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DP Plastics Group

SECTION 2. Equipment Risk Assessments 2.2.1


2.2.2 2.2.3
2.2.4 2.2.5

Forklift
Pallet Truck Vacuum Former Edging Machine Roller Press Hole Clipper Roller Press Glue Machine Blue Double Hydraulic Press Blue Single Hydraulic Press x 2 Green Single Hydraulic Press CNC Router Pacer x 2 Band Saw Electric Drill Cordless Drill Jigsaw Glass Washer Super Spacer Hot Melt Machine Sand Blasting Box CAD Table Chop Saw Spacer Application Resin Injection Machine Mixing Machine Clicker Press Wadkin Router

2.2.6 2.2.7
2.2.8

2.2.9
2.2.10

2.2.11 2.2.12 2.2.13 2.2.14 2.2.15 2.2.16 2.2.17 2.2.18 2.2.19 2.2.20
2.2.21

2.2.22 2.2.23 2.2.24 2.2.25

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Forklift Truck 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.1

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with Forklift truck Identify persons or maximum number of people exposed together with frequency/ duration of task Forklift Driver All staff in vicinity Daily basis

Hazards Identified (Potential to cause harm to people) Maintenance of Forklift Truck Falling objects Collisions with pedestrians Horn not working Side plate missing Diesel Fumes Chain breaking What preventative measures are already in place to reduce risk? Please list Forklift driver competent person Maintenance In house Forklift truck in open area SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) ( ) ( ) (x) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x ) ( ) ( ) 16 - 25 High High =

= ( 15 )

1 - 8 Low Is the Hazard / Risk:

9 - 15 Medium Low Medium

(MEDIUM)

References The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Lifting Operation and Lifting Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992 Further actions to reduce risk, if required Repair horn immediate action. Set in maintenance schedule In house. Ensure Forklift is checked annually under Insurance. Replace side plate. Driver requires to be certificated.

Signed: Action by:

(Assessor)

Review date on completion of actions:

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Pallet truck 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.2

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the pallet truck

Identify persons or maximum number of people exposed together with frequency/ duration of task Potential all personnel. Daily basis various times.

Hazards Identified (Potential to cause harm to people) Use of equipment. Mechanics of equipment.

What preventative measures are already in place to reduce risk? Please list Competent users. Pallet truck good working order. In house maintenance. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) (x) ( ) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) (x) ( ) ( ) ( ) 16 - 25 High High =

=( 6 )

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(LOW)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Lifting Operation and Lifting Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required N/A

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Vacuum Formers x 3 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.3

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the Vacuum Formers Identify persons or maximum number of people exposed together with frequency/ duration of task 1 x operator daily basis. Other personnel in the vicinity. Hazards Identified (Potential to cause harm to people) Operating machines. Potential burns. Crush injuries. Maintenance of machines. Access to rear of machines allowing access to moving parts. Compressed air. Electrical parts secure. What preventative measures are already in place to reduce risk? Please list Competent operator. Weighted front guard interlocking guard. Automatic cut outs and emergency stop button. Covered cooling fan at rear. Restricted access to rear of machines needs reviewing. Temperature indicator. Service contract and breakdown. In house maintenance. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) ( ) ( ) (x ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x ) ( ) ( ) 16 - 25 High High =

= ( 15 )

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(MEDIUM)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 Noise at Work Regulations 1989 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required Fit physical barrier to rear of machine to prevent access

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Edging Machine 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.4

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the Edging Machine

Identify persons or maximum number of people exposed together with frequency/ duration of task 1 x operator. Daily basis others in the vicinity.

Hazards Identified (Potential to cause harm to people) Machine operation. Electrical. Catching fingers in rollers and Hitting head on board frame. between cutting tool. Obstructions and projections. Arm dragging into rollers. Maintenance of machine. Cuts from cutting tool. Potential for tool to roll off machine. What preventative measures are already in place to reduce risk? Please list Competent operator. Personal protection equipment gloves. Button release cut out. Pressure guard both sides of roller automatically reverses machine. Board frame ends protected. In house maintenance. Electrical parts secure. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) ( x) ( ) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x) ( ) ( ) 16 - 25 High High =

=( 9 )

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(MEDIUM)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required Ensure competency of operator

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Hole Clipper 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.5

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the Hole Clipper

Identify persons or maximum number of people exposed together with frequency/ duration of task 1 x operator. Daily basis. Others in the vicinity. Hazards Identified (Potential to cause harm to people) Machine operation. Electrical. Catching fingers in rollers and Hitting head on board frame. between cutting tool. Obstructions and projections. Arm dragging into rollers. Maintenance of machine. Cuts from cutting tool. Potential for tool to roll off machine. What preventative measures are already in place to reduce risk? Please list Personal protective equipment gloves. Competent operator. Automatic flap cut out guard reverses machine. Board frame ends protected. In house maintenance. Emergency stops separate on/off switches. Electrical arts secure. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) ( ) (x ) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x) ( ) ( ) 16 - 25 High High =

= ( 12

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(MEDIUM)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required Ensure competency of operator

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Glue Machine 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.6

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the Glue Machine Identify persons or maximum number of people exposed together with frequency/ duration of task 1 x operator. Daily basis. Others in the vicinity. Hazards Identified (Potential to cause harm to people) Entrapment Compressed air. Crush injuries Moving parts gluing head and chain. Amputations Maintenance of machine. Skin disorders Housekeeping of machine and area. Chemical injuries substances used. Obstructions and projections. .Electrical What preventative measures are already in place to reduce risk? Please list Emergency stop buttons x 3. PPE worn. In house maintenance. Foot pedal operation. Electrical parts secure. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) ( ) ( ) (x) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x) ( ) ( ) 16 - 25 High High =

= ( 15 )

1 - 8 Low Is the Hazard / Risk:

9 - 15 Medium Low Medium

(MEDIUM)

References The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 C.O.S.H.H. Regulations 2002 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992 Further actions to reduce risk, if required Machine and area deep clean required. COSHH assessments. Recommend investigation into safety cut out at gluing head. Ensure personal protective equipment mask.

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Hydraulic Press 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.7

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the blue double hydraulic press Identify persons or maximum number of people exposed together with frequency/ duration of task 2 x operators. Daily basis. Others in the vicinity.

Hazards Identified (Potential to cause harm to people) Maintenance of press. Crush injuries no cut outs. Poor housekeeping. Machine operation. No automatic cut off. Electrical. What preventative measures are already in place to reduce risk? Please list In house maintenance. Press slow moving parts. Competent users. Pressure gauge indicator. Daily cleaner. Electrical parts secure. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) ( ) ( ) (x) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) (x) ( ) ( ) ( ) 16 - 25 High High =

= ( 10 )

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(MEDIUM)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required Recommend cut out fitted investigate. Ensure good housekeeping.

Signed: Action by:

(Assessor)

Review date on completion of actions:

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Hydraulic press x 2 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.8

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the blue single hydraulic press Identify persons or maximum number of people exposed together with frequency/ duration of task 2-4 persons Every day Others in vicinity Hazards Identified (Potential to cause harm to people) Maintenance of presses. Crush injuries Machine operation. Housekeeping. Obstruction and projections. No automatic cut off. Electrical What preventative measures are already in place to reduce risk? Please list In house maintenance. Press plate slow moving. Competent users. Pressure gauge indicator. Daily cleaner. Electrical parts secure. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) ( ) ( ) (x) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) (x) ( ) ( ) ( ) 16 - 25 High High =

= ( 10 )

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(MEDIUM)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required Recommend cut out fitted investigate. Ensure good housekeeping.

Signed: Action by:

(Assessor)

Review date on completion of actions:

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Hydraulic press 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.9

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the green single hydraulic press Identify persons or maximum number of people exposed together with frequency/ duration of task 2-4 persons Every day Others in vicinity Hazards Identified (Potential to cause harm to people) Maintenance of press. Crush injuries Machine operation. Housekeeping. No automatic cut off. Condition of piston rods. Guard loose around motor. Electrical. What preventative measures are already in place to reduce risk? Please list In house maintenance. Press plate slow moving. Competent users. Pressure gauge indicator. Daily cleaner. SUPPLEMENTARY INFORMATION In past, piston rods have snapped at weld releasing pressing plate.

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) ( ) (x ) (x) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x) ( ) ( ) 16 - 25 High High =

= ( 15 )

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(MEDIUM)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required Recommend replacing piston rods. Recommend cut out fitted investigate. Ensure good housekeeping.

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus CNC Router x 2 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.10

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the CNC routers x 2.

Identify persons or maximum number of people exposed together with frequency/ duration of task 1 x operator. Daily basis. Others in the vicinity. Hazards Identified (Potential to cause harm to people) Automatic moving parts. Obstructions and projections. Noise. Maintenance of machine and extraction system. Dust. Electrical. Machine operation. Compressed air What preventative measures are already in place to reduce risk? Please list Extraction system fitted. Competent operation. Compressed air service contract. In house maintenance. Electrical parts secure. SUPPLEMENTARY INFORMATION Machine operation is fully automatic, computer system controls the function of the machine. Operator sets up program and stands back and waits for machines to finish. Machine also selects which router blade to use automatically.

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) ( ) (x) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x) ( ) ( ) 16 - 25 High High =

= ( 12 )

1 - 8 Low Is the Hazard / Risk:

9 - 15 Medium Low Medium

(MEDIUM)

References The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 C.O.S.H.H. Regulations 2002 Management of Health and Safety at Work Regulations 1999 Noise at Work Regulations 1989 The Workplace (Health, Safety & Welfare) Regulations 1992 Further actions to reduce risk, if required Noise assessment to be completed. Ensure operators properly trained to use equipment. Signage required to inform others of machine operation.

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Band Saw 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.11

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the Band Saw Identify persons or maximum number of people exposed together with frequency/ duration of task 1 x operator. Daily basis. Others in the vicinity. Hazards Identified (Potential to cause harm to people) Cuts Blade snapping. Noise Maintenance of equipment. Dust Equipment operation electrical. PAT testing. Stability of equipment. Ejection of parts/materials. What preventative measures are already in place to reduce risk? Please list On/off switch. Safety instructions sign on equipment. In house maintenance. Visual checks by operator. Competent user. Appears in good condition. Electrical parts secure. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) ( ) (x) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x) ( ) ( ) 16 - 25 High High =

= ( 12 )

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(MEDIUM)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 Noise at Work Regulations 1989 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required Position of band saw needs changing more stable surface. Ensure operator wears personal protective equipment. PAT testing required.

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Electric drill 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.12

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the electric drill. Identify persons or maximum number of people exposed together with frequency/ duration of task 1 x operators. Daily basis. Others users when required. Others in the vicinity. Hazards Identified (Potential to cause harm to people) Cuts. Noise. Dust/Shards. Ejection of material. Operating electrical equipment. Entanglement. PAT testing. Maintenance. What preventative measures are already in place to reduce risk? Please list Competent user. Tool replaced after use. In house maintenance. Visual checks by operator. Good condition. Electrics appear safe. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) (x) ( ) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x) ( ) ( ) 16 - 25 High High =

=( 9

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(MEDIUM)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 Noise at Work Regulations 1989 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required PAT testing required. Wear PPE as necessary

Signed: Action by:

(Assessor)

Review date on completion of actions:

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Cordless drill 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.13

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the cordless drill Identify persons or maximum number of people exposed together with frequency/ duration of task 1 x operators. Daily basis. Others users when required. Others in the vicinity. Hazards Identified (Potential to cause harm to people) Cuts. Noise. Dust/Shards. Ejection of material. Operating equipment. Entanglement. PAT testing. Maintenance. What preventative measures are already in place to reduce risk? Please list Competent user. Tool replaced after use. In house maintenance. Visual checks by operator. Good condition. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) (x ) ( ) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x ) ( ) ( ) 16 - 25 High High =

=( 9 )

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(MEDIUM)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required Wear personal protective equipment as necessary.

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Electric Jigsaw 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.14

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the Electric Jigsaw Identify persons or maximum number of people exposed together with frequency/ duration of task 1 x operators. Daily basis. Others users when required. Others in the vicinity. Hazards Identified (Potential to cause harm to people) Cuts. Noise. Dust/Shards. Ejection of material. Operating electrical equipment. Entanglement. PAT testing. Maintenance. What preventative measures are already in place to reduce risk? Please list Competent user. Tool replaced after use. In house maintenance. Visual checks by operator. Good condition. Electrics appear safe. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) (x) ( ) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x ) ( ) ( ) 16 - 25 High High =

=( 9 )

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(MEDIUM)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required PAT testing required. Wear personal protective equipment.

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Glass washer 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.15

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the Glass Washer

Identify persons or maximum number of people exposed together with frequency/ duration of task 1 x operator. Daily basis. Others in the vicinity.

Hazards Identified (Potential to cause harm to people) Noise. Injury of handling glass. Pump system. Electrical. Cracked visual screen. Contact with moving parts. Water softener system.

What preventative measures are already in place to reduce risk? Please list All moving parts enclosed Toughened glass with bevelled edges. Emergency stop buttons. Water softener system changed/refilled regularly. Electrical parts secure. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) (x) ( ) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x) ( ) ( ) 16 - 25 High High =

=(9 )

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(MEDIUM)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required New front screen required.

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Super Spacer System 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.16

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the Super Spacer System

Identify persons or maximum number of people exposed together with frequency/ duration of task 1 x operator. Daily basis. Others in the vicinity.

Hazards Identified (Potential to cause harm to people) Machine operation. Compressed air. Changing space bar reel. Cutting blade in space bar gun. Obstructions and projection. Space bar gun. What preventative measures are already in place to reduce risk? Please list Competent operator. Space bar gun enclosed. Space bar eel system secure. Compressed air serviced contract. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) (x) ( ) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) (x) ( ) ( ) ( ) 16 - 25 High High =

=(6)

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(LOW)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 C.O.S.H.H. Regulations 2002 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required N/A

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Hot Melt Machine 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.17

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the Hot Melt Machine

Identify persons or maximum number of people exposed together with frequency/ duration of task 1 x operator. Daily basis. Others in the vicinity.

Hazards Identified (Potential to cause harm to people) Burns from gun. Burns from hot material. Hose and cable. Side of machine missing. Access to hot parts. Machine operation. PAT testing. Electrical exposed wires at plug. Machine on wheels mobile. Moving parts pump.

What preventative measures are already in place to reduce risk? Please list Isolator switch. Wheels locked into position. Bevelled glass used. Temperature controlled/hose protected (insulated). Temperature indicator. Personal protective equipment Competent user. available. Access hatch for hot melt. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) ( ) (x) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) ( ) (x) ( ) 16 - 25 High High =

= ( 12

1 - 8 Low Is the Hazard / Risk:

9 - 15 Medium Low Medium

(MEDIUM)

References The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 C.O.S.H.H. Regulations 2002 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992 Further actions to reduce risk, if required PAT testing required. Wear PPE when necessary. Replace missing side. Repair exposed wires. Secure trailing cable.

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Sand Blaster 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.18

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the Sand Blasting Box

Identify persons or maximum number of people exposed together with frequency/ duration of task 1-2 persons Daily Others in the vicinity.

Hazards Identified (Potential to cause harm to people) Flying dust and debris Compressed air. Access to machine. Machine operation. Obstructions and projections. Housekeeping of machine and area. What preventative measures are already in place to reduce risk? Please list All moving parts enclosed. Partly enclosed work area Vision panel. Safety signage regarding personal protective equipment. Rear door access secure. Extraction system. Competent operators. Machine earthed. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) (x ) ( ) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x ) ( ) ( ) 16 - 25 High High =

=( 9 )

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(MEDIUM)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required Ensure regular maintenance and cleaning of filters. Area requires regular cleaning schedule.

Signed: Action by:

(Assessor)

Review date on completion of actions:

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus CAD Table 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.19

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the CAD Plotter

Identify persons or maximum number of people exposed together with frequency/ duration of task 1 person All day Others in glass shop.

Hazards Identified (Potential to cause harm to people) Automatic moving parts plotting head and plastic chain. Entrapment. Machine operation. Skin disorders - use of substances. Obstructions and projections. Fumes small within area. What preventative measures are already in place to reduce risk? Please list Personal protective equipment rubber gloves for carrying glass. Bevelled edges of glass. Competent operator. SUPPLEMENTARY INFORMATION Machine operation is fully automatic, computer system controls the function of the machine. Operator sets up program and speed and waits for machine to finish.

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) (x) ( ) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x) ( ) ( ) 16 - 25 High High =

=(9 )

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(MEDIUM)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 C.O.S.H.H. Regulations 2002 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required Substances to be assessed. Recommend ventilation system for area. Ensure personal protective equipment is available face mask.

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Chop Saw 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.20

Operation, Activity or Work Areas Assessed To assess the safe use of the Chop Saw Identify persons or maximum number of people exposed together with frequency/ duration of task 1 x operator. Daily basis. Others in the vicinity. Hazards Identified (Potential to cause harm to people) Electrical equipment. Cutting blade. Swarf. Machine operation. Ejection of parts/material. Noise. What preventative measures are already in place to reduce risk? Please list Self adjusting guard fitted. Competent operator. Noise is limited to cutting time short burst. Machine secure. Minimal usage. Safe systems of work electrical equipment. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) (x) ( ) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x) ( ) ( ) 16 - 25 High High =

=( 9 )

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(MEDIUM)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 Noise at Work Regulations 1989 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required PAT testing. Recommend personal protective equipment for operator.

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Spacer System (Resin Room) 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.21

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the Spacer in the Resin Room

Identify persons or maximum number of people exposed together with frequency/ duration of task 2-4 Persons Daily basis.

Hazards Identified (Potential to cause harm to people) Machine operation. Changing space bar reel.

What preventative measures are already in place to reduce risk? Please list Competent users. Space bar reel system secure. SUPPLEMENTARY INFORMATION Spacer system in resin room does not operate with space bar gun and compressed air. Spacer material is manually placed around glass.

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) (x) ( ) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) (x) ( ) ( ) ( ) 16 - 25 High High =

=( 6 )

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(LOW)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required N/A

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Resin Injection Machine 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.22

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the Resin Injection Machine

Identify persons or maximum number of people exposed together with frequency/ duration of task 1 x operator. All day. Others within Resin Room.

Hazards Identified (Potential to cause harm to people) Compressed air Skin disorders substances used. Fumes Manual handling Machine operation.

What preventative measures are already in place to reduce risk? Please list Ventilation system. Some personal protective equipment worn. Competent operator. Compressed air service contract. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) (x) ( ) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x) ( ) ( ) 16 - 25 High High =

=(9)

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(MEDIUM)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 C.O.S.H.H. Regulations 2002 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required Substances to be assessed. Ensure personal protective equipment is available and worn.

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Mixing Machine 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.23

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the Mixing Machine

Identify persons or maximum number of people exposed together with frequency/ duration of task All personnel.

Hazards Identified (Potential to cause harm to people) Machine not operational at present.

What preventative measures are already in place to reduce risk? Please list N/A

SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) (x) ( ) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x) ( ) ( ) 16 - 25 High High =

=(9)

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(MEDIUM)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required Risk assess machine when operational.

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Clicker Press 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.24

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the Clicker Press.

Identify persons or maximum number of people exposed together with frequency/ duration of task 1 x operator. As and when required (on average 1-5 times a day). Others in the vicinity.

Hazards Identified (Potential to cause harm to people) Maintenance of press. Crush injuries. Machine operation. Electrical parts.

What preventative measures are already in place to reduce risk? Please list In house maintenance. Competent operators. Electrics secured. Limited usage. Information sign. SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) ( ) (x) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) (x) ( ) ( ) ( ) 16 - 25 High High =

=(8)

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(LOW)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT Company: Equipment: Date of Assessment: DP Plastics Group Panels Plus Wadkin Router 28th September 2005 Assessor: Job Title: L. Large H&S Advisor Section: Ref No: 2.2 2.2.25

Operation, Activity or Work Areas Assessed To assess the safety and risks associated with the Wadkin Router.

Identify persons or maximum number of people exposed together with frequency/ duration of task 1 x operator. Daily basis. Others in the vicinity.

Hazards Identified (Potential to cause harm to people) Machine not operational at present.

What preventative measures are already in place to reduce risk? Please list N/A

SUPPLEMENTARY INFORMATION

DP Plastics Group
Risk Assessment Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability. Hazard 1. 2. 3. 4. 5. Negligible Slight Moderate Severe Very Severe ( ) ( ) (x) ( ) ( ) Probability 1. Unlikely 2. Possible 3. Quite Possible 4. Likely 5. Very Likely ( ) ( ) (x) ( ) ( ) 16 - 25 High High =

=(9)

1 - 8 Low Is the Hazard / Risk: References

9 - 15 Medium Low Medium

(MEDIUM)

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required Risk assess machine when operational

Signed: Action by: Review date on completion of actions:

(Assessor)

DP Plastics Group
RISK ASSESSMENT RISK ASSESSMENT ANNUAL STATUS SECTION 2.2 EQUIPMENT REF
2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 2.2.8 2.2.9 2.2.10 2.2.11 2.2.12 2.2.13 2.2.14 2.2.15 2.2.16 2.2.17 2.2.18 Forklift Pallet Truck Vacuum Former Edging Machine Roller Press Hole Clipper Roller Press Glue Machine Blue Double Hydraulic Press Blue Single Hydraulic Press x 2 Green Single Hydraulic Press CNC Router x 2 Bank Saw Electric Drill Cordless Drill Jigsaw Glass Washer Super Spacer Hot Melt Machine Sand Blasting Box

2004
15 6 15 9 12 15 10 10 15 12 12 9 9 9 9 6 12 9

2005

2006

2007

DP Plastics Group
REF
2.2.19 2.2.20 2.2.21 2.2.22 2.2.23 2.2.24 2.2.25 CAD Table Chop Saw Spacer Application Resin Injection Machine Mixing Machine Clicker Press Wadkin Router

2004
9 9 6 9 9 8 9

2005

2006

2007

DP Plastics Group
SECTION 10 Equipment Health and Safety Action Plan

DP Plastics Group
Equipment
HEALTH AND SAFETY ACTION PLAN ISSUE 2.2.1 Repair horn immediate action. Set in maintenance schedule In house. Ensure Forklift is checked annually under Insurance. Replace side plate. Driver requires to be certificated. Fit physical barrier to rear of machine to prevent access Ensure competency of operator. Ensure competency of operator. Machine and area deep clean required. COSHH assessments. Recommend investigation into safety cut out at gluing head. Ensure personal protective equipment mask. Recommend cut out fitted investigate. Ensure good housekeeping. RATING Medium NOMINATED PERSON WHEN COMPLETE

2.2.3

Medium

2.2.4

Medium

2.2.5 2.2.6

Medium Medium

2.2.7

Medium

DP Plastics Group
2.2.8 Recommend cut out fitted investigate. Ensure good housekeeping. Recommend replacing piston rods. Recommend cut out fitted investigate. Ensure good housekeeping. Medium

2.2.9

Medium

2.2.10 Noise assessment to be completed. Ensure operators properly trained to use equipment. Signage required to inform others of machine operation. 2.2.11 Position of band saw needs changing more stable surface. Ensure operator wears personal protective equipment. PAT testing required. 2.2.12 PAT testing required. Wear PPE as necessary 2.2.13 Wear personal protective equipment as necessary. 2.2.14 PAT testing required. Wear personal protective equipment. 2.2.15 New front screen required.

Medium

Medium

Medium

Medium

Medium

Medium

DP Plastics Group
2.2.17 PAT testing required. Wear PPE when necessary. Replace missing side. Repair exposed wires. Secure trailing cable. 2.2.18 Ensure regular maintenance and cleaning of filters. Area requires regular cleaning schedule. 2.2.19 Substances to be assessed. Recommend ventilation system for area. Ensure personal protective equipment is available face mask. 2.2.20 PAT testing. Recommend personal protective equipment for operator. 2.2.22 Substances to be assessed. Ensure personal protective equipment is available and worn. 2.2.23 Risk assess machine when operational. 2.2.25 Risk assess machine when operational. Medium

Medium

Medium

Medium

Medium

Medium

Medium

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