Protective Coating Standards for g Pipeline

Presented by: Fikry F. Barouky, PhD Consulting Services Department Saudi Aramco S di A

Outline
Standards scope and definition Benefits Standards limitations and Restrictions Conformances and Non-Conformances NonWaiver Standards Document R D Responsibilities & Liabilities ibili i i bili i Summary

Definition of The Scope

Pipeline Coating Standards provide the user p g p with the minimum mandatory requirements and guidelines of the best practices to specify g p p y the appropriate use of protective coatings to p prevent corrosion when applied with pp conjunction with other approved corrosion control means.

Limitations of the Standards

Can not be used as a single source to write engineering specifications Have time limit and expiry date Must Have Cross References

Common Standards Used for Pipeline p

Std Name SAESSAES-H-002 (rev. Sept05) SAESSAES-H-201 ISO 21809-2 21809Custodian S. Aramco S. Aramco ISOTC67 ISO Title
Internal & External Coatings for Steel Pipelines and Piping Specification for Over-the-Ditch External Over-theand Internal Girth Weld FBE Coating External coatings for buried and submerged pipelines used in pipeline transportation systems s stems Application, Performance, and Quality Control of Plant applied FBE - External Pipe Coating

RP0394RP0394-02

NACE

Common Standards Used for Pipeline

Std Name
RP0402RP0402-02

Custodian
NACE

Title
Field Applied FBE Pipe Coating Systems for Girth Weld Joints (Application, (Application Performance, and QC) Liquid epoxy Coatings for External Repair, Rehabilitation, and Weld Joints on Buried Steel Pipelines Technical Specifications for External p Protection of Steel Line Pipe Using FBE at Factory Conditions

RP0105RP0105-05

NACE

GBE/CW6: Part 2

Gas Business Engineering

Coating Materials Qualifications ( (Coating Selections) g )

Properties Performance Coating Procedure Approval (Coating Ability)

Benefits of using Standards

Provide Technical Boundaries for Services & Products Qualification Maintain Reproducibility Reference to Quality Control & Assurance Principal Attachment to Purchase Orders, Services & Products Agreements and Agreements, Projects Specifications Technical & Engineering Indemnity & Arbitration
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Coating P C ti Process Procedure P d

Storage & Handling Surface Preparation p Coating Application Inspection & Testing Defects Repairs Quality Control Handling of coated Pipes g p

Conformance with the Standard Requirements

Inspection Authority Variations within the Guidelines Concurrences

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CUT BACK ON PIPE ENDS

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Testing Concrete Weight Coat for Impact

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Testing Concrete Weight Coat for Impact

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Testing Concrete Weight Coat for Slippage

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Damage During Installation

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Damage During Installation g g

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WAIVERIts Impact on a Standard Document Standard Inaccuracy or Ambiguity Legal and Statutory Obligations Health & Safety Issues overruling y g Standards Quality Indicators

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Bad Handling Practice D i Installation B d H dli P ti During I t ll ti

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Bad Handling P B d H dli Practice During Installation i D i I ll i

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Bad Handling Practice During Installation

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Bad Handling Results Premature FBE Failures

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Costly Rehabilitation ..Why??

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THANK YOU

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