2010 SACHS Heavy Duty Clutch Catalog

2010
SACHS

Heavy-Duty Clutch
Catalog
About Us
The Worlds Largest

HCV Clutch Supplier
Since it was founded in 1915, ZF has grown to become the worlds
leading supplier of driveline and chassis technology to the commercial vehicle, passenger car, off-road, rail, marine and aviation
industries.
Worldwide, ZF Sachs is the largest manufacturer of clutch systems
for heavy commercial vehicles. Innovations such as the Dual Mass
Flywheel, Twin XTendTM self-adjust clutch and ConAct Pneumatic
Clutch Actuator are just some of the products ZF Sachs has developed to reduce torsional vibrations, increase clutch life and ease
pedal effort.
Vernon Hills, IL
Self- or manual-adjust, SACHS heavy-duty clutches offer an exceptional combination of benefits for all stakeholders:

Maximum durability and reliability

Ease of installation and maintenance
Enhanced vehicle operator comfort
Lowest possible operating cost-per-mile
In North America
In North America, ZF has maintained a strong network of research and development, manufacturing and distribution facilities
since 1979. At our Northville, Michigan Corporate Headquarters
and Technical Center, ZF is on the leading edge of powertrain
development for heavy-duty vehicles and strives to engineer and
produce the best products for the region.
ZF Services, the aftermarket business unit of ZF, provides added
value to North American customers with its 289,000 square-foot
remanufacturing and distribution facility in Vernon Hills, Illinois.
Northville, MI
Total Commercial Vehicle

Competence
We know trucks.
Transmissions
Manual and automatic transmissions
Hybrid systems
Driveline Components
Gearshift systems Electronic components Steering systems
Clutch systems Torque converters PTOs
Retarder systems
Axle drives Bevel gear sets Differentials Powertrain suspension systems
Axles
Front and rear axle systems
Chassis Components
Damper modules and damping systems 4-point links
V-links Torque rods Tie rods Stabilizers Suspension
joints Cabin suspensions Chassis mounts Precision
plastics parts Electronic components
Steering Systems
Hydraulic steering systems Rear axle steering systems
Steering pumps Steering columns Steering accessories
Index

Overview

ZF, ZF in North America

Truck Competence

Features and Benefits

Features and Benefits

How to Choose the Right Clutch

Clutch Guide
2
3
4/5

Clutch Assembly Parts

Additional Parts

Clutch Specification Chart

Clutch Chart

Interchange

ArvinMeritor & Eaton
8/9
The purpose of this catalog is to furnish ZF Services North America, LLC (ZFSNA) customers with as complete a listing of their parts requirements as possible.
All listings and interchanges have been compiled as carefully as possible with all available information. ZFSNA cannot assume any responsibility for possible
errors in listings, applications or interchanges.
All references by ZFSNA to the original manufacturer trade names and part numbers are for identification purposes only.
This catalog supersedes all previous catalogs and listings.
SACHS Twin XTend & Manual-Adjust
Tried and True, the Best

Our heavy-duty clutch program provides complete coverage and
interchangeability to Eaton clutches.
Standard SAE #1 Flywheel and Bell-Housing Packaging
14 and 15.5 Cast Cover, Twin Plate, Cerametallic Facings
Manual- and self-adjust models

Torque Ratings (ft.-lbs.) 1450, 1650, 1850, 2050
Greasable, 100K-mile Extended Lube, Dual Zerk (Mack type),
Wide Pad (for hydraulic actuation) Bearing Options
4-Paddle Disc Facings, 6-Paddle Optional
All Soft Damper 6/7-Spring, Pre-Damper Optional
Twin XTend Self-Adjust

The Twin XTend was designed to deliver the lowest operating cost-permile. With our proprietary self-adjust technology, no adjustments are
ever needed. Pedal effort is kept consistently low, and constant clamp
load prevents slippage even under the roughest conditions.
SACHS Manual-Adjust
Our manual-adjust Clutches dont just offer easy pedal effort for operators. They also utilize the same vibration-reducing technology available
on our Twin XTend to mitigate damaging vibratory torque from being
transmitted through the drivetrain.
Disc Features
(Standard on both self- and manual-adjust)
Softest Damper Rates: Our damper rates are the softest in the industry and do the most effective job in preventing destructive vibratory
torque from being transmitted through the powertrain.
Premium Grade Friction Facings: Our proprietary friction facing material maximizes torque capacity, lowers wear rates and smoothes clutch
engagement.
Fifth Rivet: The utilization of a fifth rivet ensures that the clutch facing wont lift in high stress and heat situations, therefore eliminating
clutch release problems.
Clutches in the World.

SACHS Manual-Adjust
Twin XTend Self-Adjust
Open Architecture
Design: The open
design directs worn
friction-facing mateAdjustment Ring Sealant:
Diaphragm Spring: Versus coil
Patented Controlled Center
rial and ingested dirt
The application of a special
springs, the diaphragm spring
Plate: A simple and robust
or contaminants away
sealant protects the adjust-
design increases the life of the
mechanism, the patented plate
from the adjustment
ing ring mechanism from
clutch by giving uniform plate
enables drag-free clutch re-
mechanism, thus elim-
contaminants, dirt intrusion
pressure and enhances driver
lease and smooth engagement
inating interference
and worn facing material.
comfort with an easy pedal ef-
without vulnerability to system
with its functionality.
fort.
vibration or shock loads.
Bearing Features
(Standard on both self- and manual-adjust)
Integrated Bearing and Bearing Pad Lubrication System: The bearing and bearing
wear pad are lubricated via channels connected to the grease fitting. With only
one point of lubrication, maintenance time is reduced.
Supersized Bearing Housing Wear Pad: Inhibits wear-out of the bearing housing
pads at release fork contact points, preventing premature failure of the release
bearing.
HCV Clutch Catalog
How to Use the Specification Chart
1 Determine clutch diameter
2 Determine critical fit
Heavy-duty clutches
commonly come in two sizes,
15.5 and 14 diameters.
3 Choose additional option
dimensions and performance

specifications
preferences
Number of disc facings
Spline diameter/number of
splines: All SACHS clutches are 2
diameter with 10 teeth.
Bearing type (greaseable, dual

zerk, extended lube)
Flywheel bore opening: Must

provide clearance for clutch disc
springs. For SACHS clutches, this
is 10.25 for 7 springs and 7.5 for
6 springs.
Pre-damper or not
Manual or self-adjust
Engine torque rating: Clutch rating

must equal or exceed engine peak
torque rating.
HCV Clutch Catalog
Clutch Assembly Parts
1. Adjusting Wrench Kit: For use with

non-Mack Twin XTend Clutches during
initial installation: 00 3196 000 007
2. Bearing and Roller Fork Kit: For

use with ZF-AS Tronic/FreedomLine
Clutch: 00 3189 600 001
3. Release Fork: For use with SACHS
Extended Lube Bearings:
00 3106 000 004
4. Drive Pins: For use with SACHS 14

Clutches: 00 3496 000 005
5. Clutch Brake, 2 Torque Limiting:
00 3474 002 500
6. Adjusting Wrench Kit: For use with
Mack Twin XTend clutches during
initial installation: 00 3196 000 008
7. Clutch Brake Spacer: For use with
manual-adjust Clutches being installed
with a heavily remachined flywheel:
00 3131 000 091
HCV Clutch Catalog

Spline Dia.
& No. of
Splines
Clutch Specification Chart

Minimum
Flywheel
Bore
Opening
Clutch Torque
(must meet or
exceed engine
peak torque)
Number of
Springs
Number of
Facings
Bearing Type
PreDamper
Manual-Adjust
Twin XTend
Self-Adjust
15.5 Cast Cover Two-Plate, Heavy-Duty Clutch with Cerametallic Facing

2" -10
7.5"
1450 lb-ft
Greaseable
no
20 3488 000 196
-- ---- --- ---
2" -10
7.5"
1650 lb-ft
Greaseable
no
20 3488 000 194
20 3400 000 508
2" -10
7.5"
1650 lb-ft
Greaseable - Dual Zerk
no
20 3488 000 256
-- ---- --- ---
2" -10
10.25"
1450 lb-ft
Greaseable
no
20 3488 000 062
20 3400 000 199
2" -10
10.25"
1450 lb-ft
Greaseable
yes
20 3488 000 104
20 3400 000 219
2" -10
10.25"
1450 lb-ft
Extended Lube *
no
20 3488 024 115
20 3400 126 608
2" -10
10.25"
1450 lb-ft
Extended Lube *
yes
20 3488 000 051
20 3400 000 211
2" -10
10.25"
1450 lb-ft
Greaseable
no
20 3488 000 248
-- ---- --- ---
2" -10
10.25"
1700 lb-ft
Greaseable
no
20 3488 000 063
20 3400 000 200
2" -10
10.25"
1700 lb-ft
Greaseable
yes
20 3488 000 105
20 3400 000 220
2" -10
10.25"
1700 lb-ft
no
20 3488 024 122
20 3400 000 196
2" -10
10.25"
1700 lb-ft
Extended Lube *
no
20 3488 024 117
20 3400 126 609
2" -10
10.25"
1700 lb-ft
Extended Lube *
yes
20 3488 000 052
20 3400 000 212
2" -10
10.25"
1700 lb-ft
Greaseable
no
20 3488 000 249
20 3400 000 228
2" -10
10.25"
1700 lb-ft
Greaseable
yes
20 3488 000 261
20 3400 000 775
2" -10
10.25"
1700 lb-ft
no
20 3488 000 015
20 3400 000 229
2" -10
10.25"
1700 lb-ft
Extended Lube *
no
20 3488 000 016
20 3400 126 612
2" -10
10.25"
1760 lb-ft
no
20 3488 024 123
20 3400 000 197
2" -10
10.25"
1760 lb-ft
no
20 3488 000 240
20 3400 000 230
2" -10
10.25"
1860 lb-ft
Greaseable
no
20 3488 000 064
20 3400 000 201

20 3400 000 221
2" -10
10.25"
1860 lb-ft
Greaseable
yes
20 3488 000 106
2" -10
10.25"
1860 lb-ft
Greaseable
no
20 3488 000 193
20 3400 000 305
2" -10
10.25"
1860 lb-ft
Greaseable
yes
20 3488 000 253
20 3400 000 764
2" -10
10.25"
1860 lb-ft
Extended Lube *
no
20 3488 024 205
20 3400 000 303
2" -10
10.25"
1860 lb-ft
Extended Lube *
yes
20 3488 000 161
20 3400 000 766
2" -10
10.25"
2050 lb-ft
Greaseable
no
20 3488 000 195
20 3400 000 306

20 3400 000 767
2" -10
10.25"
2050 lb-ft
Greaseable
yes
20 3488 000 251
2" -10
10.25"
2050 lb-ft
no
20 3488 000 026
20 3400 000 231
2" -10
10.25"
2050 lb-ft
yes
20 3488 000 254
20 3400 000 769
2" -10
10.25"
2050 lb-ft
Extended Lube *
no
20 3488 000 250
20 3400 000 304
2" -10
10.25"
2050 lb-ft
Extended Lube *
yes
20 3488 000 247
20 3400 000 768
14 Cast Cover Two-Plate, Heavy-Duty Clutch with Cerametallic Facing

2" -10
7.1"
1400 lb-ft
Greaseable
no
16 3488 000 197
-- ---- --- ---
2" -10
7.1"
1400 lb-ft
no
16 3488 000 255
-- ---- --- ---
-- ---- --- ---
---
-- ---- --- ---
32 3400 000 358
Clutch for use with all ZF-AS Tronic and FreedomLine Transmissions
-- ---- --- --- -- ---- --- ---
-- ---- --- ---
-- ---- --- --- -- ---- --- ---
* Extended Lube bearing requires use of SACHS Release Fork # 00 3106 000 004
HCV Clutch Catalog
ArvinMeritor Interchange
ArvinMeritor Part No.
SACHS Part No.
ArvinMeritor Part No.
SACHS Part No.
M151406
20 3488 000 194
MX154708
20 3400 000 306
M151715
20 3488 000 062
MX154718
20 3400 000 306
M151805
20 3488 000 098
MX154728
20 3400 000 231
M152715
20 3488 000 063
MX154729
20 3400 000 231
M152805
20 3488 000 105
MX154808
20 3400 000 767
M153715
20 3488 000 064
MX154818
20 3400 000 767
M153805
20 3488 000 106
MX154828
20 3400 000 769
M154805
20 3488 000 251
MX155708
20 3400 126 608
M155805
20 3488 000 051
MX155808
20 3400 000 211
M156805
20 3488 000 052
MX156708
20 3400 126 609
M157805
20 3488 000 161
MX156808
20 3400 000 212
M158805
20 3488 000 247
MX157708
20 3400 000 303
MX151408
20 3400 000 508
MX157808
20 3400 000 766
MX151418
20 3400 000 508
MX158708
20 3400 000 304
MX151708
20 3400 000 199
MX158808
20 3400 000 768
MX151718
20 3400 000 199
R140401
16 3488 000 197
MX151728
20 3400 000 195
R150705
20 3488 000 047
MX151729
20 3400 126 615
R151705
20 3488 000 062
MX151808
20 3400 000 219
R151706
20 3488 000 248
MX151818
20 3400 000 219
R152705
20 3488 000 063
MX151828
20 3400 000 215
R152706
20 3488 000 249
MX152708
20 3400 000 200
R152725
20 3488 024 122
MX152718
20 3400 000 200
R153705
20 3488 000 193
MX152728
20 3400 000 196
R153706
20 3488 000 193
MX152729
20 3400 000 229
R153725
20 3488 024 123
MX152808
20 3400 000 220
R153736
20 3488 000 026
MX152818
20 3400 000 220
R153755
20 3488 000 195
MX152828
20 3400 000 216
R153756
20 3488 000 195
MX153708
20 3400 000 201
R155705
20 3488 024 115
MX153718
20 3400 000 201
R156705
20 3488 024 117
MX153728
20 3400 000 197
R156706
20 3488 000 016
MX153729
20 3400 000 230
R157705
20 3488 024 205
MX153808
20 3400 000 221
R157706
20 3488 024 205
MX153818
20 3400 000 221
R157755
20 3488 000 250
MX153828
20 3400 000 765
R160012
00 3474 0025 00
R171658
32 3400 000 358
HCV Clutch Catalog
Eaton Interchange
Eaton Part No.
SACHS Part No.
Eaton Part No.
SACHS Part No.
Eaton Part No.
SACHS Part No.
108001-56A
20 3488 000 194
108925-52
20 3488 000 063
108950-59B
16 3488 000 255
108050-1
16 3488 000 197
108925-70
20 3488 000 249
109700-25
20 3400 000 231
108050-1A
16 3488 000 197
108925-71
20 3488 000 248
109700-36
20 3400 000 769
108050-1B
16 3488 000 197
108925-80
20 3488 000 062
109700-51
20 3400 000 196
108050-52
16 3488 000 197
108925-81
20 3488 000 062
109700-61
20 3400 000 197
108050-52A
16 3488 000 197
108925-82
20 3488 000 063
109700-82
20 3400 000 196
108050-52B
16 3488 000 197
108925-82A
20 3488 000 063
109700-92
20 3400 000 230
108050-58
16 3488 000 197
108925-82B
20 3488 000 063
109701-10
20 3400 000 305
108050-58B
16 3488 000 197
108925-85
20 3488 000 249
109701-14
20 3400 000 220
108050-59
16 3488 000 197
108925-92
20 3488 000 063
109701-15
20 3400 000 306
108050-59A
16 3488 000 197
108925-95
20 3488 000 193
109701-19
20 3400 000 228
108050-59B
16 3488 000 197
108926-10Y
20 3488 024 205
109701-20
20 3400 000 305
108059-59
16 3488 000 197
108926-14Y
20 3488 000 052
109701-24
20 3400 000 201
108391-21
20 3488 000 194
108926-15Y
20 3488 000 250
109701-25
20 3400 000 306
108391-3
20 3488 000 194
108926-20
20 3488 000 193
109701-29
20 3400 000 775
108391-3A
20 3488 000 194
108926-20Y
20 3488 024 205
109701-30
20 3400 000 764
108391-3B
20 3488 000 194
108926-25
20 3488 000 026
109701-34
20 3400 000 221
108391-72
20 3488 000 196
108926-25Y
20 3488 000 250
109701-35
20 3400 000 767
108391-74
20 3488 000 194
108926-30
20 3488 000 253
109701-74
20 3400 000 508
108391-74A
20 3488 000 194
108926-30Y
20 3488 000 161
109701-82
20 3400 000 200
108391-74B
20 3488 000 194
108926-35
20 3488 000 254
109701-85
20 3400 000 228
108675-80
20 3488 000 063
108926-35Y
20 3488 000 247
109705-10Y
20 3400 000 303
108675-80B
20 3488 000 063
108926-72
20 3488 000 196
109705-14Y
20 3400 000 212
108675-82
20 3488 000 063
108926-80
20 3488 024 115
109705-15Y
20 3400 000 304
108675-82B
20 3488 000 063
108926-80Y
20 3488 024 115
109705-20
20 3400 000 303
108925-10
20 3488 000 193
108926-82
20 3488 000 063
109705-20Y
20 3400 000 303
108925-14
20 3488 000 105
108926-82Y
20 3488 024 117
109705-25
20 3400 000 304
108925-15
20 3488 000 195
108935-15
20 3488 000 026
109705-25Y
20 3400 000 304
108925-20
20 3488 000 193
108935-26
20 3488 000 026
109705-30
20 3400 000 766
108925-24
20 3488 000 064
108935-29
20 3488 000 261
109705-30Y
20 3400 000 766
108925-25
20 3488 000 195
108935-36
20 3488 000 254
109705-35
20 3400 000 768
108925-30
20 3488 000 253
108935-51
20 3488 024 122
109705-35Y
20 3400 000 768
108925-34
20 3488 000 106
108935-61
20 3488 024 123
109705-82
20 3400 126 609
108925-35
20 3488 000 251
108935-74
20 3488 000 256
109705-82Y
20 3400 126 609
108925-50
20 3488 024 122
108935-82
20 3488 024 122
109705-85
20 3400 126 612
108925-51
20 3488 024 122
108950-59
16 3488 000 255
109705-85Y
20 3400 126 612
HCV Clutch Catalog
10
Notes
HCV Clutch Catalog
Notes
11
SACHS

Heavy-Duty Clutch
Catalog
ZF Services North America, LLC

777 Hickory Hill Drive, Vernon Hills, Illinois 60061
+1 847 478 6841, www.SACHSheavyduty.com

2010 SACHS Heavy Duty Clutch Catalog

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2010

The Worlds Largest

Maximum durability and reliability

Total Commercial Vehicle

SACHS Twin XTend & Manual-Adjust

Tried and True, the Best

Torque Ratings (ft.-lbs.) 1450, 1650, 1850, 2050

Greasable, 100K-mile Extended Lube, Dual Zerk (Mack type),

Wide Pad (for hydraulic actuation) Bearing Options

4-Paddle Disc Facings, 6-Paddle Optional

All Soft Damper 6/7-Spring, Pre-Damper Optional

Twin XTend Self-Adjust

(Standard on both self- and manual-adjust)

Clutches in the World.

Twin XTend Self-Adjust

Diaphragm Spring: Versus coil

Patented Controlled Center

rial and ingested dirt

The application of a special

springs, the diaphragm spring

Plate: A simple and robust

sealant protects the adjust-

design increases the life of the

mechanism, the patented plate

from the adjustment

ing ring mechanism from

clutch by giving uniform plate

enables drag-free clutch re-

mechanism, thus elim-

contaminants, dirt intrusion

pressure and enhances driver

lease and smooth engagement

and worn facing material.

comfort with an easy pedal ef-

without vulnerability to system

with its functionality.

vibration or shock loads.

HCV Clutch Catalog

How to Use the Specification Chart

1 Determine clutch diameter

2 Determine critical fit

3 Choose additional option

dimensions and performance

Bearing type (greaseable, dual

Flywheel bore opening: Must

Engine torque rating: Clutch rating

HCV Clutch Catalog

Clutch Assembly Parts

1. Adjusting Wrench Kit: For use with

2. Bearing and Roller Fork Kit: For

4. Drive Pins: For use with SACHS 14

HCV Clutch Catalog

Clutch Specification Chart

15.5 Cast Cover Two-Plate, Heavy-Duty Clutch with Cerametallic Facing

20 3488 000 196

-- ---- --- ---

20 3488 000 194

20 3400 000 508

Greaseable - Dual Zerk

20 3488 000 256

-- ---- --- ---

20 3488 000 062

20 3400 000 199