BODAN Af,s

DEPOTS and
WORKSHOPS

GMUNDNER FERTIGTEILE
Ges.m.b.H.&Co.KC

Unterthalhamstrasse I

4694 O HLSDORF /

AUSTRIA
SYSTEMDOKUMENTATION

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Produktion im Fertigteilwerk Verlegung auf der Baustelle Typenblatt + Techn. Beschreibung

Alle Rechte vorbehalten

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GMUNDNIR
ERTIGTEIL

GMUNDNER FERTICTEILE Ges.m.b.H & coKG. A - 4694 OHLSDORF Factory: Unterthalhamstrasse l, (0) 76121 63065 Fax: +43 (0) 761 2 / 63065-31 Phone: +43
E-mail: office@gmundner-ft.at www.gmundner-ft'at

BODAN

n
I

CODE:

Level Crossinqs for Depots und Workshops:

Level crossings for access roads and streets inside the depot area Crossings at workshops for maintenance vehicles und railway service-staffcrossings Access areas for road-rail-vehicles for maintenance and emergency purposes Level crossings at wash plants for railway vehicles Crossings at depots for railway staff Special panels at workshoPs

BODAN
a) use'load class G I b) use load class Glll

for heavy truck loads for pedestrian

r o . o o

fast installation long life due to PolYmer concrete useable for alltypes of rails continuous railway track system also in the area ol the level crossing ventilation and aeration of the track ballast

U.BODAN

for pedestrian

o . .

aSy and fast installation by hand useable for all types of rails panels can be stored beside the tracks (e.g' in tunnels)

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GTAUNDNER FERTIGTEILE

DN ER FERTIGTEI LE Ges.m.b.H & coKG. Factory: Unterthalhamstrasse l, A- 4694 OHLSDORF

GMUN
Phone: +43 (0) 76121

BODAN

E-mail: office@gmundner-ft.at www.gmundner-ft.at

63065

Fax: +43 (0) 761 2

/ 63065-31

I
- CODE:

DEPOT

TAIWAN SHINKANSEN WUJIH DEPOT

Documentation date

Auqust

2010

Photoqraohv : GF- chart

I de r_D

2004

D iE igene Date ie n\BO D AN\Do ku

ren tatio n\Fo

EPOTS_201

2_04,E N (3).d o c

GMUNDNER FERTIGTEILE Ges'm'b'H & coKG' A - 4694 OHLSDORF Factory: Unterthalhamstrasse I, 2fti-o6t iax: +43 (o) 761.2 / 6306s-31 il;;;i++itoilor www'gmundner-ft'at

BODAN

I I

L-;;;i' oiti."og.undner-ft.at

CODE: AT

074

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GMUNDNE
FERTIGTEIL

GMUNDNER FERTIGTEILE Ges.m.b.H & coKG. Factory: Unterthalhamstrasse l, A - 4694 OHLSDORF Phone: +43 (0) 76121 63065 Fax: +43 (O) 761 2 / 63065-31
E-mail: office@gmundner-ft.at www.gmundner-ft.at

BODAN :

I
CODE:

WORKSHOP

TAIWAN SHINKANSEN TSOYING DEPOT

Documentation date

Aoril

2012
D AEige

lPhotooraohv : GF- chart

201 I

ne Date ie nIBOD AN\Do ku rentatio n\Fo I de r_DE POTS-201 2_04_EN (3) do c

GMUNDNER FERTICTEILE Ges.m.b'H & coKG' A - 4694 OHLS,D-ORF Factory: Unterthalhamstrasse l,

ERTIGTEIL

BODAN

IAUNDNER

pfronei+a3 (0)

E-mail: office@gmundner-ft.at www-gmundner-ft'at

7612t63065

Fax: +43 (0) 761.2

6-3065-31

I I

CODE: AT

074

6.F
ERTIGTEILE

MUNDNER

E-mail: office@gmundner-ft.at www.gmundner-ft.at

GMUNDNER FERTIGTEILE Ges.m.b.H & coKG. Factory: Unterthalhamstrasse l, A- 4694 OHLSDORF Phone: +a3 (0) 76121 63065 Fax: +43 (0) 761 2 / 63065-31
WORKSHOP

BODAN

E
- CODE:

THAILAND MTRA DEPQT BANGKOK

Documentation date

: April 2012

Photooraohv: CF- chart

2,04
EN

20O7

D:\Eigene Dateien\BODAN\Doku mentalion\Folder_DEPoT9_201

(3).doc

GMUNDNER FERTIGTEILE

Ges.m'b'H & coKG'

BODAN

Factory: Unterthalhamstrasse l, | - 199-19-HEP-9ll pfrone' +43 (0) 7612163065 Fax: +43 (0) 761-2 / 63065-31 Llr"ii' office@gmundner-ft'at www'gmundner-ft'at

I I

CODE: AT

- O74

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GMUNDNER]
FERTTGTETLE]

GMUNDNER FERTICTEILE Ges.m.b.H & coKG. Factory: Unterthalhamstrasse I, A- 4694 OHLSDORF Phone: +43 (0) 76121 63065 Fax: +43 (0) 761 2 / 63065-31
E-mail: office@gmundner-ft.at www.gmundner-ft.at

BODAN

rc
CODE:

WORKSHOP

THAILAND

RJITMA

NEPST BANGKCK

Documentation date

Aoril 2012

Photooraohv: CF- chart

2OO7

D^Eigene Dateie n\BODAN\Doku rentation\Fo lde r_DEPOTS_2,| 4-04 EN (3).doc

FERTIGTEIL

TiUNDNE

GMUNDNER FERTICTEILE Ges'm.b.H & coKG. A - 4694 O-HLS-D-Q!FFactory: Unterthalhamstrasse l, Phonei +43 (0) 76121 63065 Fax: +43 (0) 76I2 / 63065-31
E-mail: office@gmundner-ft.at www.gmundner-ft.at

BODAN

I I

CODE: AT

- O74

.F
,MUNDNE 'RTIGTEIL

CMUNDNER FERTIGTEILE Ges.m.b.H & coKG. Factory: Unterthalhamstrasse l, A * 4694 OHLSDORF Phone: +43 (0) 76121 63065 Fax: +43 (0) 761 Z / 63065-31
E-mail: office@gmundner-ft.at www.gmundner-ft.at

BODAN

I I

CODE:

DEPOT

AUSTRIA VIENNA METRO DEPOT LEOPOLDAU

Documentation date

April

2012

lPhotooraohy:GF- chart
2012 04 EN (3)-doc

2010

DlEigene Dateien\BoDAN\Dokurentation\Fol.leLDEpoT9

G'tAUNDNE

FERTIGTEIL

GMUNDNER FERTICTEILE Ges.m.b.H & coKG. Factory: Unterthalhamstrasse l, A - 4694 OHLSDORF Phone: +43 (0) 7612t 63065 Fax: +43 (0) 761 2 / 63065-31
E-mail: office@gmundner-ft.at www.gmundner-ft.at

BODAN

I I

CODE: AT

- 074

DEPOT

AUSTRIA VIENNA METRO DEPOT LEOPOLDAU

Documentation date

: April 2012

lPhotoqraphv: GF- chart

2010

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LrrerGTErLE
GMUNDNER

GMUNDNER FERTIGTEILE Ges.m.b.H & coKG. Factory: Unterthalhamstrasse l, A-4694OHLSDORF Phone: +43 (0) 76121 63065 Fax: +43 (0) 761 2 / 63065-31
E-mail: office@gmundner-ft.at www.gmundner-ft.at

BODAN

T T

CODE:

DEPOT

AUSTRIA VIENNA METRO DEPOT LEOPOLDAU

Documentation date

April 201 2

Photoqraphy : GF- chart

2010

D:\Eigene DateienlBoDAN\DokumentationlFolcter_DEPoTs 2012_04_EN (3).doc

GMUNDNER FERTIGTEILE Ges.m.b.H & coKG. Factory: Unterthalhamstrasse 1, A- 4694 OHLSDORF Phone: +43 (0) 76121 63065 Fax: +43 (0) 7612 / 63065-31
E-mail: office@gmundner-ft.at www.gmundner-ft.at

BODAN

I I

CODE: AT

074

DEPOT

AUSTRIA VIENNA METRO CENTRAL DEPOT ERDBERG

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.

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,i
ii
il

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l PhotograPhY: GF-

chart

2004

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GMUNDNER

GMUNDNER FERTICTEILE Ges.m.b.H & coKG. Factory: Unterthalhamstrasse l, A - 4694 OHLSDORF Phone: +43 (0) 76121 63065 Fax: +43 (0) 7612 / 63065-31
E-mail: office@gmundner-ft.at www.gmundner-ft.at

BODAN

FERTIGTEILE

- CODE:

WORKSHOP

AUSTRIA AUSTRIAN RAILWAYS VILLACH.FURNITZ

Documentation date

: April 2012

Photoqraohv : GF- chart

1987

D:lEigene DateienlBoDAN\DokurrentationtFotder_DEpoTs_2012_04_EN (3).ttoc

GMUNDNER FERTIGTEILE Ges.m.b.H & coKG. A - 4694 OHLSDORF Factory: Unterthalhamstrasse l, (0) 76121 63065 Fax: +43 (0) 76]2 / 63065-31 Phone: +43
E-mail: office@gmundner-ft.at www.gmundner-ft.at

BODAN

I I

CODE: AT

- 074

TECHNICAL DESCRIPTION
Production in the Pre-tah Factorv:
The

@roduct tnformation)

panels - lP; external panels - AP resp' alllhe other parts of the highest standard of quality to be used at parts) are factory-made reinforced pre-fabricated level-crossings.

BODAN panels(short designations: lnternal

The BODAN panelsare made from dense polymer concrete with the equivalent concrete quality ol grade C 100i120 (optionally special concrete qualities are available after separate agreement) in a GF type sleelform work in the pre-fab factory at in Ohlsdorf (Austria).

$ruORnA EN 1991- 2, EUROCODE 1:

BODAN - panelsare adequate, according to static and structuralanalysis, in accordance with for all lorries and goods vehicles with a wheel load of 2(n kN.

Dimensions fformatsl:
Element lnternal panels: Gauge +e (all gauges can be dimensioned) Standard gauge 1435 mm special lengths available after separate agreement Element width: 600 mm / 625 mm (JapanJ / 650 mm / I200 mm (according to sleeper separation) special widths available a{ter separate agreement Element thickness: Regular thickness 120 mm (+4/-0 mm) resp. 1 15 mm (+410 mm)

length:

BODAN -panels are manufactured according to the respective regular blueprints

well as the design and construction features described below:

(form work and reinforcement) as

>>> Surface ol BODAN- panels leatures anti-slip properties (grain-rough), >>> Bearing supports for all rail shapes with heights of more than 120 mm,

>>> Special design (OPTION) with edge protectors 4Ol4Ol4 mm galvanized at the entry panels (JEP) inlet panels (Japan version), >>> insiallation in track curve (Radius according to information AG) as polygonal chain using intermediate wedges at >>> joint seams > 3 mm >>> For adaptation to the rail shapes the bearing supports are configured as rubber profile. (Development: >>> Making use of highly wear-resistant rubber profiles) >>> For switch panels exact measurements are taken at the site and they are manufactured according to GF blueprint. (lnvoicing in square metres + additional charge per special panel piece)

(on-site services and activities)

>>> The rail track must be completed position and height adjusted at the level-crossing area. >>> The pre{ab foundation beams are to be placed onto a granular subbase layer which is already prepared accordingly before, strip levelled, compacted, capable of bearing a load and frost-proof. >>> Onto the {oundation beams the bearing edge beams are placed position and height adjusted.

,>,

B)DAN-internal panels
shape.

are inserted into the track without gaps on rubber proliles which correspond to the rail

>>> BoDAN-exteinal panels are laid at the side facing the rail without gap, i.e. "man to man'', on rubber profiles
which correspond to the rail shape, and at the side facing the road onto the bearing edge beams. >>> Alter mounting BODAN- panels are to be fixed in their position by means ol the panel retainers, and the dellector plates are fitted as well. >>> The correctlv finished connection to the road must be carried out at with the road surface lvinq lOmm hioher than the >>> uoper edqe of the bearinq edqe beam.

Documentation date: Auqust

2010

IGF- chart: Mr Neumann

GMUNDNER FERTICTEILE Ges.m.b.H & coKG. A - 4694 OHLSDORF Factory: Unterthalhamstrasse l, (0) 76121 63065 Fax: +43 (0) 76]2 / 63065-31 Phone: +43
E-mail: office@gmundner-ft.at www.gmundner-ft.at

BODAN

I I

CODE: AT

- 074

TECHNICAL DESCRIPTION froduct Information)

Production in the Pre-tab Factorv:
panels - lP; external panels - AP resp' all lhe other parts of the highest standard of quality to be used at parts) are factory-made reinforced pre-fabricated level-crossings. The

BODAN panels(short designations: lnternal

The BODAN panelsare made from dense polymer concrete with the equivalent concrete quality ol grade C 1OOil20 (optionally special concrete qualities are available after separate agreement) in a GF type steelform work in the pre-fab factory at in Ohlsdorf (Austria).

BODAN

panelsare adequate, according to static and structural analysis, in accordance with

$ruORnA EN 1991- 2, EUROCODE 1:

for all lorries and goods vehicles with a wheel load ol An kN.

Dimensions fformatsl:
Element lnternal panels: Gauge +e (all gauges can be dimensioned) Standard gauge 1435 mm special lengths available after separate agreement Element width: 600 mm / 625 mm (Japan) / 650 mm / 1200 mm (according to sleeper separation) special widths available after separate agreement Element thickness: Regular thickness 120 mm (+4/-0 mm) resp. 1 15 mm (+410 mm)

length:

BODAN -panels are manufactured according to the respective regular blueprints

well as the design and construction features described below:

(form work and reinforcement) as

>>> Surface ol EODAN- panels features anti-slip properties (grain-rough), >>> Bearing supports for all rail shapes with heights of more than 120 mm,

>>> Special design (OPTION) with edge protectors 4Ol4Ol4 mm galvanized at the entry panels (JEP) inlet panels (Japan version), >>> insiallation in track curve (Radius according to information AG) as polygonal chain using intermediate wedges at >>> joint seams > 3 mm >>> For adaptation to the rail shapes the bearing supports are configured as rubber profile. (Development: >>> Making use of highly wear-resistant rubber profiles) >>> For switch panels exact measurements are taken at the site and they are manufactured according to GF blueprint. (lnvoicing in square metres + additional charge per special panel piece)

(on-site services and activities)

>>> The rail track must be completed position and height adjusted at the level-crossing area. >>> The pre{ab loundation beams are to be placed onto a granular subbase layer which is already prepared accordingly before, strip levelled, compacted, capable of bearing a load and frost-proof. >>> Onto the {oundation beams the bearing edge beams are placed position and height adjusted.

,>,

BoDAN-internal panels
shape.

are inserted into the track without gaps on rubber proliles which correspond to the rail

>>> BoDAN-exteinal panels are laid at the side facing the rail without gap, i.e. "man to man'', on rubber profiles
which correspond to the rail shape, and at the side facing the road onto the bearing edge beams. >>> Alter mounting BODAN- panels are to be fixed in their position by means ol the panel retainers, and the dellector plates are fitted as well. >>> The correctlv finished connection to the road must be carried out at with the road surface lvinq lOmm hioher than the >>> uoper edqe of the bearinq edoe beam.

Documentation date: Auqust

2010

IGF- chart: Mr Neumann