
Harness cover Lens motor Mirror motor

2060, 2860/70 OPTICAL

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7.7.6 (1) (2) (3)

Automatic paper-size detector Remove the original glass. Remove the 3 beams sensor. (2 screws, 1 connector). Remove the reflecting photosensors (1 screw, 1 connector).
Reflecting photosensor Reflecting photosensor

3 beam sensor [A4 series]

3 beam sensor

Reflecting photosensor

[LT series]

7.7.7 Exposure lamp and thermal fuse (1) Remove the original glass and the rear top cover. (2) Move the carriage 1 to the position that the lamp terminal is visible. (3) Remove the exposure lamp while bending the power supply blade. Attention should be paid not to touch lamp surface. (It may lead to uneven exposure.) Note: When installing, position the lamp so that the TOSHIBA mark faces to the front. Moreover, the projection on the exposure lamp should Lamp face to the exit side.
Exit side Projection Reflector

Exposure lamp

Thermal fuse

(4)

To replace the thermofuse, remove the 2 screws.

7 - 21

[Front side]

[Rear side]

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7.7.8 (1) (2) (3) (4)

Copy area indicator unit Remove the left top cover, the upper rear cover and the control panel. Remove the transparent indicator cover (2 screws). Disconnect the document motor connector. To take out the document motor, disconnect a connector and remove the 2 screws. Remove the belt.

Original width indicator unit

Note: To install the belt, place both indicators against the bracket projection and set the belt in the groove on the indicator.
Document motor Belt Scanning motor

7.7.9 (1) (2)

Scanning motor Remove the upper rear cover. Disconnect the connector. Remove 2 screws, the tension spring, the wire drive belt, and the scanning motor bracket.

Tension spring

Note: When installing; 1. Hang the tension spring on to the copiers frame. 2. Hang the wire drive belt on the scanning motor pulley and then the belt drive pulley. Attach the screws A and B temporarily. 3. Hang the tension spring on to the scanning motor bracket. 4. Tighten the screws A and then B after a proper tension is applied by the spring while screws A and B are loosened.
Belt drive pulley B Wire drive belt

2060, 2860/70 OPTICAL

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(3)

Remove the 3 screws and take out the scanning motor.

Scanning motor

7.7.10 (1) (2)

Home switch

Home switch

Remove the top left cover. Remove the connector and the 2 claws on the bracket, then take out the home switch.

Connector

Claw

7.7.11 (1) (2)

Platen switch
Platen switch

Remove the upper rear cover and the rear top cover. Remove the platen switch unit (2 screws).

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(3)

Remove the platen switch actuator by pressing and turning it in the direction of the arrow (arrows 1 to 3 ). Then remove the connector and 2 claws.
1 2

Platen switch actuator

3

Platen switch

Platen switch claws

Home switch claws

7.7.12 (1)

Carriage 1
Wire fixing bracket

Remove the original glass, the left top cover, the transparent indicator cover and the upper rear cover.

(2)

Remove the 2 brackets which attach carriage 1 to the wire (1 screw each).

[Front side]

Wire fixing bracket

[Rear side]

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(3)

Remove the cable for carriage 1 from the cable holder of carriage 2.
Carriage 2 Cable holder

Cable

(4)

Remove the cable holder. Disconnect the connector. Remove the earth wire (1 screw).
Connector

Cable holder

Earth wire

(5)

Tilt entire the unit of carriage 1 and pull it out upwards.

Carriage 1

Note: Adjustments are necessary when installing carriage 1.

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7.7.13 (1) (2) (3)

Mirror 1

Remove the carriage 1. Remove the plate springs (2) which fix mirror 1. Remove the mirror 1.

Mirror 1

7.7.14 (1) (2) (3) (4) (5)

Lens unit

Remove the lens cover. Remove the upper exit cover and the left top cover. Remove the cable guide (1 screw). Remove the lens/mirror drive unit. Remove the indicator unit.

Cable guide

(6)

Remove the tension bracket (1 screw).

Tension bracket

2060, 2860/70 OPTICAL

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(7)

Remove the lens/mirror shaft bracket (1 screw).

Lens/mirror shaft Shaft hold bracket

(8)

Remove the lens unit from the lens/mirror shaft.

Lens unit

7.7.15 (1) (2) (3)

Mirror unit and mirrors 4 and 5

Remove the lens unit. Remove the mirror unit from the lens/mirror shaft. Remove the plate springs (2 each) to take out the mirrors.
Mirror 5

Note: Adjustments are necessary when installing the mirror unit.

Mirror 4

Mirror unit

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7.7.16 (1) (2) (3)

Lens/mirror drive unit

Glass stay (rear)

Remove the right top cover, rear top cover, optical cover and upper rear cover. Remove the glass stay in front and rear (4 screws). Remove the cable holder and the earth wire (1 screw).

Glass stay (rear)

(4)

Disconnect the connector from rear side, and remove the 2 screws.

Lens/mirror drive unit

2060, 2860/70 OPTICAL

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7.7.17 Lens/mirror switch (1) Disconnect the connector. Remove the lens/ mirror drive unit (2 screws). (2) Disconnect the connector. Remove the lens/ mirror switch with its bracket (2 screws). (3) Remove the hook. Disconnect the 2 connectors. Remove the lens/mirror switch.

Connector

Connector

Lens/mirror switch

Connector

7.7.18 (1) (2) (3)

Carriage 2

Wire drive pulley (front side)

Remove the carriage 1. Remove the lens/mirror drive unit. Set the wire holder jig to the wire drive pulley on the front and rear side.

Wire holder jig

Wire drive pulley (rear side)

Wire holder jig

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(4)

Remove the tension spring on the front and rear side.

Tension spring Tension spring

[Front side]

[Rear side]

(5)

Remove carriage 2.

Carriage 2

7.7.19 (1) (2)

Mirror 2 and Mirror 3

Mirror 2

Remove carriage 2. Remove the plate springs (2 each).

Mirror 3

Carriage 2

2060, 2860/70 OPTICAL

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7.7.20 (1) (2) (3)

Upper exit roller

Ozone filter

Fan unit

Remove the upper exit cover and rear cover. Remove the upper exit roller unit (2 screws). Remove the upper exit roller from its fitting in the bracket.

7.7.21 (1) (2)

Exit side ozone filter

Remove the upper exit cover. Pull the ozone filter out. ful not to crush or otherwise damage it with your fingers.
Upper exit roller unit

Note: When replacing it with a new filter, be care-

7.7.22 (1) (2)

Exit fan motor

Remove the upper exit cover and rear cover. Remove the 2 screws each which secure the clamshell release lever and the upper exit roller unit.

Upper unit release lever

(3) (4) (5)

Take out the 1 screw securing the fan unit. Remove the connector. Remove the exit fan motor.

Connector

Exit fan motor

Fan unit
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Screw

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7.7.23 (1) (2) (3) (4)

Carriage drive wire

Remove the carriages 1 and 2. Remove the scanning motor and the belt. Remove the belt drive pulley (1 screw). Remove the fan unit.

Belt drive pulley

(5) (6) (7) (8)

Remove the one screw on the rear side wire drive pulley. Remove the stopper ring and bearing in front and rear side. Remove the whole wire drive shaft. Remove the rear side wire drive pulley from the shaft. Remove the front side wire drive pulley (1 screw).
Bearing Stop-ring [Front side]

Bearing

Stop-ring [Rear side]

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Note: How to wind the carriage drive wires 1. Fit the end D of the carriage drive wire in the groove of the wire drive pulley and wind the carriage drive wire in the direction and the number of turns shown in the figure on the right. (Do not allow the wire to twist while winding it.) 2. Install the wire holding jig from the side indicated with an arrow.
5 turns End D 1 1 2 turns [Front side]

Wire holding jig

End D

[Rear side]

1 2 turns

5 turns

Wire holding jig

7.7.24 (1)

Slit glass, mirror 6 cover

[Front side] Mirror 6 cover hook

Remove the process unit.

[Rear side]
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(3) (4)

Remove the mirror 6 cover (1 hook). Remove the slit glass from the mirror 6 cover releasing the claw.
Slit glass Cover hook Cover hook

Note: Be sure not to let the slit glass fall during installation or removal.

Glass hook Mirror 6 cover

7.7.25 (1) (2) (3)

Mirror 6

Mirror 6 bracket installation screw

Remove the optical cover and the mirror 6 cover. Remove the mirror 6 bracket (3 screws, 2 hooks). Take out the mirror 6 bracket in the direction of the arrow.

Mirror 6 bracket hooks

(4)

Remove the 2 plate springs and take out mirror 6.

Plate spring

Mirror 6

Installation hole

Plate spring

2060, 2860/70 OPTICAL

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7.7.26 (1) (2) (3)

Upper damp heater-1

Connector Upper damp heater-1

Remove the optical cover and the inner cover. Remove the connector. Remove the screw and take out the upper damp heater-1.

7.7.27 (1) (2) (3) (4)

Upper damp heater-2

Remove the original glass. Remove the upper exit cover. Remove the connector. Remove the screw and take out the upper damp heater-2

Connector

Upper damp heater-2

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PAPER FEEDING SECTION

8.1 Functions
This unit sends paper which is set in the paper cassette or the bypass tray to the transfer position. The paper feeding section is mainly comprised of manual feed roller, pick-up rollers, paper feed rollers, separation rollers, transport rollers, aligning roller, manual feed switch, paper empty switch, paper size switch, paper feed switch, paper stop switch and also their drive mechanism. The following explains each part function. (1) Pick-up roller/manual feed roller Sends paper in the bypass tray or the paper cassette to the paper feed roller and the roller moves up and down on each occasion of paper feeding. (2) Paper feed roller This is the opposite of the separation roller, sending paper fed from the pick-up roller to the transport roller. (3) Separation roller This is the opposite of the paper feed roller. When two sheets or more are fed from the pick-up roller, the load of the torque limiter of the separation roller is greater than the friction power between the sheets of paper, the separation roller stops, causing the lower sheet also to stop and not be fed at that moment. But in the case of single sheet feeding, it rotates at the same timing as the paper feed roller so that it has the rotation force of that roller. (4) Transport roller Transport the paper from the feed roller to the aligning roller. (5) Aligning roller Paper fed from the paper feed roller is stuck against the aligning roller which is at rest, and leading edge alignment is performed. Then the aligning roller rotates to feed paper to the developing position. Further, the aligning roller is contacted with the brush to prevent paper dust from adhering to the aligning roller due to paper alignment. The following explains about switches which detect paper size, paper presence and paper feeding position for ON/OFF control of each roller. (6) Manual feed switch Detects if paper is set in the bypass tray. If this is the case, manual paper feeding has priority over cassette paper feeding. (7) Paper-empty switch This sensor detects paper in the paper cassette by the use of the actuator. When there is no paper in the cassette, the actuator intercepts the transmitted light in the sensor, causing a paper-empty situation to be detected.

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(8) Paper size switch Consists of four push-type switches. In the paper cassette, tabs are installed so that any of these switches (1 to 4) is pressed when a paper cassette is installed in the copier. Corresponding to which switch is being pressed, paper size detection is performed. (9) Paper stop switch Detects the leading/trailing edge of paper passing through the paper transport roller. Jam detection such as for paper misfeeding, etc. is also used. (10)Paper aligning switch Detects that the leading edge of the paper has arrived at the aligning roller. Also detects that the trailing edge of the paper has passed through the aligning roller. If the former is detected, it reads that the aligning roller has completed paper alignment.

Manual feed roller Lower aligning roller Upper aligning roller Manual switch

Manual pick-up roller Manual switch actuator

Aligning switch

Pick-up roller

Separation pad Feed roller

Paper stop switch-1 Transport roller-1 Separation roller Paper stop switch-2

Cassette tray lift-up unit

Transport roller-2

Paper feeding section sectional view (Front side)

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Manual feed clutch

Main motor

Aligning roller clutch Feed clutch (upper)

Cassette tray-up/down unit

Transport clutch

Feed clutch (lower)

Paper feeding section drive system (Rear side)

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8.1.1

Manual pick-up roller vertical movement

Spring clutch Drive power Lever spring

Feed roller

Pick-up lever Pick-up roller Pick-up arm

When drive power is transmitted to the feed roller, rotation power is sent to the pick-up lever via the spring clutch. Then the pick-up arm falls by its own weight and the spring clutch stops in the position in which it has bumped into the stopper. When the drive power of the feed roller is lost, the pick-up lever is lifted up by the force of the lever spring after which the pick-up arm is also raised. 8.1.2 Cassette pick-up roller vertical movement
Lever a Cassette insertion direction

Lever d Spring Pick-up roller

Lever b

Lever c

When the cassette is inserted, the cassette lever d pushes up the lever a in the direction A. Then the pick-up roller is caused to fall by its own weight due to the link mechanism of the levers b and c.

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8.1.3

Paper separation operation

Feed roller

Since no paper separation claws are used in the cassette, a paper separation roller is installed inside the machine. The separation roller section consists of a paper feed roller, separation roller, spring joint, etc., as shown. The feed roller is rotated by the feed clutch in the direction of the arrow ( as the pick-up roller. As shown in the lower right figure, two sheets feeding are occured, since the friction between the sheets is smaller, the lower sheet is stopped being fed any further while the upper sheet is forced to be transported by the feed roller in the direction of the arrow ( [Example] When only one sheet of paper has entered into ). ) at the same timing

Spring joint

Separation roller

Feed roller

the separation roller section, since the feed rollers transporting force is stronger than the separation rollers braking force, the separation roller is forced to rotate causing the sheet to be sent toward the aligning roller ( When, two sheets ( ). and ) have entered into

1 2

the separation roller section at the same time, since the powers of the feed rollers transporting and separation rollers braking are greater than the friction power of the paper, the paper the paper is transported ) and
Separation roller

toward in the direction of the arrow ( separation roller.

is not transported any further by the

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8.2 Cassette Feeding Operations

8.2.1 Operation explanation [A] From power-on until standby status (1) When the power is turned on for the copier, the tray motors (M13/14) are set to ON and the trays at each level start to rise. When the trays are raised, the tray-up switches (S28/29) are turned on (L H), and the tray motors (M13/14) are turned off, which stops the upward motion of the trays. At this point, if the empty switches (S3/14) are off (L), it is determined that paper is not present. If the empty switches are on (H), it is determined that paper is present. The trays stop in their raised position regardless of whether there is paper or not. (2) If the power is turned on when the cassette has been removed, the tray motor for that level does not come on. When the cassette is inserted in the slot, the tray is raised and the presence or absence of paper is determined. (3) If either of the paper stop switches (S7/16) or the aligning switch (S8) is ON (because there is paper in the paper path) when the power is turned on, it is determined that a paper jam has occurred and operation is not possible until the paper is removed. [B] Standby mode (1) After the paper supply is checked by the raising of the trays as described above, the standby mode is obtained. In the standby mode, the trays remain in their raised position. (2) When the cassette is inserted or removed in the standby mode, the tray is raised again to check the paper supply. [C] Manual feeding The manual feed switch detects the presence of manual feeding paper. The manual solenoid is turned on, and the pick-up roller and the manual feed roller are rotated. The pick-up roller is lowered, and paper feeding is started. The leading edge of the paper turns on the paper aligning switch and is aligned at the aligning roller. The manual feed clutch is turned off, and the pick-up roller and manual feed roller stopped rotating, and then the pick-up roller is raised. The aligning clutch is turned on, and the paper is transported to the transfer process.

[D] Cassette feeding (upper or lower) The feed clutch and the transport clutch are turned on, and the feed roller and the transport roller are rotated, and then paper feeding is started. The leading edge of the paper turns on the paper stop switch, then the feed clutch is turned off. The leading edge of the paper turns on the aligning switch, and is aligned at the aligning roller. The transport clutch is turned off, and the transport roller is stopped. The aligning clutch is turned on, and the paper is transported to the transfer process.
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8.3 Motor Drive Circuit

8.3.1 Brush motor drive circuit : Driven by IC13 (upper cassette)/IC12 (lower cassette) (PWA-LGC: TA8428) The block diagram of TA8428 is shown below. Tray-up motor (T-UP-MOT)

Protection for overheating and over current

Control logic

1 IN1

2 IN2

3 M(+)

4 GND

5 M()

6 N.C.

7 VCC

IN1 and IN2 are input terminals for the signals from the microcomputer. In the control section, the motor is controlled on and off based on the signals from the microcomputer. For the control, refer to the table below.
Input IN1 H L H L IN2 H H L L Output M (+) M () L L L H H L OFF (high impedance)

Description BRAKE CCW (upward) CW (downward) STOP

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8.4 Disassembly and Replacement

8.4.1 Manual feed unit (roller) (1) Remove the upper feed cover and left feed cover. (2) Remove the screw and bracket in the front side, and then take out the manual feed tray unit.

Bracket

Manual tray unit

(3) Remove screw a, and then b and c. (4) Disconnect the connector of the electromagnetic clutch. (5) Remove the manual feed unit (screw d) while pressing the separation pad.

d c Separation pad

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[A] Manual feed roller (1) Remove the stop ring. (2) Pull out the feed roller in the direction of the arrow A. [B] Pick-up roller (1) Remove the stop-ring. (2) Pull out the 6 shaft in the direction of the arrow B. Notes: Pay attention to the following points when reassembling the manual, pick-up, feed and separation rollers. 1. Set the timing belt securely on the pulley. 2. Be careful not to mistake the setting position of the timing belt (manual feed roller). 3. Put the clip properly into the slot of the shaft. 4. Check that oil etc. has not adhered to the surface of the timing belts, pulleys and rollers. 5. Make sure of the roller orientation.
Stop-ring Belt tension roller Feed roller Stop-ring Pick-up roller

Paper feed roller Paper Pick-up roller Separation pad

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8.4.2

Separation pad

(1) Remove the manual feed unit (roller). (2) Remove the separation pad bracket (2 screws) and then take the bracket out toward the front.

Separation pad Separation pad bracket

Separation pad

Separation pad bracket

(3) Remove the spring and then the separation pad. Note: Be careful not to damage the manual feed switch at the time of installation.
Spring

Separation pad

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8.4.3

Aligning unit
Aligning unit

(1) Remove the front inner cover, the lower inner cover and the transfer/separation charger unit. (2) Disconnect the connector of the developer bias harness from the HVT transformer. Remove the pulley and belt in the rear side of the aligning roller. (3) Remove the aligning unit fixing screws. (front: 2 pcs., rear: 1pc.) (4) Disconnect the connectors of the clutch in the rear side and the aligning switch. (5) Slide the aligning unit to the rear side and lift up the unit to remove it. Note: When installing the aligning unit, insert the rotation stopper of the electromagnetic clutch properly into the rear side bracket and securely hook the belt to the pulley.
Belt Pulley

Aligning unit

Rotation stopper Clutch connector Aligning switch harness

[A] Aligning roller (upper, lower) (1) Remove the aligning guide (2 screws).
Aligning roller (upper)

Aligning guide

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(2) Remove the aligning pressure spring. (3) Remove the bushes (upper, lower, 2 each).

Aligning pressure spring

Aligning roller (upper)

Bush (upper)

Bush (lower)

(4) Lift up the aligning rollers (upper and lower) in the direction of the arrow D to remove them.

Pressure spring

Aligning roller (upper) D

Bush (upper)

Aligning roller (lower) Bush (lower)

[B] Paper dust cleaning brush (1) Remove the brush (2 screws). (When the unit is installed in the machine, the brush can be removed/installed if the transfer/ separation charger has been taken out).
Aligning roller (upper) Aligning roller (lower)

Paper dust cleaning brush

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8.4.4

Cassette feed section

Connector

(1) Remove the right feed cover. (2) Open the jam release cover. (3) Remove the hinge (2 screws). (4) Remove the harness cover. (5) Remove the jam release cover. (6) Disconnect the connector from the feed unit.

Jam release cover

Harness cover

Hinge

(7) Pull out the cassette. (8) Disconnect the paper size detection switch harness from the switch. (9) Remove the two paper feed unit fixing screws, and pull out the unit toward the front side.

Paper feed unit

Harness

Note: If the LCF has been installed on the copier, use the following procedure to remove the harness cover and the connector. 1. Remove the right feed cover. 2. Remove the hinge stopper for the LCF in order to open it fully. 3. Open the LCF fully. 4. Remove the harness cover. 5. Disconnect the connector from the feed unit.

LCF

Right feed cover

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Hinge stopper
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[A] Cassette feed unit (rollers) (1) Remove the clutch bracket.

Clutch bracket

(2) Remove the separation roller holder (2 screws). (3) Remove the pick-up roller from the arm. (4) Slide the feed roller in the direction of the arrow A and pull out the bush from the shaft. (5) Remove the stop-ring and pick-up arm from the shaft and pull out the feed roller.

Pick-up arm Stop-ring Bush

Feed roller One-way clutch (CLUTCH-6-L) Separation Clutch roller bracket

One-way clutch (CLUTCH-6-R) Pick-up roller Cassette feed unit

(6) Remove the lever and separation roller with shaft from the holder. (7) Remove the cover, arbor and clutch spring, and then separation roller from the shaft.
Cover Lever Clutch spring Arbor Spring Separation roller Shaft Holder

Arbor Spring

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Note: When installing the manual feed, pick-up, paper feed and separation rollers, pay attention to the following items. 1. Insert a pin in the pulley. 2. Make sure the timing belt is correctly looped on the pulley. 3. Make sure the lock direction of the oneway clutch is correct.
LOCK

LO
CK

CLUTCH-6-L

CLUTCH-6-R

LOCK

4. Make sure the clip is set in the shaft groove. 5. Make sure no oil gets on the surface of the timing belt, pulley and roller. 6. Make sure of the roller orientation.

Paper feed roller Paper Pick-up roller Separation roller

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9.

DRUM-RELATED SECTION

9.1 Construction

LED eraser array Main charger Discharge lamp Slit glass Mirror 6

Drum

Transport belt unit

Separation Transfer charger charger Bias guide

In this section, the drum-related parts including the drum are described. (The cleaner unit is excepted.) Construction of the parts is as follows. Upper unit Drum Main charger High-voltage transformer unit LED eraser array, discharge lamp Lower unit Transfer/separation charger Transfer guide bias Transport-belt unit High-voltage transformer unit

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9.2 Drive Mechanism

Timing pulley (TP40)/ Drum drive gear (G20) Timing pulley (G56/TP24) Main motor (G10) Belt (248 pitch) Arm fulcrum gear (TP28/G21) Belt (246 pitch)
Fuser/Transport belt drive gear (G25)

(G56)

Heat roller

Belt Drum (324 pitch) Timing pulley (G20) (G72) (G35) (G57/TP24/TP19) Transport belt Transport belt drive gear (G27/G19) Rear side sectional view

G20

G25

G25

TP28/G21 Front side view

Dev-unit drive gear G23

Transport belt drive gear G27/G19 Removing fuser unit and transport belt unit

Drum drive Gear (teeth: 20)Copier rear side (inside of rear frame)
Drum gear (teeth: 72) Drum (inside of cleaner unit)

Transport belt drive Gear (teeth: 19)Copier rear side (inside of rear frame)
Transport belt gear (teeth: 20) Transport belt

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9.3 Functions
9.3.1 Main charger, discharge lamp, and LED eraser array [A] Main charger (1) Applies a negative electrical charge to the drum (through a high-voltage transformer).
Main charger

Drum

[B] Discharge lamp (1) Remove any electrical charge remaining on the drum after cleaning. [C] LED eraser array (1) Remove any unrequired portion of latent image formed on the drum.

Discharge lamp

LED eraser array

9.3.2

Transfer/separation charger, transport belt

Transport belt Transfer/separation charger

[A] Transfer charger (1) Transfers the toner on the drum to the copy paper (high-voltage transformer: DC). [B] Separation charger (1) Separates the copy paper with toner from the drum (high-voltage transformer: AC). [C] Transport belt (1) Transports the paper, which has been transferred and separated from the drum, to the fuser unit.

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9.4 Disassembly/Replacement
Remove the switch cover and the process unit as required to create easy-to-service conditions. 9.4.1 Discharge lamp

(1) Remove the rear cover (U). (2) Disconnect the connector J12. (3) Hold the leading edge of the PC board and pull it to the rear. Note: When reassembling, insert the PC board firmly until it touches the bracket.

Discharge lamp connector

Discharge lamp

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9.4.2 (U).

LED eraser array

(1) Remove the process unit and the rear cover (2) Disconnect the connector.

Connector of the LED eraser array

(3) Remove one screw and pull it to the front.

Screw

LED eraser array

9.4.3

Main charger

(1) Remove the toner cartridge. (2) Lift up the upper unit. (3) Remove the connector cover (1 screw) (for European machines). (4) Remove the one screw shown by the arrow. Pull out the unit to the front side. Notes: 1. Be careful not to damage the drum. 2. Check that the drum shaft is in the cleaner unit.

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(5) Remove the holder charger.

Holder charger

(6) Remove the main charger in the order of 1 2.

Main charger 2

Process unit

[A] Grid (1) Pull the grid in the direction of the arrow and unhook it. Note: During replacement, do not touch the mesh section of the grid with your bare hands.

Flat end screw driver

Notch Grid [Rear side]

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[B] Replacement of charger wire

Total length: 353 mm Tungsten wire: 0.06 mm

(1) Remove the terminal cover at the front and rear.

Spring hanger

Terminal (F)

V-groove

[Front side]

Terminal cover

V-groove

Terminal (R) Terminal cover [Rear side]

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Notes: 1. Pay attention to direction of the spring hanger on the front. 2. Insert fully in the V-groove on the front and rear. 3. The wire must not be kinked. 4. Do not touch the wire directly with your hands. 5. It is easy to replace the charger wire when the rear side terminal is put on the holder charger.
Terminal base Spring hanger

Holder charger

[C] Replacing the cleaning pad: (1) Remove the charge wire. (2) Remove the rear terminal. (3) Move the cleaning pad to the rear side. (4) Remove the pad holder snap from the shaft.

Cleaning pad

Pad holder [Rear side]

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Notes: 1. When reassembling, pay attention to the direction in which the pad holder faces. 2. When moved to the rear, the pads (2 pcs.) should be clearly away from the wires.
Charge wire

Cleaning pad

9.4.4

Transfer/separation charger
Transfer/separation charger

(1) Remove 1 screw.

(2) Remove 1 connector.

Transfer/separation charger

Connector

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Notes: 1. When fitting the transfer/separation charger, insert it in the placement groove on the rear frame. Also check that it can be pushed up by the spring and moves up and down. 2. Do not forget to insert the connector.

Spring

[Rear side]

[A] Replacement of chager wire

Total length: 353 mm

Gold plated tungsten wire: 0.06 mm

(1) Remove the terminal cover on the front and rear. In the case of the separation charger,remove the supporter.

Transfer/ separation charger

V-groove

Supporter

Charge wire Terminal Charge wire terminal [Front side]

Charge wire terminal

Charge wire

V-groove [Rear side]

Spring

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Notes: 1. Pay attention to the direction of the spring hanger on rear. 2. Ensure that the charge wires are firmly inserted in V-slots at the front and rear. 3. The wire must not be kinked. 4. Do not touch the wire directly with your hand. 5. Insert the supporter securely into the hook or slot.
Spring hanger

[B] Replacing the cleaning pad: (1) Remove the charge wire. (2) Remove the rear terminal. (3) Move the cleaning pad to the rear side. (4) Remove the pad holder snap from the shaft.

Cleaning pad

Pad holder [Rear side]

Notes: 1. When reassembling, pay attention to the direction in which the pad holder faces. 2. When moved to the rear, the pads (2 pcs.) should be clearly away from the wires.
Charge wire

Cleaning pad

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9.4.5

Transport belt unit

Transport belt unit Transfer/separation charger

(1) Remove the toner box.

(2) Remove the screw, disconnect the 2 connectors on the front side, and take out the transport belt unit.

Transport belt unit

Connectors

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[A] To place the belt: (1) Remove the idle roller on the drum side. (2) Remove the stop-ring and shaft. (3) Remove the belt case (4 screws). (4) Remove the belt. Note: The belt position for installation is shown in the figure below.
Rear side guide projection Drum side idle roller Belt case

Idle roller on drum side Gear 5 1 mm Transport belt Belt Shaft Stop-ring

Front side

Notes: 1. To reinstall the transport-belt unit in the copier, fit its rear guide projection (2) in the hole in the rear copier frame and the front guide projection in the cut-out portion of the front copier frame. 2. Check that the gears on the front and rear are properly engaged.

9.4.6

High-voltage transformer for main charger, transfer/separation and transfer bias

Protective bracket

(1) Remove the transfer/separation charger and transport belt unit. (2) Remove the screw and take out the protective bracket.

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(3) Remove the connectors for the transfer/separation charger (front side) and the main charger (rear side).
Main charger connector

Hooks [Rear side]

(4) Remove the 2 connectors and 3 screws, and take out the high-voltage transformer.

High-voltage transformer

Connectors Transfer/separation charger connector

Hooks [Front side]

9.4.7

Lower damp heater, fuse PC board, and thermostat

Faston terminals

(1) Remove the protection bracket. (2) Remove the screw, pull out the connector, and take out the entire bracket. (3) Pull out the connector on the fuse PC board and the 2 Faston terminals for the thermostat. Remove the screw and the washer. Take out the lower damp heater. (4) Remove the connector and take off the fuse PC board from the lock support. (5) Pull out the 2 Faston terminals, remove the screw and take off the thermostat.
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Thermostat fixing screw Thermostat

Fuse PC board

Connector

Lower damp heater

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9.5 Charging, Transfer, Separation, Developer-bias Control Circuit

9.5.1 9.5.2 Outline Circuit to create the output control voltage Vc of the charging/transfer/separation/developer-bias. Vc is varied output current or voltage varies linearly. Operation explanation

BC-RAM

Adjustment value

Main processor

Digital data

D/A converter

Analog

Vc

IC30

IC40 IC19

Changing/ transfer/ separation/ developerbias output High-voltage transformer

Output

Charging/transfer/separation/developer-bias output adjustment value inside BC-RAM is output to the main processor.

Outputs control voltage data from the main processor to the D/A converter. Analog conversion by the D/A converter. Outputs control voltage Vc to the charging/transfer/separation/developer-bias transformer. Charging/transfer/separation/developer-bias transformer generates an output current or voltage proportional to control the voltage Vc. * Adjustment of control voltage Vc (adjustment data change) is performed in the AJ mode.

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J7-2 HVMVREF J7-7 HVTVREF

D/A Converter

J7-5 HVACVREF J7-1 BIASVREF

Gate Array
IC18

IC40

MAIN CPU

BC-RAM

IC19

IC30

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10. DEVELOPER UNIT

10.1 Construction

Top cover Upper cover

Guide roller

Magnetic roller

Guide roller

Drum

Leveler

Mixer 1

Mixer 2

Auto-toner sensor Magnetic roller (sleeve)

Front side sectional view

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10.2 Developer drive

10.2.1 Magnetic roller, mixer 1 and mixer 2 [Rear of copier] Gear (teeth: 23)

Developer drive gear (teeth: 24)

Rear of developer

Mixer-1 Mixer 2 Timing belt (2M96)

Gear (teeth: 24) Pulley (teeth: 24)

Sleeve drive pulley (teeth: 27)

Magnetic roller

Mixer 1 Pulley P24

Mixer 2

Timing belt (2M96) Magnetic roller

Sleeve drive pulley P27 Guide roller

G24

Developer drive gear G24 (Dev unit) Developer drive gear G23 (Copier)

G24

G24

P24

P27

[Rear side]
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10.2.2

Toner cartridge Toner cartridge drive motor

[Developer front]

Drive gear (teeth: 32)

Toner cartridge (toner replenishment)

Mix toner with mixer 1 and 2.

Cartridge drive gear G32

Toner cartridge drive motor

Mixer 2

[Front side]

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10.3 Disassembly/Replacement
10.3.1 Disassembly and reassembly of developer unit (1) Remove the toner cartridge. (2) Lift up the upper unit. (3) Pull out the process unit. (4) Place the process unit on the flat space. Pull up the front lever and push down the rear lever in the cleaner section. Disconnect the developer unit from the cleaner section. Notes: 1. Be careful not to damage the drum. 2. Check that the drum shaft is in the cleaner unit.

Front side lever

Rear side lever

[Front side]

[Rear side]

Process unit Cleaner section Developer unit

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(5) When installing the process unit into the copier, align the 2 guides. Finally, insert the positioning pin into the upper frame hole pushing the portion indicating the arrow.

Upper frame

Guide

Guide

10.3.2

Pouring in developer material

Upper cover

(1) Remove the upper cover (2 screws).

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(2) Remove the cap of the developer material bottle. Pour the developer material into the developer unit.

(3) After the pouring in has been completed, turn the gear in the direction of the arrow, and cause the developer material to be transported onto the magnetic roller.

Gear

(4) Install the upper cover. After fully inserting the hooks (four places), fasten with screws.
Hooks

Upper cover

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(5) Pay attention to the overlapping between the side seal (front, rear) and the rubber seal. (Be careful when reassembling the upper cover.) The side seal must come between the outer rubber seal and inner one.

Side seal

Outer rubber seal

Inner rubber seal

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10.3.3

Discharging developer material

Hooks

(1) Set the cap jig on the toner replenishment orifice on the developer unit as shown in the figure. (This is done to prevent the developing material around the toner replenishment orifice from splattering into the toner cartridge drive unit when the developer unit is turned upside down.) (2) Remove the upper cover (2 screws).
Upper cover

Toner replenishment orifice Cap jig

(3) Incline the developer unit and discharge developer material from the position indicated by the arrow. Notes: 1. Do not discharge developer material from the toner replenishment orifice, as the developer will adhere to the gear of the toner cartridge drive motor, causing the motor to seize. 2. Take care to avoid the connector becoming smeared with developer material when discharging is performed.

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10.3.4

Guide roller
Toner holder

[A] Front side (1) Discharge the developer material. (2) Remove the toner holder bracket (2 screws).

Toner holder bracket

(3) Remove the connector.

Connector Toner holder bracket

(4) Remove the nozzle (3 screws).

Nozzle [Front side]

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(5) Remove the plate (3 screws, coil spring).

Coil spring

Plate [Front side]

(6) Remove the E-ring. Replace guide roller.

Guide roller

E-ring

[B] Rear side (1) Remove adjustment plate (1 screw). (2) Remove plate (4 screws and 1 coil spring).
Plate Coil spring

Adjuster plate

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(3) Replace the guide roller. Notes: 1. The guide roller is common to the front and rear. 2. After reassembly, adjust the polarity position and the doctor sleeve gap according to the method given in the Service Handbook.

Guide roller

10.3.5

Toner cartridge drive

Motor unit

(1) Discharge the developer material. (2) Remove the toner holder bracket, nozzle and side plate. (3) Pull out the harness and disconnect the connector. Remove the motor unit (1 screw).

Harness

Connector

(4) Remove the motor (2 screws). Replace the motor. When the gear is defective, replace the entire unit.

Motor

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10.3.6

Toner sensor

(1) Discharge the developer material. (2) Reverse the developer unit and remove the harness cover (1 screw).

Harness cover

(3) Remove the toner sensor (1 connecor). Replace the sensor.

Toner sensor

10.3.7

Magnetic roller
Leveler

(1) Discharge the developer material. (2) Remove the toner holder, nozzle, plate and guide roller. (3) Remove the leveler (2 screws). (4) Remove the sleeve drive pulley.

Sleeve drive pulley Guide roller

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(5) Peel off the seal after removing the front E-ring, and then remove the magnetic roller bearing. Shift the magnetic roller in the direction of the arrow, remove it from the slit in the frame and pull it out towards the front.
Magnetic roller

Seal

Magnetic roller bearing

(6) Remove the V-ring. Notes: 1. Pay attention to the direction (obverse/ reverse) of the V-ring when reassembly. 2. After reassembly, adjust the polarity position and the doctor sleeve gap according to the method given in the Service Handbook.

V-ring

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10.4 Brush Motor (Toner Motor (M15)) Drive Circuit

The toner motor is provided to supply toner for the developer unit. The toner motor is driven by transistor 2SD1417 (Q3 on the logic PC board), and its circuit is structured as follows.

MAIN-CPU +5SW P62

+24

D3 63 IC19 TMOT-ON Q8 R21 R22 Q3 2SD1417 PWA-LGC

Toner motor

The motor winding is connected to the +24V at its (+) side and to the collector of Q3 at its () side. When P62 (TMOT-ON signal) of the main-CPU becomes L level Q8 is turned on Q3 is turned on The +24V power supply supplies current in Q3 via the motor winding the motor rotates

When TMOT-ON signal becomes H level Q8 is turned off Q3 is turned off The current which was flowing in the motor winding flows via the route of diode D3. ~ It decreases at the rate of the time constant determined by the inductance and resistance of the winding.

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10.5 Auto-Toner Sensor Circuit

10.5.1 64748 Brief description Detects the density of the toner in the developer material. ~ Density drops toner supply. Detects that the toner in the toner cartridge has been used up (toner empty). Auto-toner sensor: Detects toner density. Control section: Toner motor: Display unit:
Display Arithmetic and control unit
PWA-LGC CPU

Functions of auto-toner circuit.

6447448

Configuration of auto-toner circuit. Control to maintain the toner in the developer material at a constant specific density. Replenishes the toner in the developer material. Displays the toner-empty status.

Toner cartridge Toner Toner motor Control voltage signal DA converter

IC40 M62353(A03)

Toner sensor

Toner density signal

IC19: 95C063F

Developer unit Developer material

BC-RAM IC30

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11. CLEANER UNIT

11.1 Construction
The cleaner unit consists of a drive section, main blade, recovery blade, toner-recovery auger, and toner bag (see Chapter 9 for main charger).

Drum Drum gear

Main charger

Toner recovery auger Drum shaft

When the main charger has been removed

Toner recovery auger Main blade

Gear

Recovery blade

When the drum has been removed

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11.2 Drive system

G20 Front view

Drum/toner recovery auger drive Gear (teeth: 20)-----Rear of machine (inside frame) Drum gear (teeth: 72) Drum Gear (teeth: 23) Toner recovery auger Toner-full switch

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11.3 Description of Functions

[A] Main blade Scrapes off residual toner on the drum surface. The blade is pushed against the drum at a constant pressure by the pressure spring.
Pressure spring Main blade

Toner recovery auger

Recovery blade

Front cross-section view

Note: When the blade is released from the drum such as for adjustment of the high- voltage transformer, rotate the blade pressure release cam in the direction of the arrow. [B] Recovery blade Catches the toner scraped off by the main blade. [C] Toner recovery auger Transports scraped off residual toner into the toner bag.
Blade release cam

[D] Toner bag The toner scraped off by the cleaner blade is carried by the recovery auger into the toner bag. [E] Toner-full switch When the toner bag becomes full of recovered toner, the recovery auger is pushed back towards the rear, causing the toner-full switch S13 to come on.

Toner full switch

Drive unit

When rear cover (U) has been removed

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11.4 Disassembly/Replacement
11.4.1 Cleaner unit
Blade pressure-release cam

(1) Remove the toner cartridge. (2) Lift up upper unit. (3) Pull out the process unit. (4) Disconnect the cleaner unit from the developer unit. Notes: 1. Be careful not to damage the drum. 2. Check that the drum shaft is in the cleaner unit. 3. In this copiers cleaner unit, the main blade is in constant contact with the drum. Consequently, when fitting a new drum to the cleaner unit, release the main blade pressure by turning the blade pressure release cam. 4. After applying powder to the entire drum, turn the cam and bring the main blade in contact with the drum. 5. When rotating the cam, use a screwdriver to perform certain operations.

Blade pressure applied cam position

Blade pressure released cam position

(5) Pull out the drum shaft from the rear after lift up the drum shaft stopper lever.

Drum shaft

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(6) When removing the drum from the cleaner unit, hold the side of the drum as shown (in diagram), and slowly take it out. Note: When reinstalling the drum in the cleaner unit, the drive gear should be installed to the rear.

Drum

Gear

11.4.2

Main blade

(1) Remove the main charger. (2) Remove the spring. (3) Remove the 2 screws. When reassembling, secure with the screws in the following order:
Spring Main blade

11.4.3

Recovery blade
Separation claw holder

(1) Turn the cleaner unit upside down. (2) Remove the separation claw holder (4 screws). (3) Remove the recovery blade (2 screws).

Recovery blade

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11.4.4

Separation claw

(1) Turn the cleaner unit upside down. (2) Remove the 2 screws and take out the separation claw with the holder. (3) Remove the separation claw from its fitting.
Separation claw holder

Separation claw

11.4.5

Block for charger output adjustment

(1) Remove cleaner unit. (2) Remove inner cover (upper). (3) Remove a screw.

Charger output adjustment block

11.4.6

Toner-full switch

(1) Remove the main motor (2 screws). (2) Remove the drive unit (5 screws). (3) Remove the toner-full switch.

Toner-full switch

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12 FUSER UNIT/PAPER-EXIT UNIT

12.1 General Description

Heater lamp Heat roller cleaning blade Heat roller Cleaning felt roller Fuser cover

Thermostat

Separation claw Upper exit roller Thermistor

Entrance paper guide

Lower exit roller

Pressure spring

Exit paper guide

Pressure roller

Scraper

Heat and pressure are applied to the transfer paper which has been separated from the drum, and the toner image is fixed there. The transfer paper which has completed the fixing process exits onto the receiving tray through the paper exit unit. The fuser unit comprises the heater lamp, heat roller, pressure roller, separation claws, scraper, cleaning felt roller, thermistor, thermostat, etc. The paper exit unit consists of exit rollers, discharge brush, etc..

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12.2 Description of Operations

(1) Fuser unit Heat and pressure are applied to the paper which has been separated from the drum and transported into the fuser unit and the toner image is fixed there. Steady pressure is applied always to the upper and lower rollers by springs and they are rotated by the main motor. (The upper roller (heat roller) has a heater lamp, but it does not rotate.) The paper which has been fixed is smoothly removed from the heat roller by the use of the separation claws. The detection unit monitors the heat roller temperature using a thermistor, and when the temperature becomes abnormally high, the power supply to the heater lamp is stopped by a thermostat. (2) Paper-exit unit The upper and lower exit rollers rotate using the gear drive from the fuser unit. The paper which has completed the fixing process exits smoothly onto the receiving tray through the upper and lower exit rollers.

12.3 Functions of Each Part

(1) Heater lamp This halogen lamp is located inside the heat roller, applying heat to the heat roller. The heater lamp is secured as it is while the heat roller rotates. (2) Heat roller This roller is made of aluminum whose heat conductivity is relatively good, and has heat applied by the heater lamp. Steady pressure is applied to both the heat and pressure rollers (mentioned later). Fixing is performed by the transfer paper to be passed through between the two rollers as above so that the toner image faces the heat roller. The toner is fused by the heat roller, the heat conductivity rate is increased by the pressure roller, causing the toner to permeate the paper fiber. However, during this process, a problem may occur. That is, because the toner is fixed by contacting with the heat roller, the toner may adhere to the roller (called offset phenomenon). Therefore, for easier removal of the toner from the heat roller, a Teflon coating has been applied on the surface of the heat roller. (3) Pressure roller This is made of rubber for smooth application of pressure to the heat roller. The pressure roller has pressure applied always by springs. (4) Separation claws/Scraper By the use of the separation claws/scraper, the paper which has been fixed to the both heat and pressure rollers is smoothly removed.

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(5) Cleaning felt roller This cleans the toner remaining on the drum at fixing process. The cleaning felt roller is located so that it can come in contact with the heat roller. The silicon oil soaked in the pressure roller is evaporated by the heat roller, causing it to adhere to the surface of the heat roller. As a result, the cleaning of the toner on the heat roller can be smoothly performed. (6) Thermistor-1 Surface temperature of the heat roller should be maintained within a fixed range, (actually, around 200 C), i.e. higher than the minimum temperature at which improper fixing may occur, lower than the maximum temperature at which baking may occur. The thermistor detects the surface temperature of the heat roller. If the temperature is lower than the standard temperature, it turns on the heater lamp, if higher to turns it off. (7) Thermistor-2 Temperature distribution in axis of the heat roller may differ greatly on its center and ends by conditions. The thermistor-2 detects temperature of the heat roller end. When either thermistor-1 or -2 detects the temperature over the specifieds, heater lamp is turned off by their thermal controls. (8) Thermostat When the surface temperature of the heat roller becomes excessively high due to thermistor failure, etc., the thermostat stops the power supply to the heater lamp. As the thermostat used in this copier is a type which protects against abnormal operation, when it detects an abnormal operation, it is set to stay OFF. Therefore, during repair, this should be replaced together with other damaged parts in the fuser unit. (9) Exit rollers Through the exit rollers, the paper removed by the separation claws or scraper exits smoothly onto the receiving tray via the ADU exit roller.

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12.4 Heater Control Circuit

12.4.1 Temperature detection unit To maintain the heat roller temperature, this unit detects the heat-roller temperature by thermistor-1, and then performs heater lamp ON/OFF control. The thermistor is an electrical element whose resistance decreases as its detected temperature increases. If the thermistor is open-circuited, the control circuit erroneously determines that the fuser temperature is extremely low and continues to energize the heater lamp. As a result, the fuser temperature rises abnormally high, possibly activating the thermostat provided for safety purposes. The CPU works to detect the breakage of the thermistor and prevents the condition mentioned above. The following abnormalities are detected: (1) Abnormal detection during warming up Maximum 25 sec. after the power has been turned on, if the thermistor-1 output voltage does not exceed 0.078 V, CALL SERVICE (C41) is displayed. (2) Abnormal detection during stand-by/copying (Thermistor-1) If the thermistor-1 output voltage decreases to and remains at 0.078 V or lower for 260 msec. or more, CALL SERVICE (C43) is displayed. (3) Abnormal detection during stand-by/copying (Thermistor-2) If the thermistor-2 output voltage decreases to and remains at 0.192 V or lower for 260 msec. or more, CALL SERVICE (C45) is displayed. (4) C40 error counter control For improved fuser-unit safety, the CPU works as follows: After the C41 error occurs two times in succession, even when the power is turned on, the heater will not come on and the C41 error will be immediately displayed. However, with 1 or less stored in the C40 counter, if the copier becomes ready correctly, the C40 counter clears to 0. After CALL SERVICE (C41 C45) has occurred and the thermistor, heater lamp, etc. have been repaired (or replaced), if turning on the power switch does not cause the heater to energize resulting in a C40 error, check the C40 counter (08-code 89) and reset it to 0.

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Surface temperature of heat roller: 200C (Thermistor resistance value: about 3.2 k) Reference
1. A value other than 0, 1, 2, 3, 4, 5, 6, 7, 8 or 9 is never written in the C40 counter. At the power on, if the heater does not turn on and the copier goes into the C40 CALL SERVICE, check the C40 counter if it is 2 or more. If it is 2 or more, be sure to check the thermistor and heater lamp, and after repair, reset the C40 counter (08-code 89) to 0 and then turn on the power switch. If the value of the C40 counter is more than 10 (11, for example), it may be possible that BC-RAM or the data in it have been destroyed by charger leaking, etc. In this case, check the guide bias, highvoltage transformers, charger wires, etc. for any defects. Also, all the data inside BC-RAM need to be rechecked. Relationship between the output voltage and the fusing temperature. 200C corresponds to approx. 2.5V and 0.078 V corresponds to approx. 40C. Relationship between heat roller surface temperature and thermistor-1 resistance.

2. 3.

Temperature Less than 200C 200C More than 200C

Thermistor resistance More than 3.2 K 3.2K Less than 3.2 K

Heater lamp state ON Maintains previous status OFF

Warm-up

Standby (200C)

Copying (200C)

200

Heat roller temperature distribution OFF Heater lamp OFF ON ON OFF ON OFF ON OFF ON ON OFF

4.

Temperature control at heat roller ends During multicopying, the temperature at each end (no paper-contact area) of the heat roller normally tends to rise higher that the controlled temperature of the paper-contact area. Therefore, the circuit is so devised that if the temperature in the no paper-contact area rises to 245C, the second thermistor detects this, causing the heater to be turned off immediately regardless of the temperature in the paper-contact area.

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12.4.2

Detection of thermistor burnout with the thermistor-1.

+5

* Since thermistor burnout detection circuits of the thermistor-1 and -2 are common, it is explained

Main processor
R136

The input voltage is obtained by voltage dividing R136, thermistor, R86 and R81. The surface temperature of the heat roller changes. The thermistor resistance value changes The input voltage also changes

Thermistor-1
R66 HTRTHR86 C34 R81 IC12 PC0/AN0

The main processor detects an abnormality thermistor broken

12.4.3

Control for abnormal heater condition

When something abnormal occurs in the heater turn-on circuit, such as a shorted triac, it may become incapable of ON/OFF control. In this case, the microcomputer detects abnormal temperatures through the first and second thermistors, determines the corresponding error codes and counter values, and causes the main power to switch off to protect the fuser unit. (1) Temperature detection The following abnormal temperatures are detected by the respective thermistors: First thermistor: (2) Error codes C44: Displayed when keys C/S + Service. Counter value 9: Displayed when you input 89 in the AD ( (3) Machine condition After deenergizing all outputs (heater lamp, exposure lamp, control-panel displays, motors, etc.), the microcomputer causes the main power to switch off. (4) Corrective action After the error code and counter value in (2) have been determined, abnormal temperature detection in (1) continues. So, if the main switch is turned on immediately, it will be turned off again as long as the temperature on the heater surface remains above the abnormal detection temperatures of thermistors. Thereafter, this will be repeated. So, after waiting for the heater surface temperature to drop, turn on the main switch and you can check the counter value before the main switch is turned off again. After confirming that an abnormal heater condition has occurred, repair the problem and then clear code 89 of the AD ( normal operating condition.
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230C

Second thermistor: 270C are pressed simultaneously at the time of Call + ) mode.

) mode with 0. After that, you can bring the copier into its

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12.5 Disassembly and Replacement

12.5.1 Fuser unit
Fuser cover

(1) Remove the used toner box, door switch cover and the fuser cover (2 screws each).

(2) Remove the 3 connectors on the rear side.

Connectors

(3) Remove the 1 screw which secures the fuser unit. Note: Use the original hole (round) when securing it again.

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(4) Slide the entire unit to the front side, unhook the stud from the copier frame, and remove it while lifting it up.

2 1

12.5.2

Heater lamp

(1) Remove the fuser unit. (2) Remove the lamp terminal fixing screws (2 screws).
Lamp terminal fixing screw

(3) Remove the lamp holder bracket at the front side (1 screw).

[Front side]

Heater lamp holder bracket

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(4) Remove the lamp holder bracket on the rear side (2 screws).

[Rear side]

Lamp holder bracket

(5) Pull the heater lamp out towards the rear side. Notes: 1. Do not touch the heater lamp surface directly with your hands. 2. Set the TOSHIBA mark facing the front side.
Rear side

Heater lamp

12.5.3

Heat roller

(1) Remove the heater lamp. (2) Remove the separation claw unit (2 screws).

Separation claw unit Separation claw unit

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(3) Remove the upper stay of the fuser unit (2 screws). (4) Remove the cleaning felt roller lifting up. (5) Remove the upper frame (4 screws). (6) Remove the bracket fixing the thermistor and thermostat (1 screw). Note: Be careful not to deform the root of the thermistor harness when removing the bracket.
Upper frame

Bearing

Bracket

(7) Remove the C-ring at the front and rear side, and the gear at the rear side.
Gear C-ring

[Rear side]

(8) Remove the ball bearing from the frame.

Bearing

C-ring

[Front side]
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(9) Slide the heat roller to the front side and pull it off from the rear side frame, then take out the heat roller toward the exit side. Note: Be careful not to damage the heat roller surface by knocking it against the bracket, etc.

Heat roller

12.5.4

Pressure roller

Exit roller

(1) Remove the fuser unit. (2) Remove the heat roller. (3) Remove the exit roller (stop-ring).
Stop-ring

(4) Take off the entrance paper guide by unscrewing the two screws. (5) Remove the exit paper guide hook.
Entrance paper guide Exit paper guide

Pressure roller

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(6) Lift up the pressure roller holding both ends, and take the pressure roller out with its bearings.
Bearing

Pressure roller

Note: When installing the pressure roller, make sure the bearing grooves on both front and rear are set in the pressure levers.
Bearing

Pressure lever

12.5.5

Cleaning felt roller

Cleaning felt roller Upper stay

(1) Remove the upper stay (2 screws). (2) Remove the cleaning felt roller by lifting the roller. Note: When installing the cleaning felt roller, make sure the color of pressure springs (front side: golden, rear: silver).

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12.5.6

Heat roller cleaning blade

Heat roller cleaning blade

(1) Remove the bracket (upper plate). (2) Remove the heat roller cleaning blade by taking out the two screws. Note: When installing the heat roller cleaning blade, use the original hole (round) of the blade.

Installation hole

12.5.7

Separation claw units

Separation claw unit

(1) Remove the separation claw cover (3 screws).

(2) There are 6 separation claws in all. For each claw, remove the spring, then remove the claw. Note: Check that the edges (tips) of the claws are not chipped.
Separation claw

Spring

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12.5.8

Thermistor and thermostat

(1) Remove the cleaning roller bracket. (2) Remove the 2 thermistors (1 screw each). Be careful not to deform the root of the thermistor harness. (3) Unscrew 2 screws and take off the thermostat from the holder. Note: When installing, make sure the thermistor and thermostat both contact the heat roller surface evenly.
Thermistors Thermostat

12.5.9

Lower exit roller

(1) Remove the fuser unit. (2) Remove the stop-ring. Note: Attach the stop-ring as shown in the figure below.
Stop-ring

Handle

Lower exit roller

Stop-ring

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13. Automatic Duplexing Unit (ADU) MD-5002

13.1 Specifications
Type: Function: Paper sizes: Unit type Feeding for duplex copying 50 sheets stackable: A3, B4, A4, B5, A5, Folio (for Europe) Ledger, Legal, Letter, Computer, Statement (for U.S.A. and Canada) Type of paper: Toshiba-recommended paper 64~80 g/m2 (17~22 lb) (sheets of paper) Max. number of copies in multicopying: Dimensions: Weight: Power Source: 1~50 sheets W598 x D620 x H110 mm Approx. 10 kg Supplied from the copier

Note: Specifications are subject to change without notice.

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13.2 Names of Various Components

13.2.1 Front-side view

Idle rollers Gate cover

Paper guide (U)

Front cover Ground plate spring Motor cover

Jam lever

End guide

Side guides

Tray

End switch

Gate arm

Gate solenoid

PC board

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Open guide (L)

Transport rollers

Open guide (U)

Side motor

End motor

13.2.2

Rear-side view

Drawer connector

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13.2.3

Feed-side section
Stack/feed roller (Sub)

Stack/feed roller (Main) Pick-up roller ADU motor Feed clutch (Z28) Jam switch Empty switch Separation roller

Side switch

Stack clutch (Z40)

Stack roller

13.2.4

Copiers exit-side section

Gate Exit roller

Transport roller

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13.2.5

Sectional view

[Front side]

ADU motor Side guide Side motor End guide End motor EXIT/ADU selection gate Gate solenoid Open guide

Transport roller Stacking section Jam switch Empty switch Tray Pickup roller Stack/feed roller Separation roller

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13.3 Description of ADU Operation

13.3.1 Paper stacking operation When the ADU (duplex copying) mode is selected and the PRINT key is pressed on the copiers control panel, the ADU motor starts rotating, and the side guides and the end guide in the stacking section are moved to the positions corresponding to the selected size of paper by their respective motors. Then, the stack clutch comes on, the transport roller rotates and the EXIT/ADU selection gate is switched in the direction of the stacking section by the gate solenoid. The copy paper which has exited from the copier is sent into the ADUs open guide by the EXIT/ADU selection gate. This paper is further carried by transport rollers into the stacking section, where the paper is stacked face up. This operation is repeated until the specified number of sheets are stacked. At the start of the stacking operation, the side guides are set with a 5 mm gap relative to each side of the paper, and each time 5 sheets are stacked consecutively during stacking, the side guides perform a paper aligning operation. A jam switch is provided to have paper jams in the open guide detected. The empty switch is to detect whether or not paper is present in the stacking section. 13.3.2 Duplex copying

After the paper stacking operation, when a second original is set and the PRINT key is pressed, the ADU motor starts rotating, causing the elevator arm to rotate. This will cause the tray positioned under the stacked sheets of paper to rise, making the sheets come into contact with the rotating pick-up roller and sending the topmost sheet out. The separation roller rotates with the feed roller. At this time, if two or more sheets are sent out, the separation roller stops rotating, causing the lower sheet(s) to stop its movement. The sheet of paper thus sent out is carried by the copiers upper transport roller to the copiers aligning roller and aligned. The sheet is then copied on the side not copied previously. The sheet copied on both its sides passes through the copiers exit roller and over the EXIT/ADU selection gate which is already positioned in the direction of existing, further passing through the exit roller to exit finally into the receiving tray.

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13.4 Drive System

13.4.1 Driving of the EXIT/ADU gate When the gate solenoid is turned on, the arm rotates and pushes up the lever, causing the gate to open. The copied sheet is then transported to the ADUs stacking section. When the gate solenoid is turned off, the arm is pulled back to its original position by a spring, causing the gate to close, and the copied sheet will exit.
Gate Lever

Arm

Gate solenoid

Arm

Spring

Gate solenoid

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13.4.2

Driving of the stack guides

(1) Side guides

Side guides End guide Side motor

End motor

The side motor rotates corresponding to the size of paper selected, causing the side guides to move to the positions specified. In addition, each time five sheets are stacked, the side motor performs paper aligning by moving the side guides to the right and left. (2) End guide The end motor rotates corresponding to the size of paper selected, causing the end guide to move to the position specified.

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13.4.3

Driving of the ADU pick-up roller, ADU feed roller and ADU transport rollers

Transport rollers

ADU pick-up roller ADU stack/feed roller C B P24 P24 One way clutch P24 P24 Z16 (with one-way clutch) P24 Z24 P36 Feed clutch (Z28) Stack clutch (Z40) Z57/Z28 Z40/Z20 A ADU motor

When the ADU motor rotates in the direction of the arrow A and stack clutch (Z40) energizes, the transport rollers are rotated and the ADU stack/feed roller is rotated in the direction of the arrow B (in the stacking direction).

When the ADU motor rotates (arrow A) and the feed clutch (Z28) energizes, the pick-up roller and the ADU stack/feed roller are rotated in the feeding direction (arrow C). At this time, the transport rollers do not rotate since a one-way clutch is contained inside of the gear (Z16) on the transport roller shaft.

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13.5 Disassembling and Reassembling Various Parts

13.5.1 Removing the ADU covers [A] Motor cover and gate cover (1) Remove one screw fastening each cover.

Gate cover

Motor cover

[B] Lower cover (1) Place the ADU upside down. (2) Remove the 7 screws fastening the cover.

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13.5.2

Transport system

[A] ADU vertical transport roller, exit roller and EXIT/ADU selection gate (1) Open the front cover and clamshell. To remove the ADU exit unit, open the unit and remove the screw of the units pivot bracket located at the rear. Remove the bracket.

(2) Lift the rear side of the unit and pull out the pivot.

(3) Take out two screws from the ADU exit unit and remove the vertical transport guide unit.

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(4) To take out the vertical transport roller, remove the stop-ring and bushing at the front, and the gear and bushing at the rear.
Stop-ring Bush

Bush Gear Vertical transport roller

(5) To take out the EXIT/ADU selection gate and exit roller, remove the stop-ring and bushing at the front, and the gear and bushing at the rear, from the exit roller of ADU exit unit whose vertical transport guide unit has already been extracted.
Bush Stop-ring Bush Gear Exit roller

EXIT/ADU selection gate

[B] Transport rollers 1, 2 and 3 (1) Take out the upper paper guide by removing its two screws.

Upper paper guide

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(2) Remove the stop-ring securing the open guide stopper. Take out the open guide stopper from the open guide (lower) while pushing it toward the rear.

Open guide (lower)

Open guide stopper

Stop-ring

Rear side

(3) To remove the open guide units (upper and lower), remove the stop-ring (front and rear, 1 each) and the snap pin (rear), push the units toward the rear to have the front stud disengaged, and then take out the units toward the front.

Front side

Stud

Stop-ring Rear side Open guide unit (upper and lower)

Front side

Rear side

Open guide unit (upper and lower)

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[B-1] Removing the transport roller 1 (1) Remove the open guide unit (lower), and two stop-rings, guide roller, gear, pulley, pin and bushing at the front. (2) Remove the stop-ring and bushing at the rear. (3) Remove the timing belt, bring the transport roller 1 near to the front and then take it out toward the rear.
Transport roller 2 Transport roller 1 Open guide unit (lower)

Transport roller 3

Timing belt Gear Pulley Pin

Guide roller Stop-ring

Stop-ring Bush

Transport roller 1, front side

Bush Stop-ring

Roller shaft Transport roller 1, 2, 3, rear side

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[B-2] Removing the transport roller 2 (1) Remove the open guide unit (lower), and the stop-ring, two pulleys, two pins and bushing at the front. (2) Remove the stop-ring and bushing at the rear. (3) Remove the timing belt, bring the transport roller 2 near to the front and then take it out toward the rear.
Pin Pulley Stop-ring Timing belt Timing belt Pin Pulley Bush

Transport roller 2, front side

[B-3] Removing the transport roller 3 (1) Remove the open guide unit (lower), and the stop-ring, pulley, pin and bushing at the front. (2) Remove the stop-ring and bushing at the rear. (3) Remove the timing belt, bring the transport roller 3 near to the front and then take it out toward the rear.
Stop-ring Pulley Bush

Pin Timing belt Roller shaft

Transport roller 3, front side

[C] ADU pick-up roller (1) Take out the upper paper guide by removing two screws. Take out the open guide stopper from the open guide after removing one stop-ring. (2) Take out the open guide unit (upper and lower) by removing two stop-rings and one snap pin. (3) Remove the stacker from the pick-up roller shaft. (4) Remove the stop-ring on each end of the ADU pick-up roller shaft and the gear at the front, and push the bushing to the inside. (5) Remove the four pick-up roller guides from the pick-up roller shaft by pushing them downward, and lift the rear end of the shaft.

Pick-up roller guide Stop-ring

Gear

Bush ADU pick-up roller

Stop-ring Stacker

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(6) Remove the bushing from the rear end of the pick-up roller shaft and the stop-ring at the rear of the pick-up roller. Then, take the pick-up roller out toward the rear.

Pick-up roller

[D] ADU stack/feed rollers (Main and sub) (1) Take out the upper paper guide by removing two screws. Take out the open guide stopper from the open guide (lower) after removing one stop-ring. (2) Remove the open guide units (upper and lower) by removing two stop-rings and one snap-ring.
ADU stack/feed roller (sub) Pick-up roller guide ADU stack/feed roller (sub)

Stop-ring

ADU stack/feed roller (main)

Stop-ring

(3) Remove the stop-ring on each end of the ADU stack/feed roller shaft, and push the bushing toward the inside. (4) Remove the four pick-up roller guides from the pick-up roller shaft by pushing them downward. Then, lift the rear end of the shaft.
Stop-ring Bush ADU stack/feed roller

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(5) Remove the bushing from the rear end of the stack/feed roller shaft, and the stop-ring and pick-up roller guide at the rear. (6) After removing the front stop-ring, move the roller and the entire guide toward the front and remove the pin. (7) From the rear, take out the sub-stack/feed roller, pick-up roller guide, pin and main stack/feed roller, pick-up roller guide, pin and sub-stack/ feed roller in this order.
ADU stack/feed roller Stop-ring Bush

Pick-up roller guide Stop-ring Pin Stack/feed roller (sub) Stack/feed roller (main)

Bush

[E] ADU separation roller (1) Remove the two screws of the ADU separation roller.

ADU separation roller

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(2) Take out the unit toward the feed side.

Separation roller unit

(3) Remove the stop-ring, pull out the shaft, and take out the separation roller.
Separation roller

Stop-ring

Shaft

13.5.3

Drive system

[A] ADU motor (1) Remove the upper paper guide by unscrewing two screws. Take out the open guide stopper from the open guide (lower) after removing one stop-ring. (2) Take out the open guide unit (upper and lower) by removing two stop-rings and one snap pin. (3) Remove the motor cover by unscrewing a screw.
Paper guide (upper) Open guide unit (upper and lower)

Motor cover
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(4) Remove the spring on the rear.

Spring

(5) Move the side guides toward the center. Take out the ADU feed unit by unscrewing four screws.
ADU feed unit

Side guides

(6) Remove two screws and take out the ADU motor.

ADU motor

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[B] Feed clutch and stack clutch (1) Remove the ADU motor bracket from the ADU feed unit by unscrewing four screws.
ADU motor bracket

(2) Remove the switch bracket by unscrewing a screw.

Switch bracket

(3) Disconnect the connectors of the feed clutch and stack clutch. Loosening two setscrews of each of the feed and stack clutches, take them out from their shafts. (4) Align the end surface of the shaft and clutch, then securely tighten the two setscrews at this position when reassembling the feed and stack clutches. * Make a gap of approx. 0.5 mm between the feed clutch and the gear, and also between the stack clutch and the bush.
Stack clutch Align Gap
Gap

Setscrews Feed clutch

Align

Gear

Bush

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[C] Gate solenoid (1) Remove the gate cover and motor cover by unscrewing each screw. (2) Disconnect the gate solenoid connector and take out the gate unit by removing two screws.

Gate solenoid

(3) Remove the gate solenoid by unscrewing two screws.

Arm

Spring

Gate solenoid

[D] Side motor and end motor (1) Place the ADU upside down. (2) Remove the lower cover by unscrewing 7 screws. (3) Unscrew two screws, take out the timing belt, and remove the side motor bracket. (4) The end motor can be removed by the same procedure.
Side motor bracket Timing belt

End motor bracket

Timing belt

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(5) Remove the side motor and the end motor from their brackets by unscrewing two screws for each.

Side motor End motor

(6) Fix the side motor bracket at the position of 21 0.5 mm from the case when reassembling.

210.5

Side motor bracket

13.5.4

Various switches
Empty switch

[A] Jam switch and empty switch (1) Remove the ADU feed unit. (2) Remove the switch bracket. (3) Unlatch the claws of the switches. (4) Disconnect the connector.

Jam switch Switch bracket

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[B] Side switch (1) Remove the ADU feed unit. (2) Remove the ADU motor bracket. (3) Disconnect the connector. (4) Remove the guide switch bracket from the ADU motor bracket by unscrewing a screw.
ADU motor bracket

Side switch bracket

(5) Unlatch the claws of the switch.

Side switch

[C] End switch (1) Remove the upper paper guide and the open guide units (upper and lower). (2) Place the ADU upside down and remove the lower cover. (3) Remove the rail guide.

Rail guide

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(4) Disconnect the switch connector and unlatch the claws of the switch.
End switch Connector

End switch claws

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13.6 Symbols and Functions of Electrical Parts

13.6.1 Motors M
Abbreviation ADU-MOT (ADU motor) DM2 END-MOT (End motor) DM3 SID-MOT (Side motor) Drives the end guide in the stack section. Drives the side guides in the stack section. Pulse motor Pulse motor Function Drives paper transport rollers. Remarks Blushless motor

Symbol DM1

13.6.2

Solenoids
Abbreviation STSOL Function Used to open and close the gate. Remarks

Symbol

SOL1

(Gate solenoid)

13.6.3

Clutches
Abbreviation FEDCLT (Feed clutch) STCLT (Stack clutch) Function Used for paper re-feeding. Used for stacking operation. Remarks

Symbol CLT1 CLT2

13.6.4

Switches and sensors

Abbreviation END-SW (End switch) Function Detects the end guide position in the stack section. Detects the side guide position in the stack section. Detects when the ADU cassette runs out of paper. Detects the passage of paper through the guide up to the stack section. Semiconductor sensor Semiconductor sensor Semiconductor sensor Remarks Semiconductor sensor

Symbol SA1

SA2

SID-SW (Side switch)

SA3

EMP-SW (Empty switch)

SA4

JAM-SW (Jam switch)

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13.7 Layout for Electrical Parts

Drawer connector for connecting with the copier

EMP-SW SA3

JAM-SW

SA4

STCLT CLT2

Rear side

FEDCLT CLT1

ADU-MOT DM1

SID-SW SA2 SID-MOT END-MOT DM2 END-SW SA1 DM3

STSOL

SOL1

Front side

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13.8 Description of Operation

13.8.1 General operation (1) Initializing When the power switch is turned on or when the front cover is opened/closed or when the ADU is pulled out/pushed in, this operation is performed. (2) Stacking operation This is an operation in which sheets of paper fed from the cassette and copied on their surface (first side) are sent into the ADU stack section and stacked there. (3) Duplex copying Sheets of paper which have been copied on their first sides are automatically sent into the copier and copied on their reverse surface (second side). (4) ADU paper feeding This operation causes sheets of paper to be fed from the ADU into the copier. 13.8.2 Description of each operation

[A] Initializing [A-1] Initializing when the power switch is turned on (1) When the power switch is turned on, the end motor (END-MOT) DM2 rotates to move the end guide in the stack section to its home position. (2) The side motor (SID-MOT) DM3 rotates to move the side guides to their home position. [A-2] Initializing when the copiers front cover is opened/closed (1) The operation in step (1) above is performed. [A-3] Initializing when the ADU is pulled out/pushed in (1) The end motor (END-MOT) DM2 rotates to move the end guide to its home position once, then moves it to the position corresponding to the selected size of paper. (2) The side motor (SID-MOT) DM3 rotates to move the side guides to their home position once, then moves them to the position corresponding to the selected size of paper. [B] Stacking operation (1) When the PRINT key is pressed, the SID-MOT DM3 and END-MOT DM2 are rotated to move the side and end guides to the position corresponding to the specified size of paper, and the ADU-MOT DM1 is rotated clockwise to transport the paper. STSOL (
SOL 1

) is en-

ergized to position the EXIT/ADU selection gate in the direction of stacking, and STCLT CLT2 is energized to rotate the ADU transport rollers in the direction of stacking. (2) Jam detection inside the ADU is performed as follows: JAM-SW SA4 is checked if it is turned on within a specified period of time after the copied paper turned on the copiers exit switch. The switch is also checked if it is turned off within a specified period of time after the exit switch was turned off by the paper.

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2060, 2860/70 ADU

(3) Each time five sheets of paper are stacked in the ADU, the side motor (SID-MOT) returned to their previous position.

DM3

is

rotated to move the side guides so that the sheets stacked are aligned, then the side guides are (4) The above procedure (2)~(3) is repeated until the specified number of copies are made. (5) After the final sheet is stacked in the ADU stack section, STSOL ( CLT2 and ADU-MOT DM1 are turned off. [C] Feeding from ADU (1) When the PRINT key is pressed, the SID-MOT the specified size of paper and ADU-MOT DM1 DM3 is rotated to move the side guides to CLT1 is is rotated clockwise and FEDCLT
SOL 1

), STCLT

turned on, causing the ADU feed roller and pick-up roller to rotate. (2) Due to the operation in (1), the ADU tray is raised, causing the copy paper to come into contact with the pick-up roller for paper feeding. (3) A sheet of paper is fed out of the ADU and transported toward the copiers aligning roller. (4) When the sheet pushes the copiers paper transport switch on, FEDCLT CLT1 is turned off, causing the pick-up roller and feed roller to stop rotating. (5) Then, the copiers aligning roller starts rotating, and the copying process commences. (6) The above procedure (2)~(5) is repeated until the specified number of copies are made. When copies are finished, ADU-MOT DM1 is stopped rotation. [D] Duplex copying (1) When the first-side copying operation is started, ADU-MOT DM1 is rotated, and the side and end guides are moved to the position of specified paper size by the SID-MOT DM3 and ENDMOT DM2 .
SOL 1

Additionally, the STSOL ( the [B] Stacking operation.

) and the STCLT CLT2 are turned on in the same way as

(2) The first-side copied sheet is transported into the ADU from the copier exit switch and gate sections, and then stacked through the JAM-SW SA4 . The ADU inside jam symbol comes on when the JAM-SW specified time after the copier exit switch is turned off. (3) Each time five sheets of paper are stacked, the stacked sheets are aligned by the side motor SID-MOT DM3 moving the side guides. (4) The above procedure (2)~(3) is repeated until the specified number of sheets are stacked. (5) The final sheet is stacked in the ADU, and then STSOL ( turned off. (6) When the RADF is not used, ADU-MOT DM1 is stopped once to turn over the original. After turning over the original, ADU-MOT DM1 in step 7 or later. When the RADF is used, ADU-MOT continuously.
2060, 2860/70 ADU 13 - 28 Dec. 1996 TOSHIBA

SA4

is not turned on within a

specified time after the copier exit switch is turned on, or the JAM-SW is not turned off within a

SOL 1

) and STCLT CLT2 are

is rotated again to make a copy of the next original is not stopped since the original is turned over

DM1

(7) When the second-side copying is started, the side guides are moved by the SID-MOT DM3 to the specified size position. (8) When the FEDCLT CLT1 is turned on, the ADU paper feed tray is lifted up, and also the pickup and feed rollers are driven, then one sheet of paper is separated and fed. When the sheet reaches the copiers transport switch, the FEDCLT CLT1 is turned off. The ADU feed jam symbol comes on when the copiers transport switch is not turned on within a specified time after the FEDCLT CLT1 is turned on. (9) The above step (8) is repeated until the specified number of copies are made. After copying has been finished, ADU-MOT DM1 is stopped.

13.8.3

Meaning of signals
Meaning of signals L LOW level HHIGH level Normal paper existing

Signal name FEDCLT STCLT STSOL (Gate solenoid) JAM-SW (Jam switch) EMP-SW (Empty switch) SID-SW (Side switch) END-SW (End switch) Paper feeding from ADU Paper stacking in ADU ADU stacking Send paper into ADU

Remarks

No paper on ADU stack path

Paper on ADU stack path

No paper in ADU stack section

Paper in ADU stack section

Side guide home position (Photosensor shielded) End guide home position (Photosensor shielded)

L: Off H:On L: Off H: On

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13.8.4

Detection of abnormal status

When an abnormal condition is detected inside the ADU, a symbol corresponding to the condition is shown on the copiers control panel. The following kinds of abnormal status may be encountered: (1) Abnormal statuses which can be cleared without pulling out/pushing in the ADU: Paper misfeeding which occurs while paper is being fed from the stack section. (2) Abnormal statuses which can be cleared by pulling out/pushing in the ADU: Paper misfeeding in the paper stack section. (3) Abnormal statuses which can be cleared only by turning off/on the copiers power switch: When the side guides or end guide cannot be initialized to their correct positions. [A] Paper misfeeding (1)Paper misfeeding during duplex copying: While paper is fed from the ADU, if the copiers P-STP-SW is not turned on within about 1 sec. after FEDCLT CLT1 was energized, it is judged that paper misfeeding has occurred during ADU paper feeding, and a paper misfeed symbol is displayed. This condition can be cleared by opening/closing the copiers side cover. (2)Paper misfeeding during paper stacking: During paper stacking, if the ADUs JAM-SW SA4 is not turned on within about 3 sec. after the copiers EXIT-SW was turned on/off, it is judged that paper misfeeding has occurred inside the ADU. To clear this condition, pull out the ADU, remove the misfed sheet, then push in the ADU. (If necessary, open/close the copiers front cover.) [B] Abnormal statuses at power on (1)Paper remaining in the stack section at power on: If a sheet of paper is left in the stack section when the power is turned on, a symbol indicating that paper is still there is displayed on the copiers control panel when the duplexing mode is selected. This mode cannot be started until the paper is removed. (2)Misfed paper remaining inside the ADU when the power is turned on: If a misfed sheet of paper remains on the ADUs paper path when the power is turned on, the ADU misfeed symbol is shown. To clear this condition, pull out the ADU, remove the misfed sheet and then push in the ADU. (If necessary, open/close the copiers front cover.) [C] Serviceman Call errors (1)The paper side guides and end guide cannot be initialized : During the initialization of the SID-MOT function. DM3 and END-MOT DM2 , if the respective home switch positions are not detected, a message will be displayed indicating that the ADU cannot

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Dec. 1996 TOSHIBA

13.8.5

Flow charts

[A] General flow charts (1) Duplex copying from single-sided originals

Print key ON

Paper fed from the cassette

Paper fed from the ADU

Copying

Copying

Copy transported into the ADU

Copy exits from the machine

NO

Required number of copies made?

YES

NO

Final copy?
YES

Change originals

End

Print key ON

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(2) Duplex copying from single-sided originals through ADF

Print key ON? 1

YES

Odd number of originals?

YES

NO

Next original fed from the ADF

Original fed from the ADF Paper fed from the ADU Paper fed from the cassette Copying Copying Copy exits from the machine Copy exits from the * machine Required number of copies made?
YES NO NO

NO

Required number of copies made?

YES

Final original?
YES

Next original fed from the ADF End Paper fed from the cassette

Copying

Copy transported to the ADU

NO

Required number of copies made?

YES

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Dec. 1996 TOSHIBA

(3) Duplex copying from two-sided originals

Print key ON

Put the original

Paper fed from the cassette

Copying

Copy transported into the ADU

NO

Required number of copies made?

YES

Turn over the original

Print key ON

Paper fed from the ADU

Copying

Copy exits from the machine

NO

Final copy?
YES

End

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(4) Duplex copying from two-sided originals through RADF

Print key ON

Original fed from the RADF

Original reversed

Original reversed

Paper fed from the ADU

Paper fed from the cassette

Copying

Copying

Copy exiting from the machine

Copy transported into the ADU

Required number of copies made?

YES

NO

NO

Required number of copies made?

YES

NO

Final originals?

1 End

YES

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Dec. 1996 TOSHIBA

(5) Duplex copying from two-page originals

Print key ON

Paper fed from the cassette

Left-side page copying

Copy transported into the ADU

NO

Required number of copies made?

YES

Paper fed from the ADU

Right-side page copying

Copy exits from the machine

NO

Final copy?
YES

End

Dec. 1996 TOSHIBA

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2060, 2860/70 ADU

(6) Duplex copying from book originals

Left-side page Print key ON Right-side page Print key ON

Paper fed from the cassette

Left-side page copying

1st page

Copy exits from the machine

NO

Required number of copies made?

YES

Paper fed from the cassette

Right-side page copying

Copy transported into the ADU

NO

Required number of copies made?

YES

Turn over to the next page

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Dec. 1996 TOSHIBA

NO

Final page?
YES

YES

Left-side page

Print key ON

Right-side page Print key ON

Print key ON

Paper fed from the ADU Paper fed from the ADU Left-side page copying Left-side page copying Copy exits from the machine Copy exits from the machine
NO NO

Paper fed from the ADU

Left-side page copying

Copy exits from the machine

Final copy?
NO YES

Final copy?

Final copy?
YES YES

End

Paper fed from the cassette 3 Right-side page copying Paper fed from the ADU Copy transported into the ADU Copy exits from the machine
NO

Required number of copies made?

YES

NO

Final copy

YES

3 End

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[B] Control flow charts (1) Stacking operation

Stacking operation

Side guides move to the paper size width +5 mm position.

JAM-SW SA4 OFF?

NO NO

YES

End guide moves to the position matching the paper size.

2.5 sec. elapsed after copiers EXIT-SW was turned OFF?

YES

ADU-MOT rotates CW

DM1

ADU jam STSOL

SOL1

ON Align/5 sheet stacked?

YES NO

STCLT
CLT2

ON

JAM-SW
SA4

YES

ON?
NO

Side guides move to the paper size width +1 mm position. (Aligning)

NO

3 sec. elapsed after copiers EXIT-SW was turned ON?

YES

Side guides move back to the paper size width +5 mm position

ADU jam
NO

Final copy?
YES

STSOL
SOL1

OFF

STCLT
CLT2

OFF

ADU-MOT

DM1

stops

Standby

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Dec. 1996 TOSHIBA

(2) Duplex copying operation

Duplex copying

ADU-MOT
DM1

ON

FEDCLT
CLT1

ON

Copier PSTP-SW ON?

NO

YES

FEDCLT
CLT1

stops

NO

1.1 sec elapsed after FEDCLT was turned on?

YES

ADU jam

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2060, 2860/70 ADU

YES

NO

Final copy?
YES

NO

Has the final copy exited into the copy tray?

YES

ADU-MOT stops

DM1

Standby

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Dec. 1996 TOSHIBA

Dec. 1996 TOSHIBA 13 - 41 2060, 2860/70 ADU

13.8.6

Timing charts

(A) Timing for ADU stacking (A4 size, feeding from copiers two cassettes)

Copier side
0.00
PSTPCU (Paper stop switch) PSTPC0 (Paper stop switch) RGT-CLT (Aligning roller) EXIT-SW (Exit switch)

1.00

2.00

3.00

4.00

5.00

6.00

7.00

8.00

9.00

10.00

11.00

12.00

0.72 1.0

2.16 2.72

1.68

2.82 3.34

4.48

ADU side
ADU-MOT (ADU motor) STSOL (Gate solenoid) STCLT (Stack clutch) EMP-SW (ADU empty switch) JAM-SW (Jam detection sensor)

0.1

7.96 1.78 1.78 6.46 5.66 6.71 7.96 7.96

2060, 2860/70 ADU 13 - 42 Dec. 1996 TOSHIBA

(B) Timing for ADU re-feeding (A4 size, single-sheet stacking)

Copier side
0.00
PSTPCU (Paper stop switch) PSTPC0 (Paper stop switch) RGT-CLT (Aligning roller) EXIT-SW (Exit switch)

1.00

2.00 1.74

3.00

4.00

5.00

6.00

7.00

8.00

9.00

10.00

11.00

12.00

0.66 0.94

2.29

1.28

2.43 2.91

4.07

ADU side
ADU-MOT (ADU motor) STSOL (Gate solenoid) STCLT (Stack clutch) EMP-SW (ADU empty switch) FEDCLT (Feed clutch)

0.1

7.96

0.71 0.17 0.67

Dec. 1996 TOSHIBA

13.8.7

Harness connection diagram

13 - 43

2060, 2860/70 ADU

13.8.8

R9 1[R]24.7K

R8 1[R]24.7K

R6 1[R]24.7K

R12 1[R]24.7K

R10 1[R]24.7K

R11 1[R]24.7K

Circuit diagrams (1/2)

B ENDMA ENDMC ENDMB ENDMD 2E4 2E4 2E4 2E4 2B8 2B8 2B8 STSOL-AD FDCLT-AD STCLT-AD

R7 1[R]24.7K

R3 1[R]24.7K

R4 1[R]24.7K

R2 1[R]24.7K R5 1[R]24.7K

2060, 2860/70 ADU

A VDD +5VSW 24V 24V +5VSW VDD B STSOLAD FDCLTAD STCLTAD 2D8 2C8 2C8 [I62308S] IC2 CLAMP 16 CLAMP 9 3 2 6 7 11 10 14 15 1 [VCC] 8 [VCC] 4 [GND] 5 [GND] 1 [C] 12 [GND] 2 C6 0.1/50 13 [GND] 1 [C] C9 0.1/12 2 DG GND DG DG DG [I62308S] IC3 CLAMP 16 CLAMP 9 3 2 6 7 11 10 14 15 1 [VCC] 8 [VCC] 4 [GND] 5 [GND] 1 [C] 12 [GND] 2 C8 0.1/50 13 [GND] C GND +5VSW 24V D SIDMA SIDMC SIDMB SIDMD 2E4 2E4 2F4 2F4 [I62308S] IC1 CLAMP 16 CLAMP 9 3 2 6 7 11 10 14 15 1 [VCC] 8 [VCC] 4 [GND] 5 [GND] 1 [C] 12 [GND] 2 C4 0.1/50 13 [GND] DG DG E GND F 3 4 5 6 7 8 1 2

VDD

2A8 2A8 2A8 2A8

ENDM-A ENDM-C ENDM-B ENDM-D

1 [C] C7 0.1/12 2

13 - 44

VDD

2B4 2B4 2B4 2B4

SIDM-A SIDM-C SIDM-B SIDM-D

1 [C] C5 0.1/12 2

Dec. 1996 TOSHIBA

ENDMC ENDMB 1B4 1B4 1B4 ENDMD

J413 [CN6] 53324-6 1 2 3 END-MOT 4 5 6 ENDMA 1B4

J416 [CN4] 53052-4V 1 2 TO ACC 3 4

R1 1[R]2 1/2W10K

Dec. 1996 TOSHIBA

C1 1D1 1D1 1E1 1E1 24V VDD 1 [CEP] 22/16 2 J402 [CN10] 17548710V 1 ENDM-A 2 ENDM-C 3 ENDM-B 4 ENDM-D 5 STSOL-AD TO LGC 6 STCLT-AD 7 FDCLT-AD 8 MOTON-AD 9 MOTBK-AD 10 PLLOK-AD 1B1 1B1 1B1 1B1 1B5 1B5 1B5 B VDD GND C FDCLTAD STCLTAD 24V DG GND 1B8 1B8 J410 [CN14] 1 53052-14V 2 3 ADU-NOT 4 5 FED-CLT 6 STK-CLT 7 8 9 10 11 12 13 14 GND 24V J414 [CN2] 53052-2V 1 GATE-SOL 2 24V VDD STSOLAD D 1B8 C3 1 [CEP] 47/50 2 C2 1 [CEP] 22/16 2 E GND SIDMA SIDMC SIDMB SIDMD 1D4 1D4 1E4 1E4 F 3 4 5 6 7 8 2 2

Circuit diagrams (2/2)

+5VSW VDD

J401 [CN13] 1 17548713V 2 SIDM-A 3 SIDM-C 4 SIDM-B 5 SIDM-D 6 PJAM1AD TO LGC 7 PEMPAD 8 SIDSW 9 ENDSW 10 AD-CNT 11 12 13

13 - 45

J405 [CN9] 175487-9V 1 2 3 PJAM1SW 4 PEMPSW 5 6 SIDSW 7 8 9

J418 [CN6] 53324-6 1 2 3 SID-MOT 4 5 6

2060, 2860/70 ADU

13.8.9

PC board assembly

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RR9S

RR9S

9 8 7 6 5 4 3 2

9 8 7 6 5 4 3 2

GND

1/10W4700 *3 R132 1 RTP 2 R120 1 RTP 2 R77 1 RTP 2 [CS1] 2E8 CS1 CS2 CS0 G/A-WR RESET [CS2] [CS0] [G/A-WR] [RESET] 6D2 2E8 2E8 7D8

VDD

[RST-SW] [RGCLT-CO] 10C5 9D2

RST-SW RGCLT-CO

GND

VDD

Dec. 1996 TOSHIBA

F D E C B A 1 1
VDD D[0:15] TXRDY2 6B2 2A4 [D[0:15]] [TXRDY2] RR11 RR10 4700 4700

14.1 Logic Circuit (PWA-LGC) 1/13

14. ELECTRIC CIRCUIT DIAGRAM

2
VDD C73 CC1000P/50 *2 1/10W4700 1 C67 C82 2C VDD 2C 2C CC3300P/50 1 1 *7 PMOT-REF R183 1 RTP 2 IC36 GND HC132M 3 2 1 R206 R193 R152 R191 R20 R25 R160 1 RTP 2 1 RTP 2 1 RTP 2 1 RTP 2 1 RTP 2 1 RTP 2 1 RTP 2 [PMOT-REF] 13C5

D7 D6 D5 D4 D3 D2 D1 D0 A23 A22 A21 A20 A19 A18 A17 A16

D15 D14 D13 D12 D11 D10 D9 D8

FANCHG0 E-FAN B-FAN EXP-ON WDTEN A[0:18] 1/10W4700 *2 2 RTP 1 R75 2 RTP 1 R188 VDD

D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 91 90 89 88 87 86 85 84 82 81 80 79 78 77 76 75 D15 /P17 D14 /P16 D13 /P15 D12 /P14 D11 /P13 D10 /P12 D9 /P11 D8 /P10 D7 D6 D5 D4 D3 D2 D1 D0

9D2 9C2 9C2 2E7 7C1 2E6 13C8

[FANCHG0] [E-FAN] [B-FAN] [EXP-ON] [WDTEN] 2E7 6B2 13D8

[A[0:18]]

MRR-D MRR-C MRR-B MRR-A LNS-D LNS-C LNS-B LNS-A

9A6 9B6 9B6 9B6 9C6 9C6 9C6 9C6

[MRR-D] [MRR-C] [MRR-B] [MRR-A] [LNS-D] [LNS-C] [LNS-B] [LNS-A] 12A3 [HTRTH2-]

3
R205 1 RTP 2 1/10W820 [UARTINT2] [UARTINT1] [UARTINT0] [ZCINT] [DCM-D] [DCM-C] [DCM-B] [DCM-A] 2A5 2A5 2A6 12E5 9D6 9D6 9D6 9D6 UARTINT2 UARTINT1 UARTINT0 ZCINT DCM-D DCM-C DCM-B DCM-A VDD

[SACK] [OPTFAN2A] [DF-CNT] [S-CNT] [DEVSW] [TFULSW] [DFACK] 12D8 9E2 12C8 12D8 11D3 11C6 12C8 R153 1 RTP 2 R181 1 RTP 2 R19 1 RTP 2 R26 1 RTP 2 R161 1 RTP 2 1/10W22K *6

SACK OPTFAN2A DF-CNT S-CNT DEVSW TFULSW DFACK

31 30 29 28 27 26 25 24

P97 /TO7 P96 /TI6 P95 /TO5 P94 /TI4 P93 /TO3 P92 /TI2 P91 /TO1 P90 /TI0

/P27 /P26 /P25 /P24 /P23 /P22 /P21 /P20 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 119 120 121 122 123 124 125 126 47 46 45 44 43 34 33 32 P87 /INT3 P86 /INT2 P85 /INT1 P84 /INT0 P83 /NMI2 P82 /WAIT P81 /SCOUT P80 /BS PE7 PE6 PE5 PE4 PE3 PE2 PE1 PE0

93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 109 110 111 112 113 114 115 116 117

R62 1 RTP 2 HTRTH28D1 1/10W22K VDD 1/10W4700 *4 2 RTP 1 R24 2 RTP 1 R40 2 RTP 1 R41 2 RTP 1 R42

11D6 12A8 12A8 12A8 3B1 11C8 VDD 11B8 8C8 1 RR4 RR5S 2 3 4 5 1/10W22K *3 2 RTP 1 R56 2 RTP 1 R45 2 RTP 1 R44 4700 PD4 PD3 PD2 PD1 PD0 /INT8 127 128 129 130 131 1/10W22K *4 R23 1 2 RTP R48 1 2 RTP R49 1 2 RTP R50 1 2 RTP

TYPE-M APS2 APS1 APS0 24VCHK AESIN 1/10W4700 R46 1 RTP 2 DRMTH ATSIN

[TYPE-M] [APS2] [APS1] [APS0] [24VCHK] [AESIN]

[DRMTH] [ATSIN]

HINT How to search for where a signal in a circuit diagram has jumped to.

4
[SCN-D] [SCN-C] [SCN-B] [SCN-A] 10A5 10B5 10B5 10B5 SCN-D SCN-C SCN-B SCN-A VDD

C22

C33

56 55 54 53 52 51 50 49

P77 /PG13 P76 /PG12 P75 /PG11 P74 /PG10 P73 /PG03 P72 /PG02 P71 /PG01 P70 /PG00

02CZ5.1Y C23

CC0.1/25 1/10W22KF R43 1 RTP 2

CC0.1/25 1/10W33KF R59 1 2 RTP 3 2 D11

2 D10 02CZ5.1Y

CC0.1/25

5 6 7 8

1/10W4700 R70 1 RTP 2 VDD 1 C42 CC2200P/50 2 C

C63

C78

GND

VDD

1 C43 1 1 C52 GND 2C C37 2C CC0.1/25 *6 2C

1 C44 1 C46 2C 2C

3 X1 CC0.1/25 *2 20MXW 2 R80 1 RTP 2 1/10W1M

VDD

1 C49 2C

1 C38 2C

1 C45 2C R212 1 RTP 2 1/10W4700 5

2C

GND

13

PC7 140 /AN7 PC6 139 /AN6 PC5 138 1 1 1 /AN5 PC4 137 2C 2C 2C /AN4 58 P67 /UCAS3 PC3 136 /AN3 /UW3 /WE3 59 P66 /REFOUT3 PC2 135 /LW3 /LCAS3 /AN2 HTRTH60 P65 /CAS3 PC1 134 8E2 12A3 [HTRTH-] /AN1 /WE3 R159 1 2 21/10W4700 61 P64 /CS3 PC0 133 1 RTP RTP *2 /RAS3 /AN0 R13 1 1/10W22K 2 62 P63 /UCAS1 RTP /UW1 /WE1 R66 R16 1 CRG1SW 2 63 P62 /REFOUT1 PB7 13 [CRG1SW] 11B6 RTP /LW1 /LCAS1 /TOB 1/10W22K HTRDY 64 P61 /CAS1 PB6 12 [HTRDY] 8E8 /WE1 /TOA TXRDY0 11 65 P60 /CS1 PB5 /INT7 [TXRDY0] 2A6 /RAS1 /TIB R154 1 DFREQ 2 10 [DFREQ] 12C8 PB4 /INT6 RTP /TIA HTRDY2 1/10W22K 9 66 P57 [HTRDY2] 8E8 PB3 /TO9 7407M /CS2 9 8 MMOT-REF 1/10W4700 8 67 P56 [MMOT-REF] 11C6 PB2 /TO8 /CS0 R163 IC14 1 RTP 2 PDWNCHK 7 68 P55 [PDWNCHK] 7E8 PB1 /INT5 /R/W /TI9 1 RTP 2 SREQ 6 69 P54 [SREQ] 12D8 PB0 /INT4 /BUSAK /TI8 CC2200P/50 1 1 70 P53 1 R182 /BUSRQ C68 1/10W22K 71 P52 PA7 22 2 C2 C 2 C /HWR /SCLK1 PA6 21 *2 /CTS1 CC1000P/50 1 141 VREFH DFRXD PA5 20 [DFRXD] 12C8 RTP 2 /RXD1 R148 R149 1 142 VREFL PA4 19 RTP 2 1/10W22K /TXD1 R192 1 1 DAREFH 2 PA3 17 RTP 1/10W4700 /SCLK0 R190 1 2 DAREFL 1/10W22K *3 PA2 16 RTP 2 /CTS0 R180 1 SRXD PA1 15 [SRXD] 12D8 RTP 2 /RXD0 35 AM8 /16 PA0 14 /TXD0 23 NMI 42 WDTOUT 40 EA [WDTOUT] 7C1 WDTOUT 39 X2 4 DAOUT1 38 X1 3 DAOUT0 41 RESET RD [RD] 2E8 6D2 13E8 RD 73 WR 132 DVCC5 [WR] 2E8 6D2 13E8 WR 72 36 108 DVCC4 CLK 1/10W4700 *3 83 DVCC3 R109 1 RTP 2 48 DVCC2 R121 1 RTP 2 18 DVCC1 R187 1 RTP 2 118 DVSS6 92 DVSS5 7407M 5 6 MREQ-DF 74 DVSS4 12C8 [MREQ-DF] 7407M 3 IC14 MACK-DF 57 DVSS3 4 12C8 [MACK-DF] 7407M 1 IC14 DFTXD 37 DVSS2 2 12C8 [DFTXD] 7407M 13 IC14 MREQ-S 5 DVSS1 12 12D8 [MREQ-S] 7407M 11 IC38 MACK-S 144 AVCC 10 12D8 [MACK-S] 7407M 9 IC38 STXD 143 AVSS 8 12D8 [STXD] IC38 IC19 95C063F 7407M 11 10 MMOT-OFF 11C6 [MMOT-OFF] 7407M 13 IC14 MMOT-BRK 12 11C6 [MMOT-BRK] 7407M IC14 MMOT-DIR 6 11C6 [MMOT-DIR] C85 IC23 CC0.1/25 1SS184 D14 1 HC14M HC14M R213 HC14M 1 RTP 2 12 11 10 9 8 3 2 IC41 IC41 IC41 1/10W470K ERS-ON 10A1 [ERS-ON] TMOT-ON 10C1 [TMOT-ON] 4700 +5VSW 2 Q10 1 4700 3 SSR-SW [SSR-SW] 12A3 RN2401

14 - 1
1 13 E D F

2060, 2860/70 CIRCUIT DIAGRAMS

E B A D C

2 3 4 5 6 7 8 9

1 RRS9

1 RRS9

2 3 4 5 6 7 8 9

2 3 4 5 6 7 8 9

1 RRS9

R78 1/10W4700 1 RTP 2

GND

1/10W22K R38 1

VDD

GND

2 3 4 5 6 7 8 9

1 RRS9

1 RRS9

2 3 4 5 6 7 8 9

VDD

GND

VDD

[GARST]

7D8

GARST

VDD

2060, 2860/70 CIRCUIT DIAGRAMS

[D[0:7]] 6B2 D[0:7]

Logic Circuit (PWA-LGC) 2/13

1
RR3 4700/22K
DSP-[0:7] VDD 1 5 3 1 DSP-7 DSP-6 DSP-5 DSP-4 DSP-3 DSP-2 DSP-1 DSP-0 16 15 14 13 11 10 9 8 IO17 IO16 IO15 IO14 IO13 IO12 IO11 IO10 7407M 2 IC23 7407M 6 IC38 7407M 4 IC38 7407M 2 IC38 O37 O36 O35 O34 O33 O32 O31 O30 3 135 134 133 13 132 129 11 128 1 127 126 7407M 4 IC29 7407M 12 IC29 7407M 10 IC37 7407M 2 IC37 RMS7 RMS6 RMS5 RMS4 RMS3 RMS2 RMS1 RMS0 13C5 13C5 13C5 13C5 13C5 13D5 13D5 13D5

[RMS7] [RMS6] [RMS5] [RMS4] [RMS3] [RMS2] [RMS1] [RMS0]

RR6 4700/22K

2
1 9 6 5 4 3 206 205 204 203 IO07 IO06 IO05 IO04 IO03 IO02 IO01 IO00 O27 O26 O25 O24 O23 O22 O21 O20 125 124 123 122 120 119 118 117 7407M 2 IC8 7407M 8 IC8

13 11 11

7407M 12 IC8 7407M 10 IC8 7407M 10 IC23

OPT-FAN1 OPT-FAN0 FANCHG1 A3DTCT ERROR MACK-SM MREQ-SM ZMDTCT

RR5 4700/22K
VDD

9A2 9A2 9A2 13A8 13A8 13E6 13D6 13A8

[OPT-FAN1] [OPT-FAN0] [FANCHG1] [A3DTCT] [ERROR] [MACK-SM] [MREQ-SM] [ZMDTCT]

7407M 4 IC37

7407M 6 IC37 MACK-PF MREQ-PF 3B1 3B1

LCDRS LCDE RSTRT [MACK-PF] [MREQ-PF]

11B3 11B3 3C1

[LCDRS] [LCDE] [RSTRT]

1/10W4700 2 RTP 1 R39

3
[APSR] [APSC] [APSF] [PFACK] [PSTPR] [EXTSW] [PC-CNT] R79 1 RTP 11C8 12B8 12A8 3D8 3E8 11B6 13B8 R91 1 RTP APSR APSC APSF PFACK PSTPR EXTSW PC-CNT 2 1/10W470 2 1/10W22K R35 1 2 1/10W22K RTP R133 1 2 1/10W22K RTP

1/10W4700 R32 1 2 RTP 1/10W4700 R36 1 RTP 2 1/10W470 R107 1 2 RTP R103 1 2 RTP 1/10W4700 APST [APST] 12B8

D7 D6 D5 D4 D3 D2 D1 D0 1/10W22K 1 2 RTP R47 148 147 146 145 143 142 141 140 DT7 DT6 DT5 DT4 DT3 DT2 DT1 DT0

O17 O16 O15 O14 O13 O12 O11 O10

116 115 114 113 110 109 108 107

O07 O06 O05 O04 O03 O02 O01 O00

92 91 90 89 87 86 85 84

CTR-ON HVT-M HVT-AC HVT-DC HVT-PRE

9B2 9E2 9E2 9E2 9E2 R54 1 2 1/10W470 RTP

[CTR-ON] [HVT-M] [HVT-AC] [HVT-DC] [HVT-PRE]

DSP-7 DSP-6 DSP-5 DSP-4 DSP-3 DSP-2 DSP-1 DSP-0

17 15 13 11 8 6 4 2 19 1

2A3 2A2 2A1 2A0 1A3 1A2 1A1 1A0 OE2 OE1 IC9 HC244WM CS13 CS12 CS11 Y3B Y2B Y1B Y0B 24 23 22 21 R189 1 2 RTP 1/10W100 13E8 13E8 6D2 [CS13] [CS12] [CS11]

2Y3 2Y2 2Y1 2Y0 1Y3 1Y2 1Y1 1Y0

3 5 7 9 12 14 16 18

DSP7 DSP6 DSP5 DSP4 DSP3 DSP2 DSP1 DSP0

HINT How to search for where a signal in a circuit diagram has jumped to.

4
1 JP1 2

[SM-CNT] [SMACK] [PLTNSW] [MPLL-OK] [MRRSW] [LNSSW] 13E6 13D6 12B8 11C6 11B8 11B8

SM-CNT SMACK PLTNSW MPLL-OK MRRSW LNSSW

197 196 195 194 193 192 166 165 164 163 154 153 152 151 150 R108 1 RTP 2 1/10W1M

IN32 IN31 IN30 IN27 IN26 IN25 IN24 IN23 IN22 IN21 IN20 IN17 IN16 IN15 IN14

TXRDY2

1A1

[TXRDY2]

VDD

RTP 2 1/10W22K R34 1 RTP 2 1/10W470 R105 1 RTP 2

SMTXD SMRXD SMREQ

13E6 13E6 13D6

[SMTXD] [SMRXD] [SMREQ]

GND

R37 1 1/10W4700 RTP 2 7407M 5 6 IC8 R33 1 1/10W4700 RTP 2

TXRD2 RXRD2 TXD2 RXD2 RTS2 DSR2 DTR2 CTS2 UARTINT2

75 76 72 95 74 93 73 94 77

UARTINT2

1F3

[UARTINT2]

5 6 7 8

[PSTPCO] 3A1 [SORT-SW] [ENABLE] [CTR-CNT] 11A3 [RETK7] [RETK6] [RETK5] [RETK4] [RETK3] [RETK2] [RETK1] [RETK0] 12B3 12A3 13A8 13A8 11B3 11C3 11C3 11C3 11C3 11C3 11C3 11C3

PSTPCO SORT-SW ENABLE CTR-CNT RETK7 RETK6 RETK5 RETK4 RETK3 RETK2 RETK1 RETK0

66 65 64 63 62 61 60 59 58 50 49 48 47

IN33 IN13 IN12 IN11 IN10 IN07 IN06 IN05 IN04 IN03 IN02 IN01 IN00

TXRD1 RXRD1 TXD1 RXD1 RTS1 DSR1 DTR1 CTS1 UARTINT1

41 42 38 82 40 80 39 81 43

1/10W22K R140 1 RTP 2 1/10W22K R118 1 RTP 2 1/10W22K R117 1 RTP 2

R129 1 2 1/10W4700 RTP R128 1 2 1/10W4700 RTP R104 1 2 1/10W4700 RTP 3 7407M 4 IC8 7407M 13 12 IC32 7407M 11 10 IC32

PCTXD PCRXD PCRTS PCDSR PCDTR PCCTS UARTINT1

13B8 13B8 13B8 13B8 13B8 13B8 1F3

[PCTXD] [PCRXD] [PCRTS] [PCDSR] [PCDTR] [PCCTS] [UARTINT1]

RR1 4700/22K
VDD

[A[0:3],A[9:14]]

1A2

A[0:3],A[9:14]

RR2 4700/22K

TXRDY0 PFTXD PFRXD PFREQ R84 1/10W470 1 RTP 2 R12 1/10W4700 1 RTP 2 UARTINT0 5 [EXP-ONI] [EXP-ON] [FDCLTAD] 7B1 1A2 3D8 R134 1/10W1M 1 RTP 2 X2 8MW04 1 3 EXP-ONI EXP-ON FDCLTAD R76 1 1/10W470 RTP 2 8 7407M 9 IC37 46 45 INVO INVI 11 7407M 6 IC29 13 7407M 10 IC29 11 1 2 1/10W4700 RTP 1 2 1/10W4700 RTP 1 2 1/10W4700 RTP 1 2 1/10W4700 RTP 1 2 1/10W4700 RTP 96 83 71 111 136 UTEST2 UTEST1 UTEST0 TEST2 TE01

1A5 3A1 3E8 3E8

[TXRDY0] [PFTXD] [PFRXD] [PFREQ]

A14 A13 A12 A11 A10 A9 A2 A1 A0

175 174 173 172 171 170 169 168 167

ADRS14 ADRS13 ADRS12 ADRS11 ADRS10 ADRS9 ADRS2 ADRS1 ADRS0

R119 R93 R92 R130 R131

TXRD0 RXRD0 TXD0 RXD0 RTS0 DSR0 DTR0 CTS0 UARTINT0

34 35 31 70 33 68 32 69 36

1F3 7407M 12 IC10 7407M 10 IC10 13

[UARTINT0]

7407M 12 IC23 13B3 3D8 1A2 1A2 2 GND FDCLT-AD STCLTAD A17 A16

9 9 1 R74 1 1/10W470 RTP 2

DSPLTH DSPDAT DSON1 DSON0 DALTH DADAT LELTH LEDAT 28 25 30 29 19 18 MULTD1 MULTD0 MULTY MULTA DECOB DECOA 7407M 8 IC10 7407M 8 IC29 7407M 2 IC29 DSPCLK

11C3 11C3 11C3 11C3 8A1 8A1 11A6 11A6

[DSPLTH] [DSPDAT] [DSON1] [DSON0] [DALTH] [DADAT] [LELTH] [LEDAT] 11C3 [DSPCLK]

GND

55 56 160 161 [RD] [G/A-WR] [WR] [CS0] [CS1] 1A6 1E5 1A7 1E5 1E5 RD G/A-WR WR CS0 CS1 R106 1 1/10W4700 RTP 2 R85 1 1/10W4700 RTP 2 1 C41 CC2200P/50 2 C GND 200 138 199 102 20 137 201

X2O X1I X2 X1

DSPLTH DSPDAT DSON1 DSON0 DALTH DADAT LELTH LEDAT TO1 CSIPC1 CSIPC0 CSRAM1 CSRAM0 WRRAM PWM SCK

181 184 180 179 186 187 177 178 190 101 100 99 98 188 189 185

5 DSP[0:7]

7407M 6 IC10

LECLK CSRAM0 WRRAM EXPPWM DACLK

11A6 6D2 6D2 11B6 8A1

[LECLK] [CSRAM0] [WRRAM] [EXPPWM] [DACLK]

RD RW WR CSI0 ENB EN0 RST IC18 C2XB VDD_PIN=27,53,67,78 VDD_PIN=104,130,157 VDD_PIN=183,198,208 GND_PIN=1,2,7,12,17 GND_PIN=26,37,44,51 GND_PIN=52,57,79,88,97 GND_PIN=105,106,112,121 GND_PIN=131,139,144,149 GND_PIN=155,156,159,162 GND_PIN=176,182,191,202

DSP7 DSP6 DSP5 DSP4 DSP3 DSP2 DSP1 DSP0

11B3 11B3 11B3 11B3 11B3 11B3 11B3 11B3

[DSP7] [DSP6] [DSP5] [DSP4] [DSP3] [DSP2] [DSP1] [DSP0]

14 - 2
2 13 E D F

Dec. 1996 TOSHIBA

HINT How to search for where a signal in a circuit diagram has jumped to.

Logic Circuit (PWA-LGC) 3/13

1 2 VDD 3 4 5 6 7 8

VDD 1/10W4700 R124 1 2 RTP R202 1 2 RTP 1/10W4700 VDD 1 [SKT] R125 1 1/10W22K RTP 2 56 57 60 8 7 6 5 4 3 VDD 1 2 21 19 18 17 63 33 55 22 1 C75 2C GND CC2200P/50 P27/A15 P26/A14 P25/A13 P24/A12 P23/A11 P22/A10 P21/A9 P20/A8 P17/A7 P16/A6 P15/A5 P14/A4 P13/A3 P12/A2 P11/A1 P10/A0 P32/TXD P33/TXD P83/TO34 P35/RD P36/WR X2 CK IC33 91C640N RETS[0:7] [RETS[0:7]] 5D8 R164 R184 R165 R166 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 58 59 20 61 62 34 23 P30/RXD P31/RXD P34/CTS P55/AN5 P54/AN4 P53/AN3 P52/AN2 P51/AN1 P50/AN0 VREF AGND NMI P82/INT2 P81/INT1 P80/INT0 P37/WAIT X1 EA RST P73/M13 P72/M12 P71/M11 P70/M10 P63/M03 P62/M02 P61/M01 P60/M00 P07/D7 P06/D6 P05/D5 P04/D4 P03/D3 P02/D2 P01/D1 P00/D0 P43/A19 P42/A18 P41/A17 P40/A16 16 15 14 13 12 11 10 9 31 30 29 28 27 26 25 24 54 53 52 51 9 7407M 8 IC23 DRV-7 DRV-6 DRV-5 DRV-4 DRV-3 DRV-2 DRV-1 DRV-0 VDD RR7 RR9S 2 3 4 5 9 8 7 6 5 1 7407M 6 IC32 7407M 2 IC32 7407M 6 IC35 7407M 2 IC35 9 3 7407M 8 IC32 7407M 4 IC32 7407M 8 IC35 7407M 4 IC35 SIDM-D SIDM-C SIDM-B SIDM-A ENDM-D ENDM-C ENDM-B ENDM-A DRV-[0:7] 3 2 1 1/10W470 *2 R157 1 RTP 2 R158 1 RTP 2 5 4 6 7 9 10 11 12 13 14 15 13A3 13A3 13A3 13B3 13B3 13B3 13B3 13B3 4A2 4700 1/10W4700 *3 2 RTP 1 R168 2 RTP 1 R169 2 RTP 1 R170

[PSTPCO] [PFTXD] [MACK-PF]

2E4 2A6 2B3

PSTPCO PFTXD MACK-PF 24VCHK AD-CNT

[SIDM-D] [SIDM-C] [SIDM-B] [SIDM-A] [ENDM-D] [ENDM-C] [ENDM-B] [ENDM-A] [DRV-[0:7]]

[24VCHK] 1A3 7E8 [AD-CNT] 13A3

R196 1 1/10W22K RTP 2 SIZE3 SIZE2 SIZE1 SIZE0

9 3

5 1

B [SIZE[0:3]] 5B8

SIZE[0:3]

C B A EN2B EN2A EN1 IC27 HC138M

[MREQ-PF] [RSTRT]

2B3 2B3

MREQ-PF RSTRT

GND

Y7 Y6 Y5 Y4 Y3 Y2 Y1 Y0

SCSW-E SCSW-D SCSW-C SCSW-B SCSW-A

5A1 13B5 13B5 5F1 5F1

13B5 [SCSW-E] [SCSW-D] [SCSW-C] [SCSW-B] [SCSW-A] C

GND

[PFCRST]

7D8

PFCRST

R167 1 1/10W4700 RTP 2 R185 1 1/10W4700 RTP 2

RGCLT-CU CLK-D CLK-C CLK-B CLK-A AMOT-BRK FDCLTAD STSOL-AD STCLT-AD STCLTAD 1 RTP 2 1 RTP 2 1 RTP 2 1 RTP 2 1/10W4700

4C2 13A5 13A5 4D2 4B2 13B3 2E7 13B3 13B3 2E7

[RGCLT-CU] [CLK-D] [CLK-C] [CLK-B] [CLK-A] [AMOT-BRK] [FDCLTAD] [STSOL-AD] [STCLT-AD] [STCLTAD]

7407M 4 IC10 7407M 12 IC37 7407M 10 IC35

13 11

13 RETS7 RETS6 RETS5 RETS4 RETS3 RETS2 RETS1 RETS0

7407M 12 IC35

R174 R173 R172 R171

D VDD

R175 1/10W1M 1 RTP 2

X3 12M 2

7407M 4 IC23 1 RTP 2 1 RTP 2 1 RTP 2 1 RTP 2 1/10W4700

PFACK PFRXD PSTPR PFREQ AMOT-OFF

2F3 2A6 2F4 2A6 13B3

[PFACK] [PFRXD] [PSTPR] [PFREQ] [AMOT-OFF]

GND

E VDD

F F

13

Dec. 1996 TOSHIBA

14 - 3

2060, 2860/70 CIRCUIT DIAGRAMS

HINT How to search for where a signal in a circuit diagram has jumped to.

Logic Circuit (PWA-LGC) 4/13

1 2 3 4 5 6 7 8

DRV-[0:7] [DRV-[0:7]] A 3B8

DRV-7 DRV-6 DRV-5 DRV-4 DRV-3 DRV-2 DRV-1 DRV-0

18 17 14 13 8 7 4 3 11 1

D7 D6 D5 D4 D3 D2 D1 D0

Q7 Q6 Q5 Q4 Q3 Q2 Q1 Q0

19 16 15 12 9 6 5 2

LC-LED FDCLT-SF PCSOL-SF FDMLC-B FDMLC-A TRMLC-B TRMLC-A

13C3 9D2 9D2 13C3 13C3 13C3 13C3

[LC-LED] [FDCLT-SF] [PCSOL-SF] [FDMLC-B] [FDMLC-A] [TRMLC-B] [TRMLC-A]

[CLK-A] [PFCRST]

3C8 7D8

CLK-A PFCRST

R126 1 1/10W4700 RTP 2 1 C54 (no mount) 2C GND

CK CLR IC20 HC273WM

+5VSW VDD [RGCLT-CU] C 3C8 RGCLT-CU DRV-7 DRV-6 DRV-5 DRV-4 DRV-3 DRV-2 DRV-1 DRV-0 [CLK-B] 3C8 CLK-B 18 17 14 13 8 7 4 3 11 1 D7 D6 D5 D4 D3 D2 D1 D0 Q7 Q6 Q5 Q4 Q3 Q2 Q1 Q0 19 16 15 12 9 6 5 2 14 11 6 3 8 1 13 12 5 4 18 17 I3 I2 I1 I0 O3 O2 O1 O0 15 10 7 2 16 9

24V

FDCLT-CL FDCLT-CU TRMCL-B TRMCL-A TRMCU-B TRMCU-A C17 CC0.1/25 1 2C

RGTCLTCU FEDCLTCL FEDCLTCU

12D5 12C5 12B5

[RGTCLTCU] [FEDCLTCL] [FEDCLTCU]

CK CLR IC22 HC273WM

VDD1 COM1 VDD0 COM0 GND3 GND2 GND1 GND0 GND1FIN GND0FIN IC6 62308F

1 C14 2 C CC0.1/50

DG

GND DG D 24V 2 1 1 C1 2 CE10/50 C32 2C CC0.1/50 2 1 1 C2 2 CE10/50 C30 2C CC0.1/50 DG 1 7 4 1 7 4 IN2 IN1 VCC GND IC12 8428KS IN2 IN1 VCC GND IC13 8428KS OA1 OA0 3 5 TRMCUB TRMCUA 12B5 12B5 [TRMCUB] [TRMCUA] OA1 OA0 3 5 TRMCLB TRMCLA 12C5 12C5 [TRMCLB] [TRMCLA]

DRV-7 DRV-6 DRV-5 DRV-4 DRV-3 DRV-2 DRV-1 DRV-0 R155 1/10W470 1 RTP 2

17 15 13 11 8 6 4 2 19 1

2A3 2A2 2A1 2A0 1A3 1A2 1A1 1A0 OE2 OE1 IC25 HC244WM

2Y3 2Y2 2Y1 2Y0 1Y3 1Y2 1Y1 1Y0

3 5 7 9 12 14 16 18

DRV7 DRV6 DRV5 DRV4 DRV3 DRV2 DRV1 DRV0

13A5 13A5 13A5 13A5 13A5 13A5 13A5 13A5

[DRV7] [DRV6] [DRV5] [DRV4] [DRV3] [DRV2] [DRV1] [DRV0]

F GND

13

2060, 2860/70 CIRCUIT DIAGRAMS

14 - 4

Dec. 1996 TOSHIBA

HINT How to search for where a signal in a circuit diagram has jumped to.

Logic Circuit (PWA-LGC) 5/13

1 2 3 4 5 6 7 8

A
[APLL-OK] [SIDSW] [ENDSW] [PJAM1AD] [PEMPAD] [SCSW-E] 13B3 13A3 13A3 13A3 13A3 3B8

APLL-OK SIDSW ENDSW PJAM1AD PEMPAD SCSW-E

R195 R201 R200 R199

1 RTP 2 1/10W22K 1 RTP 2 1/10W22K 1 RTP 2 1/10W22K 1 RTP 2 1/10W22K

R198 1 1/10W22K RTP 2

17 15 13 11 8 6 4 2 19 1

2A3 2A2 2A1 2A0 1A3 1A2 1A1 1A0 OE2 OE1 IC26 HC244WM

2Y3 2Y2 2Y1 2Y0 1Y3 1Y2 1Y1 1Y0

3 5 7 9 12 14 16 18 VDD

B
VDD RR12 1 RRS9 4700/22K VDD RR13 1 RRS9 4700/22K

R208 R156 R209 R210 R211 R194 R151 R150 17 15 13 11 8 6 4 2

1 RTP 2 1/10W4700 1 RTP 2 1/10W470 1 RTP 2 1/10W4700 1 RTP 2 1/10W4700 1 RTP 2 1/10W4700 1 RTP 2 1/10W4700 1 RTP 2 1/10W470 1 RTP 2 1/10W470 2A3 2A2 2A1 2A0 1A3 1A2 1A1 1A0 OE2 OE1 IC31 HC244WM 2Y3 2Y2 2Y1 2Y0 1Y3 1Y2 1Y1 1Y0 3 5 7 9 12 14 16 18

R145 R138 R146 R139

1 RTP 2 1/10W4700 1 RTP 2 1/10W4700 1 RTP 2 1/10W4700 1 RTP 2 1/10W4700 SIZE-3 SIZE-2 SIZE-1 SIZE-0 R144 R127 R147 R143 1 RTP 2 1/10W22K 1 RTP 2 1/10W22K 1 RTP 2 1/10W22K 1 RTP 2 1/10W22K

VDD

[SIZE-3] [SIZE-2] [SIZE-1] [SIZE-0]

13B5 13B5 13B5 13B5

2 3 4 5 6 7 8 9 2 3 4 5 6 7 8 9 [SIZCL3] [SIZCL2] [SIZCL1] [SIZCL0] [SIZCU3] [SIZCU2] [SIZCU1] [SIZCU0] 12B5 12B5 12C5 12C5 12A5 12A5 12A5 12A5 SIZCL3 SIZCL2 SIZCL1 SIZCL0 SIZCU3 SIZCU2 SIZCU1 SIZCU0 R17 R69 R99 R116 R73 R102 R101 1 2 1/10W4700 RTP 1 2 1/10W470 RTP 1 2 1/10W4700 RTP 1 2 1/10W4700 RTP 1 2 1/10W470 RTP 1 2 1/10W4700 RTP 1 2 1/10W4700 RTP
VDD

SIZE3 SIZE2 SIZE1 SIZE0

SIZE[0:3] 3B1 [SIZE[0:3]]

VDD 1 RRS9 RR8 4700/22K

VDD 1 RRS9 RR9

C
4700/22K

19 1

2 3 4 5 6 7 8 9 [RETS-7] [RETS-6] [RETS-5] [RETS-4] [RETS-3] [RETS-2] [RETS-1] [RETS-0] 13C5 13C5 13C5 13C5 13B5 13B5 13B5 13B5 RETS-7 RETS-6 RETS-5 RETS-4 RETS-3 RETS-2 RETS-1 RETS-0

2 3 4 5 6 7 8 9

[SFBSW] [LC-KEY] [LC-CNT] [TUPCL] [PEMPCL] [PSTPCL]

11D3 13C3 13C3 12C5 12C5 12B5

SFBSW LC-KEY LC-CNT TUPCL PEMPCL PSTPCL R8 1 2 RTP 1/10W4700

R18 1

RTP

2 1/10W22K

R100 1 2 1/10W22K RTP R115 1 2 1/10W22K RTP R90 1 2 1/10W22K RTP R89 1 2 1/10W22K RTP R14 1 2 1/10W22K RTP

17 15 13 11 8 6 4 2 19 1

2A3 2A2 2A1 2A0 1A3 1A2 1A1 1A0 OE2 OE1 IC17 HC244WM

2Y3 2Y2 2Y1 2Y0 1Y3 1Y2 1Y1 1Y0

3 5 7 9 12 14 16 18

RETS7 RETS6 RETS5 RETS4

RETS[0:7] 3E1 [RETS[0:7]]

R88 R82 R67 R72 R9 R64 R61 R114 [LCDOR] [TDWNLC] [TUPLC] [PEMPLC] [UCOVDOR] [TUPCU] [PEMPCU] [PSTPCU] 13C3 13C3 13C3 13C3 12B5 12A5 12B5 12B3 LCDOR TDWNLC TUPLC PEMPLC UCOVDOR TUPCU PEMPCU PSTPCU

1 2 1/10W4700 RTP 1 2 1/10W4700 RTP 1 2 1/10W4700 RTP 1 2 1/10W4700 RTP 1 2 1/10W4700 RTP 1 2 1/10W4700 RTP 1 2 1/10W4700 RTP 1 2 1/10W4700 RTP

R87 R83 R68 R71 R10 R65 R60 R98

1 RTP 2 1/10W22K 1 RTP 2 1/10W22K 1 RTP 2 1/10W22K 1 RTP 2 1/10W22K 1 RTP 2 1/10W22K 1 RTP 2 1/10W22K 1 RTP 2 1/10W22K 1 RTP 2 1/10W22K

17 15 13 11 8 6 4 2 19 1

2A3 2A2 2A1 2A0 1A3 1A2 1A1 1A0 OE2 OE1 IC16 HC244WM

2Y3 2Y2 2Y1 2Y0 1Y3 1Y2 1Y1 1Y0

3 5 7 9 12 14 16 18

RETS3 RETS2 RETS1 RETS0

[SCSW-B] [SCSW-A]

3C8 3C8

SCSW-B SCSW-A

F F

13

Dec. 1996 TOSHIBA

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2060, 2860/70 CIRCUIT DIAGRAMS

HINT How to search for where a signal in a circuit diagram has jumped to.

Logic Circuit (PWA-LGC) 6/13

1 2 3 4 5 6 7 8

A[0:18] [A[0:18]] [D[0:15]] 1A1 1A2 D[0:15] B 2F1 13D8 13E8 [SKT] A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 2 23 21 24 25 3 4 5 6 7 8 9 10 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0 19 18 17 16 15 13 12 11 D7 D6 D5 D4 D3 D2 D1 D0 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 VDD 39 38 37 36 35 34 33 32 31 29 28 27 26 25 24 23 22 21 [SKT] A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 Q15 Q14 Q13 Q12 Q11 Q10 Q9 Q8 Q7 Q6 Q5 Q4 Q3 Q2 Q1 Q0 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 1 26 2 23 21 24 25 3 4 5 6 7 8 9 10 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 I/O7 I/O6 I/O5 I/O4 I/O3 I/O2 I/O1 I/O0 19 18 17 16 15 13 12 11 D7 D6 D5 D4 D3 D2 D1 D0 B

27 W 20 E NC2 26 22 G NC1 1 IC30 48Z58Y70PC1

[WRRAM] [CSRAM0] [RD] [CS2] [WR] [CS11]

2A7 2A7 1A6 1E5 1A7 2B4

WRRAM CSRAM0 RD CS2 WR CS11

2 CE 20 OE 1 VPP IC24 27C4002100F1

27 WE 20 CS 22 OE IC39 71256S20Y

E E

F F

13

2060, 2860/70 CIRCUIT DIAGRAMS

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Dec. 1996 TOSHIBA

HINT How to search for where a signal in a circuit diagram has jumped to.

Logic Circuit (PWA-LGC) 7/13

1 2 3 4 5 6 7 8

+5VSW

[EXP-ONI]

2E6

EXP-ONI

5 4

HC132M 6 IC36

4700 2 Q6 1 4700 3 RN2401

R15 1 RTP 2 1/10W330

EXPON

11B6

[EXPON] B

VDD R30 1/10W4700 1 RTP 2 3 1 2 R31 2 RTP 1/10W3300 1 GND GND Q4 2SA1428Y

[WDTOUT] [WDTEN]

1A6 1A2

WDTOUT WDTEN

10 9

HC132M 8 IC36 1

HC14M 2 IC28

RN1401 1 4700 4700

D9 02CZ3.3X 2 3 3 Q7 2

R27 1/10W68 1 RTP 2

VDD R162 1/10W4700 1 RTP 2 D 1/10W330 *3 R177 1 RTP 2 R176 1 RTP 2 R178 1 RTP 2 D12 2 1 1 R207 1/10W4700 1 2 RTP [ACOFF] 12E5 ACOFF 24V E R203 1/10W22K 1 2 RTP R197 1/10W22K 1 RTP 2 VDD 1 C79 CC0.1/25 2 C D13 2 1 1SS184 GND F F 3 1SS184 3 HC14M 4 IC28 5 HC14M 6 IC28 3 R179 1/10W22K 9 1 RTP 2 1 2 GND C3 CE4.7/16 HC14M 8 IC28 11 HC14M 10 IC28 1 13 HC14M 12 IC28 HC14M 2 IC41 7407M 2 IC10 RESET 1E5 [RESET]

DSPRST PFCRST GARST PFPRST

11C3 3C1 2E8 13B5

[DSPRST] 4B2 [PFCRST]

[GARST] [PFPRST]

PDWNCHK

1A5

[PDWNCHK]

24VCHK

3B1

[24VCHK]

R204 1 RTP 2 1/10W4700

7 1 2 3 4 5 6 7 8

13

Dec. 1996 TOSHIBA

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2060, 2860/70 CIRCUIT DIAGRAMS

HINT How to search for where a signal in a circuit diagram has jumped to.

Logic Circuit (PWA-LGC) 8/13

1 2 VDD [DADAT] [DALTH] [DACLK] A 1 C81 CC0.1/25 2 C 9 8 16 1 VCC VDD GND VSS 2A7 2A7 2A7 DADAT DALTH DACLK 14 12 13 DI LD CK DO AO8 AO7 AO6 AO5 AO4 AO3 AO2 AO1 11 10 7 6 5 4 3 2 15 3 4 5 6 7 8

BIASVREF SCN-CHG HVACVREF HVTVREF HVMVREF HTRVREF R52 1/10W22K 1 RTP 2 8 5 75358F 7 IC11 4 ATSVREF 24V

12C3 10B5 12C3 12D3 12C3

[BIASVREF] [SCN-CHG] [HVACVREF] [HVTVREF] [HVMVREF]

GND

IC40 62353FP

11D3

[ATSVREF] B

B 24V
R57 1/10W10K 1 2 RTP

[ATS-IN] 11D3

ATS-IN

R53 1/10W22K 1 RTP 2

8 3 2 1 C29 C 2 CC0.1/50 4 75358F 1 IC11 1 C28 C 2 CC0.1/50 DG ATSIN 1A4 [ATSIN]

GND

DG VDD [HTRTH2+] 12A3 HTRTH2+ R63 1/10W4700F 1 RTP 2 C53 1 CC0.1/25 2 C 1 RTP 2 R111 1/10W3300F R110 1/10W1000F 1 RTP 2 R122 1/10W3300F 1 RTP 2

D [HTRTH2-] 1A3 HTRTH2R135 1/10W4700F 1 RTP 2

1 C2

C55

R141 1/10W1500F 1 RTP 2 CC0.1/25 VDD GND R95 1/10W82KF 1 2 RTP R97 1/10W1MF 1 RTP 2 7 8 2 1 9 5 II+ I1I0+ I0VCC GND IC21 7522S O1 O0B O0A 6 3 4

VDD

[HTRTH+]

12A3

HTRTH+

R136 1/10W4700F 1 RTP 2 1 RTP 2 R123 1/10W10KF R96 1/10W1000F 1 RTP 2

R94 1

RTP

2 1/10W1000 13 12 HC132M 11 IC36 SSRHTRDY2 HTRDY 12E5 1A5 1A5 [SSR-] [HTRDY2] [HTRDY]

R186 1 1/10W1000 RTP 2

E R113 1/10W3900F 1 RTP 2 [HTRTH-] 1A5 HTRTH-

C47 1 CC0.1/25 2 C

R112 1/10W3300F 1 RTP 2 R86 1/10W4700F 1 RTP 2 F GND R81 1/10W3900F 1 RTP 2

C2

C34

CC0.1/25

8 2 3 4 5 6 7 8

13

2060, 2860/70 CIRCUIT DIAGRAMS

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Dec. 1996 TOSHIBA

HINT How to search for where a signal in a circuit diagram has jumped to.

Logic Circuit (PWA-LGC) 9/13

1 2 3 4 5 6 7 8

A +5VSW VDD +5VSW [OPT-FAN1] [OPT-FAN0] [FANCHG1] 2B2 2B2 2B2 OPT-FAN1 OPT-FAN0 FANCHG1 14 11 6 3 8 1 13 12 5 4 18 17 I3 I2 I1 I0 O3 O2 O1 O0 15 10 7 2 OPTFAN1 OPTFAN0 11B8 11C6 [OPTFAN1] [OPTFAN0] [MRR-D] [MRR-C] [MRR-B] [MRR-A] 1A2 1A2 1A2 1A2 MRR-D MRR-C MRR-B MRR-A 14 11 6 3 8 1 13 12 5 4 18 17 I3 I2 I1 I0 O3 O2 O1 O0 15 10 7 2 MRRD MRRC MRRB MRRA 11B8 11B8 11B8 11B8 [MRRD] [MRRC] [MRRB] [MRRA] 24V 24V A

2W100 R7 1 2 R6 1 2 2W100 1 C12 CC0.1/50 2C 24V

B 1 C18 CC0.1/25 2 C

GND [CTR-ON] [E-FAN] [B-FAN] 2B3 1A1 1A2 CTR-ON E-FAN B-FAN

VDD1 VDD0 GND3 GND2 GND1 GND0 GND1FIN GND0FIN IC5 VDD 62308F 14 11 6 3 8 1 13 12 5 4 18 17 I3 I2 I1 I0 VDD1 VDD0 GND3 GND2 GND1 GND0 GND1FIN GND0FIN IC7 62308F I3 I2 I1 I0

COM1 16 COM0 9

DG 2

D2 1S1834 CTRON EXTFAN BTMFAN

1 C16 CC0.1/25 2 C 11A3 13A8 11B6 11C6 [CTRON] GND [EXTFAN] [BTMFAN] [LNS-D] [LNS-C] [LNS-B] [LNS-A] 1A2 1A2 1A2 1A3 LNS-D LNS-C LNS-B LNS-A

O3 O2 O1 O0

15 10 7 2

VDD1 COM1 16 VDD0 COM0 9 GND3 GND2 GND1 GND0 GND1FIN GND0FIN IC4 62308F I3 I2 I1 I0 O3 O2 O1 O0 15 10 7 2

B 1 C11 CC0.1/50 2C

DG

C 1 C21 CC0.1/25 2 C

C19 CC0.1/50

COM1 16 COM0 9 1

14 11 6 3 8 1 13 12 5 4 18 17

LNSD LNSC LNSB LNSA

11A8 11A8 11A8 11A8

[LNSD] [LNSC] [LNSB] [LNSA] C

2C

DG

GND [FDCLT-SF] [PCSOL-SF] [RGCLT-CO] [FANCHG0] 4A8 4A8 1F5 1A1 FDCLT-SF PCSOL-SF RGCLT-CO FANCHG0 14 11 6 3 8 1 13 12 5 4 18 17

1 C15 CC0.1/25 2 C FEDCLTSF PICSOLSF RGTCLTCO 11D3 11D3 12C3 [FEDCLTSF] [PICSOLSF] [RGTCLTCO] [DCM-D] [DCM-C] [DCM-B] [DCM-A] 1F4 1F4 1F4 1F4 DCM-D DCM-C DCM-B DCM-A

O3 O2 O1 O0

15 10 7 2

GND 14 11 6 3 8 1 13 12 5 4 18 17

VDD1 COM1 16 VDD0 COM0 9 GND3 GND2 GND1 GND0 GND1FIN GND0FIN IC3 62308F I3 I2 I1 I0 O3 O2 O1 O0 15 10 7 2

R3 2W100 1 2 1 2

R4 2W100

1 C10 CC0.1/50 2C

DG

D 1 C13 CC0.1/25 2 C

VDD1 COM1 16 VDD0 COM0 9 GND3 GND2 GND1 GND0 GND1FIN GND0FIN IC1 62308F

DCMD DCMC DCMB DCMA

11D8 11D8 11D8 11E8

[DCMD] [DCMC] [DCMB] [DCMA]

C7 CC0.1/50 2C

DG

1 C8 CC0.1/25 2 C

GND DG 8 7 6 5 4 3 2 1 I7 I6 I5 I4 I3 I2 I1 I0 O7 O6 O5 O4 O3 O2 O1 O0 11 12 13 14 15 16 17 18

VDD1 COM1 16 VDD0 COM0 9 GND3 GND2 GND1 GND0 GND1FIN GND0FIN IC2 62308F

C6 CC0.1/50 2C

DG

[OPTFAN2A] [HVT-M] [HVT-AC] [HVT-DC] [HVT-PRE]

1F3 2B3 2B3 2B3 2B4

OPTFAN2A HVT-M HVT-AC HVT-DC HVT-PRE

OPT-FAN2 HVTM HVTAC HVTDC HVTPRE

GND DG 10E1 12C3 12C3 12D3 12C3 [OPT-FAN2] [HVTM] [HVTAC] [HVTDC] [HVTPRE] E

1 C69 CC0.1/25 2 C F GND

10 VDD 9 GND IC34 62385F F

9 1 2 3 4 5 6 7 8

13

Dec. 1996 TOSHIBA

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2060, 2860/70 CIRCUIT DIAGRAMS

HINT How to search for where a signal in a circuit diagram has jumped to.

Logic Circuit (PWA-LGC) 10/13

1 2 3 4 5 6 7 8

+5VSW

4700 [ERS-ON] 1A8 ERS-ON 1 4700 RN2401

VDD 2 Q9 3 R29 1 RTP 2 1/10W1000 2 1 3 1S1834 1S1834 1 2 1S1834 1S1834 R28 1 RTP 2 1/10W3300 R5 1/2W-2200 [SCN-CHG] 8A8 SCN-CHG R51 1 1/10W6800 RTP 2 R58 R55 1 RTP 2 1 RTP 2 1 1/10W680 1/10W100 2C C24 CC0.1/25 11 9 C20 CC0.1/25 1 2C 1 4 5 VREF2 VREF1 To2 To1 10 8 Q2 2SD1417 ERSLP 11E8 [ERSLP] [SCN-D] [SCN-B] [SCN-C] [SCN-A] 1F4 1F4 1F4 1F4 SCN-D SCN-B SCN-C SCN-A 16 14 15 13 ONB OB ONA OA NB B NA A 7 6 3 2 SCND SCNB SCNC SCNA 11D8 11D8 11D8 11D8 [SCND] [SCNB] [SCNC] [SCNA]

D7 2

D5 2

+5VSW 24V

GND

DG

[TMOT-ON]

1A8

TMOT-ON

1 4700 RN2401

2 Q8 3 R21 1 2 RTP 1/10W1000 2 1 3 R22 1 2 RTP 1/10W3300 Q3 2SD1417

4700

DG D3 1S1834

D6 2

D4 2

DG

VCC2 PG SG IC15 6713BMK4

C
TNRMOT 11D3 [TNRMOT] +5VSW 24VF

[RST-SW]

1F5

RST-SW

4700 2 Q11 1 4700 3 RN2401 R142 1 RTP 2 1/10W1000 1

D8 1S1834 RSTSW 12B3 [RSTSW]

2 Q5 2SD1417 3 R137 1 2 RTP 1/10W3300

DG

D
24V DGF

R11 1 R1 [OPT-FAN2] 9E4 OPT-FAN2 1 2

RTP

2 1/10W1000 3 1 2 1 D1 1S1834 Q1 2SA1428Y OPTFAN2 11D6 [OPTFAN2]

1/2W3300

E
DG

F F

10

13

2060, 2860/70 CIRCUIT DIAGRAMS

14 - 10

Dec. 1996 TOSHIBA

HINT How to search for where a signal in a circuit diagram has jumped to.

Logic Circuit (PWA-LGC) 11/13

1 2 3 4 5 6 7 8

VDD 53313V

5VD

24V 53313V CTR-CNT CTRON 2E5 9B4 [CTR-CNT] [CTRON] J2 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20

VDD

5VE

24V 53313V

VDD

24V

A
J1 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25

A
J3 LELTH LEDAT LECLK 2A7 2A7 2A7 [LELTH] [LEDAT] [LECLK] A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 LNSD LNSC LNSB LNSA 9C8 9C8 9C8 9C8 [LNSD] [LNSC] [LNSB] [LNSA]

DSP7 DSP6 DSP5 DSP4 DSP3 DSP2 DSP1 DSP0 LCDE LCDR/W LCDRS RETK7 RETK6 RETK5 RETK4 RETK3 RETK2 RETK1 RETK0 DSPRST DSPCLK DSPDAT DSPLTH DSON0 DSON1 R2 1 RXE017 2 TNRMOT ATS-IN ATSVREF DEVSW

2A8 2A8 2A8 2A8 2A8 2A8 2A8 2A8 2B3 2B3 2E5 2E5 2E5 2E5 2E5 2E5 2E5 2E5 7D8 2A7 2A6 2A6 2A7 2A6 10C4 8C1 8B8 1F3

[DSP7] [DSP6] [DSP5] [DSP4] [DSP3] [DSP2] [DSP1] [DSP0] [LCDE] [LCDRS] [RETK7] [RETK6] [RETK5] [RETK4] [RETK3] [RETK2] [RETK1] [RETK0] [DSPRST] [DSPCLK] [DSPDAT] [DSPLTH] [DSON0] [DSON1] [TNRMOT] [ATS-IN] [ATSVREF] [DEVSW]

EXTSW

2F4

[EXTSW]

MRRD MRRC MRRB MRRA DRMTH

9A8 9B8 9B8 9B8 1A4

[MRRD] [MRRC] [MRRB] [MRRA] [DRMTH]

CRG1SW

1A5

[CRG1SW]

OPT-UNIT1

LNSSW

2F4

[LNSSW]

LED-ARRY FAN-MOTOR MAIN-MOTOR LRG

EXPPWM EXPON

2A7 7B8

[EXPPWM] [EXPON]

MRRSW OPTFAN1

2F4 9A4

[MRRSW] [OPTFAN1]

CONTROL-PANEL DEV-UNIT SFB

EXTFAN BTMFAN MMOT-OFF MMOT-BRK MMOT-REF MPLL-OK

9C4 9C4 1A8 1A8 1A5 2F4

[EXTFAN] [BTMFAN] [MMOT-OFF] [MMOT-BRK] [MMOT-REF] [MPLL-OK]

AESIN

1A4

[AESIN]

APSR

2F3

[APSR]

MMOT-DIR TFULSW OPTFAN0 TYPE-M

1A8 1F3 9A4 1A3

[MMOT-DIR] [TFULSW] [OPTFAN0] [TYPE-M] 53052-14V

GND

C9 CC0.1/50 2C

24V

OPTFAN2

10E4 [OPTFAN2]

J4

SFBSW

5D1

[SFBSW]

GND SGE

DG OPT-UNIT2

FEDCLTSF PICSOLSF

9D4 9D4

[FEDCLTSF] [PICSOLSF]

1 2 3 4 5 6 7 8 9 10 11 12 13 14

SCNB SCND SCNA SCNC DCMD DCMB DCMC DCMA

10B8 10A8 10B8 10B8 9D8 9D8 9D8 9D8

[SCNB] [SCND] [SCNA] [SCNC] [DCMD] [DCMB] [DCMC] [DCMA]

ERSLP

10B4

[ERSLP]

GND

SGD

DG

E E

F F

11

13

Dec. 1996 TOSHIBA

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2060, 2860/70 CIRCUIT DIAGRAMS

HINT How to search for where a signal in a circuit diagram has jumped to.

Logic Circuit (PWA-LGC) 12/13

1 2 3 4 5 6 7 8

VDD J5 53324-11 1 2 3 4 5 6 7 8 9 10 11 GND VDD 53324-10 24V 24VF VDD 53313V SORT-SW SSR-SW HTRTH+ HTRTHHTRTH2+ HTRTH2SSR+ 2E4 1A8 8E2 1A5 8D1 1A3 12E5 [SORT-SW] [SSR-SW] [HTRTH+] [HTRTH-] [HTRTH2+] [HTRTH2-] [SSR+] J8 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 SIZCU3 SIZCU2 SIZCU1 SIZCU0 5C1 5C1 5C1 5C1 [SIZCU3] [SIZCU2] [SIZCU1] [SIZCU0] J11 A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 GND 53324-9 J12 1 2 3 4 5 6 7 8 9 DFACK DFREQ MREQ-DF DF-CNT DFRXD DFTXD MACK-DF 1F3 1A5 1A7 1F3 1A6 1A7 1A7 [DFACK] [DFREQ] [MREQ-DF] [DF-CNT] [DFRXD] [DFTXD] [MACK-DF] 24V 53313V VDD

A
FUSER-UNIT

A
APS0 APS1 APS2 APSF 1A3 1A3 1A3 2F3 [APS0] [APS1] [APS2] [APSF]

TUPCU

5E1

[TUPCU] APS

PEMPCU FEDCLTCU TRMCUA TRMCUB PSTPCL UCOVDOR SIZCL3 SIZCL2 SIZCL1 SIZCL0

5E1 4C8 4E8 4E8 5D1 5E1 5B1 5B1 5C1 5C1

[PEMPCU] [FEDCLTCU] [TRMCUA] [TRMCUB] [PSTPCL] [UCOVDOR] [SIZCL3] [SIZCL2] [SIZCL1] [SIZCL0]

APSC

2F3

[APSC]

APST

B
J6 1 2 3 4 5 6 7 8 9 10 GND 53324-8 J7 1 2 3 4 5 6 7 8 BIASVREF HVMVREF HVTM HVTPRE HVACVREF HVTAC HVTVREF HVTDC 8A8 8A8 9E4 9E4 8A8 9E4 8A8 9E4 [BIASVREF] [HVMVREF] [HVTM] [HVTPRE] [HVACVREF] [HVTAC] [HVTVREF] [HVTDC] RSTSW PSTPCO 10C8 2E4 [RSTSW] [PSTPCO] FEEDER-UNIT2 PSTPCU 5E1 [PSTPCU]

2F3

[APST]

PLTNSW

2F4

[PLTNSW]

FEEDER-UNIT1

RGTCLTCO

9D4

[RGTCLTCO]

TUPCL

5D1

[TUPCL] RADF

PEMPCL FEDCLTCL TRMCLA TRMCLB RGTCLTCU

5D1 4C8 4D8 4D8 4C8

[PEMPCL] [FEDCLTCL] [TRMCLA] [TRMCLB] [RGTCLTCU]

HVT-UNIT

GND

53324-9 J13 1 2 3 4 5 6 7 8 9 SACK SREQ MREQ-S S-CNT SRXD STXD MACK-S 1F3 1A5 1A7 1F3 1A6 1A7 1A7 [SACK] [SREQ] [MREQ-S] [S-CNT] [SRXD] [STXD] [MACK-S]

D
53052-11V

VDD 5VD

24V 24VF

GND SORTER 5VE

J9

POWER-UNIT1

1 2 3 4 5 6 7 8 9 10 11

1 C4 CE47/50 2 1 C5 CE100/16 2 POWER-UNIT2

53324-6 J10 1 2 3 4 5 6

ACOFF ZCINT SSRSSR+

7E1 1F3 8E8 12A3

[ACOFF] [ZCINT] [SSR-] [SSR+]

GND

E
SGE SGD 1 DUMMY E1 2 DGF

GND

DG

F F

12 1 2 3 4 5 6 7 8

13

2060, 2860/70 CIRCUIT DIAGRAMS

14 - 12

Dec. 1996 TOSHIBA

HINT How to search for where a signal in a circuit diagram has jumped to.

Logic Circuit (PWA-LGC) 13/13

1 2 3 4 5 6 7 8

+5VSW +5VSW 53313V J16 AD-CNT ENDSW SIDSW PEMPAD PJAM1AD SIDM-D SIDM-B SIDM-C SIDM-A APLL-OK AMOT-BRK AMOT-OFF FDCLT-AD STCLT-AD STSOL-AD ENDM-D ENDM-B ENDM-C ENDM-A 17548714V J15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7407M 1 C65 2C 2C C70 2C GND HC244WM 1 C58 2C HC138M 1 C40 2C GND 17548713V 7407M J18 1 C59 2C C27 1 2C C31 1 2C C62 1 2C C74 1 2C C51 1 2C 1 2 3 4 5 6 7 8 9 10 11 12 13 VDD 24V SMACK SMREQ MREQ-SM SM-CNT SMRXD SMTXD MACK-SM 2F4 2A5 2B2 2F4 2A4 2A4 2B2 [SMACK] [SMREQ] [MREQ-SM] [SM-CNT] [SMRXD] [SMTXD] [MACK-SM] RAM-BOARD VDD 3B1 5A1 5A1 5A1 5A1 3A8 3B8 3A8 3B8 5A1 3C8 3E8 2E7 3D8 3D8 3B8 3B8 3B8 3B8 [AD-CNT] [ENDSW] [SIDSW] [PEMPAD] [PJAM1AD] [SIDM-D] [SIDM-B] [SIDM-C] [SIDM-A] [APLL-OK] [AMOT-BRK] [AMOT-OFF] [FDCLT-AD] [STCLT-AD] [STSOL-AD] [ENDM-D] [ENDM-B] [ENDM-C] [ENDM-A] 53313V A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 24VF J21 171825V J17 1 2 3 4 5 6 7 8 9 10 RMS7 RMS6 RMS5 RMS4 RMS3 RMS2 RMS1 RMS0 2B1 2B1 2B1 2B1 2B2 2B2 2B2 2B2 [RMS7] [RMS6] [RMS5] [RMS4] [RMS3] [RMS2] [RMS1] [RMS0] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 DRV3 DRV2 DRV1 DRV0 DRV7 DRV6 DRV5 DRV4 CLK-D CLK-C SIZE-0 SIZE-2 PFPRST SCSW-E SIZE-3 SIZE-1 RETS-0 RETS-1 RETS-3 RETS-2 SCSW-D SCSW-C RETS-7 RETS-6 RETS-5 RETS-4 PMOT-REF 4E4 4E4 4E4 4E4 4E4 4E4 4E4 4E4 3C8 3C8 5B6 5B6 7D8 3B8 5B6 5B6 5D6 5D6 5D6 5D6 3C8 3C8 5C6 5C6 5C6 5C6 1F3 [DRV3] [DRV2] [DRV1] [DRV0] [DRV7] [DRV6] [DRV5] [DRV4] [CLK-D] [CLK-C] [SIZE-0] [SIZE-2] [PFPRST] [SCSW-E] [SIZE-3] [SIZE-1] [RETS-0] [RETS-1] [RETS-3] [RETS-2] [SCSW-D] [SCSW-C] [RETS-7] [RETS-6] [RETS-5] [RETS-4] [PMOT-REF] J19 1 2 3 4 5 6 7 8 9 10 17548710V

VDD 24V

J14

ADU

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10

COIN-VENDER

CTRON CTR-CNT ZMDTCT CLEAR CRUN A3DTCT

9B4 2E5 2B2 2E5 2B2 2B2

[CTRON] [CTR-CNT] [ZMDTCT] [CLEAR] [CRUN] [A3DTCT]

GND DG 175487-9V J20 1 2 3 4 5 6 7 8 9 GND VDD 175473V A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 D0 D1 D2 D3 D4 D5 D6 D7 CS12 RD WR CS13 1A2 1A2 1A2 1A2 1A2 1A2 1A2 1A2 1A2 1A2 1A2 1A2 1A2 1A2 1A2 6B2 6B2 6B2 6B2 6B2 6B2 6B2 6B2 2B4 1A6 1A7 2B4 [A0] [A1] [A2] [A3] [A4] [A5] [A6] [A7] [A8] [A9] [A10] [A11] [A12] [A13] [A14] [D0] [D1] [D2] [D3] [D4] [D5] [D6] [D7] [CS12] [RD] [WR] [CS13] VDD

PFP

B
PCTXD PCRXD PCRTS PCDSR PCDTR PCCTS PC-CNT 2A5 2A5 2A5 2A5 2A5 2A5 2F4 [PCTXD] [PCRXD] [PCRTS] [PCDSR] [PCDTR] [PCCTS] [PC-CNT]

PC

LCF

LC-CNT TRMLC-B TRMLC-A FDMLC-B FDMLC-A LC-KEY LC-LED LCDOR TDWNLC PEMPLC TUPLC

5D1 4A8 4A8 4A8 4A8 5D1 4A8 5E1 5E1 5E1 5E1

[LC-CNT] [TRMLC-B] [TRMLC-A] [FDMLC-B] [FDMLC-A] [LC-KEY] [LC-LED] [LCDOR] [TDWNLC] [PEMPLC] [TUPLC]

RMS

VDD 7407M 1 C57 HC244WM 1

D
GND

CC0.1/25 CC0.1/25CC0.1/25 CC0.1/25 CC0.1/25 71256S HC244WM HC273WM HC273WM 7407M

CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 7522S 1 C80 2C C64 2C HC132M 1 C71 2C HC14M 1 C61 2C 48Z58Y 1

CC0.1/25 CC0.1/25 HC14M 1 SMAIN-CPU HC14M 4 IC41 HC14M 6 IC41

C84 2C 3 5

CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 91C640N 1 C66 2C C56 7407M 1 2C C35 7407M 1 2C C48 7407M 1 2C C50 7407M 1 2C GND

E
GND

GND

DG

CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 C2XB 1 C76 C2XB 1 C72 2C C26 C2XB 1 2C C36 C2XB 1 2C C25 C2XB 1 2C C39 HC244WM 1 2C C77 HC244WM 1 2C C60 HC244WM 1 2C C83 1 2C

2C

CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25

CC0.1/25 CC0.1/25 CC0.1/25

13

13

Dec. 1996 TOSHIBA

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2060, 2860/70 CIRCUIT DIAGRAMS

HINT How to search for where a signal in a circuit diagram has jumped to.

14.2 Control Panel Circuit

14.2.1 Display circuit (PWA-DSP) 1/4
1 2 3 4 5 6 7 8

VDD DSPON1 DSPON0 LTL16KG 2 P/3 LTL16KG 2 P/2 LTL16KG 2 P/1 LTL16KG 2 P/0 LTL16KG 2 P/USER LTL16KG 2 APS LTL16KG 2 USER/AJ LTL16KG 2 EDGE LTL16KG 2 DP LP1 LTL16KG 2 1LP7 LP2 LTL16KG 2 1LP8 LP3 LTL16KG 2 1LP9 LP4 LTL16KG 2 LP10 1 LP5 LTL16KG 2 1LP11 LP6 LTL16KG 2 1LP12 LP16 LTL16KG 2 1LP13 LP15 LTL16KG 2 1LP17 LP14 LTL16KG 2 LP18 1 1 1 1 1 1 1 1 1 1 O/3 O/2 O/1 O/0 O/USER B AMS MSB MSR MSL 4B8 4B8 [DSPON1] [DSPON0]

R18 1 R17 1 R20 1 R19 1

2 1000 2 1000 2 1000 2 1000

R2 100 2 1 R3 100 2 1 R4 100 2 1 R5 100 2 1 D16 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 6 7 9 10 11 12 14 15 16 17 19 20 21 22 24 25 R6 100 2 1 R7 100 2 1 R12 100 2 1 R14 100 2 1 R13 100 2 1

B R16 1000 1 2 R15 1000 1 2 HC14 2 3 IC3 HC14 4 IC3 27 4 26 28 2 3 29 30 1 23 18 13 8 LAST L/R SIN LATCH BE0 STB CK VDD VSSL VSSD3 VSSD2 VSSD1 VSSD0 IC4 7932M

[DSPDAT] [DSPLTH] [DSPRST] 4B3 [DSPCLK]

4B3 4B3 4C8 4B3

DSPDAT DSPLTH DSPRST DSPCLK

C4 CKME0.1/25

1 2

1 2

1 2

SOUT 5

PHOTO A-EXPO5 EXPO9-4 EXPO8-3 EXPO7-2 EXPO6-1

4C8 4C8 4C8 4C8 4C8 4B8

[PHOTO] [A-EXPO5] [EXPO9-4] [EXPO8-3] [EXPO7-2] [EXPO6-1]

C6 CKM33P/50J

C7 CKM33P/50J

SGD GND

DSPOUT1 DSPCLK1 DSPLTH1

4C8 4C8 4C8

[DSPOUT1] [DSPCLK1] [DSPLTH1]

5VD R8 1 [DSON1] 4B3 DSON1 R10 1 2150 R9 1 E [DSON0] 4B3 DSON0 R11 1 2150 1 3 Q2 2SA1428Y 2 E 22200 3 1 22200 Q1 2SA1428Y 2

F F

2060, 2860/70 CIRCUIT DIAGRAMS

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Dec. 1996 TOSHIBA

HINT How to search for where a signal in a circuit diagram has jumped to.

Display circuit (PWA-DSP) 2/4

[DSP0]

3C5

DSP0

13

7406 12 IC1 4 3

DSP-0 SET B3F S15 1000 O/3 4 3 S1 1000 B3F 2 1 4 3 S7 1000 P/2 B3F S2 1000 2 1 4 3 S8 1000 P/1 B3F S3 1000 O/0 4 3 B3F S4 1000 O/USER B3F 4 3 S5 1000 AMS 4 3 S6 1000 B3F 2 1 4 3 S12 1000 2 1 4 3 S10 1000 DSP-5 P/USER B3F 4 3 S11 1000 APS B3F 2 1 RETK0 RETK1 RETK6 RETK7 2 1 4 3 S9 1000 P/0 B3F 2 1 B3F 2 1 4 3 S14 1000 B3F 2 1 4 3 S17 1000 DSP-3 O/1 4 3 M/S B3F 2 1 4 3 S18 1000 DSP-4 D/P B3F 2 1 P/3 B3F 2 1 USER/AJ B3F 4 3 S13 1000 EDGE B3F 2 1 2 1 RECALL B3F 4 3 S16 1000

4B8

[DSP-0]

2 1 DSP-1 4C8 [DSP-1]

[DSP1]

3C5

DSP1

7406 2 IC1

2 1 B

[DSP2]

3C5

DSP2

7406 4 IC1 4 3 7406 6 IC1

DSP-2 O/2

4B8

[DSP-2]

[DSP3]

3C5

DSP3

4B8

[DSP-3]

[DSP4]

3C5

DSP4

7406 8 IC1

4C8

[DSP-4]

[DSP5]

3C5

DSP5

11

7406 10 IC1

4B8

[DSP-5]

2 1

2 1 DSP-6 4C8 [DSP-6] D 4B3 4B3 4C3 4C3 [RETK0] 4C8 [RETK1]

[DSP6] D

3C5

DSP6

7406 8 IC2

[RETK6] [RETK7]

E E

F F

Dec. 1996 TOSHIBA

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2060, 2860/70 CIRCUIT DIAGRAMS

HINT How to search for where a signal in a circuit diagram has jumped to.

Display circuit (PWA-DSP) 3/4

1 2 3 4 5 6 7 8

A VDD

21000

24700

24700

24700

24700

24700

21000

24700

24700

24700

210K

R25 1

R27 1

R29 1

R22 1

R31 1

R24 1

R26 1

R28 1

R30 1

[VCNT] [RS] [E]

4B5 4D5 4D5

VCNT RS E HC14 6 IC3 HC14 10 IC3 HC14 5 8 IC3 HC14 11 12 IC3 9 13 R33 1 R23 1 21000 21000

(JUMPER-WIRE) R32 1 2 0

VR1

2 PV1K3 RAV 1

R1 1

R21 1

LCDRS LCDE DSP0 DSP1 DSP2 DSP3 DSP4 DSP5 DSP6 DSP7

4C3 4C3 2A2 2A2 2B2 2B2 2C2 2C2 2D2 4D3

[LCDRS] [LCDE] [DSP0] [DSP1] [DSP2] [DSP3] [DSP4] [DSP5] [DSP6] [DSP7]

C12 1 CQ1000P/50 2

1 C11 2 CQ1000P/50

4C3 4C3 4C3 4C3 4C3 4C3 4C3 4D5

4B5 4D5 4B5 4D5 4B5 4D5 4B5

GND GND

GND

1 D 3 5 11 5VD VDD HC14 7406 7406 GND 13

7406 2 IC2 7406 4 IC2 7406 6 IC2 7406 10 IC2 7406 12 IC2

C8 CKME0.1/25

E C2 1 CE47/16 2 C9 1 CKME0.1/25 2

1 2

1 2

1 2

C5 CKME0.1/25

1 2

C3 CKME0.1/25

C1 CE47/16

GND SGD F F

2060, 2860/70 CIRCUIT DIAGRAMS

14 - 16

Dec. 1996 TOSHIBA

HINT How to search for where a signal in a circuit diagram has jumped to.

Display circuit (PWA-DSP) 4/4

VDD 53313V J30 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17

5VD

24V J32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

VDD24V

DSON1 DSON0 DSPLTH DSPDAT DSPCLK DSPRST RETK0 RETK1 RETK2 RETK3 RETK4 RETK5 RETK6 RETK7 LCDRS LCDE DSP0 DSP1 DSP2 DSP3 DSP4 DSP5 DSP6 DSP7

1E4 1E4 1B1 1B1 1C1 1B1 2D7 2D7 4B8 4C8 4B8 4B8 2D7 2E7 3C5 3C5 3C5 3C5 3C5 3C5 3C5 3C5 3C5 3C5

[DSON1] [[DSON0] [DSPLTH] [DSPDAT] [DSPCLK] [DSPRST] [RETK0] [RETK1] [RETK2] [RETK3] [RETK4] [RETK5] [RETK6] [RETK7] [LCDRS] [LCDE] [DSP0] [DSP1] [DSP2] [DSP3] [DSP4] [DSP5] [DSP6] [DSP7]

VDD 17398514V (WH) C10 J31 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CKME0.1/25 VCNT RS R/W E DSP0 DSP1 DSP2 DSP3 DSP4 DSP5 DSP6 DSP7 3C5 3C5 3C2 3C2 3C2 3C5 3C5 3C5 3C5 [E] [DSP0] [DSP1] [DSP2] [DSP3] [DSP4] [DSP5] [DSP6] [DSP7] 3C5 3C5 [VCNT] [RS]

LCD

KEY

C LGC

GND

DSP-2 DSPON1 DSP-0 RETK5 RETK4 RETK2 DSP-3 DSP-5 DSPON0 EXPO6-1 EXPO7-2 EXPO8-3 DSP-4 EXPO9-4 A-EXPO5 PHOTO DSPRST DSPOUT1 DSPLTH1 DSPCLK1 RETK3 RETK1 DSP-1 DSP-6 CTR-ON CTR-CNT

2B7 1A8 2A7 4C3 4C3 4B3 2B7 2C7 1A8 1C8 1C8 1C8 2C7 1C8 1C8 1C8 1B1 1D8 1D8 1D8 4B3 2D7 2A7 2D7 2D7 2D7

[DSP-2] [DSPON1] [DSP-0] [RETK5] [RETK4] [RETK2] [DSP-3] [DSP-5] [DSPON0] [EXPO6-1] [EXPO7-2] [EXPO8-3] [DSP-4] [EXPO9-4] [A-EXPO5] [PHOTO] [DSPRST] [DSPOUT1] [DSPLTH1] [DSPCLK1] [RETK3] [RETK1] [DSP-1] [DSP-6] [CTR-ON] [CTR-CNT]

D CTR-ON CTR-CNT 4D5 4B5 [CTR-ON] [CTR-CNT] SGD GND

GND

SGD

E E

F F

4 5 6 7 8

Dec. 1996 TOSHIBA

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2060, 2860/70 CIRCUIT DIAGRAMS

HINT How to search for where a signal in a circuit diagram has jumped to.

14.2.2

Control key circuit (PWA-KEY) 1/5

A DSPON1 DSPON0 15 20 19 11 12 14 16 17 VDD D16 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 6 7 9 10 11 12 14 15 16 17 19 20 21 22 24 25 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1R10 1R11 1R12 1R13 1R19 1R20 1R21 1R28 1R27 1R32 1R31 1R30 1R29 1R14 1R2 1R3 10 25 24 6 7 9 21 22 5 30 29 1 2 4 26 27 3DP 3G 3F 3E 3D 3C 3B 3A 2DP 2G 2F 2E 2D 2C 2B 2A 2A7 2A7 3B6 3B6 5B5 5B5 [DSPON1] [DSPON0]

C32 18

C31 13 B

C22 23

[DSPOUT1] [DSPLTH1] [DSPRST] C [DSPCLK1]

5C5 5C5 5C5 5C5

DSPOUT1 DSPLTH1 DSPRST DSPCLK1

27 4 26 28 2 3 29 30 1 23 18 13 8

LAST L/R SIN LATCH BE0 STB CK VDD VSSL VSSD3 VSSD2 VSSD1 VSSD0 IC2 7932M

C21 8

C2 CKME0.1/25

1 2

SOUT 5

1DP 1G 1F C12 28 1E 1D 1C C11 3 1B 1A LP53 DSP16N 5836G 1 1 1 1 1 1 1 1 GROUP SORT STAPLE 2IN1 INT PS AC ADD2

SGD GND D

LP7 LTL16KG 2 LP9 LTL16KG 2

LP3 LTL16KG 2 LP2 LTL16KG 2 LP1 LTL16KG 2 LP4 LTL16KG 2 LP51 LTL16KG 2 LP50 LTL16KG 2 LP52 LTL16KG 2 LP8 LTL16KG 2 ADD1 1 LP10 LTL16KG2 ADD3 1

ADD4

DSPOUT2 E

2C2

[DSPOUT2]

F F

2060, 2860/70 CIRCUIT DIAGRAMS

14 - 18

Dec. 1996 TOSHIBA

HINT How to search for where a signal in a circuit diagram has jumped to.

Control key circuit (PWA-KEY) 2/5

A DSPON1 DSPON0 LP5 LTL16KG2 LTL16KG2 DF/MULTI LTL16KY2 PEMP1 LTL16KY2 PEMP2 LTL16KY2 PEMP3 LTL16KY2 PEMP4 LTL16KY2 PEMP5 LTL16KY2 PEMP6 LTL16KG2 O/TATE LTL16KR2 DEJ LTL16KR2 SJ LTL16KR2 EJ LTL16KR2 RJ LTL16KR2 TJ LTL16KR2 ADUJ LTL16KR2 PJ LTL16KY2 MJ E 1LP6 LP38 LTL16KG2 1LP35 LP22 LTL16KG2 1LP17 LP23 LTL16KG2 1LP18 LP24 LTL16KG2 1LP19 LP25 LTL16KG2 1LP20 LP26 LTL16KG2 1LP21 LP27 LTL16KG2 1LP28 LP12 LTL16KR2 1LP29 LP15 LTL16KR2 1LP11 LP30 LTL16KY2 1LP13 LP16 LTL16KR2 1LP31 LP33 LTL16KY2 1LP36 LP32 LTL16KG2 1LP14 1 ADDSTUCK 1 KCTR 1 TFULL 1 TEMP 1 SRVC 1 DFJ 1 O/YOKO 1 CST6 1 CST5 1 CST4 1 CST3 1 CST2 1 CST1 1 DF/SINGL 1A7 1A7 [DSPON1] [DSPON0]

R1 100 2 1 R4 100 2 1 R5 100 2 1 B R6 100 2 1 R26 100 2 1 VDD D16 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 6 7 9 10 11 12 14 15 16 17 19 20 21 22 24 25 R25 100 2 1 R23 100 2 1 R22 100 2 1 R16 100 2 1 R17 100 2 1 R7 100 2 1 R8 100 2 1 R15 100 2 1 R18 100 2 1 R24 100 2 1 R9 100 2 1

[DSPOUT2] [DSPLTH1] [DSPRST] [DSPCLK1]

1E7 5C5 5C5 5C5

DSPOUT2 DSPLTH1 DSPRST DSPCLK1

27 4 26 28 2 3 29 30 1 23 18 13 8

LAST L/R SIN LATCH BE0 STB CK VDD VSSL VSSD3 VSSD2 VSSD1 VSSD0 IC1 7932M

C1 CKME0.1/25

1 2

SOUT 5

D SGD GND

E1 [DUMMY] 1 2

1LP37

1LP34 E

F F

2 5 6 7 8

Dec. 1996 TOSHIBA

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2060, 2860/70 CIRCUIT DIAGRAMS

HINT How to search for where a signal in a circuit diagram has jumped to.

Control key circuit (PWA-KEY) 3/5

B PHOTO R37 100 2 1 R38 100 2 1 R36 100 2 1 R35 100 2 1 R34 100 2 1 R33 100 2 1 LTL16KG 2 PHOTO LTL16KG 2 AUTO LTL433G 2 EXPO9 LTL433G 2 EXPO8 LTL433G 2 EXPO7 LTL433G 2 EXPO6 LP39 1 LTL433G 2 LP40 1 LTL433G 2 LP49 1 LTL433G 2 LP48 1 LTL433G 2 LP47 1 LTL433G 2 LP46 1 LP45 1 EXPO5 LP44 1 EXPO4 LP43 1 EXPO3 LP42 1 EXPO2 LP41 1 EXPO1 DSPON1 DSPON0

[PHOTO]

5C5

1A7 1A7

[DSPON1] [DSPON0]

[A-EXPO5]

5C5

A-EXPO5

[EXPO9-4] C [EXPO8-3]

5C5

EXPO9-4

5C5

EXPO8-3

[EXPO7-2]

5C5

EXPO7-2

[EXPO6-1]

5B5

EXPO6-1

E E

F F

3 5 6 7 8

2060, 2860/70 CIRCUIT DIAGRAMS

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Dec. 1996 TOSHIBA

HINT How to search for where a signal in a circuit diagram has jumped to.

Control key circuit (PWA-KEY) 4/5

[DSP-0] A

5B5

DSP-0 HELP 4 3 S6 1000 B3F 2 1 4 3 S7 1000 EXP/U B3F S10 1000 Z/U B3F S29 1000 1 4 3 S15 1000 B3F 2 1 4 3 S16 1000 5 B3F S18 1000 7 4 3 S21 1000 B3F 2 1 4 3 S22 1000 C/S B3F S24 1000 2 1 4 3 S25 1000 C/S 4 3 S26 1000 B3F 2 1 B3F 2 1 4 3 2 1 4 3 S19 1000 8 B3F 2 1 4 3 S23 1000 PRINT B3F S31 4000 B3F 2 1 4 3 S20 1000 9 B3F 2 1 4 3 S14 1000 2 1 4 3 S27 1000 2 B3F 2 1 4 3 S17 1000 6 B3F 2 1 4 3 S13 1000 INT B3F 2 1 4 3 S2 1000 SRT 2 1 4 3 S1 1000 RETK1 RETK2 RETK3 RETK4 RETK5 5C5 5B5 5C5 5B5 5B5 [RETK1] [RETK2] [RETK3] [RETK4] [RETK5] B3F 2 1 D B3F 2 1 4 3 S28 1000 3 B3F 2 1 4 3 S30 1000 P/S B3F 2 1 4 3 S3 1000 DF B3F 2 1 ADD B3F 2 1 C YES B3F 2 1 4 3 S8 1000 AUTO 2 1 4 3 S11 1000 ACT B3F 2 1 4 3 S4 1000 A/C B3F 2 1 B3F 2 1 4 3 NO B3F 2 1 4 3 S5 1000 PHOTO B3F S9 1000 CST B3F 2 1 B PREV B3F A 2 1

[DSP-1]

5C5

DSP-1 EXP/D B3F S12 1000 Z/D 4 3

4 3 [DSP-2] B 5B5 DSP-2

2 1

4 3

2 1

[DSP-3]

5B5

DSP-3

[DSP-4] C

5C5

DSP-4 4 4 3

[DSP-5]

5B5

DSP-5

[DSP-6]

5D5

DSP-6 0

4 3

E E

F F

Dec. 1996 TOSHIBA

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2060, 2860/70 CIRCUIT DIAGRAMS

VDD 24V

24V

53025-4 J34 T-CTR 1 2 3 4 CTRON CTR-CNT GND 5D5 5D5 [CTRON] [CTR-CNT] B

2060, 2860/70 CIRCUIT DIAGRAMS

DSP DSP-2 DSPON1 DSP-0 RETK5 RETK4 RETK2 DSP-3 DSP-5 DSPON0 EXPO6-1 EXPO7-2 EXPO8-3 DSP-4 EXPO9-4 A-EXPO5 PHOTO DSPRST DSPOUT1 DSPLTH1 DSPCLK1 RETK3 RETK1 DSP-1 DSP-6 4B1 1A7 4A1 4E8 4E8 4D8 4B1 4C1 1A7 3C3 3C3 3C3 4C1 3C3 3B3 3B3 1C2 1C2 1C2 1C2 4E8 4D8 4A1 4D1 5B7 5B7 [CTRON] [CTR-CNT] [DSP-2] [DSPON1] [DSP-0] [RETK5] [RETK4] [RETK2] [DSP-3] [DSP-5] [DSPON0] [EXPO6-1] [EXPO7-2] [EXPO8-3] [DSP-4] [EXPO9-4] [A-EXPO5] [PHOTO] [DSPRST] 2C2 [DSPOUT1] [DSPLTH1] 2C2 [DSPCLK1] 2C2 [RETK3] [RETK1] [DSP-1] [DSP-6] CTRON CTR-CNT C J33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 D SGD GND E F 5 3 4 5 6 7 8 5

Control key circuit (PWA-KEY) 5/5

HINT How to search for where a signal in a circuit diagram has jumped to.

14 - 22

Dec. 1996 TOSHIBA

HINT How to search for where a signal in a circuit diagram has jumped to.

14.3 Power Supply Circuit (PS-ACC)

[A] 115 V

Dec. 1996 TOSHIBA

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2060, 2860/70 CIRCUIT DIAGRAMS

HINT How to search for where a signal in a circuit diagram has jumped to.

[B] 200 V

2060, 2860/70 CIRCUIT DIAGRAMS

14 - 24

Dec. 1996 TOSHIBA

HINT How to search for where a signal in a circuit diagram has jumped to.

[C] 200 V (French production)

Dec. 1996 TOSHIBA

14 - 25

2060, 2860/70 CIRCUIT DIAGRAMS

15. POWER STABILIZING CIRCUIT

15.1 Power Circuit
This power circuit has the following 3 DC outputs. DC output 5V 24VA E, I, J 24VF H Rating 5.1V5% 24V10% 24V10% Main load LED eraser array, LCD, LED, logic IC power supplies Motors, clutches, high-voltage transformer, scanning motor RADF, optional sorter, main switch

15.2 Description of Operation

When the main switch on the copier is turned ON, AC power is supplied to the switching power supply, and then the 5V power supply for the logic ICs, and the 24VF H DC power supply for the RADF and sorter are turned ON. At this time, if the door switch is ON (closed), the 24VA E, I, J DC voltages are turned ON. Each of these power circuit is provided with overcurrent protection fuses (excluding 5V) and an overcurrent protection unit is provided in the circuit to protect the copiers power circuit in case of an overload or a power output short. When these functions are in operation, remove the cause of the overload or short. When a fuse has blown, replace the fuse. Or, when overcurrent protection in the circuit is in operation, turn the main switch OFF then ON again to enable circuit operation. The power circuit is also provided with an overvoltage protection function. This function prevents the power supply from turning ON to protect electrical components if two different voltages short. If this happens, remove the cause of the short, and turn the main switch OFF then ON again to enable circuit operation.

Dec. 1996 TOSHIBA

15 - 1

2060, 2860/70 POWER

15.3 DC Voltage Applications and Related Fuse Numbers

Voltage +5.1V ACOFF ZCINT +24VA +24VB +24VC Main motor (M1) Scanning motor (M2), lens motor (M3), mirror motor (M4), tray-up motor (M13), exit fan (M7), OPT fan (M6, 12), Bottom fan (M8), toner motor (M9), document motor (M11), aligning clutch (CLT2), transport clutch (CLT1), feed clutch (CLT3 5), total counter +24VD, E +24VI +24VJ +24VF +24VG +24VH PFP (pedestal) ADU LCF RADF Sorter Reset switch (main switch) drive, remote monitoring F4 F5 F6 F9 F8 F7 Load For LSIs, logic ICs, LED eraser array, LCD, and display LEDs. For detection of abnormalities in the power supply, and exposure lamp control. Fuse Numbers

[A] DC voltage check DC output voltages can be checked on following connector pin.
Voltage 24VA 24VB 24VC 24VD 24VE 24VI 24VJ 24VF 24VG 24VH 5V Connector J529 J534 J530 J533 J533 J535 J536 J532 J533 J530 J531 Pin 1 2 11 7 8 1 1 1 1 2 5

15.4 AC Voltage
Heater lamp voltage Lamp regulator voltage Damp heater voltage

2060, 2860/70 POWER

15 - 2

Dec. 1996 TOSHIBA

15.5 Output Sequence

ON

AC input

500ms or less

OFF

4.75V or more 4.75V or more 10ms ~ 120ms 20ms or 10ms or more more

+5V

ACOFF

21.6V or more Reg 1 (Option) +24V

21.6V or more 0 200ms 21.6V or more

Reg 2 (Copier) +24V

21.6V or more

Zero cross

Dec. 1996 TOSHIBA

15 - 3

2060, 2860/70 POWER

16. PC BOARD ASSEMBLY

16.1 PWA-LGC

Dec. 1996 TOSHIBA

16 - 1

2060, 2860/70 PC BOARD

16.2 PWA-DSP

2060, 2860/70 PC BOARD

16 - 2

Dec. 1996 TOSHIBA

16.3 PWA-KEY

Dec. 1996 TOSHIBA

16 - 3

2060, 2860/70 PC BOARD

16.4 LCD

16.5 PWA-ERS

2060, 2860/70 PC BOARD

16 - 4

Dec. 1996 TOSHIBA

16.6 PS-ACC
[A-1] Japanese/chinese production (115V)

Dec. 1996 TOSHIBA

16 - 5

2060, 2860/70 PC BOARD

[A-2] Japanese/chinese production (230V)

2060, 2860/70 PC BOARD

16 - 6

Dec. 1996 TOSHIBA

[B] French production

Dec. 1996 TOSHIBA

16 - 7

2060, 2860/70 PC BOARD

16.7 PS-HVT

2060, 2860/70 PC BOARD

Faston terminal for the developer unit bias output

Transfer output

Main charge output Separation output

16 - 8

Grid output

Dec. 1996 TOSHIBA

Guide bias output

17. WIRE HARNESS CONNECTION DIAGRAM

17.1 AC Wire Harness
[A] Japanese/chinese production

J521 *1 Breaker 100V~: 15A 200V~: 10A J523-1 Main SW

N
J522

J523-2

Main SW

J80-1

J80-3

Thermostat Door SW Fuse 1A

J80-2 J81-1 J82-1 J81-2 D-HTR-U1 D-HTR-U2 J82-2 D-HTR-L

Door SW

J523-3 J523-4

J525-1 J90-3

Thermostat Heater lamp

*1
J90-1 J525-3 SSR

J524-1

J501-1

J526-3

J524-2

TRIAC *1 Fuse 100V~: 10A 200V~: 6.3A

J526-1 J501-3

J91-1 J91-2

Lamp regulator

Exposure lamp

Thermo fuse

Option +24V, +5V (DF, Sorter, RMS, etc.)

*1
SW. Reg

*1
SW. Reg

Relay
CKT

Copier +24V (Motor, clutch, high-voltage, etc.)

*1: Parts inside the switching power supply

Dec. 1996 TOSHIBA

17 - 1

2060, 2860/70 WIRE

[B] French production

L
J521

N
J522

*1 Breaker 10A Main SW

J523-1 J523-2

Main SW

J80-1

J80-3

Thermostat Door SW Fuse 1A

J80-2 J81-2 J81-1 J82-1 D-HTR-U1 D-HTR-U2 D-HTR-L

Door SW

J82-2

J523-3 J523-4

J525-1 J90-3

Thermostat Heater lamp

*1
J90-1 J525-3 SSR

J501-1

J526-3

TRIAC
J526-1 J501-3

J91-1 J91-2

Lamp regulator

Exposure lamp

Thermo fuse

*1 Fuse 2A
J524-1

Option +24V, +5V (DF, Sorter, RMS, etc.) *1 Fuse 2A

*1
SW. Reg

*1
SW. Reg

J524-2

Copier +24V Motor, clutch, high-voltage, etc.

*1: Parts inside the switching power supply

2060, 2860/70 WIRE

17 - 2

Dec. 1996 TOSHIBA

17.2 DC Wire Harness Connection Diagram

J239 4 3 K-CTR 2 1

J1A CTR-CNT CTRON +24V GND VDD SGD SGD +5VD +5VD DSP7 DSP6 DSP5 DSP4 DSP3 DSP2 DSP1 DSP0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

J30B 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 J30A DSP-2 DSPON1 DSP-0 RETK5 RETK4 RETK2 DSP-3 DSP-5 DSPON0 EXPO6-1 EXPO7-2 EXPO8-3 DSP-4 EXPO9-4 A-EXPO5 PHOTO DSPRST DSPOUT1 DSPLTH1 DSPCLK1 RETK3 RETK1 DSP-1 DSP-6 +24V CTRON CTR-CNT GND SGD VDD

J32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 J31 1 3 5 7 9 11 13

J33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 J35B 1 2 3 4 5 6 7 J35A 1 2 3 4 5 6 7 +24V CTRON CTR-CNT GND

J34 1 2 3 4 1 2 3 4 T-CTR

PWA-KEY

LCDE LCD R/W LCDRS RETK7 RETK6 RETK5 RETK4 RETK3

18 19 20 21 22 23 24 25

17 16 15 14 13 12 11 10

PWA-DSP
GND VCNT R/W DSP0 DSP2 DSP4 DSP6 J1B RETK2 RETK1 RETK0 DSPRST DSPCLK DSPDAT DSPLTH DSON0 DSON1 1 2 3 4 5 6 7 8 9 J229 +24V TNRMOT 10 11 8 7 1 2 9 8 7 6 5 4 3 2 1 VDD RS E DSP1 DSP3 DSP5 DSP7

PWA-LGC

LCD

2 4 6 8 10 12 14

J546 2 1 J308 4 3 2 1 2 1 TNR -MOT

DG ATS-IN +24V ATSVREF DEVSW GND

12 13 14 15 16 17

6 5 4 3 2 1 J105 3 2 1

3 4 5 6 7 8

4 3 2 1

SNR-ATS

GND SFBSW VDD

18 19 20

M-FED-SW

+24V FEDCLTSF PICSOLSF +24V

21 22 23 24 25

J212 2 2 1 1

M-FED-CLT

Dec. 1996 TOSHIBA

17 - 3

2060, 2860/70 WIRE

VDD GND LELTH LEDAT LECLK +5VE +5VE SGE SGE GND EXTSH VDD GND CRG1SW VDD VDD EXPPWM EXPON GND

J2A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 J2B 1 2 4 3

J307 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1

DCH

J227 3 1 2 2 1 3 J114 3 HOME-SW 2 1 J502 4 4 3 3 2 2 1 1 J242 1 2

J104 3 2 1

EXIT-SW

PS-LRG

J202 2 1 2 1 EXT-FAN

EXTFAN +24V

BTMFAN +24V MMOT-OFF MMOT-BRK MMOT-REF MPLL-OK GND VDD MMOT-DIR

3 4 5 6 7 8 9 10 11

2 1 J43 8 7 6 5 4 3 2 1

3 4 8 7 6 5 4 3 2 1

J204 2 2 1 1

BTM-FAN

MAIN-MOT

1 2 3 4 5 J121 2 1

J47 PS-ACC J529

TFULSW GND

12 13 14 15 16 17 18 19 20 J3A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 J3B 1 2 3 4 5 6 7 8 9 10 11 12 13 14

J103 2 1 1 2 J201 2 2 1 1

T-FULL-SW

PWA-LGC

OPTFAN0 +24V TYPE-M GND +24V OPTFAN2 DG

OPTFAN-R

J244 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12

+24V LNSD LNSC LNSB LNSA +24V +24V MRRD MRRC MRRB MRRA +24V DRMTH GND GND LNSSW VDD GND MRRSW VDD OPTFAN1 +24V +24V AESIN GND VDD APSR GND

J542 6 6 5 5 4 4 3 3 2 2 1 1 J545 6 6 5 5 4 4 3 3 2 2 1 1

LNS-MOT

MRR-MOT

J301 2 1 1 2 J243 6 1 5 2 4 3 3 2 1 4 5 6

DRM-THMS J102 3 2 1 J113 3 2 1

LNS-SW

MRR-SW

J245 8 1 7 2 6 5 4 3 2 1 3 4 5 6 7 8

J203 2 2 1 1 J306 1 2 3 4 J112 3 2 1 1 2 3 4

OPTFAN-F

PWA-AES

APS-R

For 2860 (Eur paper size)

2060, 2860/70 WIRE

17 - 4

Dec. 1996 TOSHIBA

J4 SCNB +24V SCND SCNA +24V SCNC 1 2 3 4 5 6

J544 6 5 4 3 2 1 J541 6 5 4 3 2 1

SCN-MOT

DCMO DCMB DCMC DCMA +24V +24V

7 8 9 10 11 12

6 5 4 3 2 1

6 5 4 3 2 1

DCM-MOT

+24V ERSLP

13 14

J305 2 2 1 1

PWA-ERS

J5 GND SORT-SW VDD 1 2 3

J310 3 2 1 SORTER-SW

J302 SSR-SW HTRTH+ HTRTH 4 5 6 4 3 2 1 J309 HTRTH2+ HTRTH2 SSR+ 7 8 9 10 11 5 4 3 2 1 5 4 3 2 1 4 3 2 1

THMS1-HTR

THMS2-HTR

PWA-LGC

J6 +24V RSTSW 1 2

J223 5 4 1 2

J224 2 1 J227 1 2

J303 1 MAIN-SW 1 J304

GND PSTPC0 VDD

3 4 5

3 2 1 J226

3 4 5

3 2 PSTP0-SW 1 J108

GND PSTPCU VDD

6 7 8

3 2 1 J214

1 2 3

3 2 PSTP1-SW 1

+24V RGTCLTC0

9 10

2 1

2 1

RGT0-CLT

J7 BIASVREF HVMVREF HVTM HVTPRE HVACVREF HVTAC HVTVREF HVTDC 1 2 3 4 5 6 7 8 PS-ACC J534

J222 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10

J511 10 9 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1

PS-HVT

Dec. 1996 TOSHIBA

17 - 5

2060, 2860/70 WIRE

SIZCU3 SIZCU2 SIZCU1 SIZCU0 GND GND TUPCU VDD GND PEMPCU VDD FEDCLTCU +24V TRMCUA TRMCUB

J8A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

J233 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

J115 6 5 4 3 2 1

SIZE1-SW

J116 3 2 T-UP1-SW 1 J117 3 2 EMP1-SW 1 J211 1 2 J547 2 1 1 2 2 1

For upper Cassette

FED1-CLT

T-UP1-MOT

GND PSTPCL VDD UCOVDOR GND

16 17 18 19 20

J225 5 1 4 2 3 3 2 1 2 1

J106 3 2 PSTP2-SW 1 J107 2 U-COV-SW 1

SIZCL3 SIZCL2 SIZCL1 SIZCL0 GND GND TUPCL VDD

J8B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

J234 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

J115 6 5 4 SIZE2-SW 3 2 1 J116 3 T-UP2-SW 2 1 J117 3 2 EMP2-SW 1 J211 1 1 2 2 J547 2 2 1 1

PWA-LGC

GND PEMPCL VDD FEDCLTCL +24V TRMCLA TRMCLB

For lower Cassette

FED2-CLT

T-UP2-MOT

+24V RGTCLTCU

16 17 18 19 20

J213 2 2 1 1

RGT1-CLT J237 11 12 J254 SG VDD DG DG +24V +24V 3 4 5 6 7 8 J534 1 2 6 5 4 3 2 1 J222 2 1

J533 PS-ACC +24V 1 DG 2

SORTER

PFP

+24V +24V DG DG DG VDD +5VD SG SGD +24VF DGF

J9 1 2 3 4 5 6 7 8 9 10 11

J530 11 10 9 8 7 6 5 4 3 2 1

DG +24V

HVT
J235 Power Source pins

+24V

J535 1 2 +5V 3 DG 4 SG 5 J536 1 2

1 2 3 4 J255 2 1

ADU

+24V DG

LCF

J10 SGE +5VE ACOFF ZCINT SSR SSR+ 1 2 3 4 5 6

J531 6 5 4 3 2 1

+24V +24V +24V

J529 1 2 3 4 DG 5 DG 6 J532 1 2

J47 5 2 1 4 3 J236 11 12

MAIN-MOT

+24V DG PS-ACC

ADF

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17 - 6

Dec. 1996 TOSHIBA

GND VDD APS0 APS1 APS2

J11A 1 2 3 4 5

J230 14 1 13 2 12 3 11 4 10 5

J109 5 4 3 2 1 J247 6 1 5 2 4 3

APS-3B

J110 3 2 1 J111 3 2 1 APS-F

VDD APSF GND

6 7 8 9 J11B 1 2 3 4 5 6

9 8 7

6 7 8

For 2860
APS-C

VDD APSC GND VDD APST GND

6 5 4 3 2 1 J101 3 2 1 FG

9 10 11 12 13 14

3 2 1

4 5 6

GND PLTNSW VDD

7 8 9

PTN-SW

DFACK DFREQ MREQ-DF DF-CNT DFRXD GND DFTXD GND MACK-DF

J12 1 2 3 4 5 6 7 8 9 PS-ACC J532 FG

J236 1 2 3 4 5 6 7 8 9 10 11 12 J237 1 2 3 4 5 6 7 8 9 10 11 12

ADF

PWA-LGC
SACK SREQ MREQ-S S-CNT SRXD GND STXD GND MACK-S

J13 1 2 3 4 5 6 7 8 9 PS-ACC J533

SORTER

AD-CNT ENDSW SIDSW PEMPAD PJAM1AD SIDM-D SIDM-B SIDM-C SIDM-A +5VSW

J14A 1 2 3 4 5 6 7 8 9 10 J14B 1 2 3 4 5 6 7 8 9 10

J235A 10 9 8 7 6 5 4 3 2 1 J235B 10 9 8 7 6 5 4 3 2 1 J235

ADU

APLL-OK AMOT-BRK AMOT-OFF FDCLT-AD STCLT-AD STSOL-AD ENDM-D ENDM-B ENDM-C ENDM-A

PS-ACC J535

4 3 2 1 J235 Power Source pins

Dec. 1996 TOSHIBA

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2060, 2860/70 WIRE

GND LC-CNT TRMLC-B TRMLC-A FOMLC-B FOMLC-A LC-KEY LC-LED LCDOR TDWNLC PEMPLC TUPLC GND VDD

J15 1 2 3 4 5 6 7 8 9 10 11 12 13 14

J241 14 13 12 11 10 9 8 7 6 5 4 3 2 1

LCF

J16A DRV3 DRV2 DRV1 DRV0 DRV7 DRV6 DRV5 DRV4 CLK-D CLK-C SIZE-0 SIZE-2 PFPRST +5VSW 1 2 3 4 5 6 7 8 9 10 11 12 13 14 J16B SCSW-E SIZE-3 SIZE-1 RETS-0 RETS-1 RETS-3 RETS-2 SCSW-D SCSW-C RETS-7 RETS-6 RETS-5 RETS-4 PMOT-REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 J17 1 2 3 4 5 6 7 8 9 10 J19 1 2 3 4 5 6 7 8 9 10 J20 PCTXD PCRXD PCRTS PCDSR PCDTR PCCTS PC-CNT VDD GND 1 2 3 4 5 6 7 8 9

J248 28 27 26 25 24 23 22 21 20 19 18 17 16 15

PFP
14 13 12 11 10 9 8 7 6 5 4 3 2 1

PWA-LGC

RMS7 RMS6 RMS5 RMS4 RMS3 RMS2 RMS1 RMS0 +24V GND

+24V CTRON CTR-CNT ZMDTCT ENABLE ERROR A3DTCT VDD GND DG

2060, 2860/70 WIRE

17 - 8

Dec. 1996 TOSHIBA

18.

INSTALLATION INSTRUCTION

18.1 2060, 2860/70

The unpacking and set-up procedure should be done by a qualified person.

Dec. 1996 TOSHIBA CORP.

18 - 1

2060, 2860/70 INSTALLATION

<Unpacking procedure> Unpacking the copier carton box.

<Unpacking the accessory package> Remove the accessory package and other packing material. Accessories vary according to the destination.

The machine must be lifted with a person on its right and left side and the handles grasped firmly.

Keep the machine horizontal when transporting it. Set the machine on the appropriate stand.

2060, 2860/70 INSTALLATION

18 - 2

Dec. 1996 TOSHIBA CORP.

Pull out the cassette.

Remove the packing materials from inside of the cassette. Remove the power cord and the developer bottle.

Remove the paper from the paper package.

Dec. 1996 TOSHIBA CORP.

18 - 3

2060, 2860/70 INSTALLATION

Set the paper for each cassette.

Insert the cassette gently.

Open the front cover.

2060, 2860/70 INSTALLATION

18 - 4

Dec. 1996 TOSHIBA CORP.

Remove the packing screws.

Open the upper unit.

Remove the pressure release bracket (2 pcs.) from the fuser unit. Remove the toner cartridge (only for AUD, TWD, SAD, ASD).

Dec. 1996 TOSHIBA CORP.

18 - 5

2060, 2860/70 INSTALLATION

Remove the process unit. Remove the screw and connector, then the process unit.

Place the process unit on a flat surface. Raise the lever located on each side of the process unit in the direction of the arrow.

Remove the developer unit from the process unit.

Note: If the photoconductor is exposed to fluorescent light or external light for long time, it may suffer from light-caused fatigue. So, be sure to cover the process unit with, for example, a suitable cloth.

Remove the top cover of the developer unit. Remove the protection mylar sheet for the separation claw from the cleaner unit.

2060, 2860/70 INSTALLATION

18 - 6

Dec. 1996 TOSHIBA CORP.

Pour in the developer material. Note: Before pouring in the developer material, be sure to shake the developer bottle fully. By rotating the magnetic roller, check to make sure that the developer material is transported properly.

Reinstall the top cover. Be sure to install the top cover firmly.

After placing the developer unit in the process unit, move down the lever on each side to fix the developer unit.

Dec. 1996 TOSHIBA CORP.

18 - 7

2060, 2860/70 INSTALLATION

Reinstall the process unit into the machine. Reinstall the screw and connector.

Be careful not to catch your fingers between the two units when the upper unit is pressed down.

Close the upper unit and the front cover.

Connect the power cable to the outlet. Install the operators manual pocket.

2060, 2860/70 INSTALLATION

18 - 8

Dec. 1996 TOSHIBA CORP.

Turn on the copier main switch.

<Adjustment procedure> Automatic adjustment of the auto-toner sensor (1) When the power switch is turned on, the autotoner sensor is automatically adjusted by the following procedure. (2) UA is shown on the copy quantity display. The automatic adjustment of the auto-toner sensor starts. (3) The machine starts its operation. The output value of the toner sensor is shown on the display and changes quickly. (4) (5) About 2 minutes and 30 seconds later, the value on the display stabilizes at 230~250. About 30 seconds later, the automatic adjustment of the auto-toner sensor is complete and UA is shown on the copy quantity display. Also, the ADD TONER played. If the adjustment has finished abnormally, the machine stops its operation and displays the CALL SERVICE symbol. Then, for the subsequent adjustment of the auto-toner sensor, follow the procedure described in the Service Manual. symbol is dis-

Dec. 1996 TOSHIBA CORP.

18 - 9

2060, 2860/70 INSTALLATION

<Procedure for installing the toner cartridge> Open the front cover.

Shake the new toner cartridge to the right and to the left 5 or 6 times to loosen the toner inside.

Pull to remove the seal from the new toner cartridge. Do not shake the toner cartridge after removing the seal (the toner may spill).

2060, 2860/70 INSTALLATION

18 - 10

Dec. 1996 TOSHIBA CORP.

Install the new toner cartridge in the machine. Push the toner cartridge fully in until it is locked securely.

Close the front cover.

Install the 3 plastic covers to the outer covers. The copy receiving tray should be installed in the slots in the exit cover.

Dec. 1996 TOSHIBA CORP.

18 - 11

2060, 2860/70 INSTALLATION

Put the original on the glass.

<Final Check> Making copies from the cassette and the bypass, check the following. Paper feeding from the cassette is correct. Paper feeding from the bypass feed guide is correct. Automatic duplexer operation is correct (if ADU is installed). Light distribution is correct. Fixing and cleaning are correct. Exposure level is correct. Control panel displays and key operation are correct. * Basic operations * Special features Automatic paper selection (APS), Automatic magnification selection (AMS) Duplex mode (if ADU is installed) Enlarging and reducing modes Interrupting mode Dual-page copying Edge erase copying User set Image shifting Copy-mode memory Note: The packing material should be disposed of properly.
2060, 2860/70 INSTALLATION 18 - 12 Dec. 1996 TOSHIBA CORP.

18.2 Automatic Duplexing Unit (ADU) MD-5002

The unpacking and setup procedure should be done by a qualified person.

Dec. 1996 TOSHIBA CORP.

18 - 13

2060, 2860/70 INSTALLATION

When performing the installation, turn off the main switch of the copier and unplug the power cable from the outlet.

<Unpacking procedure> Open the carton box.

Take out the ADU.

2060, 2860/70 INSTALLATION

18 - 14

Dec. 1996 TOSHIBA CORP.

Remove the 2 brackets (1 screw each) which fix the open guide.

Remove the accessory packages and other packing materials. The accessory packages contain the following parts. Automatic Duplexing Unit (ADU) .. 1 pc. Vertical transport guide ............. 1 pc. PAN screw .............................. 2 pcs. Drawer stopper ......................... 1 pc. TBID screw ............................... 1 pc. Exit unit handle ......................... 1 pc. TBID screw ............................... 1 pc. ADU indicating seal (only for JAPAN) ...... 1pc.

17 14 14 18 18 13 13 22

<Installation procedure> Open the copier front cover.

Dec. 1996 TOSHIBA CORP.

18 - 15

2060, 2860/70 INSTALLATION

Remove the front cover.

Lift up the copier upper unit to open it.

Remove the 2 brackets (1 screw each) fixing the exit unit.

2060, 2860/70 INSTALLATION

18 - 16

Dec. 1996 TOSHIBA CORP.

Remove the exit unit.

Remove the vertical transport guide and accessory parts from the accessory package.

Remove the following parts from the accessory package. PAN screw .................................... 2 pcs. Drawer stopper ............................... 1 pc. TBID screw ..................................... 1 pc. EXIT unit handle ............................. 1 pc. TBID screw ..................................... 1 pc. ADU indicating seal (only for Japan) .... 1 pc.

14 18 18 13 13 22

Dec. 1996 TOSHIBA CORP.

18 - 17

2060, 2860/70 INSTALLATION

Install the exit unit opening/closing handle and the vertical transport guide PAN M3X6 2pcs.).

13

14

to the exit

unit using the accessory screws (TBID M4X14 1pc.,

Install the exit unit as follows. Put the projection part under the rear exit unit side into the original hole. Fix the rear unit side only with the fixing bracket. Close the exit unit pushing the opening/closing handle. (Check that the magnetic catch sticks.)

2060, 2860/70 INSTALLATION

18 - 18

Dec. 1996 TOSHIBA CORP.

Close the copier upper unit.

Be careful not to catch your fingers between the two units when the upper unit is pressed down.

Install the ADU to the copier upper feeding slot.

Install the drawer stopper as follows. Stop the ADU when it is half put in place. Install the drawer stopper (1 screw, TBID M4X10) to the exit side bracket of the copier.

Dec. 1996 TOSHIBA CORP.

18 - 19

2060, 2860/70 INSTALLATION

Push in the ADU until it stops after the stopper has been installed.

Install the front cover.

Close the front cover.

2060, 2860/70 INSTALLATION

18 - 20

Dec. 1996 TOSHIBA CORP.

Stick the ADU indication seal (only for Japan).

Dec. 1996 TOSHIBA CORP.

18 - 21

2060, 2860/70 INSTALLATION

18.3 Paper Feed Unit MY-1006

The unpacking and set-up procedure should be done by a qualified person.

2060, 2860/70 INSTALLATION

18 - 22

Dec. 1996 TOSHIBA CORP.

Unplug the power cable from the outlet.

Open the carton box.

Remove the contents from the box.

Dec. 1996 TOSHIBA CORP.

18 - 23

2060, 2860/70 INSTALLATION

Open the front cover. Lift up the upper unit.

(If the MY-1006 is installed to the copier.)

Remove all the cassettes.

2060, 2860/70 INSTALLATION

18 - 24

Dec. 1996 TOSHIBA CORP.

Remove the slot cover (2 screws) from the corresponding slot.

Open the right side cover.

Remove the connector cover for the corresponding slot. Remove the 2 screws for the lower slot of the PFP.

Dec. 1996 TOSHIBA CORP.

18 - 25

2060, 2860/70 INSTALLATION

Install the switch for the corresponding slot (2 screws).

Remove the paper feed unit from the package.

Install the paper feed unit (2 screws). Connect the connector.

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Install the connector of the paper feed side.

Install the connector cover to the original position. Install the size plate to the cassette. Install the cassette.

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18.4 Installation of Red Filter (Service Part) (This filter improves the reproduction of red originals.)
<Procedure> (1) (2) Remove the original glass, optical cover and lens cover. Set the red filter on the lens unit bracket at the feed side.
Feed side Lens unit bracket Red filter

Bracket projection Lens Red filter

Lens bracket

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18.5 Key Copy Counter MU-8/MU-10

To install the key copy counter, the following parts are required:

MU-10 Counter socket MU- 8 Key copy counter Counter socket MU-10 Key copy counter MU-8

(1) (2) (3)

Remove the upper feed cover. Cut the window for the counter. Remove the blind plate (1 screw) for the 200V machine. Pull out the harness connector from the opening in the machine frame. Disconnect the short connector from the harness.

Screw holes for the socket

Blind plate

Note: Remove the rear cover if the harness connector is in the back etc.

Harness connector

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(4) (5) (6)

Insert the socket connector into the harness connector. Install the counter socket to the frame (2 M3 screws). Reinstall the upper feed cover.
Screws (M3) Socket connector

Harness connector

(7)

Insert the key copy counter with its arrow mark facing up as shown.

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