Wind Power Solutions Internormen Product Line

Lubrication Systems, Filter Systems, and Accessories for Wind Power Gears

Eaton combines sales, engineering, manufacturing, customer service, and technical sales support into one focused business objective: Provide customers with optimum filtration solutions.

Hydraulic Filtration Product Families:

Hydraulic & Lubrication Systems Hydraulic & Lubrication Filters Condition Monitoring Hydraulic Filter Accessories

Hydraulic System Cleanliness

Cleanliness is the measure of solid and liquid contamination found in hydraulic systems. Contamination is defined as any substance not part of a hydraulic systems working fluid.

The Importance of Cleanliness

Provides maximum efficient productivity Improves control of spare parts through preventive maintenance and monitoring Reduces equipment downtime through scheduled inspections Minimizes safety hazards and prevents contamination- related failure Increases the life expectancy of system components, which both increases operating profitability and decreases maintenance costs Reduces repair costs and system downtime

Occurrence of Contamination
There are three principal means where contamination can occur in a typical hydraulic system: Incorporated during system assembly Generated during system operation Ingested by the system during operation

Eatons Filtration business is a leader in manufacturing filtration products and solutions that include measurement, diagnostic and analysis technology. Following a path of continuous improvement, Eaton has maintained quality as a fundamental corporate strategy and a hallmark of all products and services. Eatons Internormen Product Line currently includes more than 4,000 hydraulic filter elements and corresponding filter housings.

Eaton Filtration Services

State-of-the-art testing lab facilities Equipment rentals Field serviceinspections, field trials, start-up, repair, replacement, and maintenance xtensive network of sales E and service representatives Worldwide technical support Product specialists dedicated to providing application engineering

Eaton Sustainability Commitment

Eaton is unwavering in our commitment to being sustainable by designin the way we operate, through the design of our products, and through the energy and climate saving benefits our products deliver. Eaton issues a Sustainability Report as part of its Annual Report, available on www.eaton.com.

Lubrication Systems, Filter Systems, and Accessories for Wind Power Gears
Wind power is not only the fastest growing energy production platform in the world, it is also one of the cleanest renewable power sources on Earth. As turbines are getting larger and offshore systems become more common, the possibility to build wind power plants almost anywhere makes their growth inevitable. Effective and consistent lubrication of components can sometimes be a challenge in wind turbines. Contaminants, like solid particles or moisture can enter the gearbox during manufacturing and assembly, or in the initial run-in process, or during routine maintenance. Contaminants also can be ingested through seals and breathers, or internally generated during regular operations. Proper oil maintenance, monitoring, and filtration are essential parts of preventive, structured maintenance programs. Experts recommend equipping wind power systems with: Additional filtration systems Metal particle monitoring systems Solid contamination monitoring systems Water-in-oil monitoring systems Water removal systems High quality desiccant breathers Heating systems for cold environments Cooling systems

It is particularly important that wind turbine lubricants provide appropriate protection of gearboxes against corrosion, wear and tear. Most lubrication and hydraulic systems failures are caused by oil contamination. That is why proper oil maintenance, monitoring, and filtration are an essential part of preventive, structured maintenance programs.

Lubrication System Diagram

Legend p1: Pressure filter ON p2: Pressure filter OFF p4: Pressure hose ON p5: Bypass ON p6: Pressure cooler ON p7: Pressure cooler OFF p8: Pressure flow junction TB: Temperature casing T1: Temperature filter ON T6: Temperature cooler ON T7: Temperature cooler OFF VM: Flow measuring device K: Cooler Q: Oil flow pump Q1: Oil main flow filter Q2: Oil parallel flow filter Q3: Oil flow to the gear Q5: Deaeration flow QK: Oil flow cooler QB: Oil flow bypass E1: Permanent deaeration VD1: Valve with filter element 51 psi (3.5 bar) VD2: Valve to cooler 7.3 psi (0.5 bar) VD3: Valve to bypass 87 to 174 psi (6 to 12 bar)

Twinfil Filter Systems

MPS Metal Particle Sensor

Twinfil Filter Systems

Features Specially designed gear lubrication systems Reliably supplies all gear lubrication points as it filters and deaerates the system Low noise emission Indicates oil operating condition Prolongs lubricant service life Simple to service Operates in cold weather conditions with an additional pump-assisted heating system
Twinfil Filter System

Available Options Condition Monitoring Systems Metal particle sensors (MPS) Water sensors (WSPS) Multifunction oil condition sensors (IVS 01) Clogging Indicators Electric, electronic, or visual pressure differential indicators to monitor filter operating conditions. They may be connected to the filter without any tubes. Water Removal Filter Elements Use for particle retention and absorption of free and emulsified water from oil Reduce oil aging and deadditivation of fluids

Filter, Valve, and Cooling System Function from Cold Start to Normal Operating Temperature

Start Trial Results

Tests under simulated cold start conditions down to -22 F (-30 C) operating and -40 F (-40 C) survival temperatures and with a special gear oilyielded the following results: Oil flow through the air-oil cooler could be attained after two minutes The adjustable pressure differential valve (VD3) appeared to influence how long it took to see a temperature increase (T7) at the cooler outlet. Based on the oil flow (QK 20% of the total flow Q), and at pressures from 87 to 174 psi (6 to 12 bar), the times ranged from 10 to 2 minutes All system components worked properly from cold start up to maximum temperature. Whenever measured, oil viscosities were < 4635 SUS (1000 mm/s), and the oil flow was 100% filtered through the main element (filter fineness 10 m, fiber glass fleece)
T7 F (C) 59 (15) 50 (10) 41 (5) 32 (0) 23 (-5) 14 (-10) 5(-15) -4 (-20) 2 10 Trial Start 2 VD3 87 psi (6 bar) pk min = 55 psi (3.8 bar) OK > 4 gal/min (15 l/min)
[min]

Performance Tests
Eatons Internormen product specialists coordinated with customers and other partners to test the TWF systems functionality. They simulated cold start conditions (down to -22 F (-30 C) operating and -40 F (-40 C) survival temperatures) and used special gear oils. They found that all system components including the pump, filter, valves, and tube systemworked properly from cold start to the 158F (70 C) maximum operating temperature without any negative effect on the overall gear-oil supply.

Trial Start 1 VD3 174 psi (12 bar) pk min = 55 psi (3.8 bar) OK > 4 gal/min (15 l/min)

Twinfil Filter Systems

TWF 1001 with MPS

TWF 1950

TWF 1001
Technical Data Operating pressure: Flow rate: Operating temperature: Survival temperature: E-motor - rotary current: E-motor - protection class: 232 psi (16 bar) maximum 31.7 gal/min (120 l/min) -22 F (-30 C) minimum -40 F (-40 C) minimum 400/690 V, 50 Hz/60 Hz IP 65

TWF 1950
Technical Data Operating pressure: Flow rate: Operating temperature: Survival temperature: E-motor - rotary current: E-motor - protection class: 232 psi (16 bar) maximum 52.8 gal/min (200 l/min) -22 F (-30 C) minimum -40 F (-40 C) minimum 400/690 V, 50 Hz/60 Hz IP 65

TWF 6000 TWF 4000

TWF 4000
Technical Data Operating pressure: Flow rate: Operating temperature: Survival temperature: E-motor - rotary current: E-motor - protection classes: 232 psi (16 bar) maximum 66 gal/min (250 l/min) -22 F (-30 C) minimum -40 F (-40 C) minimum 400/690 V, 50 Hz/60 Hz IP 65

TWF 6000
Technical Data Operating pressure: Flow rate: Operating temperature: Survival temperature: E-motor - rotary current: E-motor - protection classes: 232 psi (16 bar) maximum 105.7 gal/min (400 l/min) -22 F (-30 C) minimum -40 F (-40 C) minimum 400/690 V, 50 Hz/60 Hz IP 65

CSM 02

CSM 02 Contamination Sensor Monitor

Applications In-line particle counting in the wind turbine gearbox oil can quickly present the following challenges: High viscosity oils and variations in outdoor temperatures can significantly affect measurement systems Foamed oils make particle counting in wind power plants additionally difficult Features
TWF 1950 with WGR 60

Use as a stationary or mobile oil condition monitoring system Operates off-line, independent of the system being measured Analyzes the amount and size of solid contamination in hydraulic and lubrication fluids Easily upgraded with additional sensor modules to measure other important fluid parameters Measures foamed oils accurately Effective for early detection of changes in fluid cleanliness and oil composition as well as contamination increases Useful for quality control, maintenance, and during initial operations

WGR 60 - Maintenance Unit

Inexpensive maintenance unit meant for quick, clean change of filter element without oil loss Oil is pumped out of the filter housing into an appropriate reservoir and pumped back into the system after the filter has been changed Especially suitable for application in wind power plants

Software updatable through SD card Remote control via Internet or Intranet Graphic display of stored measurements Storage capacity 8 x 100 measurement results English and German languages available
Technical Data: Voltage supply: Pressure operating range: Viscosity: Max. oil temperature: Ambient temperature: Protection class: Output signals:

230 V, 50 Hz / 110 V, 60 Hz -2.9 to 2.9 psi (-0.4 to 0.5 bar) 92.7 to 4635 SUS (20 to 1000 mm2/s) 32 to 158 F (0 to 70 C) 32 to 122 F (0 to 50 C) IP 54 Two alarm signals; limit values programmable RS232 / RS485 output, USB, Ethernet Alarm through e-mail via Internet Measurement results displayed on monitor Printing function with optional thermal printer On touch-screen

Technical Data: Dimensions: Weight: Barrel capacity: Flow rates: Viscosity: Suction/pressure hose: Connection: Power supply:

20.5 x 14 x 28.7 in (520 x 355 x 730 mm) 26.5 lb (12 kg) 16.85 gal (60 l) 1.3 to 4 gal/min (5 to 15 l/min) 18,540 SUS (4000 mm/s) 59 in (1.5 m) G 1/2 threaded 230 V

Operation: Measuring Parameters: Particle counting: Water saturation: Temperature: Dynamic viscosity: Relative dielectric constant: Weight:

Contamination classes - acc. to ISO 4406:99 0 to 100% 32 to 158 F (0 to 70 C) 9 to 900 mPas 1 to 10 72.8 lbs (33 kg) approximately

Retrofit Filter Systems

US 10 US 22 with Metal Particle Sensor

US 22
The US 22 stationary filter units are intended for oil maintenance in hydraulic systems, applications include: Secondary flow filtration in addition to an existing operating filter Secondary flow filtration without an operating filter Filtration when filling the oil reservoir The US 22 unit should not be used to pump contaminated hydraulic fluids and is therefore designed without a switch-over fitting to by-pass the filter. Features like high reliability and small dimensions are guaranteed by its compact structural design on a base plate without a pipe. The device is equipped with a gear pump driven by an E-motor. Easy to replace filter elements are available in different fineness.
Technical Data: Filter fineness: Weight: Operating medium:

US 10
The US 10 stationary filter units are designed for servicing oil at gears with lubricants of high viscosity. The units perform off-line filtration, and are constructed on a base plate without a tube, which guarantees small dimensions and high reliability. The stationary filter unit can operate unattended. The electric security and switch elements of the filter unit perform the following functions: otor protective switch turns M E-motor off when overloaded hermostat switches on the pump T depending on the respective gear temperature ressure switch (clogging P indication E5.5) acts as protection against permanent overload (> 72.5 psi, 5 bar) ime lag relay bridges the cold T start of E5.5 The conduction, deaeration, and diversion connections are marked US 10 with Control Unit corresponding to their function. Diversion is necessary for the purification of the filter unit and appropriate replacement of the filter element as well as for changing the fluid to be filtered.
Technical Data: Flow rate: E-motor: Power supply: Max. Pressure: Filter fineness: Weight: Medium : 3 gpm (11.3 l/min) at 700 rpm 0.37 KW, about 700 rpm 230/400 V, 50 Hz 116 psi (8 bar) 5 m(c), 7 m(c), 10 m(c), 15 m(c), or 20 m(c) 77.1 lbs (35 kg) (approx.) Hydraulic oil based on mineral oil, 46.4 to 13,905 SUS (10 to 3000 mm/s)

4.5 m(c), 7 m(c), or 10 m(c) 77.1 lbs (35 kg) (approx.) Hydraulic oil based on mineral oil from 46.4 SUS (10 mm/s). Other media on request.

Metal Particle Sensors

Additionally, the US 22 can be equipped with an MPS - Metal Particle Sensor having the following features: Detection of metal particles esigned as an inexpensive in-line monitoring solution for D stationary and permanent operations Suitable for installation in new or existing systems Operating with inductive measuring concept for hydraulic and lubricating fluids Various types: MPS 01.2, MPS 02.1, MPS 03.1

Wind Energy in Cold Climates

Take advantage of wind power even in the coldest regions of the world. Cold climate and severe outdoor conditions have particularly undesirable effects on wind turbines, primarily affecting plastic and steel components and lubricants. At low temperatures, the viscosity of lubricants and hydraulic oils increases, causing the oil to stiffen, leaving it unable to sufficiently lubricate the gearbox and bearings. If the oil is too thick to freely circulate, damage to the gears will occur almost immediately. An increase in internal friction will reduce the power transmission capacity of the gearbox. It is also important to account for servicing and monitoring the system under difficult cold weather conditions. Increased maintenance costs and extended turbine downtime need to be considered. To significantly improve the dependability and extend the service life of wind turbines under cold, unpredictable winter conditions, Eaton offers a variety of Internormen product solutions.

Twinfil Filter Systems

with Additional Pumpassisted Heating System
Technical Data Operating pressure: Operating temperature: Survival temperature: Pump heating: E-motor:

217.5 psi (15 bar) maximum -22 F (-30 C) minimum -40 F (-40 C) minimum 4 x 100 W, 230 V Customer-specific

Heating elements

HSH Oil Pre-heater for Suction Hoses

Features Suction hose heater placed inside the Eaton Internormen DN 60 suction hose Additional 59 (1.5 m) heater connection line and inlet Excellent cold start performance of the gear pump Benefits High power (350 W/m) ensures exceptionally quick heat-up time: from -22 to 40 F (-30 to +5 C) in 20 minutes Overheat control prevents oil combustion Outer sheath, made of stainless steel wave tube, is leak-proof and compatible with different media Temperature control at the surface of the stainless steel wave tube (up to a maximum of 140 F (60 C)) Hose to heater is sealed without compression glands Various hose lengths available (standard: 59 (1.5 m))

Technical Data Tube length: Connections: Nominal diameter: Power supply: Power: Operating temperature: Survival temperature:

59 (1.5 m) (other lengths available on request) 2 x SAE 2 (other connections available on request) DN 60 230 V~ (other supply voltages available on request) 350 W/m -22 F (-30 C) minimum -40 F (-40 C) minimum

HS Heating Systems
Features Provides quick additional gear oil heating when extremely low temperature conditions push oil viscosity up to 741,6000 SUS (160,000 cSt (mm/s)) Two types available - HS 10 and HS 16 - each operates at 116 or 174 psi (8 or 12 bars) maximum pressure Fitted for survival temperatures from -40 to 176 F (-40 to 80 C) Systems are maintenance-free and equipped with a monitoring device to prevent oil overheating

H3 H2 H1

HS 10
Technical Data Operating pressure: Operating fluid: Starting viscosity: Operating temperature: Survival temperature: Operating voltage: Frequency: Hydraulic thermal output: Electric thermal output: 116 or 174 psi (8 or 12 bar) maximum Poly-alpha-olefin or mineral oil-based gear oils 741,600 SUS (160,000 mm/s) maximum -22 F (-30 C) minimum, 86 F (30 C) maximum -40 F (-40 C) minimum, 176 F (80 C) maximum 400/460 V AC (other voltages upon request) 50/60 Hz 1000 W (maximum) H1: 2 x 100 W, 230 V AC H2: 2 x 160 W, 230 V AC H3: 3 x 2500 W, 400 V AC 80 cm/rev, 13.74 gal/min (52 l/min) at 750 rpm, 16.38 gal/min (62 l/min) at 500 rpm 3.0 kW

HS 16
Technical Data Operating pressure: Operating fluid: Starting viscosity: Operating temperature: Survival temperature: Operating voltage: Frequency: Hydraulic thermal output: Electric thermal output: 116 or 174 psi (8 or 12 bar) (maximum) Poly-alpha-olefin or mineral oil-based gear oils 741,600 SUS (160,000 mm/s) maximum -22 F (-30 C) minimum, 86 F (30 C) maximum -40 F (-40 C) minimum, 176 F (80 C) maximum 400/460 V AC (other voltages upon request) 50/60 Hz 1500 W (maximum) H1: 2 x 100 W, 400 V AC H2: 2 x 250 W, 400 V AC H3: 6 x 2500 W, 400 V AC 80 cm/rev, 13.74 gal/min (52 l/min) at 750 rpm, 16.38 gal/min (62 l/min) at 500 rpm 3.0 kW

Geared pump: Electric motor:

Geared pump: Electric motor:

Wind Power Coolers

High performance oil coolers
High or increased oil temperatures lead to oil deterioration, which leads to decreased efficiency, wear and tear, and reduced service life of equipment and components. To prevent high operating and maintenance costs and prolong the life expectancy of a system, oil has to be cooled and thus enabled to perform trouble-free lubricating, sealing, corrosion protection, or cooling.

Designed and dimensioned to suit your needs and requirements

Eaton offers a wide range of high-quality standard and custom designed oil coolers with excellent cooling capacities designed to withstand hardest operating conditions. Efficient cooling begins with optimal dimensioning and extensive product testing. Eaton considers various factors, such as the application area, the environment, or the cooling medium, and can offer the right cooler size or type to suit your specific requirements.

Advantages of Eatons Internormen Coolers:

Compact design High cooling performance Low noise level (essential for indoor installations) Various sizes Various types (e.g., plate coolers) Customer-specific solutions Wide range of accessories (e.g., adapters)
CI 61

CI 61
Technical Data Operating pressure: Weight: Noise level: Working temperature: Survival temperature: Motor: 290 psi (20 bar) 108 lbs (49 kg) 82 dB, +/- 3 dB -22 to 131 F (-30 to +55 C) -40 F (-40 C) 1.1 kW 400 - 690 V, 50 Hz 1450 rpm, 4-pin

CI 71

CI 71
Technical Data Operating pressure: Weight: Noise level: Working temperature: Survival temperature: Cooling capacity: Motor: 290 psi (20 bar) 201 lbs (91 kg) 80 dB, +/- 3 dB -22 to 131 F (-30 to +55C) -40 F (-40 C) 45 KW 1.1 kW 690 V, 50 H 905 rpm, 6-pin

CI 71

CI 81
Technical Data Operating pressure: Weight: Noise level: Working temperature: Survival temperature: Cooling capacity: Motor: 290 psi (20 bar) 245 lbs (111 kg) 82 dB, +/- 3 dB -22 to 131 F (-30 to +55 C) -40 F (-40 C) 51 KW 1.1 kW 690 V, 50 Hz 905 rpm, 6-pin

CI 81

Cl 91
Plate Cooler WO-CI 95

Technical Data Operating pressure: Weight: Noise level: Working temperature: Survival temperature: Motor:

290 psi (20 bar) 302 lbs (137 kg) 83 dB, +/- 3 dB -22 to 131 F (-30 to +55 C) -40F (-40C) 2.2 kW 690 V, 50 Hz 905 rpm, 6-pin

Cl 101
Technical Data Maximum operating pressure: Test pressure: Weight: Noise level:
CI 101

290 psi (20 bar) 435 psi (30 bar) 346 lbs (157 kg) 83 dB, +/- 3 dB 60 KW 2.2 kW 3 x 690 V, 50 Hz 6-pin

Cooling capacity: Motor:

Eaton Internormen coolers are flushed with low viscosity fluid according to ISO 4406 contamination class 16/14/11

Lubrication Systems, Filter Systems, and Accessories for Wind Power Gears
Filter Systems
Twinfil Lubrication and Filter Systems for Gears TWF 1001 TWF 1950 TWF 4000 TWF 6000 Filter Units Stationary US 10 US 22 with MPS 01.2 Lubrication Systems For Main Bearings of Wind Turbine Gears Supplementary Products WGR 60
maintenance unit for filter change

Contamination Monitoring Systems

Sensors Metal Particles MPS 01.2 MPS 02.1 MPS 03.1 Water Contamination WSPS 01 - 05 Oil Condition IVS 01 In-line Measuring Systems Particle Counter CSM 02 MPM 01 - Set Water Contamination WSTM 01 - Set Oil Condition IVS 01 On-line/Off-line Measuring Systems Multi-analysis Systems OCM 01 Water Contamination WSH 01

Heating and Cooling Systems

Heating Systems HS 10 HS 16 HSH - Heated Suction Hose Cooling Systems CI 71 CI 81 CI 91 CI 101 Plate Cooler WO - CI 95

Filter Elements

North America HQ 70 Wood Ave., South, 2nd Floor Iselin, NJ 08830 Toll Free: (800) 656-3344 (North America Only) Voice: (732) 767-4200 China No. 3, Lane 280, Linhong Road Changning District, 200335 Shanghai, P.R. China Voice: +86-21-5200-0099 Singapore 4 Loyang Lane #04-01/02 Singapore 508914 Voice: +65-6825-1668

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For more information, please e-mail us at filtrationinfo@eaton.com Visit us online at eaton.com/filtration for a complete list of Eatons filtration products
2012 Eaton Corporation. All Rights Reserved. All trademarks and registered trademarks are the property of their respective owners. Litho USA.

All information and recommendations appearing in this brochure concerning the use of products described herein are based on tests believed to be reliable. However, it is the users responsibility to determine the suitability for his own use of such products. Since the actual use by others is beyond our control, no guarantee, expressed or implied, is made by Eaton as to the effects of such use or the results to be obtained. Eaton assumes no liability arising out of the use by others of such products. Nor is the information herein to be construed as absolutely complete, since additional information may be necessary or desirable when particular or exceptional conditions or circumstances exist or because of applicable laws or government regulations.

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