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CONTENTS 1.Power supply considerations 2.Signal line considerations 3.PCB considerations 4.Component considerations 5.EMC specific components 6.Inductors 7.Common mode chokes 8.Transformers 9.Isolated DC-DC converters 10. Conclusion 11. Pre-compliance testing conducted line emissions of DC supplied circuits 12. Pre-compliance 13. Standard test method 14. Shielding 15. DC target circuit under test 16. Circuit conditions 17. Resolution bandwidth and spectra obtained 18. Spectra detection method 19. Using the emissions spectra information 20. Relevant standards 21. Abbreviations
The EC (European Community) regulations regarding electromagnetic compatibility (EMC) affect many aspects of circuit and system design. However, there are many considerations that can be applied generally to reduce both the emissions from and susceptibility to, electromagnetic interference (EMI). As a manufacturer of electronic components, C&D Technologies is committed to minimising emissions from its own components compliance helping its customers achieve EMC and to by correct component choice and design. To this end C&D Technologies have compiled the following list of general design considerations. figure 3). (especially analogue and digital systems) on both power supply and signal lines (see figure 4).
1. POWER SUPPLYand overshoot, see figure 5). CONSIDERATIONS I Eliminate loops in supply lines
(see figure 1).
3. PCB CONSIDERATIONS I Avoid slit apertures in PCB layout, particularly in ground planes or near current paths.
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therefore avoid localised concentrations of ground plane and power plane whenevervia and through hole pads (surface mount possible. is the preferred assembly technology)
I Minimise output drive from clock circuits. I Use common mode chokes between current
carrying and signal lines to increase coupling and cancel stray fields (see figure 14). reduces component noise and power line transients (see figure 15). decoupling and bypassing (ceramic multilayer types are preferred due to high resonant frequency and stability).
Figure 12: Orthogonal Tracking on Seperate Layers Figure 9: Use Guard Ring & Ground Fill
6. INDUCTORS
The range of inductors available from C&D Technologies are targeted mainly at the power market, and are useful for reducing EMI on power lines and for filtering high current signals. In switched mode power supply (SMPS) circuits filtering are available (see figure 16). It is recommended that a toroidal or sheilded inductor be used if EMC problems are suspected of being emitted from this circuit function. Toroidal inductors maintain the magnetic field within the core shape and hence have virtually zero radiated field. The susceptibility of a toroid is also negligible due to the shape, since an applied magnetic field would generate an equal and opposite current component in the wire (self cancelling).
Figure 16: Basic SMPS and Filter ConfigurationAt power sections of various circuit functions,
an inductor between the local supply and the main feed provides good filtering of the supply and reduces noise from localised circuits in the system polluting the main power line (see figure 2). Since the inductor here requires a relatively high DC current during its usual operation, axial inductors which have very a high saturation current are recommended. Selection should be made on the current handling and relative switching speed of the circuit section. Generally low values of inductance are preferred due to the associated low DC resistance. In systems with a reactive load or driver a matched termination may be required using a passive reactive circuit. The frequency response of the load/driver needs to be known, but can be matched by a relatively simple and easily characterised RCL network Another area where inductors can be used with great benefit to the EMI of a circuit is in an amplifier bias network (see figure 17). By using an inductive element in the bias or compensation arms, a filter can be added to the circuit without loading the signal with additional inductance. Careful choice of inductance value is required and placement close to the amplifier is essential. This method is suitable for filtering HF noise, particularly on video and VHF/UHF TV type signals.
One particular area where high noise is essential is in thyristor/triac driving circuits, where the transformer is providing an isolation between a mains driven load and a logic based controller (see figure 18). The isolating
pulse transformer provides much better noise Common mode chokes are best employed inimmunity than an insulated gate bipolar signal lines to eliminate common mode noisetransistor (IGBT) due to inherently lower or EMI on cables or induced in the signalcoupling capacitance (typically tens of pF for a tracks (see figure 14). The choke should bepulse transformer compared to nF for power located as near to the driver/receiver circuit asIGBT devices). The lower coupling capacitance possible, or at the entry point of a signal to aimproves the circuits immunity for noise on the board. The choke works by cancellingmains and from the power switching interference appearing on both signal anddevice.TORS
DESIGN .11.
14. SHIELDING
At all times the DC powered circuit under test (CUT), LISN and all cables connecting any measurement equipment, loads and supply lines should be shielded. The shielding is to prevent possible pick-up on cables and the CUT from external EMC sources (e.g. other equipment close by, radiated emissions from the PSU etc). The shielding is again referenced to mains earth. therefore only be considered as precompliance tests, the end system would have to be fully compliance tested for full CE be certification. However, if the system is to certified via the Technical Construction File (TCF) route, the individual pre-compliance tests may be used as part of the TCF.1 When measuring small circuits or individual components, the whole part can often be fitted into a metal enclosure for testing. All power and test entry points should be via shielded connectors, preferably high frequency BNC types. The LISN should be shielded and external to the enclosure containing the test circuit (see figure 23).
test PSU noise from the target circuit noise while performing the test (assuming the test PSU is not the same as the final system PSU). The removal of line noise is performed on AC mains connected systems using a line impedance stabilisation network (LISN) on
11. PRE-COMPLIANCE TESTING both live and neutralearth as a ground plane. This has the mains lines and referenced to CONDUCTED LINE EMISSIONS been directly copied for the testing of DC OF DC SUPPLIED CIRCUITS
Power supply (PSU) designers should be well aware by now of the requirement of their power supply to provide clean DC voltage to the target circuit and not to disturb the ac mains voltage. However, often the PSU designer may have no idea of the noise that can potentially be introduced by the target circuit, likewise the DC circuit designer (digital or analogue) may not be aware of the requirements of the PSU as far as acceptable noise levels are concerned. The aim of this section is to bridge this gap, to provide a method for testing the DC circuit in isolation from its final PSU and enable either additional filtering to be specified, or PSU immunity to conducted noise to be requested. Either way it enables the two designers to work towards a common goal; CE certification of the final product.
supplied circuits, using any DC PSU with an earth terminal, both the positive and ground (or 0V) lines are filtered with a LISN referenced to the mains earth terminal. Each LISN is constructed in accordance with CISPR 16 for 50/50H line impedance (see figure 22). There are other reasons for using the mains earth as a reference than just the ability to relate the test to the standard EN specifications, in many systems the mains earth will in fact be the case ground plane. If it is known that the 0V line is the ground plane reference the earth reference can be connected to the 0V line at the supply, with both LISNs still on the DC supply lines (the LISN on the 0V line should still be connected as this gives an indication of likely ground line noise). Circuits supplied with multiple DC lines will require a LISN on each power feed and the noise measured on each of the power lines. Figure 21: Filtering a DC-DC Converter
12. PRE-COMPLIANCE
There are no specified EMC limit lines for DC rails, hence there are no specified tests in the EC or CENELEC regulations that can be applied directly. Likewise the PSU and the DC supplied circuit could only be considered as sub-systems at best, possibly even components, consequently on their own they are exempt from the EC directive. The tests conducted can
CISPR CSA DEMKO DIN DTI EC EIA EN reduce noise? Does noise get to the PSU fromthese tests are only precompliance and further the logic, clock or interface circuits? All thesetests with the PSU and circuit in the target should be examinable on the circuit while stillsystem will have to be conducted prior to in the pre-production or design stages.certifying the completed product. Filtering may be the lowest cost option of EMC EMI ETSI FCC
getting the circuit through pre-compliance. If redesign represents a major investment in timeThe following are some of the relevant EMC and money, simply adding a capacitor andstandards applicable in various countries that inductor to the input line may only addthe above design notes are intended to minimal cost and drop the noise by 20dB ataddress.HF the problem frequency. Alternatively you may FCC 15J/SUB Part BIEC even have to specify to the PSU designer that VDE 0871 the PSU must give a specified noise rejection, 20dB to noise below 1MHz for example. CISPR 22 The standard EMC limit lines can be placed as EN 60555-2/3 overlays on the noise emissions to determine EC Directive 89/336/EEC what rejection the PSU requires. Often this is not quite as straight forward as it sounds as PSU output capacitors andsignificantly higher capacitors may result in a CUT input rejection than would be suggested by simply using 50 noise sources (the PSU and CUT are unlikely to have 50 impedance, or even
21. ABBREVIATIONS
Institute
Radio Frequency RF Technical Construction File CECertificate of EMC Compliancematched impedances). As stated previously, Standards Australia TCF SAAFigure 28: NMS1212 Standards Council of Canada Spectra with 120kHz RBW Finnish Standards Association SCC Svenska Elektviska Kommissionen SFA SEMKO UHF UL UNI VDE VHF (Sweden) Ultra High Frequency Underwriters Laboratory (USA) Ente azionale Italiano di Unificazione (Italy) Verband Deutsche Electrotechniker (Germany) Very High Frequency
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