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Inventories constitute the most significant part of current assets of a large majority of companies in India. On an average, inventories are approximately 60 percent of current assets in public limited companies in India. Because of the large size of inventories maintained by firms, a considerable amount of funds in required to be committed to them. It is, therefore, absolutely imperative to manage inventories efficiently and effectively in order to avoid unnecessary investment. A firm neglecting the management of inventories will be jeopardizing its long-run profitability and may fail ultimately. It is possible for a company to reduce its levels of inventories to a considerable degree, e.g., 10 to 20 per cent, without any adverse affect on production and sales, by using simple inventory planning and control techniques. The reduction in excessive inventories carries a favorable impact on a companys profitability. Inventories are stock of the product a company is manufacturing for scale and components that make up the product. The various forms in which inventories exist in a manufacturing company are: raw materials, work-in-progress and finished goods. Inventory management important role in the financial management. In this term inventory includes stock of finished goods, work in progress, raw materials and components. In case of a trading concern , inventory primarily consists of finished goods while in case of a manufacturing concern, inventory consists of raw materials, components , stores , work in process and finished goods. In accounting language it may mean finished goods only. Inventory management includes raw materials; work-in-progress, finished goods etc.
Financial management is that activity which is concerned with the planning and controlling of the firms financial resources. It was a branch of economies till 1890, and as a separate discipline, it is of recent origins. Still, it has no unique body of knowledge of its own, draws heavily on economies for its theoretical concept even today.
Financial management is of immense interest to both academicians and practicing managers. It is of great interest to academicians because the subject is still developing, and there are still certain areas where controversies exist no unanimous solutions have been reached as yet. Financial management provides them with
Financial management is that activity which is concerned with the planning and controlling of the firms financial resources. Function. Sound financial management is essential in all types of organizations whether it be profit or non-profit. Financial management is essential in a planned Economy as well
as in a capitalist set-up as it involves efficient use of the resources. From time to time it is observed that many firms have been liquidated not because their technology was obsolete or because their products were not in demand or their labor was not skilled and motivated, but that there was Amis management of financial affairs. Even in a boom period, when a company make high profits there is also a fear of liquidation because of bad
Scope of the financial management Financial Management involves the application of general management
principles to particular financial operation
Sound financial management is essential in all types of organizations whether it be profit or non-profit.
Financial management is essential in planned Economy as well as in a capitalist set-up as it involves efficient use of the resources. From time to time it is observed that many firms have been liquidated not because their technology was obsolete or because their products were not in demand or their labor was not skilled and motivated, but that there was Amis management of financial affairs.
Even in a boom period, when a company make high profits there is also a fear of liquidation because of bad.
management of money matters. It deals with managing money in all areas of life. Financial management includes personal financial management and organizational financial management. Personal finance management will help you manage the finance of your home which includes budgeting; saving, investing, debt management and other aspects related to personal money where by an individual can achieve personal goals. Whereas organizational finance management means the management of finance of a business or organization in order to achieve financial objectives. In an
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organization the key objectives of financial management would be to create wealth for business, generate cash and gain maximum profits from the investments of the business considering the risks involved. Financial management is very important for both individuals and organizations because it deals with managing the funds. It guides a company and individual to make optimum use of money to achieve maximum returns. For an individual financial management will help to save more and thus invest more. Since in includes debt management, it will guide the individual to create a financial plan whereby all the debts are paid on time. It will help to spend less and earn more, this will lead to more savings and thus a secure future. Financial management will help in retirement and investment planning. Lack of financial management in business will lead to losses and closure of business. With the study of financial management we can protect the business from miss management of money. Without proper financial management debts will not be paid in time and may make the businessman insolvent. Financial management will study the balance sheet of the company and keeps a watch on all sensitive facts that can endanger business into loss. It teaches us that we should think about cost, risk and control in any business and borrowed money must be minimum. It also explains the importance of time, risk and returns on investment. The return on investment must always be more than the cost of capital, risk investment should be least. We should get our money within a short period of time, all these facts are important for success of any business. Financial management consists of several aspects of business where a finance manager makes decisions on the basis of the financial data with regards to allocating funds, financing business and to develop policies to achieve business goals. Different types of accounting tools are used to manage finance in any business. For example ratios are used to compare performance of the business periodically and also with other businesses. The profitability ratio measure the profit margin, return on assets and return on equity. The liquidity ratio measures the current ratio and quick ratio that provide information on the companys ability to pay off debts. This ratio analysis enables the organization to compare and measure its performance.
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Financial decisions
resources which will depend upon decision on type of source, period of financing, cost of financing and the returns thereby.
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Dividend decision - The finance manager has to take decision with regards to
the net profit distribution. Net pro Dividend for shareholders- Dividend and the rate of it has to be decided. 1.Retained profits- Amount of retained profits has to be finalized which will depend The financial management is upon expansion and diversification plans of the enterprise. 2.generally concerned with procurement, allocation and control of financial resources of a concern. The objectives can be3.
Investment decisions-
budgeting). Investments in current assets are also a part of investment decisions called as working capital decisions. Investment decision can be divided into two types these are 1 .long term investment 2. .short term investment Short term investment is also known as working capital. Long term investment is also known as capital budget.
The theoretical justification for the use of NWC to measure liquidity is based on the premise that the greater the margin by which the current assets cover the shortterm obligations, the more is the ability to pay obligations when they become due for payment. The NWC is necessary because the cash outflows and inflows do not coincide. In other words, it is the non-synchronous nature of cash flows that makes NWC necessary. In general, the cash outflows resulting from payment of current liabilities are relatively predictable. The cash inflows are, however, difficult to predict. The more predictable the cash inflows are, the less NWC will be required. A firm, say an electricity generation company, with almost certain and predictable cash inflows can operate with little or no NWC. But where cash inflows are uncertain, it will be necessary to maintain current assets at a level adequate to cover current liabilities, that is, there must be NWC.
The Current Assets should be large enough to cover its current liabilities in order to ensure a reasonable margin of safety. Each of the current assets must be managed efficiently in order to maintain the liquidity of the firm while not keeping too high a level of any one of them. Each of the short term sources of financing must be continuously managed to ensure that they are obtained and used in the best possible way. The interaction between current assets and current liabilities is, therefore, the main theme of the theory of management of working capital. Working Capital Management we are talking here. for any business as software or software require same way working capital management is also required. Insurance Software helps insurance company to deal with its day to day business with help of insurance cry software, same way working capital management helps business to plan for their capital management. working capital deficiency, also called a working capital deficit. A company can be endowed with assets and profitability but short of liquidity if its assets cannot readily be converted into cash. Positive working capital is required to ensure that a firm is able to continue its operations and that it has sufficient funds to satisfy both maturing short-term debt and upcoming operational expenses. The management of working capital involves managing inventories, accounts receivable and payable, and cash. Current assets and current liabilities include three accounts which are of special importance. These accounts represent the areas of the business.
From the viewpoint of the financial manager, all the decisions as to particular items add up to an average level of inventory for a given item, and these averages for all items add up to the total average inventory investment of the firm. Investment in receivables and marketable securities also pose a similar choice. here managers have the most direct impact:
accounts receivable (current asset) inventory (current assets), and accounts payable (current liability) The current portion of debt (payable within 12 months) is critical, because it
represents a short-term claim to current assets and is often secured by long term assets. Common types of short-term debt are bank loans and lines of credit. An increase in working capital indicates that the business has either increased current assets (that is has increased its receivables, or other current assets) or has decreased current liabilities.
Components of working
In the term working capital refers to the net working capital. Net working capital is the excess of current assets over current liabilities. Networking capital=current assets current liabilities. Current assets refer to those assets which in the ordinary course of business can be, or will be, turned in to cash within one year without undergoing a
diminution in value and with out disuping the operations of the firm. Current liabilities are those liabilities which are intended at their inception to be paid in the ordinary course of business. The components of current assets and current liabilities are
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Current assets:
Sundry debtors Bills receivable Cash and bank balance Short term investments
Inventories
Raw materials and components Work-in-progress Finished goods Accrued or outstanding income Marketable securities Loan and advances extended for a short period of time
Current liabilities:
Sundry creditors Bills payable Advance payment Bank overdraft Short term borrowings Dividend payable Accured or outstanding expenses Provision for taxation Dividends unclaimed acceptance
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Bills receivables
Cash
sales
Raw Material
Finished goods
Work-inprogress
We can called as the inventory goods from raw material to finished goods.
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INVENTORY MANAGEMENT
Introduction
Inventories constitute the most significant part of current assets of a large majority of companies in India. On an average, inventories are approximately 60 percent of current assets in public limited companies in India. Because of the large size of inventories maintained by firms, a considerable amount of funds in required to be committed to them. It is, therefore, absolutely imperative to manage inventories efficiently and effectively in order to avoid unnecessary investment. A firm neglecting the management of inventories will be jeopardizing its long-run profitability and may fail ultimately. It is possible for a company to reduce its levels of inventories to a considerable degree, e.g., 10 to 20 per cent, without any adverse affect on production and sales, by using simple inventory planning and control techniques. The reduction in excessive inventories carries a favorable impact on a companys profitability.
Meaning:
The directory meaning of inventory is stock of goods or list of goods. Inventories are unconsumed or unsold goods purchased or manufactured. According to the International Accounting Standard: 2 inventories are assets. a. Held for sale in the ordinary course of business, b. In the process of production for such sale, or c. To be consumed in the production of goods or services for sale. Thus, the term inventory includes stock of finished goods, work in progress, raw materials and components. In case of a trading concern , inventory primarily consists of finished goods while in case of a manufacturing concern, inventory consists of raw materials, components , stores , work in process and finished goods. In accounting language it may mean finished goods only. Inventory management includes raw materials; work-in-progress, finished goods etc.
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Nature:
Inventories are stock of the product a company is manufacturing for scale and components that make up the product. The various forms in which inventories exist in a manufacturing company are: raw materials, work-in-progress and finished goods.
Raw Material:
Raw Material form a major input to the organization. They are required to carry out production activities uninterruptedly. The quantity of raw material are required will be determined by the rate of consumption
Work-in-Progress:
The work-in-progress is that stage of stocks which in between raw materials and finished goods. The quantum of work-in-progress depends upon the time taken in manufacturing process.
Finished Goods:
These are the goods which are ready for the customers. The stock of finished goods provide on buffer between consumers. The stock of finished goods provides on buffer between production and market. In some concerns the production is undertaken on an order basis, in these concerns there will not be need for finished goods. The need for finished goods inventory will be more when production is undertaken in general without waiting for specific orders.
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The precautionary motive which necessities the holding of inventories for meeting the unpredictable changes in demand and supply of materials. The speculative motive which induces to keep the inventories for taking advantage of price fluctuations.
To ensure continuous supply of materials and finished goods. To avoid both over stocking and under stocking cost of production. To eliminate duplication in ordering stocks. To design proper organization for Inventory Management.
Inventory Systems
Records pertaining to quality and value of inventory-in-hand can be maintained according to any of the following two systems:
inventory 1,500 units of Rs 50,000 Rs 15,000). It is, thus, assumed that materials not in stock have been used. No accounting is done for shrinkage, losses, theft and wastage.
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Transportation costs, duties paid, insurance-in-transit, manufacturing expenses, wages paid or manufacturing expenses incurred for converting raw materials into finished products etc. selling expenses such an advertisement expenses or storage costs should not be included. A major objective of accounting for inventories is the proper determination of income through the process of matching appropriate costs against revenues. It requires assigning of proper costs to inventory as well as goods sold. However, it should be noted that assigning of such costs need not conform to the physical flow of goods. The various methods for assigning historical costs to inventory and goods sold are listed below.
Specific Identification method. First in First out Method (FIFO) Last In First Out Method (LIFO) Highest in First out Method (HIFO) Base Stock Method. Next If First Out Method (NIFO) Weighted Average Price
Inventory control
Control of inventory, which typically represents 45% to 90% of all expenses for business, is needed to ensure that the business has the right goods on hand to avoid stock-outs, to prevent shrinkage (spoilage/theft), and to provide proper accounting. Many businesses have too much of their limited resource, capital, tied up in their major asset, inventory. Worse, they may have their capital tied up in the wrong kind of inventory. Inventory may be old, worn out, shopworn, obsolete, or the wrong sizes or colors, or there may be an imbalance among different product lines that reduces the customer appeal of the total operation. Inventory control systems range from eyeball systems to reserve stock systems to perpetual computer-run systems. Valuation of inventory is normally stated at original
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cost, market value, or current replacement costs, whichever is lowest. This practice is used because it minimizes the possibility of overstating assets. Inventory valuation and appropriate accounting practices are worth a book alone and so are not dealt with here in depth. The ideal inventory and proper merchandise turnover will vary from one market to another. Average industry figures serve as a guide for comparison. Too large an inventory may not be justified because the turnover does not warrant investment. On the other hand, because products are not available to meet demand, too small an inventory may minimize sales and profits as customers go somewhere else to buy what they want where it is immediately available. Minimum inventories based on reordering time need to become important aspects of buying activity. Carrying costs, material purchases, and storage costs are all expensive. However, stock-outs are expensive also. All of those costs can be minimized by efficient inventory policies. Inventory control involves the procurement, care and disposition of materials. There are three kinds of inventory that are of concern to managers:
Raw materials, In-process or semi-finished goods, Finished goods. If a manager effectively controls these three types of inventory, capital
can be released that may be tied up in unnecessary inventory, production control can be improved and can protect against obsolescence, deterioration and/or theft, The reasons for inventory control are: o Helps balance the stock as to value, size, color, style, and price line in proportion to demand or sales trends. o Help plan the winners as well as move slow sellers o Helps secure the best rate of stock turnover for each item. o Helps maintain a business reputation for always having new, fresh merchandise in wanted sizes and colors.
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Carrying Cost:
It is the cost of holding the materials in the stores.
Ordering Cost:
It is the cost of placing orders for the purchase of materials. 2CO EOQ = ---------I C = Consumption of the material O = Cost of placing one order I = Interest payment
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A B C analysis:
A B C Analysis is one of the important techniques which is based on grading the item to the important of material. This method is popularly known as always control. This is also termed as proportional value analysis. A-High value B-Medium value materials C-Low value materials. A, B and C. Expensive items go into A, less-expensive items go into B, and small parts and other inexpensive items go into C. This way, you can organize your data and know how long it will take to order different parts and products, based on which group theyre in.
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Inventory cost
Inventory procurement, storage and management is associated with huge costs associated with each these functions. Inventory costs are basically categorized into three headings: 1. Ordering Cost 2. Carrying Cost 3. Shortage or stock out Cost & Cost of Replenishment
a. Cost of Loss, pilferage, shrinkage and obsolescence etc.
b. Cost of Logistics Sales Discounts, Volume discounts and other related costs.
1. Ordering Cost
Cost of procurement and inbound logistics costs form a part of Ordering Cost. Ordering Cost is dependant and varies based on two factors - The cost of ordering excess and the Cost of ordering too less. Both these factors move in opposite directions to each other. Ordering excess quantity will result in carrying cost of inventory. Where as ordering less will result in increase of replenishment cost and ordering costs. These two above costs together are called Total Stocking Cost. If you plot the order quantity vs the TSC, you will see the graph declining gradually unti certain point after which with every increase in quantity the TSC will proportionately show an increase. This functional analysis and cost implications form the basis of determining the Inventory Procurement decision by answering the two basic fundamental questions How Much to Order and When to Order. How much to order is determined by arriving at the Economic Order Quantity or EOQ.
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2. Carrying Cost
Inventory storage and maintenance involves various types of costs namely: o Inventory Storage Cost o Cost of Capital
Inventory carrying involves Inventory storage and management either using in house facilities or external warehouses owned and managed by third party vendors. In both cases, inventory management and process involves extensive use of Building, Material Handling Equipments, IT Software applications and Hardware Equipments coupled managed by Operations and Management Staff resources.
2. Cost of Capital
Includes the costs of investments, interest on working capital, taxes on inventory paid, insurance costs and other costs associate with legal liabilities. The inventory storage costs as well as cost of capital is dependant upon and varies with the decision of the management to manage inventory in house or through outsourced vendors and third party service providers. Current times, the trend is increasingly in favor of outsourcing the inventory management to third party service provides. For one thing the organizations find that managing inventory operations requires certain core competencies, which may not be
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inline with their business competencies. They would rather outsource to a supplier who has the required competency than build them in house. Secondly in case of large-scale warehouse operations, the scale of investments may be too huge in terms of cost of building and material handling equipments etc. Besides the project may span over a longer period of several years, thus blocking capital of the company, which can be utilized into more important areas such as R & D, Expansion etc. than by staying invested into the project.
Inventory Types
Inventory is defined as a stock or store of goods. These goods are maintained on hand at or near a business's location so that the firm may meet demand and fulfill its reason for existence. If the firm is a retail establishment, a customer may look elsewhere to have his or her needs satisfied if the firm does not have the required item in stock when the customer arrives. If the firm is a manufacturer, it must maintain some inventory of raw materials and work-in-process in order to keep the factory running. In addition, it must maintain some supply of finished goods in order to meet demand. Sometimes, a firm may keep larger inventory than is necessary to meet demand and keep the factory running under current conditions of demand. If the firm exists in a volatile environment where demand is dynamic (i.e., rises and falls quickly), an on-hand inventory could be maintained as a buffer against unexpected changes in demand. This buffer inventory also can serve to protect the firm if a supplier fails to deliver at the required time, or if the supplier's quality is found to be substandard upon inspection, either of which would otherwise leave the firm without the necessary raw materials. Other reasons for maintaining an unnecessarily large inventory include buying to take advantage of quantity discounts (i.e., the firm saves by buying in bulk), or ordering more in advance of an impending price increase. Generally, inventory types can be grouped into four classifications: raw material, work-in-process, finished goods, and MRO goods.
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Raw materials
Raw materials are inventory items that are used in the manufacturer's conversion process to produce components, subassemblies, or finished products. These inventory items may be commodities or extracted materials that the firm or its subsidiary has produced or extracted. They also may be objects or elements that the firm has purchased from outside the organization. Even if the item is partially assembled or is considered a finished good to the supplier, the purchaser may classify it as a raw material if his or her firm had no input into its production. Typically, raw materials are commodities such as ore, grain, minerals, petroleum, chemicals, paper, wood, paint, steel, and food items. However, items such as nuts and bolts, ball bearings, key stock, casters, seats, wheels, and even engines may be regarded as raw materials if they are purchased from outside the firm. The bill-of-materials file in a material requirements planning system (MRP) or a manufacturing resource planning (MRP II) system utilizes a tool known as a product structure tree to clarify the relationship among its inventory items and provide a basis for filling out, or "exploding," the master production schedule. Consider an example of a rolling cart. This cart consists of a top that is pressed from a sheet of steel, a frame formed from four steel bars, and a leg assembly consisting of four legs, rolled from sheet steel, each with a caster attached. An example of this cart's product structure tree is presented . Generally, raw materials are used in the manufacture of components. These components are then incorporated into the final product or become part of a subassembly. Subassemblies are then used to manufacture or assemble the final product. A part that goes into making another part is known as a component, while the part it goes into is known as its parent. Any item that does not have a component is regarded as a raw material or purchased item. From the product structure tree it is apparent that the rolling cart's raw materials are steel, bars, wheels, ball bearings, axles, and caster frames.
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work in progress
Work-in-process (WIP) is made up of all the materials, parts (components or are waiting to be processed within the system. This generally includes all materialrom raw material that has been released for initial processing up to material WORK-INprogress assemblies, and subassemblies that are being processed that has been completely processed and is awaiting final inspection and acceptance before inclusion in finished goods. Any item that has a parent but is not a raw material is considered to be work-inprocess. A glance at the rolling cart product structure tree example reveals that workin-process in this situation consists of tops, leg assemblies, frames, legs, and casters. Actually, the leg assembly and casters are labeled as subassemblies because the leg assembly consists of legs and casters and the casters are assembled from wheels, ball bearings, axles, and caster frames.
Finished goods
A finished good is a completed part that is ready for a customer order. Therefore, finished goods inventory is the stock of completed products. These goods have been inspected and have passed final inspection requirements so that they can be transferred out of work-in-process and into finished goods inventory. From this point, finished goods can be sold directly to their final user, sold to retailers, sold to wholesalers, sent to distribution centers, or held in anticipation of a customer order. Any item that does not have a parent can be classified as a finished good. By looking at the rolling cart product structure tree example one can determine that the finished good in this case is a cart. Inventories can be further classified according to the purpose they serve. These types include transit inventory, buffer inventory, anticipation inventory, decoupling inventory, cycle inventory, and MRO goods inventory. Some of these also are know by other names, such as speculative inventory, safety inventory, and seasonal inventory. We already have briefly discussed some of the implications of a few of these inventory types, but will now discuss each in more detail.
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This study is confined to the sree rayalaseema alkalis and allied chemicals pvt ltd only. It covered about the management of the inventories such as raw material, work-in-progress, finished goods and the analysis followed by the company to manage the inventories. Is considered for research and projected the evolutionary study on INVENTORY MANAGEMENT. The scope of the study is limited to only one organization. The report is confined itself to study a period of 2006 2007 to 2010 2011. .As most of the financial information is considered confidential the access to the information was restricted.
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placing and materials receiving). The stock carrying is decided on the lead-time expressed in days and the average daily consumption. Large order placing avails certain economies like cost of order placing, quantity discount, economies, in transportation and other favorable conditions. Inventory carrying ensures safety against certain contingencies like strikes as suppliers plant, transport bottlenecks etc. It is also advantageous to hold inventories when price rise is anticipated.
The business customers require keeping the finished goods in ready stock. The
inventory carrying helps in replacing these finished goods at faster speed once they are sold. Production and control can be made more effectively if the inventories are available in the stockroom. The imported raw materials are generally purchased through a single order and they are stocked till their use.
The costs of stock outs are relatively high as it results into production stoppages. Inventory carrying eliminates the risk of stock outs. It helps in minimize the loss due to deterioration, obsolescence, damage or pilferage etc.
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RESEARCH METHODOLOGY
This study was only done in SREE RAYALASEEEMA ALKALIES AND ALLIED CHEMICALS PVT LTD. This methodology includes the conducted bases upon the financial statements in annual reports and accounts of firm, which are made annually by the company.
Sources of data:
1.primary data 2.secondary data
1. Primary data:
The present project is related to finance areas hence for the collecting data no formal questionnaires is prepared, but the organization has been observed thoroughly and discussions are held which the research directly with the officials of the organization. 2. Secondary data: The secondary data is mainly done through the collection of information from company website, library books, gathering of information from friends Any data that was gathered earlier for some other purpose is called secondary data. Advantage in using secondary data is that it is more economical and time saving. However, the entire study was based on the secondary data, which are collected from the books, records, journals and profiles of the organization
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INDUSTRY PROFILE
GROUP PROFILE
The USD 150 million/Rupees 750 cores TGV conglomerate, backed by a rich and varied experience spanning more than two glorious decades, is a rapidly growing, well-diversified one, with interests in Chemicals, Financial services, Merchant Banking, Securities, Real Estate, Power, Pharmaceuticals, Healthcare, Hospitality, Entertainment, Information Technology, Personal Products, Salt and Aquaculture. A constant effort to keep pace with change underlines all its endeavors. A 3000+ strong manpower base strengthens base strengthens the conglomerates resolve to excel. The conglomerates quality consciousness and achievements have not gone unrecognized. National Awards for Unity, Safety. Scientific & Industrial Research, Environmental Protection, Research and Development and Energy Conservation. Adorn the office walls as testimonials of its dedicated efforts in these directions. The conglomerate has also made significant philanthropic contributions to the society. Ltd, is the flagship company of the conglomeratrate. The company also manufactures Castor Derivatives and Fatty Acids. It has the unique distinction of being the pioneer of the Bipolar Membrane Cell Technology from Donora. Spa. Italy, in India. The company uses only state-of the-art equipment and up-to-the minute technologies including the Costruzionai Mecca niche Bernardino (CMB) technology form Italy for its fatty acids division. A captive power plant assures uninterrupted and cost-effective power supply to the manufacturing plant. Consistent overseas demands for its products have made the company a recognised export house today.
Group Companies:
Sree Rayalaseema Alkalis and Allied Chemicals Ltd. Sree Rayalaseema Hi-Strength Hypo Ltd. Sree Rayalaseema Dutch kasenbouw Ltd. Sree Rayalaseema Agro Chemicals.
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S.R.A and A.C.L Chloro-Alkalis Products. The Group spans a range of industries and services. With the commitment to bring out quality products and services through pioneering innovations. And imbued with a singular vision and purpose to grow and reach the pinnacle of success. The motivation and inspiration for the group springs from Mr. T.G. Venkatesh, a visionary who head this Group. He is the chairman of the Rs.300 crore asset based TGV Group which include industries in such varied field as Chemicals. Petrochemical. Power Generation. Finance. Bulk Drugs, Floriculture. Aqua foods. Hospitals, Hotels.
CASTOR DERIVATIVES
Hydrogenated Castor Oil (Flakes) 12 Hydroxy Steris Acid (Flakes) Ricinoleic Grade Stearic Acid Methyl 12 H S A (Flakes)
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FATTY ACIDS Stearic Acid Hard Fatty Acids Soft Fatty Acids Soap Noodles Glycerin The chlor alkali product find varied applications and from the raw-material base for a wide range of industries. Caustic Soda is used by aluminum. Paper & pulp, pharmacy, soap, textile and rayon industries. Liquid Chlorine hleps in water treatment and is also used by paper manufactures. Hydrochloric acied finds extensive usage in water treatment and is also used by paper and pulp production. Barium Slphate is used in the manufacture of storages batteries. Paints and adhesives. The castor derivatives are used widely by various industries, Hydrogenated Castor Oil is used in the manufacture of calcium-based greases. Cosmetics. Pencils and lubricants. Hydroxy Stearic Acid goes into greases and lubricants and Ricinoleic Acid is used by confectionery makers, Methyl 12 HAS is used produce complex grease and other lubricants. While Rubber grade Stearic Acid is used by synthetic rubber (tubes and tyres) manufacturers. And foorwear industry. Sree Rayalaseema Alkalis and allied Chemicals Ltd. is also a full-scale provider of fatty acids like stearic Acids. Glycerin and soap noodles which from the raw material for a wide range of industries from toothpastes. Soaps, cosmetics and textile auxiliaries to paints, water proofing cements, leather and tobacco tanning. Metal polishes and drugs & pharmaceuticals. An ultra-modern fatty acid complex greases and other lubricants. While rubber grade Steris Acid is used by synthetic rubber (tubes and tyres) manufactures, and the footwear industry.
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Sree Rayalaseema Alkalis and Allied Chemicals This study was only done in SREE RAYALASEEMA ALKALIES. This methodology includes the conducted bases upon the financial statements in annual reports and accounts of firm, which are made annually by the company. The methodology followed to collect the data is secondary data. Ltd, is also a full-scale provider of fatty acids like Stearic Acids. Glycerin and soap noodles while from the raw material for a wide range of industries from toothpastes, soaps. Cosmetics and textile auxiliaries to paints, plastics, water proofing cements, leather and tobacco tanning, metal polishes and drugs & pharmaceuticals. An ultra-modern fatty acid complex caters to these production requirements.
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COMPANY PROFILE
SREE RAYALASEEEMA ALKALIES AND ALLIED CHEMICALS LTD is the Flagship Company of the TGV Group, it has been incorporated in the year 1986 and it has its Corporate Office at 40-304, II Floor Krishna Jyothsna complex Bhagyanagar and Registered office & factory at Gondiparla Village, Kurnool. It is a listed company in Bombay stock exchange. It is the leading producer of Chlor-Alkali products and also manufactures Castor Derivatives and Fatty Acids, besides operating a commercial power project of 38MW; its facet of the conglomerate is its power generation measures for captive and commercial purposes. A unique feature of this division is that both conventional and non-conventional methods have been adopted. Conventional plants for power generation have been set up at various places in the states of Andhra Pradesh and Karnataka. It also produces 5 different types soups namely Royal saffron sandal, Cool lime, Royal HE-MAN, Baby doctor and Royal Rose. Sri T.G.VENKATESH, who is pioneer in the development of T.G.V Group, promoted the companys T.G. Venkatesh has accredited With the distinction of establishing a number of companies like Sree Rayalaseema Petrochemical Ltd., Sree Rayalaseema Hi-Strength HypoLtd., manufacturing of chemicals and other allied products. The company is a board-based company. All the matters are looking after by MR.V.RADHAKRISHNA MURTHY Chief General Manager & Company Secretary of SRAAC Ltd, Who has more than 20 years Experience in various fields. He is assisted by department heads that are a qualified and competent to handle any situation. The company is a SSI Unit and has obtained ISI Certificate for its Products together with ISO-9001 for quality management system, renowned body as Indian Register quality systems. (IRQS), ISO 14001 Certification for environment
management system and OSSAS 18001 certification for safety management system Further the company has obtained DRUG LICENSE from Drug controlling authority of India (DCAI) to manufacture stable bleaching powder.
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The company has the mission as to provide products and services of international standards through pioneering innovations, while keeping in sight, our responsibility towards the society we dwell in.
COMPANY PROFILE Kurnool, Andhra Pradesh, India Chemicals Products Manufacturer, Export / Import, Pvt, Ltd, Firms Since 1985
It gives us pleasure to write to you from one of the leading producers of Castor Derivatives in India. We are in Flagship Company of US$ 150 Million TGV Group, a conglomerate of diversified activities with major interests in Chlor Alkali products, Fatty Acids besides Castor Derivatives. We have also diversified into Information Technology and FMCG business recently. We are an ISO an 9001-2000, ISO 14001 and 18001 Certified Company. We have to our credit National Awards for best R&D and many more awards environmental friendliness and social awareness. We have been supplying the Castor Derivatives to International Markets since the inception in 1996. Today; we have got a very articulated Marketing Network and operational system to satisfy the International Standards of Quality and practice. To further strengthen our market presence towards attaining market leadership, we felt it appropriate to approach a World Class Company like yours for Castor Derivatives. Our quality CASTOR DERIVATIVES PRODUCTS includes: Refined Castor Oil (BSS Grade)
Hydrogenated Castor Oil (Flakes / Power)
Further, you may please note that we have the strengths and capabilities to deliver international quality Castor Derivatives. Our additional strength to day is excellent logistic control system, which facilitates faster order processing and shipment. We have even atomized most of the production chain to ensure faster production and accuracy.
Products:
Manufactures, Exporters and Distributors of chemicals are as follows. * Caustic Potash Flakes (KOH 90% * Caustic Soda Flakes (NaOH 48% / 98%) * Refined Glycerin* Stearic Acid (Various Grades) * Soap Noodles (80:20, 90:10) * Hydrochloric Acid (HCL) * Liquid Chlorine * Barium Sulphate (Ba2SO4) * Sodium Sulphate (Na2SO4) * Sodium Hypochlorite * Potassium Carbonate (K2CO3) * Toilet Soaps Our Group of Companies manufacture * Calcium Hypochlorite * Mono Chloro Acetic Acid * Alum * Bleaching Powder * Sulphuric Acid The TGV Group a fast emerging industrial conglomerate is renowned for setting impeccable quality standards and rendering committed services. The activities of the Group span a range of industries and services. With the commitment to bring out quality products and services through pioneering innovations. And imbued with a singular vision and purpose to grow and reach the pinnacle of success. The motivation and inspiration for the Group springs form Shari. T G Venkatesh, a visionary who head this Group. He is the chairman of the Rs.300 crore asset based TGV Group which include industries in such varied field as Chemicals, Petrochemicals, Power Generation, Finance, Bulk Drugs, Floriculture. Aqua foods. Hospitals, Hotels The TGV Group was incorporated in 1987, while the familys history of being in the oil industry goes back to 1907. Over the years, with innovation the company has forayed into other areas. One of these was the active involvement in the areas of fatty
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Acids and Chemical Alkalies. This operation included raw material used for different industries, right form cosmetics, chemicals, textile auxiliaries, plastics, water proofing cements, metal polishes, tyre rubber compounding, general rubber compounding to greases. With a stronghold in this area for over a decade, the TGV group has been a key provider of Mercury-Free Caustic Lye for leading soap manufactures. This strength was what the TGV Group explored in its forward integration processes endowed with expertise in the manufacture of soaps TGV Group has diversified into IT area with the twin objectives of (a) Providing education and training in Software development (b) To provide the best software packages for complex problems world over. For both the purposes, the best brain ware has been assembled to provide the outstanding brainpower that crates solutions, packages suiting individual needs. We will have high tech solutions and high touch in training.
Petrochemicals
Petrochemicals are chemicals made from petroleum (Crude oil) and natural gas. Petroleum and natural gas are made up of hydrocarbon molecules, which are comprised of one or more carbon atoms, to which hydrogen atoms are attached. Currently, oil and gas are the main sources of the raw materials because they are the least expensive, most readily available, and can be processed most easily into the primary petrochemicalslistedontheleft. `Only abut five percent of the oil and gas consumed each year is needed to make all the petrochemical products. Petrochemicals have had a dramatic impact on our food, clothing, shelter and leisure. Some synthetics, tailored for particular uses, actually perform better than products made by nature because of theiruniqueproperties.
Primary Petrochemicals:
Primary Petrochemicals include olefins (ethylene, propylene and butadiene), aromatics (benzene, toluene, and xylenes) and methanol. Olefins are unsaturated molecules of carbon ( C ) and hydrogen (H) that appear as short chains, of two, three or four carbons in length. Aromatics contain a six carbon ring structure. The oxygen / hydrogen (OH) group in methanol denotes that it is an alcohol.
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Inorganic Chemical
An inorganic chemical reaction describes a chemical reaction of an inorganic compound. There are four main categories of inorganic chemical reactions: Combination Reactions Decomposition Reactions Single Displacement Reactio Double Displace
Combination Reactions
A Combination Reaction or a Synthesis Reaction is a general category of a chemical reaction (the term usually refers to an inorganic chemical reaction), in which two or more reagents are chemically bonded together to produce a single product. For example, the addition of sulphur and iron to form iron sulphide is a combination reaction. A combination reaction can be of three types:
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Examples:
THE VISION
The irreversible, privatization and globalization process initiated by the Government of India has ensured that Indian products are finding ready acceptance in the World markets and the opening up of the economy has made International brands make their presence in India. Thus creating an idealistic World without boundaries. At the TGV Group. Our winning philosophy has always been to strive for leadership through excellence in every. Aspect of our organizational culture. It is this striving for excellence that helps us to produce Internatinal quality products. Serval prestigious awards like the Natonal Award for Safety. Natonal Award for Environment and National Award for R&D have been received by us from the Government of India. Our constant pursuit for perfection, particularly in the area of Human Resources Development is helping us to march into the 21st century with a much stronger vigor. At the helm is Mr. T.G. Venkatesh, who spearheads this dynamic group. His experience of expertise, of over two decades in the Chemical Industry has made the TGV a successful business.
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VISION
To empower ourselves with excellence and to thus, grow and reach the pinnacle of market leadership
MISSION
To provide products and services of international standards through pioneering innovations, while keeping in sight, our responsibility towards the society
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17,62,893 (219.35)
23,44,865 (291.77)
35,48,250 (441.50)
36,52,404 (29.69)
51,68,369 (42.02)
28,86,956 Stocks in process 16,65,496 (100) 16,85,133 (101.17) 84,89,998 (509.75) 15,65,358 (173.33) (93.98)
21,48,343 (16.49)
63,03,352 (48.40)
20,33,069 (15.61)
56,90,576 (43.70)
92,48,773 (33.28)
2,23,06,584 (80.27)
79,54,977 (28.62)
1,78,23,396 (64.14)
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percentage
inventory
Interpretations: The table reveals that the inventory in SREE RAYALASEEEMA ALKALIES AND ALLIED CHEMICALS LTD consists of raw materials, stores &spares, packaging material, stock in process, finished goods etc. The major component has been stores & spares, packing material. The proportion of finished goods occupied major share after inventory &stores. The raw material & other inventory showed fluctuation trend. The fourth place is occupied by the stock in progress. The above composition analysis reveals that in SREE RAYALASEEEMA ALKALIES AND ALLIED CHEMICALS LTD, major proportion of inventory has been stores, followed by finished goods, raw materials & stock in progress during the study period.
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YEAR
INVENTORY
CURRENT ASSETS
INVENTORY RATIO
2006 07
2,77,88,120
6,81,06,320
40.8
2007 08
92,48,773
6,20,39,947
14.9
2008 09
2,23,06,584
5,97,05,731.39
37.3
2009 10
79,54,977
8,11,03,552.97
09.8
2010 11
1,78,23,396
8,47,55,133.29
21.0
AVERAGE
123.8
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20
14.9
21 9.8
10 0
Current assets
Interpretation: A high & increasing trend in the ratio indicates that the risk of technical insolvency of the firm is high as its liquidity would be lower and vice versa The table reveals that the proportion of inventory in current assets has showed increasing trend. It was 40.8 % in 2005-06 and increased to 21% in 2009-10 and it on an average during the study period.
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SALES & INVENTORY TURNOVER RATIO OF SREE RAYALASEEEMA ALKALIES AND ALLIED CHEMICALS LTD DURING YEAR 2006 07 TO 2010 11
YEAR
INVENTORY
NET SALES
Growth Amount (Rs) (In %) 2006 2007 2007 2008 2008 2009 2009 2010 2010 2011 Averag e 38,10,13,523 rate Amount (Rs)
2,77,88,120
0.72
75.06
92,48,773
66.716
27,36,30,389
28.183
0.33
11.06
2,23,06,584
19.276
6.414
0.62
58.87
79,54,977
71.372
12.759
0.23
15.86
1,78,23,396
35.859
5.704
0.49
74.44
38.644
10.612
0.478
32.59
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percentage
80 70 60 50 40 30 20 10 0
invetory turnover
Interpretation: The table shows that the rate of growth of inventory was less than that of net sales in all years, except in 2006 07 & 2010 11. However, average growth rate of net sales (16.25%) was less than that of inventory (5.78%) during the study period. This has to be given consideration by the company. The inventory turnover ratio has been increasing from 8.67 times in 2006 -07 to 12.85 times in 2010 11, and on an average, it was 11.42 times. The overall inventory management is satisfactory there is still scope for further improvement.
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CURRENT ASSETS:
2006 07
2007 08
2008 09
2009 -10
2010 11
4,12,017.87
4,89,987.94
10,30,357.33
1,58,05,553
88,76,129.86
1,01,04,429.37
2,77,88,120
2,77,88,120
2,77,88,120
2,77,88,120
66,17,386.77
1,97,21,730. 74
85,29,097
96,83,354
6,81,06,320
6,20,39,947
5,97,05,731. 40
8,11,03,552.97
Others liabilities
29,30,744.45 3,54,94,571.7 2
82,19,488 1,58,05,553
23,49,563.78 88,76,129.86
3 1,01,04,429. 37
24,36,316.75 90,20,956.63
3,26,11,748.28
4,62,34,394
5,08,29,601.5 3
7,09,99,123.6 0
7,57,34,176.6 6
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CURRENTS ASSETS
CURRENT LIABILITIES
AMOUNT (RS)
AMOUNT (RS)
AMOUNT (RS)
BASE
YEAR
GROWTH
2006 07
6,81,06,320
100
3,54,94,571. 72
100
3,26,11,74 8.28
100
2007 08
6,20,39,947
91.89
1,58,05,553
44.52
4,62,34,39 4
87.39
2008 09
5,97,05,731.39
87.66
25.00
5,08,29,60 1.53
90.92
2009 10
8,11,03,552.97
119.08
28.44
7,09,99,12 3.60
72.19
2010 11
8,47,55,133.29
124.44
25.41
7,57,34,17 6.66
72.65
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2006 07 TO 2010
Interpretation: Current Assets increased from RS. 91.89, 87.66,119,124 in 2006 07 to in 201011 registering 58.98%. Decreasing over base year (2006 07). Current liabilities from 87.39, 90.39, 72.19, 72.65 in 2005 06 to RS. 19, 28, 97,765 in 2010 11 registering a growth rate of 77.44% over base year. Net working capital which is the difference between current assets and current liabilities has been fluctuating between 87,90,72,72.6 and during the study period.
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5. STATEMENT SHOWING RATIO OF CURRENT ASSETS TO TOTAL ASSETS AND CURRENT ASSETS TO FIXED ASSETS DURING YEAR 2006 07 TO 2010 11
CURRENT ASSETS CURRENTS (RS) YEAR ASSETS TOTAL NET ASSETS (RS) TOTAL ASSETS RATIO (%) TO NET
2006 07
6,81,06,320
5,66,67,463.28 120.1
2007 08
6,20,39,947
7,92,61,853 78.2
2008 09
5,97,05,731.39
7,12,40,478.48 83.8
2009 10
8,11,03,552.97
8,89,77,044.55 91.1
2010 11
8,47,55,133.29
9,22,27,498.61
91.89
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2007-08, 78.2
2008-09, 83.8
Interpretation: The proportion of currents assets in total net assets has increased from 44.76% in 2006 07 to 26.78% in 2010 11. The proportion of currents in net fixed assets has also showed same trend. It has increased from 34.04% to 47.90%.
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RATIO
OF
SREE
RAYALASEEEMA
ALKALIES
AND
ALLIED
SALES VOLUME
3,26,11,748.28
38,10,13,523
8.56
4,62,34,394
27,36,30,389
16.89
5,08,29,601.53
35,65,74,550.48
35.09
7,09,99,123.60
33,23,96,494.49
28.96
7,57,34,176.66
35,92,77,141.83
19.86
AVERAGE
33.28
56
2010-11 18%
Interpretation: Net working capital turnover ratio has decreased from 8.56% in 2006-07.To 19.86% in 2010-11 and on an average 33.28% times during the study period.
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7.
COMPONE NT
2006-07
2007-08
2008-09
2009-10
2010-11
92,48,773 (33.28)
2,23,06,584 (80.27)
1,78,23,396 (64.14)
Sundry Debtors
3,54,94,571.72 (100)
1,58,05,553 (44.52)
88,76,129.86 (25.01)
90,20,956.63 (25.41)
1,26,80,162.10 (100)
4,89,987.94 (3.86)
12,75,758.21 (10.06)
66,17,386.77 (100)
85,29,097 (128.88)
96,83,354 (146.33)
1,20,68,081 (182.36)
6,20,39,947 (91.09)
5,97,05,731.4 0 (87.66)
8,11,03,552.9 7 (119.08)
84,755,133.2 9 (124.44)
AVERAG E
100
94.75
59.50
52.88
70.49
58
19% 26%
14%
25% 16%
Interpretations: Dominant component in the structure of working capital was sundry debtors(30.85% on an average), followed by loans & advances (188.89% on an average), inventory(51.57% on an average) and cash & bank balance(6.31% on an average) of SREE RAYALASEEEMA ALKALIES AND ALLIED CHEMICALS LTD during the study period. Therefore it can be concluded that a major portion of current assets are in the form of sundry debtors and loans & advances followed by inventories and cash & bank balances.
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SOURCE S
2006 07
2007 08
2008 09
2009 -10
2010 11
Sundry creditors
Others liabilities
TOTAL:
3,54,94,571.72
1,58,05,553
88,76,129.86
1,01,04,429.37
90,20,956.63
Interpretations: Major portion of working capital are financed from creditors followed by other liabilities, short-term and advances, provisions. Therefore, it can be concluded that particular company was heavily dependant on creditors.
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FINDINGS
The structure of working capital of the company contains 141.77%; 155.86%; 217.71% and 23.65% respectively for 06, 07, 08 and 2010 based on 2006. It denotes that it has an increased and decreased in trend of Working Capital.
The proportion of working capital on Current Assets is showing an increased trend but it in between (5 to 10%) for all the years.
The proportion of current assets to total assets and current assets to fixed assets is in between 18.76% and 64.10%.
Due to stock in transit the working capital has been decreased in the following years.
The size and trend of inventory in has increased from Rs 2,77,88,120 in 200607 to Rs 1,78,23,396 in 2010-11 registering a growth rate of 116.90% during the study period.
The table shows that the rate of growth of inventory was less than that of net sales in all years, excess 2006 07 & 2010 11. However, average growth rate of net sales (16.25%) was less than that oinventory (5.78%) during the study period. This has to be given consideration by the company
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SUGGESTIONS
The company is suggested to follow the EOQ & various methods of inventory handling by taking this project into consideration. The inventory methods which can be used by the company are FIFO, LIFO & WAC Setting up of an exclusive department to towards planning of finished goods and other materials and integration of all the functions of the organization, enhances the prospects of the company as a global player. The company can divert the excessive cash to pay off the creditors or to reduce the other liabilities.
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CONCLUSIONS
Thought sree rayalaseema alkalis and allied chemicals pvt ltd,is doing goods in manufacturing many Products or items it was found that a little rectification has to be made They are Order is placed monthly or quarterly. It may heavy expenditure for placing order so many times. Cost will be beard each time an order is placed. So it is suggestible that order should be placed annually depending on demand. Storage facilities should be modified. A stores manager should be appointed separately to look after product at hand Separate department of research should be placed. Especially for inventory of goods.
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